CN104000358A - Gold bracelet processing technology - Google Patents
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- CN104000358A CN104000358A CN201410263996.5A CN201410263996A CN104000358A CN 104000358 A CN104000358 A CN 104000358A CN 201410263996 A CN201410263996 A CN 201410263996A CN 104000358 A CN104000358 A CN 104000358A
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- 239000010931 gold Substances 0.000 title claims abstract description 81
- 229910052737 gold Inorganic materials 0.000 title claims abstract description 81
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 238000005516 engineering process Methods 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 5
- 150000002343 gold Chemical class 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 4
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 210000002421 cell wall Anatomy 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000004144 decalcomania Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005452 bending Methods 0.000 description 23
- 238000009434 installation Methods 0.000 description 7
- 238000010008 shearing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009415 formwork Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种加工工艺,更具体的是涉及一种黄金手链加工工艺。The invention relates to a processing technology, and more specifically relates to a processing technology of a gold bracelet.
背景技术Background technique
现有的黄金饰品为加强视觉效果,满足消费者需求,提高其整体的美观程度,其表面常常印有复杂图案,这类饰品加工难度高,效率低,现有的黄金饰品加工模具不能满足加工生产需求;另外,传统油压饰品或小配件的模具常为单件压制,在订单量大,生产周期紧的情况下,不能及时满足生产出货的需要,而且,现有的黄金饰品的加工模具的加工尺寸固定,对于不同规格的黄金饰品需在不同的模具上完成,整体灵活性不高,适应性差。In order to strengthen the visual effect, meet the needs of consumers, and improve the overall aesthetics of the existing gold jewelry, the surface is often printed with complex patterns. This type of jewelry is difficult to process and the efficiency is low. The existing gold jewelry processing molds cannot meet the processing requirements. Production demand; In addition, the molds of traditional hydraulic jewelry or small accessories are often pressed in one piece. In the case of large orders and tight production cycles, they cannot meet the needs of production and shipment in time. Moreover, the existing processing of gold jewelry The processing size of the mold is fixed, and gold ornaments of different specifications need to be completed on different molds, the overall flexibility is not high, and the adaptability is poor.
相应地,而对于上述的黄金饰品的配套加工工艺,整个生产工艺粗糙,通过该工艺完成加工的产品精美程度不高,外观效果得不到保证。而且加工工艺复杂,整个加工过程的加工效率偏低。Correspondingly, for the supporting processing technology of the above-mentioned gold jewelry, the entire production process is rough, and the products processed by this process are not high in exquisiteness, and the appearance effect cannot be guaranteed. And the processing technology is complicated, and the processing efficiency of the whole processing process is on the low side.
发明内容Contents of the invention
基于此,本发明的目的在于针对现有技术的不足,提供一种自动化水平高、节省人工的黄金手链加工工艺。Based on this, the object of the present invention is to provide a gold bracelet processing technology with a high level of automation and labor saving for the deficiencies of the prior art.
一种黄金手链加工工艺,用于加工成型一黄金手链,包括以下步骤:A gold bracelet processing technology for processing a gold bracelet, comprising the following steps:
步骤(1):提供一链体加工模具及金条,在该链体加工模具上将该金条冲压成若干链体;Step (1): providing a chain body processing die and gold bars, stamping the gold bars into several chain bodies on the chain body processing die;
步骤(2):提供一扣片加工模具及金片,在该扣片加工模具上将该金片冲压成扣片;所述扣片加工模具包括母模、设于母模上方并与母模配合的公模、装设于母模上的剪裁装置及装设于公模上的冲压装置;所述母模包括母模板、可拆装地装设于母模板上的母模仁及装设于母模仁两侧的限位板,所述母模仁前端设有若干若组上下贯穿的安装槽,安装槽之间呈并排设置并位于两限位板之间,每组安装槽由镜像对称的左右两部分组成,安装槽的左右两部分之间形成一成型部,该成型部包括一方形的主体部及连接主体部一端的连接筋,所述主体部四边角处凸设一勾部;所述剪裁装置包括第一驱动气缸及连接于第一驱动气缸的切刀,所述切刀穿设于所述安装槽内,每一剪裁装置的切刀与成型部的轮廓相对应,所述第一驱动装置带动切刀上下运动;所述冲压装置包括电机、及连接该电机的冲压块,所述冲压块装设于母模仁上并位于成型部的后方,所述冲压块上下贯穿地开设有并排设置的冲压槽,每一冲压槽与一成型部对齐;所述冲压块的上端面于每一冲压槽两侧分别凸设有若干第一凸条及若干第二凸条,所述第一凸条及若干第二凸条的横截面呈“U”型,每一所述第一凸条两端分别与成型部及冲压槽相对;所述电机带动冲压块上下运动,使冲压块上的第一凸条和第二凸条伸出于母模仁外或收容于母模仁内,所述第一凸条的长度与成型部前后之间的长度一致;所述公模包括一公模板可拆装地装设于公模板上的公模仁,所述公模仁下端面两侧对应母模的限位板开设有限位槽,所述公模仁下端面对应安装槽、第一凸条、及第二凸条分别开设有并排设置的收容槽、弧型槽及剪切槽;每一弧型槽两端分别与收容槽及剪切槽相对,每一所述收容槽内设有抵顶部,该抵顶部的外形与成型部相同,所述第一凸条的长度与弧型槽的槽宽等长,所述第二凸条、剪切槽的槽宽及主体部等长,合模时,所述金片上下两侧分别与抵顶部及成型部贴合,所述第一凸条及第二凸条分别伸入弧型槽和剪切槽内;加工时,所述金片放置于下模仁中部,公模和母模进行合模,所述金片上下两侧分别与抵顶部及成型部贴合,所述母模的限位板卡持于限位槽内,所述第一驱动气缸带动切刀向上运动,切除多余边料,形成外形与成型部相同的初级弯折片,公模向上回位,将金片向前送料,初级弯折片运动到第一凸条上方,所述公模向下运动,与母模合模;所述电机带动冲压块向下运动,所述第一凸条抵顶初级弯折片嵌入弧型槽内,所述初级弯折片两侧往上翘,形成“U”形状的次级弯折片所述公模再次向上远离母模,次级弯折片于冲压块的弧型槽内脱落,电机带动冲压块回位然后,金片向前送料,使次级弯折片运动到剪切槽上方,该次级弯折片的主体部与剪切槽相对,所述电机带动冲压块向下运动,所述冲压块的第二凸条抵顶次级弯折片的主体部向剪切槽内运动,由于第二凸条、剪切槽的槽宽等长,冲压块上的第二凸条两端部的边缘将次级弯折片两侧的连接筋剪断,形成扣片;最后,公模向上运动,扣片从剪切槽内脱落;及Step (2): provide a buckle processing mold and a gold piece, and stamp the gold piece into a buckle on the buckle processing mold; the buckle processing mold includes a master mold, is arranged above the master mold and A matched male mold, a cutting device installed on the female mold and a stamping device installed on the male mold; The limiting plates on both sides of the female mold core, the front end of the female mold core is provided with several sets of installation grooves that penetrate up and down, and the installation grooves are arranged side by side and are located between the two limit plates. It is composed of symmetrical left and right parts. A forming part is formed between the left and right parts of the installation groove. The forming part includes a square main part and a connecting rib connecting one end of the main part. A hook part protrudes from the four corners of the main part. The cutting device includes a first driving cylinder and a cutting knife connected to the first driving cylinder, the cutting knife is installed in the installation groove, and the cutting knife of each cutting device corresponds to the contour of the forming part, so The first driving device drives the cutter to move up and down; the stamping device includes a motor and a stamping block connected to the motor, the stamping block is installed on the female mold core and is located behind the forming part, and the stamping block penetrates up and down There are stamping grooves arranged side by side on the ground, and each stamping groove is aligned with a forming part; the upper end surface of the stamping block is respectively provided with a plurality of first convex lines and a plurality of second convex lines on both sides of each stamping groove, so that The cross-sections of the first convex strip and the second convex strips are "U" shaped, and the two ends of each of the first convex strips are respectively opposite to the forming part and the stamping groove; the motor drives the stamping block to move up and down, so that the stamping The first convex line and the second convex line on the block protrude from the female mold core or are accommodated in the female mold core, and the length of the first convex line is consistent with the length between the front and rear of the forming part; the male mold includes A male formwork is detachably installed on the male mold core on the male formwork, the two sides of the lower end surface of the male mold core correspond to the limiting plates of the female mold to open the limit slots, and the lower end surface of the male mold core corresponds to the installation groove , the first protruding line, and the second protruding line are respectively provided with storage slots, arc-shaped slots, and shear slots arranged side by side; There is a top in the groove, the shape of the top is the same as that of the forming part, the length of the first protrusion is equal to the width of the arc groove, the width of the second protrusion, the width of the shear groove and the main body When the mold is closed, the upper and lower sides of the gold sheet are respectively attached to the top and the forming part, and the first convex line and the second convex line are respectively inserted into the arc groove and the shear groove; , the gold piece is placed in the middle of the lower mold core, the male mold and the female mold are mold-closed, the upper and lower sides of the gold piece are respectively attached to the top and the forming part, and the limiting plate of the female mold is clamped at the limit In the bit groove, the first drive cylinder drives the cutter to move upwards, cuts off