CA1131452A - Engine braking system and method of braking - Google Patents
Engine braking system and method of brakingInfo
- Publication number
- CA1131452A CA1131452A CA345,666A CA345666A CA1131452A CA 1131452 A CA1131452 A CA 1131452A CA 345666 A CA345666 A CA 345666A CA 1131452 A CA1131452 A CA 1131452A
- Authority
- CA
- Canada
- Prior art keywords
- engine
- exhaust
- braking
- turbocharger
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 7
- 230000006835 compression Effects 0.000 claims abstract description 41
- 238000007906 compression Methods 0.000 claims abstract description 41
- 239000007789 gas Substances 0.000 claims abstract description 41
- 238000002485 combustion reaction Methods 0.000 claims abstract description 9
- 230000009471 action Effects 0.000 claims description 4
- 230000005764 inhibitory process Effects 0.000 claims 1
- 230000000979 retarding effect Effects 0.000 abstract description 13
- 230000000694 effects Effects 0.000 description 10
- 241000510032 Ellipsaria lineolata Species 0.000 description 9
- 230000007423 decrease Effects 0.000 description 8
- 230000002411 adverse Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 230000002195 synergetic effect Effects 0.000 description 3
- 241001052209 Cylinder Species 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- ZPEZUAAEBBHXBT-WCCKRBBISA-N (2s)-2-amino-3-methylbutanoic acid;2-amino-3-methylbutanoic acid Chemical compound CC(C)C(N)C(O)=O.CC(C)[C@H](N)C(O)=O ZPEZUAAEBBHXBT-WCCKRBBISA-N 0.000 description 1
- 235000003197 Byrsonima crassifolia Nutrition 0.000 description 1
- 240000001546 Byrsonima crassifolia Species 0.000 description 1
- 102100026933 Myelin-associated neurite-outgrowth inhibitor Human genes 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
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- 239000000779 smoke Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D13/00—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing
- F02D13/02—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation
- F02D13/04—Controlling the engine output power by varying inlet or exhaust valve operating characteristics, e.g. timing during engine operation using engine as brake
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/02—Gas passages between engine outlet and pump drive, e.g. reservoirs
- F02B37/025—Multiple scrolls or multiple gas passages guiding the gas to the pump drive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/04—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning exhaust conduits
- F02D9/06—Exhaust brakes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Supercharger (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
Abstract
AN ENGINE BRAKING SYSTEM
AND METHOD OF BRAKING
ABSTRACT OF THE DISCLOSURE
An engine braking system and method for pro-viding improved engine braking and improved engine operation following a braking operation is disclosed.
The invention relates to a turbocharged internal combustion engine fitted with a compression relief type of engine brake wherein the turbocharger comprises a double entry turbine. In addition, a diverter valve is provided which is adapted to divert all the flow of exhaust gases into one portion of the turbine. The combination of the present invention increases the retard-ing horsepower developed by the engine by increasing the mass flow of air through the engine and increasing the exhaust manifold temperature and pressure. Improved performance following braking results from the higher turbocharger speeds and increased engine temperature produced in the engine during the braking operation.
AND METHOD OF BRAKING
ABSTRACT OF THE DISCLOSURE
An engine braking system and method for pro-viding improved engine braking and improved engine operation following a braking operation is disclosed.
The invention relates to a turbocharged internal combustion engine fitted with a compression relief type of engine brake wherein the turbocharger comprises a double entry turbine. In addition, a diverter valve is provided which is adapted to divert all the flow of exhaust gases into one portion of the turbine. The combination of the present invention increases the retard-ing horsepower developed by the engine by increasing the mass flow of air through the engine and increasing the exhaust manifold temperature and pressure. Improved performance following braking results from the higher turbocharger speeds and increased engine temperature produced in the engine during the braking operation.
Description
AN ENGINE BRAKING SYSTEM
AND METHOD OF BRAKING
FIELD OF THE INVENTION
-This invention relates generally to an engine braking system and to a method of braking. More partic-ularly, the invention relates to a braking system which is characterized by the combination of the compression relief type engine brake and a turbocharger comprising an exhaust gas turbîne having a divided volute and an air compressor, this combination providing as will be seen from the disclosure to follow, improved engine braking and improved engine performance.
~ A turbocharger in turbocharged engines is normal-ly not required during br~king because the eng,ine is not fueled. Because of t'nis, both the volume and the temperature of the exhaust gases are reduced. This produces two adverse effects: (1) the operating temperature of the engine drops below the desired point since the cooling system removes more heat than is being generated,and (2) a decrease in exhaust gas volu~e gener~te~ (because of the lack of combustion) and t~,e ~ecrease in gas vclurr!e ( due to the drop in temperature of the gas) cause a decrease in the speed of the turbocharger. These adverse efects are experienced when engine braking is required, for
AND METHOD OF BRAKING
FIELD OF THE INVENTION
-This invention relates generally to an engine braking system and to a method of braking. More partic-ularly, the invention relates to a braking system which is characterized by the combination of the compression relief type engine brake and a turbocharger comprising an exhaust gas turbîne having a divided volute and an air compressor, this combination providing as will be seen from the disclosure to follow, improved engine braking and improved engine performance.
~ A turbocharger in turbocharged engines is normal-ly not required during br~king because the eng,ine is not fueled. Because of t'nis, both the volume and the temperature of the exhaust gases are reduced. This produces two adverse effects: (1) the operating temperature of the engine drops below the desired point since the cooling system removes more heat than is being generated,and (2) a decrease in exhaust gas volu~e gener~te~ (because of the lack of combustion) and t~,e ~ecrease in gas vclurr!e ( due to the drop in temperature of the gas) cause a decrease in the speed of the turbocharger. These adverse efects are experienced when engine braking is required, for
-2-example, while negotiating a long decline, By the time the bottom of -~he decline is reached, the engine temperature will have been considerably decreased and the turbocharger slowed down. Under these conditions, it is difficul.t to accelerate the engine rapidly as may be required to negotiate a steep rise which usually follows a decline.
These adverse effects are generally overcome by providing a braking system which combines the turbo-charger comprising an exhaust gas turbine with a com-pression relief engine brake, wherein the turbocharger is an adjunct to the braking system and the braking operation is an adjunct to the improved operation of the turbocharger. With our braking system the turbo-charger is controlled to maximize air flow into the engine during braking operation by diverting all of the exhaust gas through a portion of the turbine so as to increase the compression work done by the engine.
~U DISCLOSURE OF T~E IN_ENTION
More s~ecifically, we provide in accordance with the invention an engine braking system with improved engine performance for an internal combustion engine having intake and exhaust manifolds, charac-terized by the combination of a compression relief engine brake, operative on opening at least one exhaus~ valve of the combustion engine near the end of the compression stroke of the engine cylinder with which said exhaust valve is associated, and a turbo-charger comprising an exhaust gas turbine having a divided volute and an air compressor which supplies compressed air to said engine intake manifold, said turbocharger including a diverter valve operatively connected at one side thereof with said exhaust mani fold and at its opposite end with said divided volute for directing, with predetermined braking action, flow of exhaust gas from said exhaust manifold to only one of the portions of said divided volute instead of f~
both as occurs on less than said predetermined braking ~stion.
