[go: up one dir, main page]

AU2014203175B2 - Apparatus for treating wastewater - Google Patents

Apparatus for treating wastewater Download PDF

Info

Publication number
AU2014203175B2
AU2014203175B2 AU2014203175A AU2014203175A AU2014203175B2 AU 2014203175 B2 AU2014203175 B2 AU 2014203175B2 AU 2014203175 A AU2014203175 A AU 2014203175A AU 2014203175 A AU2014203175 A AU 2014203175A AU 2014203175 B2 AU2014203175 B2 AU 2014203175B2
Authority
AU
Australia
Prior art keywords
conduit
layer
fabric
module
aerobic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2014203175A
Other versions
AU2014203175A1 (en
Inventor
David W. Presby
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Presby Plastics Inc
Original Assignee
Presby Plastics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2011256246A external-priority patent/AU2011256246B2/en
Application filed by Presby Plastics Inc filed Critical Presby Plastics Inc
Priority to AU2014203175A priority Critical patent/AU2014203175B2/en
Publication of AU2014203175A1 publication Critical patent/AU2014203175A1/en
Application granted granted Critical
Publication of AU2014203175B2 publication Critical patent/AU2014203175B2/en
Assigned to PRESBY PLASTICS, INC. reassignment PRESBY PLASTICS, INC. Request for Assignment Assignors: PRESBY, DAVID
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Landscapes

  • Biological Treatment Of Waste Water (AREA)
  • Purification Treatments By Anaerobic Or Anaerobic And Aerobic Bacteria Or Animals (AREA)

Abstract

Apparatus fr treating wastewater are described The apparatus can include a first materiaI ayer wrapping a portion of the conduit or tube having a wrap angie between 1 80" and 360' around the conduit ortbe

