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CN104072049B - A kind of concrete for making method suppressing alkaline residue chloride to discharge - Google Patents

A kind of concrete for making method suppressing alkaline residue chloride to discharge Download PDF

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Publication number
CN104072049B
CN104072049B CN201410335565.5A CN201410335565A CN104072049B CN 104072049 B CN104072049 B CN 104072049B CN 201410335565 A CN201410335565 A CN 201410335565A CN 104072049 B CN104072049 B CN 104072049B
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Prior art keywords
layer
core
flyash
alkaline residue
foaming layer
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Expired - Fee Related
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CN201410335565.5A
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Chinese (zh)
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CN104072049A (en
Inventor
张�成
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Ningdu Bao Huashan Concrete Co., Ltd.
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HEFEI YICHENG INFORMATION TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to a kind of concrete for making method suppressing alkaline residue chloride to discharge, it is made up of the raw material of following quality proportioning: 100 parts of cement, 20 60 parts of haydites, 40 60 parts of flyash, 30 40 parts of fine sands, 40 60 slag powders and 25 45 parts of water, it is characterized in that: described haydite is three-layer composite structure, being respectively core, middle foaming layer and crust layer from the inside to the outside, sandwich layer includes alkaline residue, glass dust, flyash and alkali-activator composition;Middle foaming layer is made up of glass dust, shale and methyl cellulose ether, and crust layer is made up of cement, glass dust, flyash, natural zeolite and alkali-activator.Comprising substantial amounts of alkaline residue in the core of the haydite that the present invention uses, reduce the alkaline residue pollution to environment, the making of haydite simultaneously is carried out completely under normal temperature environment, it is no longer necessary to high-temperature sintering process, saves energy and reduces in sintering process the pollution to environment.