STATEMENT OF INVENTION
By diverting the exhaust gas 1Ow through a port~on of the turbine, the gas pressure in -the exhaust manifold is increased. This effect not only increases the retarding horsepower developed by the engine but also increases the temperature of the air wi~hin the engine.
The increased temperature of the air, in turn, causes an increase in the energy of the exhaust gas which further increases the efficiency and, therefore, the rotational speed of the turbine. Thus ~he combination of an engine compression relief brake with a turbo-charger having a divided volute produces a synergistic result which increases the available retarding horse-power produced by the compression relief brake, Anadditional advantage of this combination or the normal operation of the invention flows from its braking oper-ation. During the braking operation a portion of the kinetic energy of the vehicle is transformed into heat which is dissipat~d through the engine cooling system thereby maintaining the engine at or near the normal operating temperature.
In prior systems, compression relief type brakes (see U.S. Patent 3,220,392) normally function as a brake only. Also in prior systems, turbochargers with a divided volute and diverter mechanisms (see U.S. Patents 4,008,572; 3,559,397; 3,137,477; 3,313,518 or 3,975,411) normally function to increase the mass flow of air to increase engine power during ~uel feed.
To our knowledge, no one has recognized that synergis-~ic effects could be obtained by use of a compression relief brake to improve the operation of a turbo-charged engine and to use a turbocharged engine with a divided volute and diverter mechanism to improve the operation of the compression relief brake, Z
- ~ -DE;SCRIPTION OF THE DRAWINGS
~ _ ___ Additional advantagPs o the novel combination according to thepresent invention will becorne apparent from the following detailed description of the invention and the accompanying drawings i.n which:
Figure 1 is a diagrammatic view, partly in section, of an engine having a compression relief brake, an exhaust gas diverter and a turbocharger with a twin entry or divided volute turbine;
Figure 2 is a schematic view, partly in section, showing ~he compression relief engine retarder, Figure 2A îs a schematic drawing of the electri-cal control system for the improved engine retarder according to the present invention;
Figure 3 is a cross sectional YieW of a turbo-charger having a twin entry or divided volute turbine which may be employed in the present invention;
Figure 4 is a plan view of a but-terfly type of diverter valve which may be employed in the present invention;
Figure 5 is a sectional view taken along line 5-5 of Figure 4;
Figure 6 is a P-V indicator chart showing the pressure-volume relationships occurring with an engine cylinder during one complete cycle in accordance with prior art operation using a compression relief brake;
Figure 7 is a P-V indicator chart showing the pressure-volume relationships occurrlng within an engine cylinder during one complete cycle in accordance with the present invention; and Figure 8 is a graph showing the retarding horse-power developed by an engine using a compressive relief engine brake alone and the increased retarding horse-power developed in accordance with the present invention, . . .
(~
~s-DESC~IPTION OF THE IN~ENTION
Referring particularly to Figure 1, an engine is indicated by 10. The engine 10 may be of the spark-ignition or compression-ignition type and may have any number of cylinders. The present invention will be des~
cribed, however, with respect to a typical six-cylinder compression ignition engine equipped with an intake mani-fold 12 and a divided exhaust manifold comprising a front exhaust manifold 14 and a rear exhaust manifold 16, Ex-haust duc~s 18 and 20 lead, respectively, from the frontand rear exhaust manifolds to an exhaust gas diverter valve 22. The exhaust gas diverter valve 22 is shown in Figure 4 and 5 and will be described in more detail below. A diYided exhaust gas duct 24 communicates be-tween the outlet of the diverter valve 22 and the inlet B of a twin entry or divided volute of a turbine ~ which,together with a compressor 28, form an integral turbo-charger 30. The turbocharger 30 is shown in Figure 3 and will be described in more detail below. After passing through the turbine 26, the exhaust gases pass into ~h engine exhaust system 32, lO
Air is introduced into the engine ~ through the usual engine air cleaner 34, co~pressor inlet duct 36, compressor 28, and the inle~ manifold duct 38 which communicates between the outlet of the air compressor 28 and the intake manifold 12. As shown schematically in Figure 1 and in more detail in Figure 3, ~he compressor 28 is driven by the turbine 26 and typically comprises an integral turbochar~er 30, Referring now to Figure 2, the engine 10 is fitted with a housing 40 which contains the usual com-pression relief braking system shown schematically in Figure 2. Oil 42 from a sump 44 which may be, for ex-ample, the engine crankcase is pumped through a duct 46 by a low pressure pump 48 to the inlet 50 of a solenoid valve 52 mounted in the housing 40. Low pressure oil 42 is conducted from the solenoid valve 52 to a control --6~
cylinder 54 also mourlted in the housing 40 by a duct 56. A
control valve 5~ is fitted for reciprocating movement within the control cylinder and is urged in~o a closed position by a compression spring 60. The control valve 58 contains an inlet duct 62 closed by a ball check valve 64 which is biased into ~he` closed position by a compression spring 66 and an outlet duct 68. When the control valve is in the open position (as shown in Figure 2) the outlet duct 68 registers with the control cylinder outlet duct 70 which communicates with the inlet of a slave cylinder 72 also formed in the hous-ing 40. It will be understood that low pressure oil 42 passing through the solenoid valve 52 enters the control valve cylinder 54 and raises the control valve 58 to the open position. Thereafter, the ball check valve 64 opens against the bias of spring 66 and the oil will flow into the slave cylinder 72. From the outlet 74 of the slave cylinder cylinder 72 the oil 42 flows through a duct 76 into the master cylinder 78 formed in the housing 40.
A slave piston 80 is fitted for reciproca-tion within the slave cylinder 72. The slave piston 80 is biased in an upward direction (as shown in Figure 2) against an adjustable stop 82 by a com-pression spring 84 which is mounted within the slavepiston 80 and acts against a bracket 86 seated in the slave cylinder 72. The lower end of the slave piston 80 acts against an exhaust valve cap 88 fitted on the stem of exhaust valve 90 which is, in turn, seated in the engine 10. An exhaust valve spring 92 normally biases the exhauat valve 90 to the closed position as shown in Figure 2. Normally, the adju~table stop 82 is set to provide a desired clearance between the slave piston 80 and the exhaust valve cap 88 when the ~7-exhaust valve is losed, the slave piston is seated against the adjustable stop 82 and the engine is cold. The desired clearance is provided to accommo-date expansion of the parts comprising the exhaust valve train when the engine is hot without opening the exhaust valve 90 and to control the timing of the exhaust valve opening.
A master piston 94 is fitted for reciprocating moveme~t within the master cylinder 78 and biased in an upward direction (as shown in Figure 2) by a light leaf spring 96. The lower end of the master piston 94 contacts an adjusting screw mechanism 98 of a rocker arm lQ0 con-trolled by a pushrod 102 driven from the engine cam-shaft (not shown) It will be understood that when ~he solenoid valve 52 is opened oil 42 will raise the control valve 58 and then fill both the slave cylinder 72 and the master cylinder 78. Reverse flow of oil out of the slave cylinder 72 and master cylinder 78 is prevented by the action of the ball check valve 64. However, once the system is filled with oil, upward movement of the pushrod 102 will drive the master pis~on 94 upwardly and the hydraulic pressure, in turn, will drive the slave piston 80 downwardly to open the exhaust valve 90. The valve timing is selected so that the exhaust valve 90 is opened near the end of the compression stroke of the cylinder with which exhaust valve 90 is associated. Thus the work done by the engine piston in compressing air during the compression stroke is 3Q released to the exhaust system o the engine and not recovered during the expansion stroke of the engine~ In some engines it may be convenient to operate the master piston from the injector pushrod associated with the cylinder with which the slave piston is in co~munica-tion while in other engines it may be desirable to use ~i ~' .