Description

mossmmmNcm το related applica tons 2014203175 12 Jun2014 {0001-1 This applieMion is a divisional application derived from Australian Patent Application Ho. 201.1256246 (PC T4JS2i)l1./(.06791: WO 2011/146420), elaiining priority of US Application Nos, 61/345260 and 61/367429, the erpire contents of which are incorporated i?y reference herein. Each patent and patent application cited herein is also hereby incorporated by reference in its entirety.
BACKGROUND T Fiekioflnvention £0002} The invention relates to wastewater treatment and, in particular/to aerobic and anaerobic d^estion of vtsstewater. 2. Discussion of Related Art £0002¾ Common wastewater treatment options include aerobic digestion and anaerobic digestion. Aerobic digestion is a bacterial process that occurs in the presence of oxygen. Aerobic digestion may be used to convert, for example, TKN (Total KJeldahl Nitrogen) and NH3 Into NO? and N03. Anaerobic digestion is a bacteria! process that occurs in the absence of oxygen . Anaerobic digestion may be used to convert, for example, N02 and NO3 into nitrogen gas and oxygen. £0004| In a septic system, digestion of wastewater contaminants may occur by both aerobic and anaerobic digestion. For example, the conditions within a leach field of a septic system are generally aerobic. Oxygen may flow through the soft to reach the bacteria and waste in the leaching system. In other portions of the septic system, such as the septic tank, the conditions may be anaerobic. Under anaerobic conditions, the bacteria digest waste in a different manner than when oxygen is present.
SUMMARY
[0005J In one aspect, a: system for treating wastewater is provided, the system comprising a conduit positioned suhstantsaiSy horizontally, the conduit including a plurality of apertures passing through die wall of the conduit, a semi-permeable layer contacting a lower portion of an external surface of the conduit and covering at least 1Λ
Next page is page 2 one-of the plurality of apertures, a carbon source positioned underneath the conduit to receive liquid passing through the first semi-permeable layer, and an outer fabric: layer surrounding the conduit and the carbon source. 2014203175 12 Jun2014 [0006] in another aspect, a device for aerobicaily treating wastewater is provided, the device comprising a conduit having a wail and including a plurality of apertures passing through the wail, a first material layer wrapping a lower portion of the conduit, the first materiai layer having a first wrap angfe measured around the circumference of the conduit, a second material layer wrapping at least a portion of the conduit,the second material layer having a wrap angle greater than 180 degrees and iess than 360 degrees around the circumference of the conduit, and an outer fabric layer surrounding the conduit, the first materiai layer, and the second material [0007] In another aspect a device for aerobically treating wasfewater Is provided, the device comprising a flexible tube that is semi-permeabie to wafer flow, a porous media contained in the flexible tube, a first material layer wrapping a lower portion of the tube, the first material layer having a first wrap angle measured around the circumference of the tube, a second material layer wrapping at least a portion of the tube, the second material layer having a wrap angle greater than ISO degrees apd less than 360 degrees around the circumference of the tube and ah outer fabric layer surrounding the tube, the firstmateriai layer, and the second material layer.
[60083 Sh another aspect, a system for aerobic and anaerobic treatment: of wastewater is provided, the system comprising an aerobic module including a conduit with a wait having apertures there through and at least one semi-permeable layer wrapping a lower portion of the conduit an anaerobic module: including a carbon source isolated below the semi-permeable layer, and at least one vent constructed and arranged to direct gases produced within the carhop source around the conduit, [00693 In another aspect, a method of treating wastewater is provided, the method comprising lowing the wastewater through the interior of a conduit haying a wail including apertures there through, passing: the wastewater through a layer at least partially covering the external surface of the conduit, converting ammonia -2 and/or TKN in the wastewater to NO*, passing the wastewater to a carbon source, converting at least a portion of the NO* tonitrogen gas within the carbon source, and 2014203175 12 Jun2014 directing the nitrogen gas away from the conduit £0610! in another aspect, a method of treating wastewater in a wastewater treatment system is provided, the method comprising flowing the wastewater through the interior of a conduit: having a waif including apertures there through, passing the wastewater through a semi-permeable layer at least partially covering the externa! surface of the conduit, converting ammonia and/or TKN in tie wastewater to NOx; passing the wastewater to a carbon source, converting at least a portion of the NO* to nitrogen gas within the carbon source, and intermittently providing oxygen to the system to reduce the number of pathogens present in the system. £60111 The systems, devices and methods described herein may be used separately or together, and components or techniques described in relation to one system or method are capable of being implemented with the others. The subject matter of this application may involve, in some eases, interrelated products, alternative solMtsons to a particular problem, and/df a plurality of different uses of a single system or article.
BRIEF BESpRJFTlON OF THE DRAWINGS £601¾ FIG. 1 is a cross-sectional view of one embodiment of an aerobicdsgestion system.
[0013J FIG. 2 is a cross-sectional view of one embodiment of an aerobic digestion system installed in the ground. £061¾ FIG. 3 is a top view of one embodiment of an aerobic digestion system connected to a soptie tank. £06163 FIG. 4A is a top view of one embodiment of an aerobic digestion system having rxsnduits conhected with Connecting pipes. £06163 PIG. 48 is an end view of one embodiment of an aerobic digestion system having; conduits connected with connecting pipes. 3- [0017] FIG, 5 is a cross-sectional view of one embodiment of an aerobic digestion system partiaiiy-fiiied with wastewater. 2014203175 12 Jun2014 [0018] FiG. 0 is a cross-section si view of one embodiment of an aerobic d igestion system partiaiiy-fiiied with wastewater.
[0019] FiG. 7 is a cross-section a! view of one embodiment of an aerobic digestion system having a conduit wrapped in fabric with large wrap angles.
[0020] FIG. 8A is a cross-sectiona! view of one embodiment of an aerobic digestion system having a conduit wrapped in fabric having large and smali wrap angles.
[0021] FIG. 8B is a schematic diagram indicting how the different positions in a wrap material are defined.
[0022] FIGS. 9A-9D are a Cross-sectional views of several embodiments of a treatment system haying an aerobic digestion module that includes porous media.
[0023] FIG. 10A is a cross-sectional view of one embodiment of a treatment system having an aerobic digestion module and an anaerobic digestion module enclosed within an outer fabric.
[0024] FIG. 10B is an enlarged view of a portion of the embodiment of FIG. iOA; [0025] FIG. 1QC is an enlarged view of another portion of the embodiment of FIG. Ϊ0Α; [002¾ FIG. 11 is a cross-sectional view of one embodiment of a treatment system having an aerobiedigestion moduie and an anaerobic digestion module.
[0027] FIG. 12A is a cross-sectional view of one embodiment of a treatment system having an aerobic digestion moduie, an anaerobic digestion module, and a ventilation system enclosed within an outer fabric.
[0028] FIG. 128 is a cross-sectional view of one embodiment of a treatment system having an aerobic digestion system, an anaerobic digestion system, and a ventilation system. 4 100203 FIG. 13 Is a cross-sectional view of doe embodiment of a wastewater treatment system including two aerobic modules and two anaerobic modules; 2014203175 12 Jun2014 £003(¾ FIS. 14A is a cross-sectional view of another embodiment of a wastewater treatment system; including two aerobic modules and; two anaerobic modules; [0031] FIG. 14B is an enlarged cross-sectional view of a portion of the anaerobic module Of tbe embodiment shown in FIG. 14A; I0O32J FIG. 15 is a side view of one embodiment of a treatment system having a ventilation system with exterior pipes.
[0033J FIG. 16 is a side view of an embodiment utilizing ventilation pipes containing internal tubing for delivering materials to the system.
DETAILED DESCRIPTION
[0034| United States Patent Nos. 6,290,429 and 7,288,190 discuss aerobic and anaerobic systems and are hereby incorporated by reference in their entireties herein, I0035J In one aspect, an aerobic treatment system is provided for aerobically digesting wastewater, such as septic tank effluent. Wastewater can be any source of water that can be improved by aerobic treatment, anaerobic treatment or a combination of aerobic and anaerobic treatment. Wastewater includes, for example, septic tank effluent, industrial effluent, storm water and contaminated ground wafer. The aerobic treatment system may include a module such as a; perforated conduit and one or more layers of material , such as fabric, wrapped around at least a portion of the conduit. Alternatively, the aerobic treatment system may include a flexible tube filled or partially filled with a solid material that exhibits enough porosity to aiiow the passage of wastewater. Wastewater may be delivered to the conduit from a waste source, such as a septic tank. Once inside the conduit, the wastewater may flow through the perforations in the conduit and into the layer of material. Conditions within the fabric and/or conduit may be aerobic, either passively or through the additibh of oxygen to the system. Bacteria present ill the conduit arid material may aerobically digest at least a portion of the contaminants present in the wastewater. -5-
For ^^Θ,;9φ0^ίρ·<^ρουί^ϊ$ may be digested into carbon dioxide while nitrogen compounds* such as TKN and NH3, may be converted into NO2 and N03 (NQX). Mer the; waptewater has been treated by the aerobic system, it may low out of the system and into the surrounding soli, which may be permeable. 2014203175 12 Jun2014 10036] in another aspect, an anaerobic system is; provided for anaerobicaliy digesting wastewater, such as septic tank effluent in one embodiment, the anaerobic system is a module that includes a carbon source. By combining the wastewater with the carbon source, anaerobic conditions may be created and compounds such as NOrand NO3 may be reduced to produce nitrogen gas. The anaerobic system may also include one or more layers supporting the carbon source. The One or more layers may be an impervious or porous material such as a fabric. For example, wastewater may low through the carbon source until it reaches a layer of semFpermeable fabric. The fabric may ineiudeperforations that allow the wastewater to reach additional layers of fabric where additional anaerobic digestion may occur. The fabric layers can retain the effluent so that it remains in contact with the carbon source, providing adequate residence time to convert; more than 50%, more than 70%, mom than 80% or more than 90% of the NO* to nitrogen gas. Aerobic and anaembic systems; may be alternated in series to provide different waste water treathieht paths. For example, systems may be configured to provide aerobic/anaerobic or aerobic/anaerobic/aeroblc treatment. Additional anaerobic modules may be added and may be placed below or next to the existing anaerobic modules. The additional anaerobic modules may be in contact with the first module or may be spaced from the first module.
[0037] In another aspect, a treatment system is provided that inciudes both an aerobic system and an anaerobic system. In one set of embodiments/the treatment system begins treating waste in the aerobic system, which may include; for example, perforated conduit wrapped in one or more layers of semi-permeable material. After leaving the aerobic system, the wastewater may flow into the anaerobic system, which may indude a carbon source and/or one or more additionai layers of material for retaining water In contact with the carbon source, in another embodiment, a treatment system rrtoy include, for example, a retainer surrounding both the aerobic system and the anaerobic system. This retainer can ease installation of the combined aerobic/anaerobic system and can facilitate shipping. The retainer may foe flexibie and can be, for example, a durable fabric that may be permeable or semi-permeable so that treated water can pass through the fabric into the surrounding soil. It may also be permeable to oxygen. A permeable material may foe placed between the aerobic system and the anaerobic system to facilitate the flow of wastewater between the two systems. The aerobic system may be placed above the anaerobic system so that the wastewater can flow by gravity from the aerobic system to the anaerobic system. A composite hybrid system constrained by the retainer may ease shipping and iristaiiation problems by providing the system installer wish a complete aerobic/anaerobic system that is ready to place in situ. The spacing and orientation of the aerobic and anaerobic components in relation to each other may be pre-set so that, for example, the components can be spaced for optimum performance, in addition, the occurrence of installation errors may be minimized as fewer steps are required to install the system. 2014203175 12 Jun2014 [00383 In another aspect, a treatment system may include a ventilation component. It has been found that gases from an anaerobic module can adverseiy affect an aerobic module that is positioned nearby. Specifically, it is believed teat nitrogen gas from the anaerobic module can enter the aerobic module and interfere With aerobic bioactivity, resulting in a decrease in aerobic: treatment levels. A ventilation system can divert the nitrogen from theaerobic module and eliminate the interference caused by the nitrogen gas. in one embodiment, the ventilation component may include a gas conduit such as one or more perforated pipes fluidly in communication with one or more exterior pipes. In one embodiment, a gas generated in the anaerobic module, such as nitrogen or carbon dioxide, may enter the perforated pipe and flow through tee perforated pipe into an exterior pipe. The exterior pipe may teen discharge the gas to the atmosphere. The perforated pipe may foe placed within and/or adjacent to an anaerobic system. For example, a vent may be inserted into, or placed adjacent to, a carbon source within an anaerobic module. The vent may run along a portion or the entire length of the anaerobic module. In one embodiment, a perforated pipe is placed above the carbon source to intercept and redirect nitrogen gas before it contacts the aerobic system above. One or more vents may be positioned between the anaerobic system and an aerobic system. For example, a perforated pipe may be placed above the carbon source of :-/7 - the anaerobic system and below the aerobic system, Air or another fluid may flow through the pipe either passively or actively to aid in removing nitrogen gas fitim the system. 2014203175 12 Jun2014 [0039] The systems provided herein may be used to treat wastes ter of any kind, including, for example, residential septic tank effluent, commercial septic tank effluent. Industrial effluent, storm water, wastewater having high bacterial oxygen demand, wastewater having high chemical oxygen demand, wastewater haying high suspended solids concentrations, wastewater contaminated with oil, and/or wastewater contaminated with chemicals.