Description

A kind of concrete for making method suppressing alkaline residue chloride to discharge
Technical field
The present invention relates to a kind of concrete for making method, especially relate to a kind of coagulation limiting the release of alkaline residue chloride Soil manufacture method.
Background technology
Haydite is exactly the granule of ceramic.The external appearance characteristic rounded or oval-shaped ball of major part of haydite, but also have Imitative rubble haydite is not circular or oval-shaped ball, and in irregular rubble shape.Haydite shape is different because technique is different.It Surface is one layer of hard shell, and this layer of shell is ceramic or enamel, has water proof and protects gas effect, and it is higher to give haydite Intensity.The appearance color of haydite is different and different with technique because of the raw material used.The color of roasting haydite be mostly kermesinus, Ember, also having some special kinds is lark, grey black, canescence, cinerous etc..
Alkaline residue is the waste residue of discharge in industrial ammonia-soda process alkali producing process, becomes difficult owing to it contains substantial amounts of chloride With the solid waste processed, the alkaline residue that alkali factory discharges for a long time occupies substantial amounts of arable land, and chloride also can be to ring Border causes to be polluted greatly and destroys.
Alkaline residue is used in architecture engineering material, is particularly applied to make xoncrete structure.Alkaline residue is utilized to prepare Concrete, but chloride therein can produce corrosion to reinforcing bar, can bring the hidden danger of quality to engineering.
Chinese invention patent CN201110409374.5 discloses " the low energy consumption lightweight alkaline residue porcelain granule that a kind of efficient profit is useless Manufacture method ".This haydite is three-layer composite structure, and including occupy-place cellular cores, middle foaming layer and crust layer, occupy-place is many Hole sandwich layer by fragmentation granular polystyrene mixing alkaline residue and add interfacial agents VAE emulsion and water stirring balling-up, wherein alkaline residue consumption is 60-80wt%, waste glass powder are 20-40wt%, and alkaline residue and glass dust summation are 100wt%, and broken granular polystyrene is alkaline residue and cullet The 0.02-0.04wt% of powder total amount;Middle foaming layer is made up of cullet, shale, carbon dust and methyl cellulose ether, its weight group Becoming: cullet 60-80wt%, shale 20-40wt%, the summation of cullet and shale is 100wt%, carbon dust be waste glass powder and The 0.2-0.4wt% of shale total amount, methyl cellulose ether is waste glass powder and the 1-3wt% of shale total amount;Crust layer by glass dust, Shale, boric acid form, and waste glass powder consumption is 10-30wt%, and shale is that the total amount of 70-90wt%, waste glass powder and shale is 100%wt, boric acid is waste glass powder and the 3-5wt% of shale total amount.
Although the haydite in this patent can play the part effect of chloride dissolution in suppression alkaline residue in theory, but should If the haydite of patent is used for making concrete, it will be in rich water environment for a long time, and water still can infiltrate through multi-hole center In Ceng, and chloride or can partly ooze out corrosion steel under the effect of water.Additionally, the cost of manufacture of this haydite is relatively Height, needs to be sintered.
Concrete material is a kind of durable material, but is substantially a kind of porous material heterogeneous, in titanium dioxide Under the corrosion function of the medium of carbon, water, chloride ion, sulfate etc., unavoidably affected by foeign element and corroded, coagulation Soil can accelerate the failure, and service life is greatly shortened.So, when using haydite as concrete batching, it is necessary to control alkali very well Chloride in slag.
Summary of the invention
The present invention devises a kind of concrete for making method suppressing alkaline residue chloride to discharge, and it solves the technical problem that It is the concrete utilizing alkaline residue to prepare in prior art, but chloride therein can produce corrosion to reinforcing bar, can bring to engineering The hidden danger of quality.
In order to solve the technical problem of above-mentioned existence, present invention employs below scheme:
A kind of concrete suppressing alkaline residue chloride to discharge, is made up of the raw material of following quality proportioning: 100 parts of cement, 20-60 part haydite, 40-60 part flyash, 30-40 part fine sand, 40-60 slag powders and 25-45 part water, it is characterised in that: institute Stating haydite is three-layer composite structure, the most respectively core, middle foaming layer and crust layer, and sandwich layer includes alkaline residue, glass Powder, flyash and alkali-activator composition;Middle foaming layer is made up of glass dust, shale and methyl cellulose ether, duricrust Layer is made up of cement, glass dust, flyash, natural zeolite and alkali-activator.
Further, alkali-activator is made up of potassium hydroxide and water, and both mass ratioes are 1:49.
Further, the mass ratio of the alkaline residue in core, glass dust, flyash, natural zeolite and alkali-activator is: 4: 3:3:1:3.
Further, in middle foaming layer, the mass ratio of glass dust, shale and methyl cellulose ether is: 60:20:3.
Further, in crust layer, the mass ratio of cement, glass dust, flyash, natural zeolite and alkali-activator is: 5: 2:2:1:3.Cement can be silicate 425# cement.
Further, a diameter of 7-12mm of core, the thickness of middle foaming layer is 2-3mm, and crust layer thickness is 3-4mm.
Further, the mass ratio of core, middle foaming layer and crust layer is 3:1:2.
This concrete for making method that alkaline residue chloride can be suppressed to discharge is as follows:
Step 1, making core;First the most proportionally toward in the mixture of siccative alkaline residue, glass dust, natural zeolite and flyash Add alkali-activator, be stirred, then pass through machine or be manually kneaded into the ball of a diameter of 7-12mm, placing 24-48 little Core is formed time after;
Step 2, it is formed uniformly middle foaming layer on core surface;Then the core that step 1 prepares is put into equipped with centre In the pan-pelletizer of foaming layer siccative, start into ball tray so that middle foaming layer siccative fully wrapped around live during core surface obtains Between product, and the thickness of middle foaming layer is 2-3mm;
Step 3, middle foaming layer outer surface formed crust layer;By shell powder cement good for proportioning, glass dust, fine coal Ash and natural zeolite add alkali-activator mix and blend, form crust layer slurry;Step 2 gained intermediate product is put into equipped with In the one-tenth ball tray of crust layer slurry, start into ball tray and be allowed to rock, rock the time of 60-120 second, finally make crust layer Slurry is wrapped in middle foaming layer surface uniformly, after naturally drying 24-48 hour, forms the haydite of package structure;Core, The mass ratio of middle foaming layer and crust layer is 3:1:2;