.
a pushrod associated wikh an intake or exhaust valve for another cylinder. In either event, the result will be the same since the exhaust valve is opened near the end of the compression stroke.
When it i5 desired to deactivate the compres-sion relief brake, the solenoid valve 52 is closed whereby the oil 42 in the control valve cylinder 54 passes through duct 56, the solenoid valve 52 and the return duct 104 to the sump 44. When the control valve 58 drops downwardly, as viewed in Figure 2, a portion of the oil in the slave cylinder 72 and master cylinder 78 is vented past the control valve 58 and returned to the sump 44 by duct means (not shown).
The electrical control system for the present invention is shown schematically in Figure 2A to which reference is now made. The vehicle battery 106 is con-nected at one terminal to ground 108. The opposite battery terminal is connected, in series, to a fuse llQ, a dash switch 112, a clutch switch 114 and a fuel pump switch 116 and, preferably, through a diode 118 back to ground 108. A multi-position selector switch 120 is also connected in series to the switches 112, 114 and 116. In order to provide varying degrees of braking power through the engine retarder and exhaust diverter system it may be desirable to utilize the selector switch 120 which, as shown in Figure 2A, has three positions. In position 1 ~as shown in Figure 2A~ the selector switch 120 activates the front engine brake solenoids 122 which may, for example, control the solenoid valv~s 52 associated with half of the cyl-inders of the engine (three in the case of the six-cylinder engine shown in Figure 1). In position 2, the selector switch 120 activates the front engine solenoids `: ` :
122 and the rear engine solenoi~s 124 so aa to control the solenoid valves 52 associated with all of the cylinders of the engine thereby provi.ding increased engine braking. In position 3, the selec~or switch 120 will activate not only all of the solenoid valves 52 but also the diver~er valve 22 through solenoid 126 so as to provide a maximum engine braking power as described in more detail below. it will be understood that additional positions may be provided for the selector switch 120 so that the engine brake can be applied to one or more engine cylinders as desired. Of course, the selector switch 120 can also be eliminated if maximum engine braking, i.e. all engine cylinders plus the braking due to the diverter valve 22, is required at all times. The switches 112, 114 and 116 are provided to complete the control system and assure the safe operation of ~he system. Switch 112 is a manual control to deactivate the entire system.
Switch 114 is an automatic switch connected to deac-tivate the system whenever the clutch is disengaged so as to prevent engine stalling, Switeh 116 is a second automatic switch connected to the fuel system to prevent engine fueling when the engine brake is in operation.
Figure 3, to which re~erence is now made, shows a typical turbocharger 30 which may be employed in the present invention. The ~urbocharger 30 com prises a twin entry turbine and a compressor 28 coax-ially mounted on a shaft 128 journalled for rotation on bearings 130 in a stationary housing 132. The turbine 26, here illustrated as a radial flow tur-bine, comprises a divided volute 134 having~two series of nozzles 136, 138 directed toward the vanes of an impeller wheel 140 affixed to the shaft 128. Gas flowing in the divided volute 134 i.s accelerated a~
it passes through the nozæles 136, 138 a~d imparts its kinetic energy to the impeller wheel 140, It will be appreciated that the speed of the impeller wheel 140 is a function of the volume of gas flowing through the volute 134 which determines the velocity of flow through the nozzles 136,138. It is known that at relatively low gas flow rates, the efficiency of the turbine decreases and that greater efficiency can be attained if, at low gas flow rates, all of the gas is directed into one portion of the volute 134, The impeller 140 of the turbine 26 is connec-ted to the impeller 142 of the compressor 28~ shown here as a centrifugal compressor. Rotation of the impeller 142 draws air through the entry port 144 and delivers the air at increased pressure through the compressor volute 146 to the inlet manifold duct 38.
It will be understood that whi]e a radial flow turbo-charger has been shown and described, various types of turbochargers may be utilized in the present inv~n-tion provided only that the turbine is of a type in which all of the exhaust gas used as a driving fluid can be delivered to a portion of the turbine wheel when desired.
Figures 4 and 5 illustrate a typical form of a diverter valve 22 adapted to divert the flow of exhaust gas from ducts 18 and 20 to one por~ion of the duct 24 and thence to one portion only of the volute 134 of the turbine 26. As shown, the di~erter valve 22 comprises a pair of relatively thick plates 148, 150 which form a housing adapted to be placed be~ween the ducts- 18, 2Q and the divided duct 24, The plates 148, 150 are provided with bolt holes 152 for fasten-ingthe plates to flanges on the ducts 18, 20 and 24.
- . i An aper~ure 15~ i8 formed in each plate ~.~8~ 150, butterfly valve 156 is mounted withi.n the ape~tu~e 154 on stub shafts 158, 160 journalled ~or rotation with respect to the plates 148, 150 from a cl.osed position substantially parallel to the plates to an open position substantially normal to the plates. A
second butterfly valve 162 is mounted within the aperture 154 on a shaft 164 journalled for rotation with respect to the plates 148, 150 ~rom a closed position substantially normal to the plates to an open position in which th-e plane o~ the butterfly valve 162 is at an acute angle to the plane of the plates 148, 150. It will be under~tood that when the butterfly valve 156 is in the open position and butterfly valve 162 is in the closed position, the flow of gas from the ducts 18, 2Q will enter both portions of the divided duct 24 and, hence, both portion~ of the divided volute 134 of the turbir.-e 26, However, when the butterfly valve 156 is in the closed position and the butterfly valve 162 is in the open position, the gas flow from the ducts 18 and 20 will be diverted to one portion of the divided duct 24 and, hence, to one portion of the divided volute 134 of the turbine 26. The position of the butterfly valves 156 and 162 need only be control-led as between a fully open and a fully closed position.Hence they may readily be actuated by solenoid 126 (Figure 2A) through appropriate linkage systems (not shown) as will be understood by those skilled in the art. As these actuating mechanisms form no part of the present invention, they need not be described here in detail. While a specific form of a diverter valve has been shown and described, it will be appreciated that various types of diverter valves or diverting mechanisms may be employed in accordance with the present invention provided only that the device i5 capable of diverting all of the en~ine exhaust gas into a single duct directed to only a portion of the turbine whereby t,he turbine efficiency and velocity ma,y be in-5 creased under low exhaust gas flow rates, Figure 6 i5 a pressure-volume diagram ~or a Mack 676 compression ignition engine equipped with a compression relief engine brake manufactured by the Jacobs Manufac~uring Co, The portion of the diagram 10 from points 1 to 2 represents the compression stroke of -the engine, starting at bottom dead center (BDC), ~e-fore the piston reaches ~op dead center (TDC) the exhaust valve 90 is opened by the engine brake and the cylinder pressure begins to drop, At point 2a the compression 15 stroke ends and the piston reverses its motion to begin what would be the "power" stroke if the engine were being fueled, Point 3 represents the end of the "power"
stroke at BDC, The diagram from point 3 to point 4 represents the exhaust stroke while the diagram from 20 point 4 to point 1 represents the intake stroke. Dur-ing the compression and exhaust strokes work is being done by the engine compressing the air within the cylin-der while during the "power" and intake strokes the engine is delivering the stored energy ko the engine 25 cooling system and exhaust system, The area within the diagram is therefore proportional to the retarding horsepower developed by the engine using the prior art Jacobs engine brake.