the excess material, and forms a primary bending piece with the same shape as the forming part. The male mold returns upward to feed the gold piece forward, and the primary bending piece Moving above the first convex line, the male mold moves downward to close the female mold; the motor drives the stamping block to move downward, and the first convex line touches the primary bending piece and embeds it in the arc-shaped groove. Both sides of the primary bending piece are turned up to form a "U"-shaped secondary bending The male mold described in the sheet moves upwards away from the female mold again, the secondary bending piece falls off in the arc groove of the stamping block, the motor drives the stamping block back to its position, and then the gold sheet is fed forward, so that the secondary bending piece moves to the shearing position. Above the groove, the main body of the secondary bending piece is opposite to the shearing groove, the motor drives the stamping block to move downward, and the second convex line of the stamping block abuts against the main body of the secondary bending piece to shear Movement in the groove, because the groove width of the second convex strip and the shearing groove are equal in length, the edges of the two ends of the second convex strip on the stamping block will cut off the connecting ribs on both sides of the secondary bending piece to form a buckle piece; finally , the male mold moves upward, and the buckle falls off from the shear groove; and
步骤(3):将步骤(1)成型的链体与步骤(2)成型的扣片组装成所述黄金手链。Step (3): Assemble the chain formed in step (1) and the clasp formed in step (2) to form the gold bracelet.
进一步地,在步骤(1)中,所述链体加工模具包括下模、与下模配合的上模、两端分别连接于上模和下模的回位机构及油压装置,所述油压装置设于下模的下方,该油压装置带动下模向上运动,所述回位机构抵顶上模回位;所述下模包括基板及下模仁,该下模仁固设于基板的上端面,下模仁的上端面设有若干并排设置的第一型槽;所述上模包括连接板、装设于连接板下端板中部的上模仁;所述上模仁与下模仁呈上下相对设置,该上模仁的下端面设有若干第二型槽,与下模仁上的第一型槽相对应,第二型槽的底壁设设有花纹;第一型槽与第二型槽合围成一型腔,所述定位块于下模仁两侧装设于连接板下端面;所述回位机构为一回位弹簧,所述回位弹簧的两端分别连接于基板及连接板上;链体加工模具工作时,先将所述金条放置于下模的第一型槽上,油压装置推动上模向下冲压,回位机构弹性压缩,第一型槽和第二型槽合围成型腔,对金条进行冲压,形成链体,该链体的外侧面对应第二型槽的底壁的花纹设有印花图案,所述链体两端设有分别设有一开槽,该链体两端还设有扣杆,所述扣杆两端连接于开槽的槽壁上。Further, in step (1), the chain body processing mold includes a lower mold, an upper mold matched with the lower mold, a return mechanism and an oil pressure device whose two ends are respectively connected to the upper mold and the lower mold, and the oil The pressure device is installed under the lower die, and the oil pressure device drives the lower die to move upwards, and the return mechanism pushes against the upper die to return; the lower die includes a base plate and a lower die core, and the lower die core is fixed on the base plate The upper end face of the lower die core is provided with a number of first grooves arranged side by side; the upper die includes a connecting plate and an upper die core installed in the middle of the lower end plate of the connecting plate; the upper die core and the lower die The cores are arranged up and down, and the lower end surface of the upper mold core is provided with a number of second-shaped grooves, which correspond to the first-shaped grooves on the lower mold core. The bottom wall of the second-shaped grooves is provided with patterns; the first-shaped grooves Enclosed with the second groove to form a cavity, the positioning block is installed on the lower end surface of the connecting plate on both sides of the lower mold core; the return mechanism is a return spring, and the two ends of the return spring are respectively connected to the Base plate and connecting plate; when the chain body processing mold is working, first place the gold bar on the first groove of the lower mold, the hydraulic device pushes the upper mold to punch downward, and the return mechanism elastically compresses, the first groove and the The second type groove encloses the molding cavity, and the gold bar is stamped to form a chain body. The outer surface of the chain body is provided with a printing pattern corresponding to the pattern on the bottom wall of the second type groove. The two ends of the chain body are also provided with a buckle bar, and the two ends of the buckle bar are connected to the groove wall of the slot.