[0040] The systems provided may be used to treat any type of organic and/or inorganic material within the wastewater. The organic compounds may include, for examplei cart)ohydrates, cellulose, sugars, fats, hydrocarbons, oil, grease, proteins and organic nitrogen such as proteins, amino acids, urea and uric acid. The treated waste stream may also include inorganic materials such as metals and ionic compounds Inciuding phosphates, sulfates and carboxyiates.
[0041] in another embodiment, the systems provided may be used to remove different forms of nitrogen fromthe wastewater. For example, ammonification may occur Where bacteria convert organic nitrogen into ammonia [MBs). Aiso, nitrification may occur, under aerobic conditions, where bacteria oxidize Nt% info nitrite (NCb) and subsequently into nitrate (NG3). Finally, denitrification may occur, for example, under anaerobic conditions, where bacteria reduce NO* to nitrogen gas which can optionally be vented from the system, [0042Ϊ The conduit used in the aerobic system may have any cross-sectionai shape and size, and may be made of any solid material. For example, the conduit may be circular in atoss-section and may have a diameter between about 15 cm and 45 cm. In one set of embodiments, the diameter is about 30 cm. The conduit may be provided in specific lengths that may be joined by connectors. For example, a conduit may be about 10 feel (3 meters) long, in addition, the conduit may be made of plastic, such as polypropylene or polyethylene. Perforations in the conduit may have any shape, such as circuiar and/or rectangular, and the perforations may have any functional size, for instance, of between about 1 mm and 20 mm. For example, • 8> the perforations may be round and have a diameter of about 10 mm. The conduit may also be corrugated. For example, the inner diameter and/or outer diameter of the conduit may vary sihusoidaliy aidhg tp axial length of the conduit A suitable perforated conduit is ENVIROSEPTiC®' pipe available from Presby Environmental, te, Vyhitefield, NH. 2014203175 12 Jun2014 £00431 In another aspect, the aerobic module need not include a hollow pipe but instead may be a tubular or substantially tubular conduit that contains porous media mat provides enough porosity to allow for adequate water flow through the media. The media may be retained in a rigid or flexible covering and may be a solid unitary materia! or an aggregate of many pieces of similar material. The media retainer may be a rigid pipe, an impsnmeable flexible fabric, a semi-permeable flexible fabric, a permeable fabric or a coating or adhesive that is applied to the media. The media help to maintain a consistent pore size in the media. The media retainer may form a flexible, malleable tube that serves to contain the media but need not be rigid enough to support the media by itself as the weight of the media can be supported by sand, soil, gravel or other materia! that surrounds the module when it is in the ground. The porous media may allow for the passage of wastewater and can provide additional surface area upon which bacterial colonies can grow. The porous media may be partially surrounded by layers of semFpermeable fabnc and mesh as described for other embodiments herein. £0044J The porous media can be compatible with microbial growth and may be, for example, natural or synthetic packed aggregate. Natural aggregates include, for example, crushed stone, sand, venTiicufite^and shells. Synthetic aggregates include, for example, glass, polymeric beads, ceramic, expanded polymers such as styrofoam (packing peanufo), OTushed concrete, and crushed cement. The individual aggregate pieces may be of consistent or varying sizes and size may be chosen to optimize, for example, water flow, bacterial activity and/or moisture retention. Aggregate pieces may be boated with substances, for example, to increase surface area, increase porosity, increase or reduce surface tension or improve microbial gfowth. The aggregate may be retained in a flexible fabric and thus may conform to the surroundings rather than retain a rigid shape as in the case of plastic pipe. The »9 ** fabric may foe filled with aggregate on site to avoid the need for transportation of the cgmfoleled module* In some cases, the aggregate may be placed into the retainer in 2014203175 12 Jun2014 $845$ Additional types of porous materials include, for example, unitary blocks of porous material such as porous concrete, expanded or sintered polymers or sintered glass. These materia is should have enough pore structure that an adequate flow of water can pass through the materia! to prevent backup wfoifo providing art appropriate dwell time for microbial activity. These unitary media can be molded into module sized pieces and can then be coated with an impermeable material such as a sealant to retain water within the media, Tor example, an expanded porous foam block may be coated with a semi-permeable polyurethane coating. $0461 The carbon source used in the anaerobic system may be any material that contains carbon, It may be permanent or renewable arid may be a solid, a gel, a suspension, a liquid, or some combination thereof. The carbon source can be a porous materia! allowing for long term continuous contact with liquid efoueni- The carbon source may include cellulose. For example, the carbon source may be any one or combination of carbohydrates, wood, wood chips, sawdust, leaves, wood shavings, grass, hay, mulch, straw, composting materials, fiberboard, pressed board, cardboard, newspaper, and charcoal. Hie carbon source can be in a variety of shapes indudirig a liquid sotutfon, a solid block, an aggregate of particles oraspiral wound sheet. In some embodiments, suifur may be added to the carbon source to promote anaerobic activity. Sulfur may be in the form of a solute such as sulfates or $0471 A permeable material may be placed between foe aerobic and anaerobic modules. The permeable material can facilitate the flow of wastewater from foe aerobic system to the anaerobic system may be any type of porous drainage material. For example, foe permeable material may be any one or combination of sand, broken glass, plastic fibers, ground-up plastic, gravel, slag, shredded rubber, polymeric beads and ash. $0463 Both the aerobic system and the anaerobic system may utilize different types of layers. Layers may include fabrics, aggregates and solids. Fabrics may be, -10- for example, woven, non-woven, extruded, natural, synthetic or mixtures thereof. Aggregates can include, lor example, sand, gravel, soil, glass beads, polymeric beads and other non-reactive particles. Solids may include, for example, monoliths such as carbon blocks, cardboard, polymeric blocks and inorganic blocks. One or mors layers may be permeable, semi-permeable or impermeable to water. As used herein, a “permeable” material allows water to pass freely through the material with minimalor no retention. Permeable materials may be porous and may be of organic or inorganic materials. Examples of permeable materials include sand, fiberglass, glass beads, some woven and non-woven fabrics, such as layers of randomly distributed polymenc fibers and poiymer mesh. Cyanic materials such as cotton, wool or hair may also be used to form a permeable layer. Permeable materials may include pores that allow for the free flow of water and/or other liquids while preyehting the passage of some solids. Permeable layers may serve as supports for devices while allowing the passage of water there through. Permeable layers may also support microbial growth, 2014203175 12 Jun2014 [004¾ A “semi-permeable” material allows water to pass through the material after a period of retention. Water may pass through a semi-permeable materia! but most solids are retained. The period of liquid retention can allow for substantial wetting and microbial growth on the semi-permeable material. Such retention may also be useful for raising effluent to levels where it can be transferred to a subsequent conduit. The semi-permeable material may be hydrophilic or hydrophobic. For instance, a semi-permeable material may be a hydrophilic geofextile fabric that has been needle-punched With a plurality of holes to allow the controlled passage of water. The diameter of these holes may be, for example, less than 1 mm, less than Q.S mm or less than 0.1 mm. Semi-permeable materials: may also include fabric layers of woven organic and/or polymeric fibers that provide for the controlled passage of liquids such as water. Examples include layers of polyethylene and polyester fabrics that may be extruded or produced from fibers, [0050| An impermeable" material prevents the flow of water {and other liquids) through the fabric and is designed to retain water indefinitely. Impermeable materials include extruded and non-extruded polymers and polymenc fabrics that have not been breached, such as by punching. Polyethylene, polypropylene and - 1T - ABS are examples of impermeable materials that can be used to form impermeable layers, Other types of impermeabieiayers Include concrete, glass, metals, alloys, molded plastics, nbn-woven polymeric fabrics and woven polymeric fabrics. 2014203175 12 Jun2014 [0051j Each material, and in particular the semi-permeable materials, may exhibit an “acceptance rate." The acceptance rate is the rate at which effluent passes through the layer in situ under the force of gravity only. Thus, materials having higher acceptance rates are typically of higher porosities. Materials of differing acceptance rates can^b used in the same device. Along term acceptance rate” is the acceptance rate of a material after the system has been brought up to operating condition, that is, it includes an active bacterial layer in and/or on the materiai. The semt-permeable material layers may have, for example, a long-term acceptance rate of between about 1 and 20 gal/ft^/day, about 2 to 15 gal/ftr'/day or about 3 to 10 gal/IT/day. The long-term acceptance rate of a layer of material may change over time. For instance, the rate may decrease as additional micrebiaf faprs are formed on the materia! or as the number or size of pores is reduced by the accumulation of solid materials. Additional semi-permeable layers canreduce the overall acceptance rate of the system .
[00521 The long-term acceptance rato of a materia! may depend on the structure of the materia! and/or the composition of the material. In one embodiment, a lower long-term acceptance rate may be achieved by using a fabric materia! that is denser, thicker, and/or less porous than other materials. A lower long-term acceptance rate may also be achieved by using fabrics made of specific materials. For example, the long-term acceptance rate of water through a fabric layer may be reduced by using fabric materials that are hydrophobic. In addition, the long term acceptance rate may be reduced through the use of additives. For example, one or more additives may be introduced into a fabric material to make the surface more hydrophobic and/or to at least partially reduce the pore size within the fabric layer. Different materials may also be added to render the pores more tortuous, resulting in a lower acceptance rate. Fabric layers may be designed that have different acceptance rates in different portions of the fabric. For example, a fabric can be designed so that it provides longer retention of water in a tower section of the conduit whlie providing less retention in upper portions (in cross section) of the conduit. An impermeable fabric 12 -maybe rendered semi-permeable by punching holes in ail or a portion of the fabric, A fabric layer may be selectively punched so that it is semi-permeable in one portion and impermeable in another. For instance, a central portion of the layer may be unpunched in order to retain water while peripheral portions of the fabric may be punched to allow fluid flow through the layer. 2014203175 12 Jun2014 100533 One or more layers: in the aerobic system and/or the anaerobic system may be a porous spacer layer. The spacer layer may be used to promote the flow of water and to provide space between adjacent bioactive layers. The materials used for the spacer layer may be natural or synthetic ahd can include polymeric, metallic or glass-based materials, for example. Polymeric spacers can be formed from woven or non-woven materials and can be in the form of random fibers, such as a fiber mat. Alternatively, the layer may include a mesh with channels. The fibers and/or mesh may be made of solid materials, including rubber and plastics such as polyethylene, polypropylene or polyester. Porous spacer layers may have a thickness, for example, between about 0.1 mm and 5 mm. For instance, the thickness may be about 2 mm. The spacer layer should be able to retain its thickness when an additional layer is wrapped around it [0054} The systems described herein may be used to treat wastewater having temperatures ranging from about "5 to 100 degrees C. In one embodiment, the temperature of the wastewater may be between about zero and 40 degrees C. Wastewater pH can vary and may be in a range to promote biological activity, in some cases the water being treated may have a pH ranging from about 4 to 10,6 to a, or 6.5 to T.S.