Figure 8 (Curve A) is a graph showing the 30 variation in retarding horsepower with engine speed for a Mack 676 compression ignition engine equipped with a Jacobs engine brake of the type shown schemati-cally in Figure 2.
In accordance with the present`.in~.e~t~an 35 applicant provided a diYerter valYe of the type shown in Figure 4 and 5 inthe exhaust manifold of a Mack 676en~ne equipped with a turbocharger and a Jacobs engine brake. The remarka~le improvement in engine braking performance as well as in engine operating per-forman~e is shown insofar as braking perfo~nance is concerned in Figures 7 and 8.
Figure 7 is a pressure-voLume indicator chart similar to Figure 6 but showing the effect of the addi-tion of the diverter valve. It will be noted that a considerably higher maximum pressure is ~ttained on the compression stroke while the "power" stroke curve is relatively unchanged so that the area between the curves which is proportional to ~e retarding horsepower has been increased. Similarly, the maximum pressure (as well as the mean effective pressure~ during the exhaust stroke has been increased so that the area between the exhaust and intake stroke curves and the retarding horsepower represented thereby has also ~een increased.
Curve B of FigurP 8 is a graph o the retard-ing horsepower developed by the apparatus of the present invention. It will be noted that at all engine speeds within the useful operating range of the engine, the re-tarding horsepower developed by the engine operating inaccordance with the present invention is greater than that availablewhen the engine is operated only with the standard Jacobs brake. Moreover, at the higher engine speeds which are usually encountered during use of the engine brake the improvement in braking performance is greatly enhanced.
Applicant believes that the improvement in braking performance is due to the synergistic reaction of the Jacobs engine brake and the turbocharger having the divided volute and the diver~er valve, When engine braking is required, for example, while negotiat-ing a long decline, the engine is operating near the top of its operating speed range but the engine is not being fueled. As a result both the volume and temper-ature of the exhaust gases are reduced, This producesthe two adverse effects earlier described, These adverse effects are reckened with by diverting all of the available e~haus~ gas through a portion o~ the kurblne so that the turbine nozzle velocity is increased with a resultant increase in the compressor speed. With increased compressor speed, a greater mass of air may be charged at the engine inlet thus increasing the compres-sion work done by the engine as shown by the curve 1'-2' of Figure 7 as compared with the curve 1-2 of Figure 6.
Moreover, the effect of the diverter valve is to provide a restriction in the exhaust manifold which results in increased resistance during the exhaust stroke, This latter effect is shown by a comparison of the curve
These adverse effects are generally overcome by providing a braking system which combines the turbo-charger comprising an exhaust gas turbine with a com-pression relief engine brake, wherein the turbocharger is an adjunct to the braking system and the braking operation is an adjunct to the improved operation of the turbocharger. With our braking system the turbo-charger is controlled to maximize air flow into the engine during braking operation by diverting all of the exhaust gas through a portion of the turbine so as to increase the compression work done by the engine.
~U DISCLOSURE OF T~E IN_ENTION
More s~ecifically, we provide in accordance with the invention an engine braking system with improved engine performance for an internal combustion engine having intake and exhaust manifolds, charac-terized by the combination of a compression relief engine brake, operative on opening at least one exhaus~ valve of the combustion engine near the end of the compression stroke of the engine cylinder with which said exhaust valve is associated, and a turbo-charger comprising an exhaust gas turbine having a divided volute and an air compressor which supplies compressed air to said engine intake manifold, said turbocharger including a diverter valve operatively connected at one side thereof with said exhaust mani fold and at its opposite end with said divided volute for directing, with predetermined braking action, flow of exhaust gas from said exhaust manifold to only one of the portions of said divided volute instead of f~
both as occurs on less than said predetermined braking ~stion.
STATEMENT OF INVENTION
By diverting the exhaust gas 1Ow through a port~on of the turbine, the gas pressure in -the exhaust manifold is increased. This effect not only increases the retarding horsepower developed by the engine but also increases the temperature of the air wi~hin the engine.
The increased temperature of the air, in turn, causes an increase in the energy of the exhaust gas which further increases the efficiency and, therefore, the rotational speed of the turbine. Thus ~he combination of an engine compression relief brake with a turbo-charger having a divided volute produces a synergistic result which increases the available retarding horse-power produced by the compression relief brake, Anadditional advantage of this combination or the normal operation of the invention flows from its braking oper-ation. During the braking operation a portion of the kinetic energy of the vehicle is transformed into heat which is dissipat~d through the engine cooling system thereby maintaining the engine at or near the normal operating temperature.
In prior systems, compression relief type brakes (see U.S. Patent 3,220,392) normally function as a brake only. Also in prior systems, turbochargers with a divided volute and diverter mechanisms (see U.S. Patents 4,008,572; 3,559,397; 3,137,477; 3,313,518 or 3,975,411) normally function to increase the mass flow of air to increase engine power during ~uel feed.
To our knowledge, no one has recognized that synergis-~ic effects could be obtained by use of a compression relief brake to improve the operation of a turbo-charged engine and to use a turbocharged engine with a divided volute and diverter mechanism to improve the operation of the compression relief brake, Z
- ~ -DE;SCRIPTION OF THE DRAWINGS
~ _ ___ Additional advantagPs o the novel combination according to thepresent invention will becorne apparent from the following detailed description of the invention and the accompanying drawings i.n which:
Figure 1 is a diagrammatic view, partly in section, of an engine having a compression relief brake, an exhaust gas diverter and a turbocharger with a twin entry or divided volute turbine;
Figure 2 is a schematic view, partly in section, showing ~he compression relief engine retarder, Figure 2A îs a schematic drawing of the electri-cal control system for the improved engine retarder according to the present invention;
Figure 3 is a cross sectional YieW of a turbo-charger having a twin entry or divided volute turbine which may be employed in the present invention;
Figure 4 is a plan view of a but-terfly type of diverter valve which may be employed in the present invention;
Figure 5 is a sectional view taken along line 5-5 of Figure 4;
Figure 6 is a P-V indicator chart showing the pressure-volume relationships occurring with an engine cylinder during one complete cycle in accordance with prior art operation using a compression relief brake;
Figure 7 is a P-V indicator chart showing the pressure-volume relationships occurrlng within an engine cylinder during one complete cycle in accordance with the present invention; and Figure 8 is a graph showing the retarding horse-power developed by an engine using a compressive relief engine brake alone and the increased retarding horse-power developed in accordance with the present invention, . . .