Step 4, by 100 parts of cement, the haydite of 20-60 part step 3 gained, 40-60 part flyash, 30-40 part fine sand, 40-60 slag powders and 25-45 part water carry out being mixed and stirred for uniformly, obtaining end product concrete.
This concrete that alkaline residue chloride can be suppressed to discharge has the advantages that
(1) core of the haydite that the present invention uses comprises substantial amounts of alkaline residue, reduce the alkaline residue pollution to environment, make pottery simultaneously Grain making carry out under normal temperature environment completely, it is no longer necessary to high-temperature sintering process, save energy and reduce in sintering process right The pollution of environment.
(2) present invention uses alkali-activator in core and crust layer, and the hydroxide in alkali-activator is to fine coal Ash has alkaline excitation effect, and the flyash after alkali-activated carbonatite can suppress the release of chloride ion well.
(3) present invention is provided with middle foaming layer between core and crust layer so that it is foams and makes core and crust layer Between combine closely so that alkaline residue and external environment are isolated, and what is more important can be in the process of intermediate layer foaming simultaneously Middle flyash after alkali-activated carbonatite is wrapped in core surface by the way of expansion extrudes, it is to avoid the appearance in sphere space, thus Extraneous water is avoided to enter and discharged by the chloride in alkaline residue.
(4) core of the present invention and crust layer add natural zeolite as crystal seed, the effect machine in coal ash alkali cementitious matter Reason, crystal seed can improve coal ash alkali cementitious matter process of hydration kinetics, improves this cementitious matter hardenite physical and mechanical property, shortens Cementitious matter setting time.
(5) crust layer of the present invention uses cement material, and cement material can further make the chloride in alkaline residue not Easily dissolution.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described:
Embodiment 1:
Step 1, making core;
First proportionally toward siccative 400g alkaline residue, 300g glass dust, 100g natural zeolite and the mixture of 300g flyash Middle addition 300g alkali-activator, in alkali-activator, 6g potassium hydroxide and 294g water, be stirred, then by machine or people Work is kneaded into multiple balls of a diameter of 7-12mm, forms core after placing 24-48 hour;
Step 2, it is formed uniformly middle foaming layer on core surface;Middle foaming layer siccative by 600g glass dust, 200g page Rock and 30g methyl cellulose ether are uniformly mixed.
Then the core that step 1 prepares is put in the pan-pelletizer equipped with middle foaming layer siccative, start into ball tray, make Obtain the fully wrapped around firmly core surface of middle foaming layer siccative and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, middle foaming layer outer surface formed crust layer;By shell powder 500g cement good for proportioning, 200g glass Glass powder, 200g flyash and 100g natural zeolite add 300g alkali-activator mix and blend, 6g hydroxide in alkali-activator Potassium and 294g water, form crust layer slurry;Multiple intermediate products of step 2 gained are put into the balling-up torr equipped with crust layer slurry In dish, start into ball tray and be allowed to rock, rock the time of 60-120 second, in finally making crust layer slurry be wrapped in uniformly Between foaming layer surface, after naturally drying 24-48 hour, formed package structure haydite;
Step 4, by 10kg cement, the haydite of 5kg step 3 gained, 5kg flyash, 3kg part fine sand, 4kg slag powders and 4kg water carries out being mixed and stirred for uniformly, obtaining end product concrete.
Embodiment 2:
Step 1, making core;
First proportionally toward siccative 400g alkaline residue, 300g glass dust, 100g natural zeolite and the mixture of 300g flyash Middle addition 300g alkali-activator, in alkali-activator, 6g potassium hydroxide and 294g water, be stirred, then by machine or people Work is kneaded into multiple balls of a diameter of 7-12mm, forms core after placing 24-48 hour;
Step 2, it is formed uniformly middle foaming layer on core surface;Middle foaming layer siccative by 600g glass dust, 200g page Rock and 30g methyl cellulose ether are uniformly mixed.
Then the core that step 1 prepares is put in the pan-pelletizer equipped with middle foaming layer siccative, start into ball tray, make Obtain the fully wrapped around firmly core surface of middle foaming layer siccative and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, middle foaming layer outer surface formed crust layer slurry;By shell powder 500g cement good for proportioning, 200g glass dust, 200g flyash and 100g natural zeolite add 300g alkali-activator mix and blend, 6g in alkali-activator Potassium hydroxide and 294g water, form crust layer slurry;Multiple intermediate products of step 2 gained are put into equipped with crust layer slurry Become in ball tray, start into ball tray and be allowed to rock, rock the time of 60-120 second, finally make crust layer slurry wrap uniformly It is rolled in middle foaming layer surface, after naturally drying 24-48 hour, forms the haydite of package structure;
Step 4, by 10kg cement, the haydite of 6kg step 3 gained, 5kg flyash, 4kg part fine sand, 5kg slag powders and 4.5kg water carries out being mixed and stirred for uniformly, obtaining end product concrete.
Embodiment 3:
Step 1, making core;
First the most proportionally toward in the mixture of siccative 400g alkaline residue, 300g glass dust, 10g natural zeolite and 300g flyash Adding 300g alkali-activator, in alkali-activator, 6g potassium hydroxide and 294g water, be stirred, then by machine or artificial It is kneaded into multiple balls of a diameter of 7-12mm, after placing 24-48 hour, forms core;
Step 2, it is formed uniformly middle foaming layer on core surface;Middle foaming layer siccative by 600g glass dust, 200g page Rock and 30g methyl cellulose ether are uniformly mixed.
Then the core that step 1 prepares is put in the pan-pelletizer equipped with middle foaming layer siccative, start into ball tray, make Obtain the fully wrapped around firmly core surface of middle foaming layer siccative and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, middle foaming layer outer surface formed crust layer slurry;By shell powder 500g cement good for proportioning, 200g glass dust, 200g flyash and 10g natural zeolite add 300g alkali-activator mix and blend, 6g hydrogen in alkali-activator Potassium oxide and 294g water, form crust layer slurry;Multiple intermediate products of step 2 gained are put into the one-tenth equipped with crust layer slurry In ball tray, start into ball tray and be allowed to rock, rock the time of 60-120 second, finally make crust layer slurry wrap up uniformly On middle foaming layer surface, after naturally drying 24-48 hour, form the haydite of package structure;
Step 4, by 10kg cement, the haydite of 5kg step 3 gained, 4kg flyash, 4kg part fine sand, 4kg slag powders and 3kg water carries out being mixed and stirred for uniformly, obtaining end product concrete.