[0055] FIG. 1 illustrates one embodiment of an aerobic system 10 that includes a perforated conduit 12, a layer of spacer fabric 14, and a iayer of semi-permeable fabric 16. Perforated conduit 12 includes skimmers 18 and external ridges 20. Skimmers 18 may prevent grease and Suspended solids from leaving perforated conduit 12, Spacer fabric 14 is wrapped around foe outer circumference of perforated conduit 12. Semi-permeable fabric 18 is wrapped around spacer fabric 14 and attached at a seam 22 by, for example, sewing, stapling, ultrasonic welding, heat bonding and/or gluing. Wastewater may be flowed axially along the interior of -13- the conduit and may be treated by passing radially through one or more Sayers of fabric. 2014203175 12 Jun2014 (00563 FIG- 2 shows aerobic system 10 buried underneath fop soil 24 and surrounded by permeable material 26. As shown, perforated conduit 12 may be partially filled with wastewater 28. the surface of wastewater 28 may be covered with s scum 30. Above wastewater 28 may be an air space 32. A sludge 34 may accumulate at the bottom of conduit 12. (00573 FIG. 3 provides a plan view of an aerobic system 40 haying a series of modules comprising perforated conduits 42, a feed pipe 44, connecting pipes 46, adapters 48, and an end cap 50. Feed pipe 44 connect aerobic system 40 to a septic tank 52. During operation of aerobic system 40, wastewater Hows from septic tank 52 through feed pipe 44 and into perforated conduits 42. Adapter 48 connects feed pipe 44 to perforated conduit 42- Addltionai adapters 48 connect connecting pipes 46 to perforatedconduits 42. End cap 50 prevents wastewater from lowing out of the end of the series of conduits 42. Conduits 42 are surrounded by a permeable materia! 54 such as sand. The system may option distribution box (not shown) portioned between the septic tank and the aerobic system. The system may be gravity fed and conduits 42 may be canted with reference to horizontai so that water flows from one conduit to the next. Thus, the conduits farther from septic tank 52 may be slightly downhill from those that are closer to septic tank 52. In some embodiments, Wastewater may be pumped through the system. (0058j While the embodiment shown In FIG. 3 shows conduits 42 arranged in senes, Conduits 42 may also be arranged in parallel or in different combinations of series and parallel. For example, a parallel configuration may be obtained by delivering wastewater from septic tank 52 directly Into each of conduits 42, As an additional example, two of conduits 42 could receive wastewater directly from septic tank 52 and one or both of these two conduits 42 could then deliver wastewater to one or more additional conduits 42 located further downstream.
[0059] Figures 4A and 4B show a top view and an end view, respectively, of perforated conduit 42, connecting pipes 46, and adapters 48. Adapters 48 have ~ 14 -: openings 56 to receive connecting pipes 46. As shown, openings 56 may fee offset radially from the center of adapters 48. The position of openings 56 within adapters 48 rnay fee selected to achieve the desired liquid level at which wastewater begins to flow through connecting pipes 46 between condu Its 42. 2014203175 12 Jun2014 f6#60J FIG. 5 provides a cross-sectional view of aerobic module 60 having a perforated conduit 61, semi-permeable layers 62, 64, 66, 68, an outer layer 70 encompassing the conduit, and permeable spacer layers 72, 74, 76, 78, 80. As shown, the semi-permeable layers are fabric layers comprising needle-punched geotextile fabric. Other semi-permeable Sayers may be employed. Semi-permeable layers 62, 64,68,66 may be wrapped around a lower portion of the outer surface of conduit 61. Spacer layers 72, 74, 76, 78, :80 may be positioned adjacent to each side of semi-permeable layers 62,64,66, 68 and may provide a proper spacing and flow region between conduit 61, semi-permeable: layers 62, 64, 66, 68, and outer fabric 70, [0061} The term “wrap angle” is used herein to describe the 'amount of conduit that is covered by a particle layer. As shown in FIG. 6, the wrap angle W is the angle around conduit 61 that is wrapped by a layer, such as semi-permeable layer 62. For example, a material that completely encircled tie perimeter of the conduit, such as outer fabric layer 70, would have a wrap angle of 360°. Semi-permeable layers 62, 64, 66, 68 and spacer layers 72, 74, 76, 78, 80 may have different wrap angles. As shown, among semi-permeable layers 62, 64,66, 68, wrap angle W for layer62may be smaller than the wrap angles for fabric layers 64,66,68. In one set of embodiments, the wrap angle may increase or decrease monotonically from innermost semi-permeable layer 62 to outermost semi-permeable layer 68.
[60621 Outer fabric 70 may be wrapped around semi-permeable layers 62,64,66, 68, spacer layers 72, 74, 78, 78, 80, and conduit 61. Outer fabric 70 may be permeable, semi-permeable or Impermeable and different outer fabrics may be used at different points throughout the system. Outer fabric 70 can be attached at a seam 82 by, for example, sewing, stapling, ultrasonic welding, heat bonding and/or gluing. Outer fabric 70 can help to retain other iayers in position and may be permeable to permit the flow of liquids through outer fabric 70 and away from aerobic module 60. -15- [0063] During operation of aerobic module 60,the height of the wastewater inside conduit 61 depends on the flow rate of wastewater into conduit 61 and the flow rate of wastewater out of conduit 61. The flow rate out of conduit 61 is the sum of the flow through the treatment layers (radial flow) and the amount of flow being passed to the next conduit in the senes (axial flow). As the flow rate into conduit 61 increases, the liquid height may increase until the flow rate out of conduit 61 becomes equal to the flow rate into conduit 61, The flow rate out of conduit 81 may depend on the long-term acceptance rates of the various fabric layers. The greater the long-term acceptance rates, the more easily liquid can exit conduit 61 by treatment through layers 62, 64,66,68,70,72, 74, 76,78, 80. 2014203175 12 Jun2014 IP64J Figures 5 and 8 show different wastewater heights within conduit 61. In FIG. 5, the wastewater has reached a height H where the radial flow rate out of conduit 61 is equal to the “composite flow rate* of fabric layers 62, 64,66 and 88. If the flow rate into conduit 61 Is further increased, the wastewater height may increase, causing wastewater to spill over the top edges of innermost semi-permeable fabric layer 62 and into the region occupied by spacer layer 74. Similarly, In FIG, 8, the wastewater has reached a height H’ where the radial flow rate out of conduit 61 is equal to the composite flow rate of layers 64, 68 and 68. This has effectively eliminated flie contribution to flow rate reduction that is provided by layer 62 at iower wastewater levels. Further increases in the flow rate into conduit 81 may cause wastewater to spill over die edges of semi-permeable fabric layer 64 and into the region occupied by spacer layer 76. AS the upper edge of each successive semi-permeable (of increasing wrap angles) layer is breached, the radiai flow rate Increases as the effluent passes through tower layers, thus providing for reduced flow resistance. It is to be understood that under these conditions there still exists radial flow through layer 62 but that water flowing above the upper edge of layer 62 is not retained by layer 62 and can pass directly to the next layer. Additional increases in the flow rate into conduit 61 may cause the liquid height to rise until wastewater eventually spills over the edges of semi-permeable fabric layer 66 and/or semi-permeable tobric layer 68. The composite flow rate (and thus the long-term acceptance rate) increases as the water level rises, providing greater treatment capacihr at higher effluent levels. -16- [00651 FIG. 7 shows an embodiment of an aerobic module SO having a greater acceptance rate and increased radial flow with the same number of layers as shown in module 60 of FIG. 6. Module 90 includes semi-permeable layers (fabric) 62\ 64’, 66*, 68’ and permeable spacer layers 72’, 74’, 76’, 78’, 80* that aliow the liquid height to be increased beyond that achievable with aerobic module 60. The greater liquid height may be achieved by, for example, decreasing the long-term acceptance rate of the conduit This can be achieved by, for example, decreasing: the long term acceptance rate of one or more fabric layers 62*, 64', 68’, 88', such as by reducing the porosity of these layers, using a denser fabric or increasing the concentration of mierobes on the fabric. In addition, higher wrap angles in aerobic module 90 allow wastewater to reach a greater height before it can spill over fabric layers 62’, 64’, 68’, 68*. For example, fabric layer 62' has a wrap angle W* that may be greater than wrap angle W of fabric layer 62. This can provide for a greater surface area available for treatment and greater overall radial flow even though the radial flow per square area of material may not change or may even decrease. Height H” at which wastewater may spilt over fabric layer 64’ may be greater than height H* at which wastewater may spill over fabric layer 64. The greater liquid height achievable with aerobic module 90 may result In greater contact between the wastewater and the fabric Sayers, and this may allow aerobic module 90 to process a larger input flow rate of wastewater and/or treat a greater volume of effluent. The additional head pressure obtained may also increase flow through the lower portion of the layers. 2014203175 12 Jun2014 [8066j In order to achieve the greater liquid height in aerobic module 90, the location.· Of openings 58 in adapters 48 may be raised. See FIG. 4B. These openings 56 permit wastewater to exit conduit 61 and, if openings 56 are too low, wastewater may exit conduit 61 before the wastewatercan reach the desired height. Thus, in one embodiment, aerobic module 90 may include adapters 48 having openings 58 located near the top of adapters 56, These openings can be, for example, off center and can be less than 4 inches, less than 3 inches or less than two Inches from the outer wall of the conduit.
[O067J FIG. 8A illustrates an embodiment of an aerobic module 100 having a perforated conduit 61, a dense fabric layer 62”, and additional less dense fabric layers 84", 68”, 68". Successive·:.layers may be of different densities resulting In - 17- different individual acceptance rates. The Sayers may also have properties other than density that can be used to alter the flow through the layer. Adjacent to dense fafeijc layer 82" and additional fabric layers 64”, 66”, 68" are spacer layers 72", 74", 76*', 78" , 80". An outer layer of fabric 70" wraps around conduit 61 and fabric layers 62”, 64", 66", 68" and may be, for example, sewn with a seam 82, Dense fabric layer 62” maybe the innermost of fabric layers 62", 64”, 66", 68", In addition, the long-term acceptance rate of dense fabric layer 62” may be lower than it is for additional fabric layers 84”, 66", 68". During periods of reduced flow, the lower longterm acceptance rate of dense layer 62” may retain effluent in conduit 61 for fonger than it would be retained in the absence of the tower Song-term acceptance layer; This may keep aerobic module 100 mScrobiaSly primed during periods of reduced flow. Absent this lower long-term acceptance layer, the semi-permeable layers may become dry during periods of reduced flow, resulting in dormant microbial colonies. While dormant microbes typically become re-activated after effluent is re-introduced, this reactivation can take time, and initially re-introduced effluent may hot be fully treated for an initial start-up period. The inclusion of a lower long-term acceptance layer, or region, however can reduce or eliminate this start-up period, providing for complete treatment capability without an extended start-up period. This may be particularly useful in applications where full treatment capacity may be required after extended periods of nbn-use. This can occur, for example, in vacation homes or after homeowmem return from extended absences, A lower long-term acceptance layer may be capable of retaining a measurable effluent level (after flow to the module has ceased) for a period of, for example, one day, three days, seven days or more. A lower long-term acceptance layer may also retain a measurable liquid level for more than 2X, 4X or 10X the standard long-term acceptance time exhibited by other semi-permeable layers in the system. The lower long-term acceptance layer may be positioned nearer the outer surface of the conduit than the other semi-permeable layers and may be the first semi-permeable layer that receives effluent from the conduit. 2014203175 12 Jun2014 {8Q68| FIG. 8B shows a layer of fabric F that is shaped like a slice from a tube and has a cross-section that may be approximately U-shaped and/or approximately a portion of a circle. Positions along the fabric may be defined using angles A1, A2, lengths L1, 12, and/or heights Ml ( H2. For example, the bottom portion may reside -18- in the center of the fabric and have an angle At, a length L1, and/or a height H1. Similarly, the entire cross-section of the fab# may have an angle A2, a length L2, and/or a height H2. The ratio of the size of the bottom portion to the size of the entire emss^section may be given by AT.A2, L1:L2, and/or H1:H2. 2014203175 12 Jun2014 [00693 Long term acceptance rates may vary between the lower portion and toe upper portion of a module, For instance, the lower portion of a module may exhibit a Sower long term acceptance rate than does an upper portion of a module. in one embodiment, one or more fabric layers in an aerobic system may have long-term acceptance rates in toe bottom portion of the fabric that are less than or greater than toe rate in toe top portions of the fabric. For example, toe long-term acceptance rate of a fabric layer may be lower over angle At, length L1, and/or height H1 than over the remainder of toe fabric layer, in one embodiment, the ratio of angle A1 to angle A2 may be between about 0.1 and 0.9. in other embodiments; A1;A2 may be between about 0.2 and 0.8 or between about 0.4 and 0.6. Similarly, the ratio of length L1 to length L2 may be between about 0.1 and about 0,9, In other cases, L1:L2 may be between about 0,2 and 0.8 or between about 0.4 and 0.6. In addition, the ratio of height HI to height H2 may be between about 0.1 and 0.9. In other embodiments, H1:H2 may be between about 0.2 and 0.8 or between about 0.4 and 0,6. Variations in long-term acceptance rate may also be achieved by, for example, providing a fabric layer with a greater thickness in one portion compared to other portions. The fabric may also be treated in one area to reduce flow through toe area. For example, a portion of the fabric may be treated with a hydrophobic material such as PTFE. A lower long-term acceptance rate in the bottom portion may help the conduit retain water and therefore the aerobic system may be more likely to retain an area of microbial activity in periods of low input flow rates. Because this layer remains bioiogicaily active during periods of reduced use, this active layer can help to seed additionaf layers that may have become inactive during the low use period. Thus, the whole system may be brought up to full treatment capacity much more quickly than in the absence of the lower long-term acceptance layer, in Some embodiments, the semi-permeable layers can help screen out solids and provide tor additional surface area on Which bacteria! colonses can grow. As the wastewater passes through each successive layer it may become more and more purified as a result. Thus, greater Wrap angles can provide greater surface area which pan retain 19 more solids, provide more bacteria! activity, and therefore provide more completely 2014203175 12 Jun2014 treated effluent and greater quantities of treated effluent. In fact, effluent from the embodiment shown in FIG, 7 may even reach drinking water standards for TOC, TDS and bacterial count. £00701 In another embodiment, fabric layers 62” 64’', 66”, 68” of aerobic module 106 may have wrap angles that increase with each successive layer away from conduit 61, For example, outermost fabric layer 68*’ may have a wrap angle between about 270 and 360 degrees, while (dense) layer 62” may have a wrap angle between about 60 and 180 degrees. In alternative embodiments, one or more successive layers may have wrap angles that decrease from the Innermost fabric layer to the outermost fabric layer.