(~
~s-DESC~IPTION OF THE IN~ENTION
Referring particularly to Figure 1, an engine is indicated by 10. The engine 10 may be of the spark-ignition or compression-ignition type and may have any number of cylinders. The present invention will be des~
cribed, however, with respect to a typical six-cylinder compression ignition engine equipped with an intake mani-fold 12 and a divided exhaust manifold comprising a front exhaust manifold 14 and a rear exhaust manifold 16, Ex-haust duc~s 18 and 20 lead, respectively, from the frontand rear exhaust manifolds to an exhaust gas diverter valve 22. The exhaust gas diverter valve 22 is shown in Figure 4 and 5 and will be described in more detail below. A diYided exhaust gas duct 24 communicates be-tween the outlet of the diverter valve 22 and the inlet B of a twin entry or divided volute of a turbine ~ which,together with a compressor 28, form an integral turbo-charger 30. The turbocharger 30 is shown in Figure 3 and will be described in more detail below. After passing through the turbine 26, the exhaust gases pass into ~h engine exhaust system 32, lO
Air is introduced into the engine ~ through the usual engine air cleaner 34, co~pressor inlet duct 36, compressor 28, and the inle~ manifold duct 38 which communicates between the outlet of the air compressor 28 and the intake manifold 12. As shown schematically in Figure 1 and in more detail in Figure 3, ~he compressor 28 is driven by the turbine 26 and typically comprises an integral turbochar~er 30, Referring now to Figure 2, the engine 10 is fitted with a housing 40 which contains the usual com-pression relief braking system shown schematically in Figure 2. Oil 42 from a sump 44 which may be, for ex-ample, the engine crankcase is pumped through a duct 46 by a low pressure pump 48 to the inlet 50 of a solenoid valve 52 mounted in the housing 40. Low pressure oil 42 is conducted from the solenoid valve 52 to a control --6~
cylinder 54 also mourlted in the housing 40 by a duct 56. A
control valve 5~ is fitted for reciprocating movement within the control cylinder and is urged in~o a closed position by a compression spring 60. The control valve 58 contains an inlet duct 62 closed by a ball check valve 64 which is biased into ~he` closed position by a compression spring 66 and an outlet duct 68. When the control valve is in the open position (as shown in Figure 2) the outlet duct 68 registers with the control cylinder outlet duct 70 which communicates with the inlet of a slave cylinder 72 also formed in the hous-ing 40. It will be understood that low pressure oil 42 passing through the solenoid valve 52 enters the control valve cylinder 54 and raises the control valve 58 to the open position. Thereafter, the ball check valve 64 opens against the bias of spring 66 and the oil will flow into the slave cylinder 72. From the outlet 74 of the slave cylinder cylinder 72 the oil 42 flows through a duct 76 into the master cylinder 78 formed in the housing 40.
A slave piston 80 is fitted for reciproca-tion within the slave cylinder 72. The slave piston 80 is biased in an upward direction (as shown in Figure 2) against an adjustable stop 82 by a com-pression spring 84 which is mounted within the slavepiston 80 and acts against a bracket 86 seated in the slave cylinder 72. The lower end of the slave piston 80 acts against an exhaust valve cap 88 fitted on the stem of exhaust valve 90 which is, in turn, seated in the engine 10. An exhaust valve spring 92 normally biases the exhauat valve 90 to the closed position as shown in Figure 2. Normally, the adju~table stop 82 is set to provide a desired clearance between the slave piston 80 and the exhaust valve cap 88 when the ~7-exhaust valve is losed, the slave piston is seated against the adjustable stop 82 and the engine is cold. The desired clearance is provided to accommo-date expansion of the parts comprising the exhaust valve train when the engine is hot without opening the exhaust valve 90 and to control the timing of the exhaust valve opening.
A master piston 94 is fitted for reciprocating moveme~t within the master cylinder 78 and biased in an upward direction (as shown in Figure 2) by a light leaf spring 96. The lower end of the master piston 94 contacts an adjusting screw mechanism 98 of a rocker arm lQ0 con-trolled by a pushrod 102 driven from the engine cam-shaft (not shown) It will be understood that when ~he solenoid valve 52 is opened oil 42 will raise the control valve 58 and then fill both the slave cylinder 72 and the master cylinder 78. Reverse flow of oil out of the slave cylinder 72 and master cylinder 78 is prevented by the action of the ball check valve 64. However, once the system is filled with oil, upward movement of the pushrod 102 will drive the master pis~on 94 upwardly and the hydraulic pressure, in turn, will drive the slave piston 80 downwardly to open the exhaust valve 90. The valve timing is selected so that the exhaust valve 90 is opened near the end of the compression stroke of the cylinder with which exhaust valve 90 is associated. Thus the work done by the engine piston in compressing air during the compression stroke is 3Q released to the exhaust system o the engine and not recovered during the expansion stroke of the engine~ In some engines it may be convenient to operate the master piston from the injector pushrod associated with the cylinder with which the slave piston is in co~munica-tion while in other engines it may be desirable to use ~i ~' .
.
a pushrod associated wikh an intake or exhaust valve for another cylinder. In either event, the result will be the same since the exhaust valve is opened near the end of the compression stroke.
When it i5 desired to deactivate the compres-sion relief brake, the solenoid valve 52 is closed whereby the oil 42 in the control valve cylinder 54 passes through duct 56, the solenoid valve 52 and the return duct 104 to the sump 44. When the control valve 58 drops downwardly, as viewed in Figure 2, a portion of the oil in the slave cylinder 72 and master cylinder 78 is vented past the control valve 58 and returned to the sump 44 by duct means (not shown).
The electrical control system for the present invention is shown schematically in Figure 2A to which reference is now made. The vehicle battery 106 is con-nected at one terminal to ground 108. The opposite battery terminal is connected, in series, to a fuse llQ, a dash switch 112, a clutch switch 114 and a fuel pump switch 116 and, preferably, through a diode 118 back to ground 108. A multi-position selector switch 120 is also connected in series to the switches 112, 114 and 116. In order to provide varying degrees of braking power through the engine retarder and exhaust diverter system it may be desirable to utilize the selector switch 120 which, as shown in Figure 2A, has three positions. In position 1 ~as shown in Figure 2A~ the selector switch 120 activates the front engine brake solenoids 122 which may, for example, control the solenoid valv~s 52 associated with half of the cyl-inders of the engine (three in the case of the six-cylinder engine shown in Figure 1). In position 2, the selector switch 120 activates the front engine solenoids `: ` :
122 and the rear engine solenoi~s 124 so aa to control the solenoid valves 52 associated with all of the cylinders of the engine thereby provi.ding increased engine braking. In position 3, the selec~or switch 120 will activate not only all of the solenoid valves 52 but also the diver~er valve 22 through solenoid 126 so as to provide a maximum engine braking power as described in more detail below. it will be understood that additional positions may be provided for the selector switch 120 so that the engine brake can be applied to one or more engine cylinders as desired. Of course, the selector switch 120 can also be eliminated if maximum engine braking, i.e. all engine cylinders plus the braking due to the diverter valve 22, is required at all times. The switches 112, 114 and 116 are provided to complete the control system and assure the safe operation of ~he system. Switch 112 is a manual control to deactivate the entire system.
Switch 114 is an automatic switch connected to deac-tivate the system whenever the clutch is disengaged so as to prevent engine stalling, Switeh 116 is a second automatic switch connected to the fuel system to prevent engine fueling when the engine brake is in operation.