进一步地,在步骤(3)时,将“U”形状的扣片的穿过二链体相邻一端的扣杆上,压紧扣片的两端,使扣片一端的勾部与扣片另一端的勾部相贴合,再通过焊接的方式对贴合后的勾部进行固接,防止扣杆从扣片内脱落。Further, in step (3), pass the "U" shaped buckle on the buckle rod at the adjacent end of the second chain body, and press the two ends of the buckle so that the hook at one end of the buckle and the buckle The hook parts at the other end are fitted together, and then the bonded hook parts are fixed by welding to prevent the buckle bar from falling off from the buckle piece.
进一步地,所述上模仁及下模仁通过可折装的方式分别装设于上模及下模上。Further, the upper mold core and the lower mold core are respectively installed on the upper mold and the lower mold in a foldable manner.
进一步地,所述上模仁的第一型槽及下模仁的第二型槽的数量均为一个。Further, the number of the first groove of the upper mold core and the number of the second groove of the lower mold core is one.
进一步地,所述链体加工模具还可设置一顶出机构及钢印;该顶出机构包括一气缸及连接于气缸上的顶杆,所述气缸带动顶杆上下伸缩;所述基板上设有穿孔,该穿孔和与第一型槽相连通,所述顶杆装设于穿孔内,所述钢印的上端面设有印花,与金条中部的花纹相对应,所述钢印于穿孔上方放置于穿孔内,钢印的下端与顶杆上端相贴合,钢印上端伸入型槽内,金条完成加工后,顶出机构的气缸带动顶杆向上运动,将完成加工的链体顶出。Further, the chain body processing mold can also be provided with an ejector mechanism and a stamp; the ejector mechanism includes a cylinder and a ejector rod connected to the cylinder, and the cylinder drives the ejector rod to expand and contract up and down; the base plate is provided with Perforation, the perforation is connected with the first groove, the ejector rod is installed in the perforation, the upper end of the steel stamp is provided with a stamp corresponding to the pattern in the middle of the gold bar, and the stamp is placed on the perforation above the perforation Inside, the lower end of the steel stamp fits with the upper end of the ejector rod, and the upper end of the steel stamp extends into the groove. After the gold bar is processed, the cylinder of the ejector mechanism drives the ejector rod to move upward, and the processed chain body is ejected.
综上所述,本发明黄金手链加工工艺通过所述链体加工模具对链体进行加工,所述扣片加工模具对扣片加工,整个生产工艺简单,精美程度高,保证产品的外观效果,整个加工过程直接采用链体加工模具及扣片加工模具进行加工,自动化水平程度高,加工效率好。In summary, the gold bracelet processing technology of the present invention processes the chain body through the chain body processing mold, and the clasp processing mold processes the clasp. The whole production process is simple and exquisite, and the appearance effect of the product is guaranteed. The whole processing process is directly processed by the chain body processing mold and buckle processing mold, which has a high degree of automation and high processing efficiency.
附图说明Description of drawings
图1为黄金手链的链体和扣片配合时的结构示意图。Fig. 1 is a schematic diagram of the structure of the gold bracelet when the chain body and the clasp are matched.
图2为链体加工模具合模时的结构示意图。Fig. 2 is a schematic diagram of the structure when the mold for processing the chain body is clamped.
图3为图2所示链体加工模具开模时的结构示意图。Fig. 3 is a structural schematic view of the chain body processing mold shown in Fig. 2 when the mold is opened.
图4为图2所示链体加工模具的顶出机构及钢印装设于母模仁上的结构示意图。Fig. 4 is a structural schematic view of the ejection mechanism and steel stamp of the chain body processing mold shown in Fig. 2 installed on the core of the female mold.
图5为本发明的扣片加工模具的母模的结构示意图。Fig. 5 is a schematic structural view of the master mold of the buckle processing mold of the present invention.
图6为本发明的扣片加工模具的公模的结构示意图。Fig. 6 is a schematic structural view of the male mold of the buckle processing mold of the present invention.
图7为图5所示的扣片加工模具的母模上的成型部的结构示意图。FIG. 7 is a schematic structural view of the forming part on the master mold of the buckle processing mold shown in FIG. 5 .
图8为本发明扣片加工模具加工金片过程中,在金片依次成型初级弯折片、次级弯折片及扣片的结构示意图。Fig. 8 is a structural schematic diagram of sequentially forming a primary bending piece, a secondary bending piece and a buckle piece on the gold piece during the process of processing the gold piece by the button piece processing mold of the present invention.
具体实施方式Detailed ways
为了使本发明的技术方案能更清晰地表示出来,下面结合附图对本发明作进一步说明。In order to make the technical solution of the present invention more clearly expressed, the present invention will be further described below in conjunction with the accompanying drawings.