[00711 As shown In Figures 7 and 8, one or more of the fabric layers, such as fabric layers 68’ and 68”, may have wrap angles greater than about 270 degrees, For example, in FIG, 7, for the wastewater to spill over the top edges of fabric layer 68’, the wastewater must nearly completely fill conduit 61. This is in contrast to aerobic module 60 where the wastewater can spilt over fabric layer 68 when conduit 81 is only about half full.
[0072J it has been the accepted wisdom in the art to use smaller wrap angles for layers in aerobic modules. One reason tor using smaller fabric wrap angles is to provide sufficient area, above the fabric iayem, for wastewater to spiii over the fabric Sayers and exit the aerobic system in the event of high wastewater input flow rates. Of primary concern is the possibility of septic tank back up during periods of high flow. Back up occurs when the system cannot accept effluent at the rate at which it is entering the system. To avoid the possibility of backup, it has been believed that wrap angles should cover less than half of the conduit to allow wafer to flow over the layers and out of the conduit through the conduit perforations that reside in the upper half of the conduit cross section, it has also been believed that the permeable spacers may become clogged with solids if sigm of untreated effluent were allowed to enter the spacer layers prior to any treatment via a semi-permeable layer. This, in turn, could also cause backup bf the system. For these reasons, the wrap angles of the semi-permeable layers, and the spacer layers, are typically less than about 180 degrees. 20- £00733 However* It has recently been discovered that wrap angles can be greater than 180 degrees and still provide for adequate processing of effluent during times of high input For example, even when the wrap angles are at 270 degrees, or greater, the acceptance rate of the conditioned fabric can be great enough that increased effluent flow can be processed by the fabric without causing the system to back up. Module .00· as shown in FIG, 7 can provide adequate surface area for treatment due tp the staggered layer system In which innermost layer 62' has a smaller wap angle than does hext most inner layer 64’, which has a smaller wrap aogie than does next most inner layer 68' which has a smaller wrap angle than does next most inner layer 68*. inner layers of greater wrap angles, for example, greater than 180 degrees, greater than 210 degrees or greater than 240 degrees can provide for increased surface area per linear foot that is available for forming a blomat This increased area of m icrobial acti vity can also help to seed additional outer layers. 2014203175 12 Jun2014 £00741 The embodiment shown in FIG. 7 is compared to the embodiment shown in FIG , 5 to illustrate the amount of increased capacity that may be achieved with a device that utilizes semi-permeable layers of greater wrap angles. The two embodiments use identical perforated conduit having an DP of 11.625 inches. Module Sections are typically 10 feet in length and treatment capacities are reported in gallons of effluent per linear foot of conduit per day, A wastewater is considered to be treated if a sufficient amount of contaminants are removed from the wastewater stream. For example, in the case of septic tank effluent, treated water should exhibit GBOD5 less than 25 mg/L (30 day average), TSS less than 80 mg/L (30 day average), pH between 6 and 9, color rating of less than 15 units, non-offensive odor and no detectable oily flm/fdam. The system of FIG. 5 has been shown to treat up to 2.37 gai/ftlday of septic tank effluent. The system of FIG. 7 however has been shown to be capable of treatihg up to 4.8 or up to 5.1 gai/ft/day of septic tank effluent. Thus, treatment capacity can be doubled, or more than doubled, using conduit of the same dimension by increasing the wrap angie of the semi-permeable treatment layers and the permeable spacer layers. Experimentation has also shown that issues such as septic tank backup and permeable layer plugging are controlled - the system is capable of handling these greater capacities without backing up. This results in improved levels of treatment and reduced discharge of untreated effluent during periods of high effluent input -21 [007:51 Another embodiment of an aerobic module is illustrated in FIG. 9A which shows a cross-sectional view of module 180 including porous media 192, The porous media in this ease is shown as crushed stone and forms a substantially circular cross-sectional shape, although this is not necessary. Other porous media may also be used. Wastewater can flow through the media and wastewater flow can be controlled by choosing the porosity of the media bed. The porous media can be retained in position by fabric 184 which is joined at seam 188, Fabric 184 may be tightened or loosened amund the media to increase or decrease the packing of the aggregate. The aggregate may be packed more tightly at different points in the module. For instance, the aggregate may be packed more tightly (lower porosity) in the lower portion of the figure compared to the upper portion. This may be achieved by using a finer media (lower porosity) In the lower portion of file module and a coarser media (higher porosity) In the upper portion, in this manner, the How rate may vary as water level192 rises. This increasing porosity gradient from bottom to topcan provide for improved i^ at low flew levels while allowing for increased 2014203175 12 Jun2014 fiew rates at high low levels In order to prevent backup. Porosity may also be varied from module to module with flow rates either decreasing or increasing as wastewater passes from one module to the next, [0070) As with other embodiments described herein, the module may be wrapped with Sayers of semi-permeabie plastic fabric and coarse, porous materials. Any of the: wrapping designs described herein may also be used with a porous media based module and the module may also be used in conjunction with one or more anaerobic modules as described herein. For instance* as shown in FIG. 9A the module: may be wrapped with one or more layers of semi-permeable fabric 162 that may be of varying wrap angles, as shown. Coarse mesh layers 72 and porous random fiber layer 194 may also be included.
[00771 As shown In FIG. 9A, the module may include an internal conduit 188 that may pass axially through the porous media, internal conduit 186 may be of any diameter and may be placed at any position in the module. Internal conduit 186 may be perforated or unperforated and may be used to transport substances into or out of the module. For instance, Internal conduit 186 may provide air or oxygen to the module or may be used to exhaust waste gases. It may also be used to feed 22- wastewater to the system or as a conduit for providing nutrients, bacteria or other materials that may enhance aerobic activity. FIG. 98 provides a cross-sectional view of an embodiment where internal conduit 186 is centrally oriented along the axis of the module. FIG. 9C shows an embodiment including two internaiconduits 188 and 196. In this example, internal conduit 188 is a vent pipe while 196 is a supply pipe providing wastewater to the aerobic module, internal conduits may be fluidly linked to, for example, wastewater sources, external vents, nutrient supplies and oxygen sources. 2014203175 12 Jun2014 fOOTSI FIG. 90 illustrates a cross-sectionai view of an embodiment which is not circular in cross-section but is instead approximately oval. This embodiment may be useful when the system calls for a shallower aerobic module of equivalent capacity. As the module may be manufactured on site, a single aerobic module or any series of modules may differ in cross-section along its length. For instance, a module may be substantially round at one end but substantially oval at the other. The module may also be flexible enough that similar shape changes can fee made laterally to avoid obstacles or allow for installation of other equipment. COOTS] FIGS. 1 DA-1 DC show pile embodiment of a treatment system 110 having an outer fabric 112 surrounding an aerobic module 120 and an anaerobic module 150 to form a hybrid aerobic/anaerobic treatment system. Aerobic module 120 may be the same or similar to aerobic modules 10, 40, 60, 90, 100, described above. Aerobic module 120 may include a perforated conduit 122 partially wrapped with layers of semi-permeable material such as fabric 124, 126, 128, 130. Layers of porous spacer material 132,134,136,138,140 may fee positioned adjacent to each layer of fabric 124, 126, 128, 130. This results in alternating layers of seml-permeable material and spacer material [0980] During operation of aerobic module 120, wastewater 142 is delivered to conduit 122 where contaminants in wastewater 142 are aerobically digested by microbes primarily resident on the semi-permeable layers124, 126, 128 and 130, Wastewater 142 may permeate through semi-permeable layers 124,126, 128,130 and spacer layers 132, 134, 136, 138, 140, which have large amounts of surface area on which bacteria can reside and digest the waste materials. This large surface area can also provide a supply of oxygen from passive and/or active sources. As -23- shown in Fi<3.10A, if the height of wastewater 142 reaches the top edges Of one of fabric layers 124» 126,128,130, wastewater 142 may split over the top edges and fill the inferstitiai space in one of the adjacent; spacer layers 132, 134,, 136, 133 and 140. 2014203175 12 Jun2014 [0081] Once wastewater 142 has flowed beyond fabric layers 124,126,128,130 and spacer layers 132, 134, 136, 138, 140, in a direchon away tom conduit 122, wastewater 142 may exit aerobic system 120 and pass through a permeable material 144. Permeable material 144 may be positioned below aerobic module 120 andfor above anaerobic module I SO. In other systems, the permeable matenai may be eliminated and effluent may pass directly from the aerobic module to the anaerobic module. Outer fabric 112 may laterally constrain permeable matenai 144. Outer fabric 112 may be installed on site or at the production facility. By installing the fabric at the production facility this hybrid system may be shipped ready for installation.
[0082] Anaerobic module ISO may Include a carbon source 152, one or more impermeable liners 154, 156 and spacer layers 158, 160. Carbon source 152 may be supported by innermost impermeable liner 154, Impermeable liner 154 may be U-shaped in cross section and have perforations 182 in the bottom portion of the U-shape, rendering this portion semi-permeabie, to permit the flow of wastewater 142 through fabric liner 154, Once wastewater 142 flows through perforations 162 it may fill the region between impermeable liners 154,156 occupied by spacer fabric layer 158. When the level of wastewater 142 within spacer fabric layer 158 rises to reach the top edges of outer impermeable liner 156, the liquid may spilt over outer impermeable liner 156 where It may reach spacer fabric layer 160. Alternatively, outor impermeable liner 156 may include perforations that allow the wastewater to pass through outer impermeable liner 156 when the wastewater has reached a desired height. Once wastewater 142 has reached spacer fabric layer 160, wastewater 142 may exit anaerobic module 150 and treatment system 110 by passing through outer fabric 112. The perforations and layers may be designed to retain effluent for a period that is adequate to convert NO* to nitrogen gas while maintaining enough flow-through to treat a majority of the fluid reaching the anaerobic system. -24- [0083] Referring to the dimensions provided in FIG. 88, perforations 162 in the bottom portion of impermeable liner 154 may extend over an angle A1, a length 11, and/or a height HI while the entire cross-section of impermeable Hner 154 may have an angle A2, a length 12, and/or a height H2. In one embodiment, tie ratio of angle A1 to angle A2 may be between about 0.1 and 0.9, in other embodiments, A1:A2 may be between about 0,2 and 0,8 or between about 0,4 and 0,6. Simiiariy, the ratio of length LI to length L2 may be between about 0.1 and about 0,9, In other cases, 11:12 may be between about 0,2 and 0,8 or between about 0.4-and 0.6. In addition, the ratio of height HI to height H2 may be between about 0,1 and 0.9. in other embodiments, H1:H2 may be between about 0 2 and 0.8 or between about 0.4 and 0.6. 2014203175 12 Jun2014 [0084] FIG. 11 shows another embodiment of a treatment system 170 in which aerobic module 120 and anaerobic module 150 are not enclosed within a common outer fabric, instead, aerobic system 120 is enclosed within an outer fabric 172 and anaerobic module 150 is enclosed within a separate outer fabric 174. As shown, aerobic system 120 may be placed above anaerobic system 150, and permeable materiaM44 may be placed between them. Permeable materiai 144 may facilitate the flow of wastewater 142, by gravity, from aerobic system 120 down to anaerobic system 150. Additional anaerobic systems may be added to the system as shown. For example, anaerobic modules may be placed below or next io the module shown. Multiple anaerobic modules may be In contact with each other or may be spaced from each other by, for example, more than 1 inch, more than 3 inches or more than S Inches apart, if spaced apart, the space between the modules may be filled with a permeable material.