Figure 3, to which re~erence is now made, shows a typical turbocharger 30 which may be employed in the present invention. The ~urbocharger 30 com prises a twin entry turbine and a compressor 28 coax-ially mounted on a shaft 128 journalled for rotation on bearings 130 in a stationary housing 132. The turbine 26, here illustrated as a radial flow tur-bine, comprises a divided volute 134 having~two series of nozzles 136, 138 directed toward the vanes of an impeller wheel 140 affixed to the shaft 128. Gas flowing in the divided volute 134 i.s accelerated a~
it passes through the nozæles 136, 138 a~d imparts its kinetic energy to the impeller wheel 140, It will be appreciated that the speed of the impeller wheel 140 is a function of the volume of gas flowing through the volute 134 which determines the velocity of flow through the nozzles 136,138. It is known that at relatively low gas flow rates, the efficiency of the turbine decreases and that greater efficiency can be attained if, at low gas flow rates, all of the gas is directed into one portion of the volute 134, The impeller 140 of the turbine 26 is connec-ted to the impeller 142 of the compressor 28~ shown here as a centrifugal compressor. Rotation of the impeller 142 draws air through the entry port 144 and delivers the air at increased pressure through the compressor volute 146 to the inlet manifold duct 38.
It will be understood that whi]e a radial flow turbo-charger has been shown and described, various types of turbochargers may be utilized in the present inv~n-tion provided only that the turbine is of a type in which all of the exhaust gas used as a driving fluid can be delivered to a portion of the turbine wheel when desired.
Figures 4 and 5 illustrate a typical form of a diverter valve 22 adapted to divert the flow of exhaust gas from ducts 18 and 20 to one por~ion of the duct 24 and thence to one portion only of the volute 134 of the turbine 26. As shown, the di~erter valve 22 comprises a pair of relatively thick plates 148, 150 which form a housing adapted to be placed be~ween the ducts- 18, 2Q and the divided duct 24, The plates 148, 150 are provided with bolt holes 152 for fasten-ingthe plates to flanges on the ducts 18, 20 and 24.
- . i An aper~ure 15~ i8 formed in each plate ~.~8~ 150, butterfly valve 156 is mounted withi.n the ape~tu~e 154 on stub shafts 158, 160 journalled ~or rotation with respect to the plates 148, 150 from a cl.osed position substantially parallel to the plates to an open position substantially normal to the plates. A
second butterfly valve 162 is mounted within the aperture 154 on a shaft 164 journalled for rotation with respect to the plates 148, 150 ~rom a closed position substantially normal to the plates to an open position in which th-e plane o~ the butterfly valve 162 is at an acute angle to the plane of the plates 148, 150. It will be under~tood that when the butterfly valve 156 is in the open position and butterfly valve 162 is in the closed position, the flow of gas from the ducts 18, 2Q will enter both portions of the divided duct 24 and, hence, both portion~ of the divided volute 134 of the turbir.-e 26, However, when the butterfly valve 156 is in the closed position and the butterfly valve 162 is in the open position, the gas flow from the ducts 18 and 20 will be diverted to one portion of the divided duct 24 and, hence, to one portion of the divided volute 134 of the turbine 26. The position of the butterfly valves 156 and 162 need only be control-led as between a fully open and a fully closed position.Hence they may readily be actuated by solenoid 126 (Figure 2A) through appropriate linkage systems (not shown) as will be understood by those skilled in the art. As these actuating mechanisms form no part of the present invention, they need not be described here in detail. While a specific form of a diverter valve has been shown and described, it will be appreciated that various types of diverter valves or diverting mechanisms may be employed in accordance with the present invention provided only that the device i5 capable of diverting all of the en~ine exhaust gas into a single duct directed to only a portion of the turbine whereby t,he turbine efficiency and velocity ma,y be in-5 creased under low exhaust gas flow rates, Figure 6 i5 a pressure-volume diagram ~or a Mack 676 compression ignition engine equipped with a compression relief engine brake manufactured by the Jacobs Manufac~uring Co, The portion of the diagram 10 from points 1 to 2 represents the compression stroke of -the engine, starting at bottom dead center (BDC), ~e-fore the piston reaches ~op dead center (TDC) the exhaust valve 90 is opened by the engine brake and the cylinder pressure begins to drop, At point 2a the compression 15 stroke ends and the piston reverses its motion to begin what would be the "power" stroke if the engine were being fueled, Point 3 represents the end of the "power"
stroke at BDC, The diagram from point 3 to point 4 represents the exhaust stroke while the diagram from 20 point 4 to point 1 represents the intake stroke. Dur-ing the compression and exhaust strokes work is being done by the engine compressing the air within the cylin-der while during the "power" and intake strokes the engine is delivering the stored energy ko the engine 25 cooling system and exhaust system, The area within the diagram is therefore proportional to the retarding horsepower developed by the engine using the prior art Jacobs engine brake.
Figure 8 (Curve A) is a graph showing the 30 variation in retarding horsepower with engine speed for a Mack 676 compression ignition engine equipped with a Jacobs engine brake of the type shown schemati-cally in Figure 2.
In accordance with the present`.in~.e~t~an 35 applicant provided a diYerter valYe of the type shown in Figure 4 and 5 inthe exhaust manifold of a Mack 676en~ne equipped with a turbocharger and a Jacobs engine brake. The remarka~le improvement in engine braking performance as well as in engine operating per-forman~e is shown insofar as braking perfo~nance is concerned in Figures 7 and 8.
Figure 7 is a pressure-voLume indicator chart similar to Figure 6 but showing the effect of the addi-tion of the diverter valve. It will be noted that a considerably higher maximum pressure is ~ttained on the compression stroke while the "power" stroke curve is relatively unchanged so that the area between the curves which is proportional to ~e retarding horsepower has been increased. Similarly, the maximum pressure (as well as the mean effective pressure~ during the exhaust stroke has been increased so that the area between the exhaust and intake stroke curves and the retarding horsepower represented thereby has also ~een increased.
Curve B of FigurP 8 is a graph o the retard-ing horsepower developed by the apparatus of the present invention. It will be noted that at all engine speeds within the useful operating range of the engine, the re-tarding horsepower developed by the engine operating inaccordance with the present invention is greater than that availablewhen the engine is operated only with the standard Jacobs brake. Moreover, at the higher engine speeds which are usually encountered during use of the engine brake the improvement in braking performance is greatly enhanced.
Applicant believes that the improvement in braking performance is due to the synergistic reaction of the Jacobs engine brake and the turbocharger having the divided volute and the diver~er valve, When engine braking is required, for example, while negotiat-ing a long decline, the engine is operating near the top of its operating speed range but the engine is not being fueled. As a result both the volume and temper-ature of the exhaust gases are reduced, This producesthe two adverse effects earlier described, These adverse effects are reckened with by diverting all of the available e~haus~ gas through a portion o~ the kurblne so that the turbine nozzle velocity is increased with a resultant increase in the compressor speed. With increased compressor speed, a greater mass of air may be charged at the engine inlet thus increasing the compres-sion work done by the engine as shown by the curve 1'-2' of Figure 7 as compared with the curve 1-2 of Figure 6.