Claims (1)

1. can suppress the concrete for making method that alkaline residue chloride discharges, the described coagulation suppressing alkaline residue chloride to discharge Soil, is made up of the raw material of following quality proportioning: 100 parts of cement, 20-60 part haydite, 40-60 part flyash, 30-40 part fine sand, 40-60 slag powders and 25-45 part water, it is characterised in that: described haydite is three-layer composite structure, the most respectively ball Core, middle foaming layer and crust layer, core is made up of alkaline residue, glass dust, flyash and alkali-activator;Middle foaming layer by Glass dust, shale and methyl cellulose ether composition, crust layer is swashed by cement, glass dust, flyash, natural zeolite and alkalescence Send out agent composition;Alkali-activator is made up of potassium hydroxide and water, and both mass ratioes are 1:49;Alkaline residue in core, glass The mass ratio of powder, flyash, natural zeolite and alkali-activator is: 4:3:3:1:3;Glass dust, shale in middle foaming layer And the mass ratio of methyl cellulose ether is: 60:20:3;Cement, glass dust, flyash, natural zeolite and alkali in crust layer The mass ratio of property exciting agent is: 5:2:2:1:3;The a diameter of 7-12mm of core, the thickness of middle foaming layer is 2-3mm, crust layer Thickness is 3-4mm;The mass ratio of core, middle foaming layer and crust layer is 3:1:2, and the method comprises the following steps:
Step 1, making core;The most proportionally add in the mixture of siccative alkaline residue, glass dust, natural zeolite and flyash Alkali-activator, is stirred, and then passes through machine or is manually kneaded into the ball of a diameter of 7-12mm, after placing 24-48 hour Form core;
Step 2, it is formed uniformly middle foaming layer on core surface;Then the core that step 1 prepares is put into and foam equipped with centre In the pan-pelletizer of layer siccative, start into ball tray so that the fully wrapped around firmly core surface of middle foaming layer siccative obtains middle product Thing, and the thickness of middle foaming layer is 2-3mm;
Step 3, middle foaming layer outer surface formed crust layer;By shell powder cement good for proportioning, glass dust, flyash and Natural zeolite adds alkali-activator mix and blend, forms crust layer slurry;Step 2 gained intermediate product is put into equipped with duricrust In the one-tenth ball tray of layer slurry, start into ball tray and be allowed to rock, rock the time of 60-120 second, finally make crust layer slurry It is wrapped in middle foaming layer surface uniformly, after naturally drying 24-48 hour, forms the haydite of package structure;Core, centre The mass ratio of foaming layer and crust layer is 3:1:2;
Step 4, by 100 parts of cement, the haydite of 20-60 part step 3 gained, 40-60 part flyash, 30-40 part fine sand, 40-60 Slag powders and 25-45 part water carry out being mixed and stirred for uniformly, obtaining end product concrete.
CN201410335565.5A 2014-07-15 2014-07-15 A kind of concrete for making method suppressing alkaline residue chloride to discharge Expired - Fee Related CN104072049B (en)

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CN110590188B (en) * 2019-08-29 2020-12-18 泰山玻璃纤维邹城有限公司 Processing method of waste glass fiber powder
CN115925390B (en) * 2023-01-10 2023-07-07 郑州大学 A kind of multi-layer high-strength thermal insulation ceramsite and its preparation method

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CN85100118A (en) * 1985-04-01 1986-07-09 清华大学 Manufacturing process of zeolite ceramsite
CN1100398A (en) * 1993-09-16 1995-03-22 刘生泰 Method for producing ceramic sand & ceramsite with caustic sludge and coal ash
CN1197050A (en) * 1997-04-18 1998-10-28 青岛市应用化学建材厂 Non-sintering powdered coal ash ceramic pellets and its prodn. method
CN101357840B (en) * 2007-08-03 2012-01-04 天津壹生环保科技有限公司 Baking-free type refuse burning flyash haydite and manufacturing method thereof
JP2010275155A (en) * 2009-05-29 2010-12-09 Zyuku Ltd Concrete composition, concrete structure and block for fish reef or spawning reef
CN101759384B (en) * 2009-12-30 2011-11-16 北京工业大学 Alkaline residue porcelain granule having package structure and manufacturing method thereof
CN102515821B (en) * 2011-12-09 2013-11-06 北京工业大学 Method for producing alkaline residue ceramsite with high efficiency, waste utilization, low energy consumption and light weight
CN103553457B (en) * 2013-10-16 2015-03-18 青岛磊鑫混凝土有限公司 Salt corrosion resistant concrete

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