[0085] In embodiments that include one or more anaerobic modules a conduit may be provided in the vicinity ofthe modules that can be used to provide oxygen or other gases to the system. By intermittently supplying oxygen to the system, the system can be cycled through aerobic and anaerobic cycles which can effectively kill pathogens that may be present in or may be introduced to the system. The system may be exposed to regular cycles of aerobic/anaerobic/aerobic/anaerobic treatment that can be performed either mahuaily or can be automated. Appropriate levels of -25- oxygen and appropriate time intervals can be determined via experimentation to see when pathogen populations are most effectively reduced. 2014203175 12 Jun2014 [0086] In another aspect, a device is provided for venting gases, such as nitrogen gas, produced during anaerobic digestion within anaerobic module 150* The ventilation device may capture these gases before they can reach the aerobic module and Interfere with aerobic digestion processes, Specifically, it has been discovered that the proximity of the anaerobic module to the aerobic module can lead to inhibition of aerobic digestion and, for example, prevent TKN and/or NHs from being successfully converted into N02 and/or NO?,. It is believed that the presence of nitrogen gas is the cause of this reduced aerobic activity.
[008?] FIGS. 12A and 15 show an embodiment of treatment system 200 that includes an outer fabric 210 wrapped around aerobic module 120, permeable material 144, anaerobic module 150, and a ventilation system: 220. The ventilation system cap serve to shunt the nitrogen away from the aerobic module. Ventilation System 220 may Include perforated pipes 222, 224 that run approximately parallel with conduit 122 and are positioned above and/or in carbon source 152. Perforated pipes 222 and 224 may include perforations to allow gases to reach foe inside of perforated pipes 222, 224 from the exterior. Pipes 222 and 224 may be rigid or flexible. The ventilationsystem may be of any size appropriate for removing nitrogen from thesystem and can be positioned anywhere that allows the system to direct the nitrogen gas, or any other gases produced in the anaerobic process, away from the aerobic module 120.
[0088] FIG. 12B shows an embodiment of a treatment system 250 that includes fabric 252 enclosing anaerobic module 150 and ventilation system 220 and a separate Outer fabric 254 enclosing aerobic module 120. Permeable material 144 may be positioned below aerobic module 120 and above anaerobic module 150.
[8089] FIG. 13 provides a cross sectional view of a hybrid system that includes one, two, three or more aerobic modules and one, two, three or more anaerobic modules. Aerobic modules 250, 252 etc. may be perforated corrugated pipe and may have a diameter of about 12 inches. Aerobib modules 250 and 252 may be installed: side-by-side and may be In fluid communicatioh with each other. For 26- example, water may flow from module 250 to 252 in series through a connector. Alternatively, the modules may he fed from a common wastewater source In a parallel arrangement, Positioned underneath aerobic modules 250 and 252 are anaerobic module 350 and, optionally, anaerobic module 352. Additional anaerobic modules may also be added and may be positioned below module 352. Anaerobic module 350 may include carbon source 372. For example, carbon source 372 may be a stack of sheets, such as fiberboard sheets, The stack of sheets may be water permeable and need: not include an outer container or housing and need not be isolated from the ground or groundwater. There may be more than 5,10, 50 or 100 individual sheets stacked together. The stack of sheets may be positioned directly in the ground and may be underneath one or more aerobic modules 250 and 252 so that partially treated water exiting the aerobic modules can advance to anaerobic treatment via gravity feed. Permeable material 144 can be used to separate modules from each other. Additional: anaerobic module 352 may be positioned below anaerobic module 350 and may be smaller, larger or of similar size. The carbon materia! of second anaerobic module 352 may be the same or different from that of anaerobic module 350. As shown, module 352 is wider than is module 350 so that the iower positioned module can capture most or ail of the effluent that exits module 350. 2014203175 12 Jun2014 [0090] When operational, wastewater enters aerobic modules 250 and 252 where the water is treated aerobically and where nitrogen containing compounds are converted to NO*. The resulting effluent passes through the semi-permeable membrane(s) of the aerobic module and percolates through one layer of permeable material 144, The wafer enters anaerobic module 350 and^ saturates carbon source 372. in carbon source 372 the NO* is subjected to anaerobicconditions and at least a portion of the NO* is converted to nitrogen gas. The nitrogen gas may be shunted from the system via ventilation system 360. After passing through module 350 water may percolate through an additional layer of permeable maferiai 144 after which it enters second anaerobic module 352. Anaerobic module 352 may contain an additional carbon source end may further treat any NO* that is left in the effluent. Nitrogen gas may be diverted by ventilation system 362 and treated water may percolate Out of anaerobic module 352 containing a lower level of nitrogen than when I entered the module. Additional: layers may also be used to further treat the wastewater, Recharge tube 370 may be positioned inside of vent pipe 360and can be used to provide substances such as carbon, sulfur, nutrients or microorganisms to the carbon source. 2014203175 12 Jun2014 |0Q91] The system illustrated in FIG, 14A is similar to that shown in FIG· 13 in that multipie aerobic and multiple anaerobic modules can be employed. The carbon source 472 however may be retained in container 470 and therefore can be a loose material, layered; material or any other suitable carbon source. Loose material may include, for example, vegetation and charcoal; Carbon source 472 may be covered by a permeable material, such as permeable geotextiie fabric 474 which can surround the carbon source and help to retain carbon source 472 in position.
Container 470 may include upwardly sloping walls and a floor designed to retain liquid. Container 470 may include one or more Impermeable liners 476a and 476b that may be separated by spacer layer 478 which can allow for the free flow of liquid between impermeable layers. The innermost impermeable liner 476a may include perforations in a portion of the liner that allow forfoe passage of liquid through the impermeable layer 476a, For example, the lower, horizontal portion of liner 476a may include perforations while the upper vertical portions may be free of perforations and thus remain impermeable. In this manner, water may pass through impermeable liner 476a and flow along spacer layer 476 while being retained by impermeable layer 476b, Under head pressure provided by water level 490, the water flows upwardly through spacer layer 478 (see FIG, 148} whsie being trapped between impermeable liners 476a and 476b, Only when the water reaches the upper edge 462 of impermeable liner 476b is it free to spill over and exit toe module. In this way, water is retained in an anaerobic environment for a period of time adequate to promote anaerobic treatment of NOx that may be in the wastewater stream. Additional liners similar to 476a and 476b may be used to Increase toe path length of water flow and thus increase the residence time of water in toe anaerobic module. Anaerobic module 452 may be of similar design although, as shown, may be of different dimensions. Anaerobic module 462 may also be designed to retain water for a shorter or longer duration than anaerobic module 450, After exiting module 452, water may be passed to an additional treatment module, may be diverted to an alternative use such as irrigation, or may be dispersed to the ground. - 28 ~ [0692| As shown in FIG, 15, perforated pipes 222, 224 of ventilation system 220 may he connected to one or more extenor pipes 260,262 that extend above ground and into the atmosphere. These pipes can serve as entrance and exit for introducing air and removing nitrogen and other gases. Exterior pipes 260, 262 may have curved top portions 264, 266, In addition, to promote the passive How of gases through ventilation system 220, one of exterior pipes 260,262 may be taller than the other exterior pipe 260, 262, For example, exterior pipe 262 may be about 10 inches taller than exterior pipe 260. Ventilation system 220 may also In clude a blower to force or pull gases through vehtiiatiph system 220. A vacuum sburee may also be used to move gases through the ventilation system by reducing the pressure in the ventilation system. 2014203175 12 Jun2014 f0093J During operation of treatment systems 200, 250, wastewater may be aerobically digested in aerobic module 120 and anaerobically digested in anaerobic module 150, and gases produced; during anaerobic digestion, such as nitrogen gas, may be vented to the atmosphere by ventilation system 220. The gases may, for example, bubble up from and/or through carbon source 152 and enter perforated pipes 222, 224, The gases may then flow through perforated pipes 222, 224 and into exterior pipes 260, 262, which may discharge the gases to the atmosphere, in this manner, nitrogen gas is diverted from foe aerobic module allowing the aerobic system to function properly. A slight negative pressure in foe ventilation system can help draw nitrogen into the ventilation system and away from foe aerobic module 120.
[00943 In another embodiment, ventilation system 220 may be used to add carbon to carbon source 152. Over time, anaerobic digestion within carbon source 152 may result in the breakdown and/or loss of carbon materials within carbon source 152. With previous designs, carbon materials could only be added to carbon source 152 by digging into the ground, exposing the carbon source, and adding new carbon materiais. In one set of embodiments, carbon materials, in the form of liquids, gases and/or solids, may be added to carbon source 152 by pouring them into pipes 260, 262, The carbon materials may then flow through the perforations in perforated pipes 222, 224 to be deposited on carbon source 152. Sulfur based materiais may also be added in this manner by providing suifor in solution form, for -29- example, into vent pipes 260,262. By using ventilation system 220 to recharge carbon source 152, the expense of digging up the treatment system is avoided and the associated risk of damage to the treatment system is minimized. 2014203175 12 Jun2014 [0G95J In another embodiment, ventilation system 220 may be used to add beneficial microbes such as bacteria to the treatment system. Specifically, liquid and/or solid materials containing the bacteria may be introduced into perforated pipes 222, 224. The liquid and/or solid materials may then flow through the perforations in pipes 222, 224 to be deposited into the treatment system. By using ventilation system 220 in this manner, the bacteria necessary for digestion may be introduced into the treatment system without having to dig up the treatment system. PM6| In another embodiment, the vent system may include a second conduit for delivering additives such as carbon, sulfur and microbes. As illustrated in FIG. 16 a second conduit, in this case tube 320, may run from the surface to the carbon source through the venting system. Additives may be provided via the proximal end 326 of tube 320 which may be above ground and easily accessible. The distal end 328 may be branched and may lead directly to one or more carbon sources 150. In this manner, additives may be directly delivered to the target by adding them to the proximal end 326 of tube 320. The additives may be provided manually or may be pumped into the system and can be added on a continuous basis f desired. Materials may be added via tube 320 without interfering with the venting process and without: distributing additives to non-target areas, such as those permeable regions between aerobic and anaerobic modules.
[06973 White several embodiments of the present invention have been described and iliustrated heresn, those of ordinary skiil in the art will readily envision a variety of other means abd/br structures for performing the: functions and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the present invention. More generally, those skilled in the art:, will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions:, materials, and/or configurations will depend upon the specific application or applications for which the teachings of the present invehtioh is/are used. Those skilled in the art will recognize, -30 - 2014203175 12 Jun2014 or he able to ascertain experimentation, many equi valehts to the specific embodiments of fee invention described herein. It is, therefore, ίο be pnderstood that the foregoing embodiments are presented by-way of example only and that* within the scope Of the appended claims and eqm vaients thereip, the invention may he paeticed otherwise than as specifically described and claimed. lhi%p^^f:'mvenbQa::ia:'di!^led to each indiviifoal feature, system, article* material, kit* and/or method described herein. In addition, any combination of two or more such features, systems* articles, materials* kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are hot mutually incpnsisteni, is included within the scope of the present invention, [0098] jkll definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and^ meanings of the defined terms.
[0099] The indefinite articles "a" and "an /r as used herein iuthe specification andin the claims, unless clearly indicated to the contrary* should be understood to mean "at least one. ” [OOlOfi] The phrase "and/orf - as used herein in the specification and in the claims* should be. understood to mean "either or both" of the elements $b conjoined, I.e., elements that are conjunctively present in some eases and disjUncfiyeiy present in other cases. Other elements may optionally be present other than the elements specifically identified'by the "and/or* clause, whether related or unrelated to those elemems speeifibally identified, unless clearly indicated to the contrary.
[0010.1] Ail references* patents and patent applicafions and publications that are cited or referred to id this application ate incorporated in their entirety herein hv reference. Jr reference herein to a patent document or other matter which is given as prior art is not taken as an admission that that document or prior art was part of common generaf knowledge atfeff tlfppbT fee claims.
[00102] With reference to fee use of the wordfs] “comprise" or “comprise# or ^enmpfising'* in fee foregoing description and/or in the foliowing claims* unless the context requires otherwise, those words are used dn the basis and clear nifeerstaudihg feat they are to be interpreted inclusively, rather than exclusively, and that each of those words is to be so interpreted in construing the foregoing description and/orfee following claims.