Moreover, the effect of the diverter valve is to provide a restriction in the exhaust manifold which results in increased resistance during the exhaust stroke, This latter effect is shown by a comparison of the curve
3'-4' of Figure 7 with curve 3-4 of Figure 6. The in-creased work done by the engine during the compression and exhaus~ strokes is reflected in an increased tempera-ture of the exhaust gases which also ;ncreases the volume of the exhaust gas, As noted above, an increase in ex-haust gas ~olume increases the speed of the turbine and this further increases the mass of air charged to the engine via the compressor, It thus becomes apparent that the novel combination of the compression relief engine brake and the turbocharger with its diverter valve provides a synergistic effect wherein the compres-sion relief brake functions in an improved manner and also functions as an exhaust brake.
Moreover, not only is the braking performance improved, but also the operating performance of the en-gine is improved. As mentioned previously, herein, it frequently occurs.that an upgrade immediately follows a long downgrade during which engine brakinghas been required. However, at the bottom o the decline, the engine temperature has been considerably decreased and the turbocharger has been slowed down. Under these ~onditions, as mentioned herebefore, it is dificult to accelerate the engine rapidly, With the combination of the present invention, not only the engine ter~erature will be higher (because of the increased work done on the increased mass flow of the air during the en~ine braking opera~ion) but also the turbocharger speed will be maintained by the combined effect of the diverter valve and the increased mass flow. Thus, the turbo-charger will operate at a speed more nearly required for the rapid acceleration of the engine. An additional performance advantage resides in the fact that upon commencement of engine fueling the higher temperature and higher mass flow of air will promote complete com-bustion and the avoidance of exhaust smoke emission with its concomitant loss of power. The maintenance of engine temperature and the mass flow of air also tends to prevent carboning while operating in the engine braking mode.
While the combination of the present invention includes the function of increasing the exhaust manifold pressure and is, in this respect somewhat analogous to an exhaust brake, it avoids one of the principal disadvan-tages of an exhaust brake, viz. the problem of valve floating. Ordinarily, exhaust manifold pressure is limited by the requirem~nt that it must not exceed the force of the exhaust valve spring. However, the use of the engine brake insures that the pressure on the combustion side of the exhaust valve will be substan-tially greater during the intake cycle than that which occurs when an exhaust brake alone is used. With this greater pressure, the compression relief brake 3Q will operate at a higher exhaust manifold pressure without the problem of valve float. Eliminating valve float results in maintaining higher exhaust manifold pressure providing additional retarding horsepower.
Another advantage accruing to the col~ination of the present invention relates to ~he performance re-liabili~y of the turbocharger, The effect of the higher intake manifold pressure is to reduce the pressure differential across the turbocharger from the compressor to the turbine, This means that the side thrust on the turbocharger bearings ls reduced so that the reliability of the turbocharger is enhanced.
Still a further advantage of the combination of the present invention over an engine brake and ex-haust brake designed to produce the same retarding horse-power is the reduction of turbine housing pressure which increases the life of the turbine and its reliabil-i~y. The exhaust brake necessarily increases the exhaust manifold pressure while the combination of the present invention increases the inlet manifold pressure with only a relatively small increase in exhaust manifold pressure. The fact that the present invention produces the same retarding horsepower with a smaller increase in the exhaust manifold pressure means that the turbine housing stress is smaller and hence the life of the turbine is enhanced.
The terms and expressions which have been employed are used as terms of description and not of limita~ion and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereo, but it is recognized that various modifications are possible within the scope of the invention claimed.
Moreover, not only is the braking performance improved, but also the operating performance of the en-gine is improved. As mentioned previously, herein, it frequently occurs.that an upgrade immediately follows a long downgrade during which engine brakinghas been required. However, at the bottom o the decline, the engine temperature has been considerably decreased and the turbocharger has been slowed down. Under these ~onditions, as mentioned herebefore, it is dificult to accelerate the engine rapidly, With the combination of the present invention, not only the engine ter~erature will be higher (because of the increased work done on the increased mass flow of the air during the en~ine braking opera~ion) but also the turbocharger speed will be maintained by the combined effect of the diverter valve and the increased mass flow. Thus, the turbo-charger will operate at a speed more nearly required for the rapid acceleration of the engine. An additional performance advantage resides in the fact that upon commencement of engine fueling the higher temperature and higher mass flow of air will promote complete com-bustion and the avoidance of exhaust smoke emission with its concomitant loss of power. The maintenance of engine temperature and the mass flow of air also tends to prevent carboning while operating in the engine braking mode.
While the combination of the present invention includes the function of increasing the exhaust manifold pressure and is, in this respect somewhat analogous to an exhaust brake, it avoids one of the principal disadvan-tages of an exhaust brake, viz. the problem of valve floating. Ordinarily, exhaust manifold pressure is limited by the requirem~nt that it must not exceed the force of the exhaust valve spring. However, the use of the engine brake insures that the pressure on the combustion side of the exhaust valve will be substan-tially greater during the intake cycle than that which occurs when an exhaust brake alone is used. With this greater pressure, the compression relief brake 3Q will operate at a higher exhaust manifold pressure without the problem of valve float. Eliminating valve float results in maintaining higher exhaust manifold pressure providing additional retarding horsepower.
Another advantage accruing to the col~ination of the present invention relates to ~he performance re-liabili~y of the turbocharger, The effect of the higher intake manifold pressure is to reduce the pressure differential across the turbocharger from the compressor to the turbine, This means that the side thrust on the turbocharger bearings ls reduced so that the reliability of the turbocharger is enhanced.
Still a further advantage of the combination of the present invention over an engine brake and ex-haust brake designed to produce the same retarding horse-power is the reduction of turbine housing pressure which increases the life of the turbine and its reliabil-i~y. The exhaust brake necessarily increases the exhaust manifold pressure while the combination of the present invention increases the inlet manifold pressure with only a relatively small increase in exhaust manifold pressure. The fact that the present invention produces the same retarding horsepower with a smaller increase in the exhaust manifold pressure means that the turbine housing stress is smaller and hence the life of the turbine is enhanced.
The terms and expressions which have been employed are used as terms of description and not of limita~ion and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereo, but it is recognized that various modifications are possible within the scope of the invention claimed.
Claims (5)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An engine braking system with improved engine performance for an internal combustion engine having intake and exhaust manifolds, comprising the combination of a compression relief engine brake, operative on opening at least one exhaust valve of the combustion engine near the end of the compression stroke of the engine cylinder with which said exhaust valve is associated, and a turbocharger comprising an exhaust gas turbine having a divided volute and an air compressor which supplies compressed air to the engine intake manifold, said turbocharger including a diverter valve operatively connected at one side thereof with the engine exhaust manifold and at its opposite end with said divided volute for directing, with predetermined braking action, flow of exhaust gas from said engine exhaust manifold to only one of the portions of said divided volute instead of both as occurs on less than said predetermined braking action. .