请参阅图1至图8,为本发明的一种黄金手链加工工艺,用于对黄金材质的黄金手链10进行加工,该黄金手链10包括若干链体20及连接相邻二链体30的扣片,黄金手链加工工艺包括以下步骤:Please refer to Fig. 1 to Fig. 8, it is a kind of gold bracelet processing technology of the present invention, is used for processing the gold bracelet 10 of gold material, and this gold bracelet 10 comprises several chain bodies 20 and the button that connects adjacent two chain bodies 30 piece, gold bracelet processing technology includes the following steps:
步骤(1):提供一链体加工模具及若干金条,在该链体加工模具上将该金条冲压出链体20;Step (1): providing a chain body processing mold and a plurality of gold bars, and stamping the gold bars out of the chain body 20 on the chain body processing mold;
所述链体加工模具包括下模40、与下模40配合的上模50、两端分别连接于上模50和下模40上的回位机构60及油压装置(图未示),所述油压装置设于下模40的下方,该油压装置带动下模40向上运动,与上模50配合冲压金条,所述回位机构60抵顶上模50回位;Described chain body processing die comprises lower mold 40, the upper mold 50 that cooperates with lower mold 40, the return mechanism 60 that two ends are connected on upper mold 50 and lower mold 40 and hydraulic device (not shown), so The hydraulic device is arranged below the lower die 40, and the hydraulic device drives the lower die 40 to move upwards, cooperates with the upper die 50 to punch gold bars, and the return mechanism 60 pushes against the upper die 50 to return;
所述下模40包括基板41及下模仁42,该下模仁42通过固定件(如螺钉)固设于基板41的上端面,下模仁42的上端面设有若干并排设置的第一型槽43。Described lower mold 40 comprises base plate 41 and lower mold core 42, and this lower mold core 42 is fixed on the upper end surface of base plate 41 by fixture (such as screw), and the upper end surface of lower mold core 42 is provided with a plurality of first side-by-side arrangements. Groove 43.
所述上模50包括连接板51、装设于连接板51下端板中部的上模仁52。所述上模仁52与下模仁42呈上下相对设置,该上模仁52的下端面设有若干第二型槽(图未示),与下模仁42上的第一型槽43相对应,第二型槽的底壁设设有花纹。第一型槽43与第二型槽合围成一型腔。所述定位块于下模仁42两侧装设于连接板51下端面。所述回位机构60为一回位弹簧,所述回位弹簧的两端分别连接于基板41及连接板51上。The upper mold 50 includes a connecting plate 51 and an upper mold core 52 installed in the middle of the lower end plate of the connecting plate 51 . The upper mold core 52 and the lower mold core 42 are vertically opposite to each other, and the lower end surface of the upper mold core 52 is provided with some second grooves (not shown), which correspond to the first grooves 43 on the lower mold core 42. Correspondingly, the bottom wall of the second groove is provided with patterns. The first groove 43 and the second groove enclose a cavity. The positioning blocks are installed on the lower end surface of the connecting plate 51 on both sides of the lower mold core 42 . The return mechanism 60 is a return spring, and two ends of the return spring are respectively connected to the base plate 41 and the connecting plate 51 .
本发明链体加工模具工作时,先将所述金条同时放置于下模40的第一型槽43上,油压装置推动上模50向下冲压,回位机构60弹性压缩,第一型槽43和第二型槽合围成型腔,对金条进行冲压,形成链体20,该链体20的外侧面对应第二型槽的底壁的花纹设有印花图案,所述链体20两端设有分别设有一开槽21,该链体两端还设有扣杆22,所述扣杆22两端连接于开槽21的槽壁上。When the chain body processing mold of the present invention is working, the gold bars are first placed on the first groove 43 of the lower mold 40 at the same time, the hydraulic device pushes the upper mold 50 to punch downward, the return mechanism 60 elastically compresses, and the first groove 43 and the second type groove enclose the molding cavity, and the gold bar is stamped to form a chain body 20. The outer surface of the chain body 20 corresponds to the decorative pattern on the bottom wall of the second type groove. There is respectively provided with a slot 21, and the two ends of the chain body are also provided with buckle bars 22, and the two ends of the buckle bar 22 are connected to the groove wall of the slot 21.