Claims (20)

  1. The claims defining the invention are as follows:
    1. A device for aerobically treating wastewater, the device comprising: • a conduit having a wall and including a plurality of apertures passing through the wall; • a first material layer wrapping a lower portion of the conduit, the first material layer having a first wrap angle measured around the circumference of the conduit; • one or more additional material layers wrapping at least a portion of the conduit, at least one of the one or more additional material layers having a wrap angle greater than 210 degrees and less than 360 degrees around the circumference of the conduit; and • an outer fabric layer surrounding the conduit, the first material layer, and the one or more additional material layers.
  2. 2. The device of claim 1, wherein the first material layer has a long-term acceptance rate that is slower than the acceptance rate of the one or more additional material layers.
  3. 3. The device of claim 1 or 2 further comprising a permeable spacer layer positioned between the first material layer and the first of the additional material layers, with an additional permeable spacer positioned between each pair of additional material layers.
  4. 4. The device of any one of claims 1 to 3, wherein at least one of the first material layer and the_one or more additional material layers comprises a fabric.
  5. 5. The device of any one of claims 1 to 3, wherein the first material layer and the one or more additional material layers are semi-permeable.
  6. 6. The device of any one of claims 1 to 5, comprising two or more additional material layers.
  7. 7. The device of claim 6, wherein the additional material layers have different wrap angles selected from greater than 210 degrees, greater than 240 degrees and greater than 270 degrees.
  8. 8. The device of claim 6 or 7, wherein the additional material layers are staggered with different wrap angles selected from greater than 210 degrees, greater than 240 degrees and greater than 270 degrees.
  9. 9. A system for treating wastewater comprising the device of any one of claims 1 to 8 and an anaerobic module comprising a carbon source positioned downstream of the device.
  10. 10. The device of claim 1, wherein the conduit is a flexible tube and includes a porous media contained in the flexible tube.
  11. 11. The device of claim 10, wherein the porous media comprises an aggregate.
  12. 12. The device of claim 11 wherein the aggregate is selected from at least one of stone, sand, and expanded foam.
  13. 13. The device of any one of claims 10 to 12, wherein the first material layer has a longterm acceptance rate that is slower than the acceptance rate of the one or more additional material layers.
  14. 14. The device of any one of claims 10 to 13, further comprising a permeable spacer layer positioned between the first material layer and the first of the additional material layers, with an additional permeable spacer positioned between each pair of additional material layers.
  15. 15. The device of any one of claims 10 to 14, wherein at least one of the first material layer and the one or more additional material layers comprises a fabric.
  16. 16. The device of any one of claims 10 to 15, wherein the first material layer and the one or more additional material layers are semi-permeable.
  17. 17. The device of any one of claims 10 to 16, comprising two or more additional material layers.
  18. 18. The device of claim 17, wherein the additional material layers have different wrap angles selected from greater than 210 degrees, greater than 240 degrees and greater than 270 degrees.
  19. 19. The device of claim 17 or 18, wherein the additional material layers are staggered with different wrap angles selected from greater than 210 degrees, greater than 240 degrees and greater than 270 degrees.
  20. 20. A wastewater treatment system comprising the device of any one of claims 10 to 19 in combination with an anaerobic treatment module.
AU2014203175A 2010-05-17 2014-06-12 Apparatus for treating wastewater Ceased AU2014203175B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2014203175A AU2014203175B2 (en) 2010-05-17 2014-06-12 Apparatus for treating wastewater