2. The system of claim 1, wherein the exhaust gas turbine comprises a radial flow turbine.
3. The system according to claim 1 or 2, wherein the diverter valve is a solenoid actuated butterfly valve.
4. A method of braking with improved engine performance of an internal combustion engine driven vehicle, comprising equipping the vehicle with a turbo-charged engine having a turbocharger equipped with a divided volute and a compression relief type engine brake, directing exhaust gases, on actuating said compression relief type engine brake a predetermined extent, from the engine exhaust manifold to one portion of said divided volute to increase the rotational speed of the turbocharger above that which it would assume if said exhaust gases were directed to both portions of the divided volute, increasing as a function of increased speed of rotation of the turbocharger the mass flow rate of air through the turbocharger with resulting inhibition of the mass flow of exhaust gases from said exhaust manifold, continuously compressing the increased mass flow of air, improved braking and engine performance resulting on releasing the increased mass of compressed air to said exhaust manifold near the end of the engine compression stroke.
5. The method of claim 4, wherein on deactivating said compression relief engine brake the mass flow of said exhaust gases is directed through both portions of the divided volute.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US2144579A | 1979-03-19 | 1979-03-19 | |
| US21,445 | 1979-03-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1131452A true CA1131452A (en) | 1982-09-14 |
Family
ID=21804274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA345,666A Expired CA1131452A (en) | 1979-03-19 | 1980-02-13 | Engine braking system and method of braking |
Country Status (15)
| Country | Link |
|---|---|
| JP (1) | JPS5920852B2 (en) |
| AU (1) | AU539345B2 (en) |
| BE (1) | BE882266A (en) |
| CA (1) | CA1131452A (en) |
| CH (1) | CH648903A5 (en) |
| DE (1) | DE3010219A1 (en) |
| DK (1) | DK114580A (en) |
| ES (2) | ES8100422A1 (en) |
| FR (1) | FR2457385B1 (en) |
| GB (1) | GB2044851B (en) |
| IT (1) | IT1128044B (en) |
| LU (1) | LU82264A1 (en) |
| NL (1) | NL8001566A (en) |
| SE (1) | SE446557B (en) |
| ZA (1) | ZA801542B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2706246C2 (en) * | 2016-11-18 | 2019-11-15 | Федеральное Государственное Казенное Военное Образовательное Учреждение Высшего Образования Военный Учебно-Научный Центр Сухопутных Войск "Общевойсковая Академия Вооруженных Сил Российской Федерации" | Start-up device of gasoline internal combustion engine of automobile |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2131128B (en) * | 1982-10-23 | 1985-09-25 | Cummins Engine Co Inc | Exhaust braking valve |
| DE3943705C2 (en) * | 1989-10-24 | 1995-07-13 | Daimler Benz Ag | Method for operating an engine brake for an internal combustion engine |
| US5540201A (en) | 1994-07-29 | 1996-07-30 | Caterpillar Inc. | Engine compression braking apparatus and method |
| DE102017004819A1 (en) * | 2017-05-18 | 2018-11-22 | Man Truck & Bus Ag | Operating method for a driver assistance system and motor vehicle |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB821799A (en) * | 1958-01-16 | 1959-10-14 | Nordberg Manufacturing Co | Improvements in or relating to internal combustion engines |
| FR1314780A (en) * | 1962-02-12 | 1963-01-11 | Cav Ltd | Radial Flow Turbine Supercharger |
| US3220392A (en) * | 1962-06-04 | 1965-11-30 | Clessie L Cummins | Vehicle engine braking and fuel control system |
| NL296316A (en) * | 1962-08-07 | |||
| US3405699A (en) * | 1966-06-17 | 1968-10-15 | Jacobs Mfg Co | Engine braking system with trip valve controlled piston |
| DE1807070C3 (en) * | 1968-11-05 | 1980-05-14 | Kloeckner-Humboldt-Deutz Ag, 5000 Koeln | Reciprocating internal combustion engine with a throttle element in the exhaust pipe |
| GB1279977A (en) * | 1968-12-14 | 1972-06-28 | Vauxhall Motors Ltd | Internal combustion engine valve actuator mechanism |
| US3557549A (en) * | 1969-03-21 | 1971-01-26 | Caterpillar Tractor Co | Turbocharger system for internal combustion engine |
| US4008572A (en) * | 1975-02-25 | 1977-02-22 | Cummins Engine Company, Inc. | Turbine housing |
| SE7803829L (en) * | 1977-05-19 | 1978-11-20 | Wallace Murray Corp | BRAKE APPARATUS |
-
1980
- 1980-02-13 CA CA345,666A patent/CA1131452A/en not_active Expired
- 1980-03-17 FR FR8005948A patent/FR2457385B1/en not_active Expired
- 1980-03-17 JP JP55032817A patent/JPS5920852B2/en not_active Expired
- 1980-03-17 BE BE0/199826A patent/BE882266A/en not_active IP Right Cessation
- 1980-03-17 NL NL8001566A patent/NL8001566A/en not_active Application Discontinuation
- 1980-03-17 AU AU56525/80A patent/AU539345B2/en not_active Ceased
- 1980-03-17 DE DE19803010219 patent/DE3010219A1/en not_active Ceased
- 1980-03-17 ZA ZA00801542A patent/ZA801542B/en unknown
- 1980-03-17 IT IT67401/80A patent/IT1128044B/en active
- 1980-03-17 DK DK114580A patent/DK114580A/en not_active Application Discontinuation
- 1980-03-17 LU LU82264A patent/LU82264A1/en unknown
- 1980-03-17 CH CH2090/80A patent/CH648903A5/en not_active IP Right Cessation
- 1980-03-17 GB GB8008886A patent/GB2044851B/en not_active Expired
- 1980-03-17 SE SE8002056A patent/SE446557B/en not_active IP Right Cessation
- 1980-03-17 ES ES489618A patent/ES8100422A1/en not_active Expired
- 1980-05-09 ES ES491323A patent/ES491323A0/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2706246C2 (en) * | 2016-11-18 | 2019-11-15 | Федеральное Государственное Казенное Военное Образовательное Учреждение Высшего Образования Военный Учебно-Научный Центр Сухопутных Войск "Общевойсковая Академия Вооруженных Сил Российской Федерации" | Start-up device of gasoline internal combustion engine of automobile |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS55125320A (en) | 1980-09-27 |
| LU82264A1 (en) | 1980-10-08 |
| JPS5920852B2 (en) | 1984-05-16 |
| ES489618A0 (en) | 1980-11-01 |
| DE3010219A1 (en) | 1980-10-02 |
| BE882266A (en) | 1980-09-17 |
| SE446557B (en) | 1986-09-22 |
| NL8001566A (en) | 1980-09-23 |
| ES8103275A1 (en) | 1981-02-16 |
| SE8002056L (en) | 1980-09-20 |
| CH648903A5 (en) | 1985-04-15 |
| FR2457385B1 (en) | 1986-04-25 |
| ES491323A0 (en) | 1981-02-16 |
| GB2044851A (en) | 1980-10-22 |
| GB2044851B (en) | 1983-05-05 |
| AU5652580A (en) | 1980-09-25 |
| DK114580A (en) | 1980-09-20 |
| AU539345B2 (en) | 1984-09-20 |
| IT8067401A0 (en) | 1980-03-17 |
| IT1128044B (en) | 1986-05-28 |
| ES8100422A1 (en) | 1980-11-01 |
| FR2457385A1 (en) | 1980-12-19 |
| ZA801542B (en) | 1981-06-24 |
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