较佳地,本发明的上模仁52及下模仁42通过可折装的方式分别装设于上模50及下模40上,可根据金条所需花纹更换不同的上模仁52及下模仁42,从而使黄金手链加工工艺可加工不同类型花纹的金条。根据加工的需要,也可以采用只设有单个第一型槽43及单个第二型槽的上模仁52和下模仁42对金条进行加工。Preferably, the upper mold core 52 and the lower mold core 42 of the present invention are respectively installed on the upper mold 50 and the lower mold 40 in a foldable manner, and different upper mold cores 52 and lower mold cores 52 can be replaced according to the required pattern of the gold bar. The mold core is 42, so that the gold bracelet processing technology can process gold bars of different types of patterns. According to the needs of processing, the upper mold core 52 and the lower mold core 42 that are only provided with a single first groove 43 and a single second groove can also be used to process the gold bars.
另外,当本发明链体加工模具采用单个的第一型槽43和第二型槽对金条进行逐一加工时,黄金手链加工工艺还可设置一顶出机构70及钢印73。该顶出机构70包括一气缸71及连接于气缸71上的顶杆72,所述气缸71带动顶杆72上下伸缩。所述基板41上设有穿孔,该穿孔和与第一型槽43相连通,所述顶杆72装设于穿孔内,所述钢印73的上端面设有印花,与金条中部的花纹相对应,所述钢印73于穿孔上方放置于穿孔内,钢印73的下端与顶杆72上端相贴合,钢印73上端伸入型槽内。金条完成加工后,顶出机构70的气缸71带动顶杆72向上运动,将完成加工的链体顶出。In addition, when the chain body processing mold of the present invention uses a single first groove 43 and a second groove to process gold bars one by one, the gold bracelet processing technology can also be provided with an ejector mechanism 70 and a stamp 73 . The ejector mechanism 70 includes a cylinder 71 and a push rod 72 connected to the cylinder 71, and the cylinder 71 drives the push rod 72 to expand and contract up and down. The base plate 41 is provided with a perforation, which communicates with the first groove 43, the ejector rod 72 is installed in the perforation, and the upper end of the steel stamp 73 is provided with a stamp corresponding to the pattern in the middle of the gold bar , the steel stamp 73 is placed in the perforation above the perforation, the lower end of the stamp 73 fits the upper end of the push rod 72, and the upper end of the stamp 73 extends into the groove. After the gold bar is processed, the cylinder 71 of the ejector mechanism 70 drives the ejector rod 72 to move upwards, and the processed chain body is ejected.
步骤(2):提供一扣片加工模具及若干金片100,在该扣片加工模具上将金片100冲压成扣片;所述扣片加工装置用于将带状的金片100剪切加工成若干扣片30,所述扣片加工模具包括母模80、设于母模80上方并与母模80配合的公模90、装设于母模80上的剪裁装置(图未示)及装设于公模90上的冲压装置(图未标)。Step (2): Provide a buckle processing mold and several gold pieces 100, on the buckle processing mold, the gold pieces 100 are punched into buckles; the buckle processing device is used to cut the strip-shaped gold pieces 100 Processed into several buckles 30, the buckle processing mold includes a female mold 80, a male mold 90 that is arranged above the female mold 80 and cooperates with the female mold 80, and a cutting device (not shown) installed on the female mold 80 And be installed on the stamping device (figure not marked) on the male mold 90.
所述母模80包括母模板81、可拆装地装设于母模板81上的母模仁82及装设于母模仁82两侧的限位板83,所述母模仁82前端设有若干若组上下贯穿的安装槽84,安装槽84之间呈并排设置并位于两限位板83之间,每组安装槽84由镜像对称的左右两部分组成;安装槽84的左右两部分之间形成一成型部85,该成型部85包括一方形的主体部851及连接主体部851一端的连接筋852,所述主体部851四边角处凸设一勾部853。The master mold 80 includes a master template 81, a master mold core 82 detachably installed on the master template 81, and limiting plates 83 installed on both sides of the master mold core 82. The front end of the master mold core 82 is provided with There are several sets of mounting grooves 84 that penetrate up and down. The mounting grooves 84 are arranged side by side and are located between the two limit plates 83. Each set of mounting grooves 84 is composed of mirror-symmetrical left and right parts; the left and right parts of the mounting grooves 84 A forming portion 85 is formed therebetween. The forming portion 85 includes a square main body 851 and a connecting rib 852 connecting one end of the main body 851 . A hook portion 853 protrudes from four corners of the main body 851 .
所述剪裁装置包括第一驱动气缸(图未示)及连接于第一驱动气缸的切刀(图未示),所述切刀穿设于所述安装槽84内,每一剪裁装置的切刀与成型部85的轮廓相对应,所述第一驱动装置带动切刀上下运动。The cutting device includes a first driving cylinder (not shown) and a cutting knife (not shown) connected to the first driving cylinder, the cutting knife is passed through the installation groove 84, and the cutting device of each cutting device The knife corresponds to the contour of the forming part 85, and the first driving device drives the cutting knife to move up and down.