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US61/345,260 2010-05-17
US61/367,429 2010-07-25
AU2011256246A AU2011256246B2 (en) 2010-05-17 2011-05-17 Apparatus and method for processing liquid waste
AU2014203175A AU2014203175B2 (en) 2010-05-17 2014-06-12 Apparatus for treating wastewater

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
AU2011256246A Division AU2011256246B2 (en) 2010-05-17 2011-05-17 Apparatus and method for processing liquid waste

Publications (2)

Publication Number Publication Date
AU2014203175A1 AU2014203175A1 (en) 2014-07-03
AU2014203175B2 true AU2014203175B2 (en) 2016-11-10

Family

ID=51228801

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2014203175A Ceased AU2014203175B2 (en) 2010-05-17 2014-06-12 Apparatus for treating wastewater

Country Status (1)

Country Link
AU (1) AU2014203175B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10961139B1 (en) 2019-09-11 2021-03-30 Imam Abdulrahman Bin Faisal University Multi-layer geotextile-plastic particle water treatment

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006132790A2 (en) * 2005-05-24 2006-12-14 Presby David W Fluid conduit with layered and partial covering material thereon

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006132790A2 (en) * 2005-05-24 2006-12-14 Presby David W Fluid conduit with layered and partial covering material thereon

Also Published As

Publication number Publication date
AU2014203175A1 (en) 2014-07-03

Similar Documents

Publication Publication Date Title
AU2011256246B2 (en) Apparatus and method for processing liquid waste
CA2949677C (en) Modular liquid waste treatment system and method
JP5671061B2 (en) Wastewater treatment system and method
EP1451113A1 (en) Integrated hydroponic and wetland wastewater treatment systems and associated methods
US20050040104A1 (en) Method, apparatus and system for removal of contaminants from water
CN107207298A (en) Wastewater treatment plant of the vertical seepage phytofiltration type including an active ventilation system for aeration of the saturated lower layer
EP2475624B1 (en) Apparatus and method for disposal and treatment of waste water, sewage and/or effluent
WO2009033291A1 (en) Wastewater treatment
AU2014203175B2 (en) Apparatus for treating wastewater
US11021380B1 (en) Modular wastewater treatment system configured for compact shipping
CA3073361A1 (en) Modular bio bed and ventilated system for waste water treatment
AU2012322080A1 (en) Liquid waste treatment apparatus
US20170015574A1 (en) Wastewater separation and purification
WO1993023339A1 (en) Wastewater treatment method and apparatus
US11186505B1 (en) Treatment systems including cover systems and media
US12344542B2 (en) Wastewater treatment device and method
US20250109584A1 (en) Embedded infiltration device
KR20000008079A (en) Method for disposing sewage and waste water by using absorbing biofilter and apparatus thereof
KR19990025913A (en) Wastewater Treatment Methods and Devices
JP2004033938A (en) Sewage evaporation vessel and sewage treatment equipment using it
AU2002352681A1 (en) Integrated hydroponic and wetland wastewater treatment systems and associated methods

Legal Events

Date Code Title Description
FGA Letters patent sealed or granted (standard patent)
PC Assignment registered

Owner name: PRESBY PLASTICS, INC.

Free format text: FORMER OWNER(S): PRESBY, DAVID

MK14 Patent ceased section 143(a) (annual fees not paid) or expired