所述冲压装置包括电机及连接于电机的冲压块86,所述冲压块86装设于母模仁82上并位于成型部85后方,所述冲压块86上下贯穿地开设有并排设置的冲压槽87,每一冲压槽87与一成型部85对齐,所述冲压块86的上端面于每一冲压槽87两侧分别凸设有若干第一凸条88及若干第二凸条89,所述第一凸条88及若干第二凸条89的横截面呈“U”型,每一所述第一凸条88两端分别与成型部85及冲压槽87相对。所述电机带动冲压块86上下运动,使冲压块86上的第一凸条88和第二凸条89伸出于母模仁82外或收容于母模仁82内,所述第一凸条88的长度与成型部85前后之间的长度一致。The stamping device includes a motor and a stamping block 86 connected to the motor. The stamping block 86 is installed on the female mold core 82 and is located behind the forming part 85. The stamping block 86 is provided with stamping grooves arranged side by side vertically. 87, each stamping groove 87 is aligned with a forming portion 85, and the upper end surface of the stamping block 86 is respectively provided with a plurality of first convex strips 88 and a plurality of second convex strips 89 on both sides of each stamping groove 87. The cross-sections of the first protruding lines 88 and the plurality of second protruding lines 89 are U-shaped, and the two ends of each of the first protruding lines 88 are opposite to the forming portion 85 and the punching groove 87 respectively. The motor drives the stamping block 86 to move up and down, so that the first convex line 88 and the second convex line 89 on the stamping block 86 protrude outside the female mold core 82 or are accommodated in the female mold core 82. The first convex line The length of 88 is consistent with the length between the front and back of the molding part 85 .
所述公模90包括一公模板91可拆装地装设于公模板91上的公模仁92,所述公模仁92下端面两侧对应母模80的限位板83开设有限位槽93,所述公模仁92下端面对应安装槽84、第一凸条88、及第二凸条89分别开设有并排设置的收容槽94、弧型槽95及剪切槽96。每一弧型槽95两端分别与收容槽94及剪切槽96相对,每一所述收容槽94内设有抵顶部97,该抵顶部97的外形与成型部85相同,所述第一凸条88的长度与弧型槽95的槽宽等长,所述第二凸条89、剪切槽96的槽宽及主体部851等长;合模时,所述金片100上下两侧分别与抵顶部97及成型部85贴合,所述第一凸条88及第二凸条89分别伸入弧型槽95和剪切槽96内。The male mold 90 includes a male template 91 detachably installed on the male mold 91 on the male template 91, and the two sides of the lower end of the male mold 92 correspond to the limiting plates 83 of the female mold 80 with limiting slots. 93, the lower end surface of the male mold core 92 is respectively provided with a receiving groove 94, an arc-shaped groove 95 and a shearing groove 96 arranged side by side corresponding to the installation groove 84, the first convex line 88, and the second convex line 89. The two ends of each arc-shaped groove 95 are respectively opposite to the receiving groove 94 and the shearing groove 96. Each receiving groove 94 is provided with a top 97 whose shape is the same as that of the forming part 85. The first The length of the convex strip 88 is equal to the groove width of the arc-shaped groove 95, and the groove width of the second convex strip 89, the shear groove 96, and the main body 851 are equal in length; The first protruding line 88 and the second protruding line 89 respectively extend into the arc-shaped groove 95 and the shearing groove 96 respectively.
黄金手链的扣片进行加工时,扣片加工装置每次可在金片100的两侧同时进行扣片加工,提高加工效率。加工时,所述金片100放置于下模仁42中部,公模90和母模80进行合模,所述金片100上下两侧分别与抵顶部97及成型部85贴合,所述母模80的限位板83卡持于限位槽93内,所述第一驱动气缸带动切刀向上运动,切除多余边料,形成外形与成型部85相同的初级弯折片,该初级弯折片对应成型部85同样包括一方形的主体部851及分别连接主体部851两端的二连接筋852,所述主体部851四边角处凸设有一勾部853公模90向上回位,将金片100向前送料,初级弯折片运动到第一凸条88上方,所述公模90向下运动,与母模80合模。所述电机带动冲压块86向下运动,所述第一凸条88抵顶初级弯折片嵌入弧型槽95内,所述初级弯折片两侧往上翘,形成“U”形状的次级弯折片所述公模90再次向上远离母模80,次级弯折片于冲压块86的弧型槽95内脱落,电机带动冲压块86回位然后,金片100向前送料,使次级弯折片运动到剪切槽96上方,该次级弯折片的主体部851与剪切槽96相对,所述电机带动冲压块86向下运动,所述冲压块86的第二凸条89抵顶次级弯折片的主体部851向剪切槽96内运动,由于第二凸条89、剪切槽96的槽宽等长,冲压块86上的第二凸条89两端部的边缘将次级弯折片两侧的连接筋852剪断,形成扣片。最后,公模90向上运动,扣片从剪切槽96内脱落,外部的机械手对扣片进行回收,藉此,完成扣片的加工。When processing the buckle of the gold bracelet, the buckle processing device can process the buckle on both sides of the gold piece 100 at a time to improve the processing efficiency. During processing, the gold sheet 100 is placed in the middle of the lower mold core 42, the male mold 90 and the female mold 80 are mold-closed, the upper and lower sides of the gold sheet 100 are respectively bonded to the top 97 and the forming part 85, and the female The limiting plate 83 of the mold 80 is clamped in the limiting groove 93, and the first driving cylinder drives the cutter to move upwards to cut off excess side material to form a primary bending piece with the same shape as the forming part 85. The primary bending The sheet corresponding forming portion 85 also includes a square main body portion 851 and two connecting ribs 852 respectively connecting the two ends of the main body portion 851. The four corners of the main body portion 851 are protrudingly provided with a hook portion 853. 100 is fed forward, the primary bending piece moves above the first protruding strip 88 , and the male die 90 moves downward to close with the female die 80 . The motor drives the stamping block 86 to move downward, the first protruding strip 88 abuts against the primary bending piece and is embedded in the arc-shaped groove 95, and the two sides of the primary bending piece are upturned to form a “U”-shaped secondary The male mold 90 of the secondary bending piece is further away from the female mold 80 upwards again, the secondary bending piece falls off in the arc-shaped groove 95 of the stamping block 86, and the motor drives the stamping block 86 to return to its position. Then, the gold sheet 100 is fed forward, so that The secondary bending piece moves above the shear groove 96, the main body portion 851 of the secondary bending piece is opposite to the shear groove 96, and the motor drives the stamping block 86 to move downward, and the second protrusion of the stamping block 86 The strip 89 abuts against the main body 851 of the secondary bending piece and moves in the shear groove 96. Since the groove widths of the second convex strip 89 and the shear groove 96 are equal in length, the two ends of the second convex strip 89 on the stamping block 86 Cut off the connecting ribs 852 on both sides of the secondary bending piece at the edge of the upper part to form a buckle piece. Finally, the male die 90 moves upwards, the buckle falls off from the shear groove 96, and the outer manipulator recovers the buckle, thereby completing the processing of the buckle.
步骤(3):对扣片和链体进行组装;组装时,“U”形状的扣片的穿过二链体相邻一端的扣杆上,压紧扣片的两端,使扣片一端的勾部853与扣片另一端的勾部853相贴合,再通过焊接的方式对贴合后的勾部853进行固接,防止扣杆从扣片内脱落。Step (3): Assemble the buckle and the chain body; when assembling, the "U" shaped buckle passes through the buckle bar at the adjacent end of the second chain body, and presses the two ends of the buckle so that one end of the buckle The hook portion 853 of the hook is attached to the hook portion 853 at the other end of the buckle, and then the attached hook 853 is fixedly connected by welding to prevent the buckle from falling off from the buckle.
综上所述,本发明黄金手链加工工艺通过所述链体加工模具对链体20进行加工,所述扣片加工模具对扣片30加工,整个生产工艺简单,精美程度高,保证产品的外观效果,整个加工过程直接采用链体加工模具及扣片加工模具进行加工,自动化水平程度高,加工效率好。In summary, the gold bracelet processing technology of the present invention processes the chain body 20 through the chain body processing mold, and the buckle piece processing mold processes the buckle piece 30. The whole production process is simple and exquisite, and the appearance of the product is guaranteed. As a result, the entire processing process is directly processed by the chain body processing mold and the buckle processing mold, with a high degree of automation and high processing efficiency.
以上所述实施例仅表达了本发明的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiment only expresses one implementation mode of the present invention, and its description is relatively specific and detailed, but it should not be understood as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (6)
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Address after: 523960, Guangdong province Dongguan Houjie Town Village high tech Development Industrial Park gold leaf building Patentee after: Dongguan Goldleaf Jewelry Group Co., Ltd Address before: 523000, Guangdong province Dongguan Houjie Town Village high tech Development Industrial Park gold leaf building Patentee before: Dongguan Golden Jewelry Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20160127 Termination date: 20200613 |