CN104122022B - Vehicle axles dynamic load measuring instrument and assessment method - Google Patents
Vehicle axles dynamic load measuring instrument and assessment method Download PDFInfo
- Publication number
- CN104122022B CN104122022B CN201410313740.0A CN201410313740A CN104122022B CN 104122022 B CN104122022 B CN 104122022B CN 201410313740 A CN201410313740 A CN 201410313740A CN 104122022 B CN104122022 B CN 104122022B
- Authority
- CN
- China
- Prior art keywords
- vehicle
- dynamic load
- fixed
- static
- dynamic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000003068 static effect Effects 0.000 claims abstract description 49
- 230000001133 acceleration Effects 0.000 claims abstract description 41
- 238000009434 installation Methods 0.000 claims abstract description 39
- 238000011156 evaluation Methods 0.000 claims abstract description 21
- 238000010276 construction Methods 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims abstract description 8
- 238000010168 coupling process Methods 0.000 claims abstract description 8
- 238000005859 coupling reaction Methods 0.000 claims abstract description 8
- 238000013480 data collection Methods 0.000 claims abstract description 3
- 230000006378 damage Effects 0.000 claims description 13
- 238000013461 design Methods 0.000 claims description 11
- 238000005259 measurement Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 7
- 239000010426 asphalt Substances 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 238000005303 weighing Methods 0.000 abstract description 14
- 238000004364 calculation method Methods 0.000 abstract description 4
- 230000001066 destructive effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Landscapes
- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
本发明的车辆轮轴动荷载测量仪,包括多个加长螺杆和旋转平台,特征在于:还包括安装平台、编码器和固定杆,安装平台通过轴承可转动地固定于轴承杆上;编码器固定于安装平台上,且编码器的输入轴经联轴器与轴承杆固定连接,旋转平台上设置有加速度传感器。本发明的测评方法包括a).称取静态轴重;b).装载车辆仪器;c).车辆行驶;d).数据采集;e).计算动荷载系数及其标准差;f).计算静荷载换算系数;g).将动荷载转化为静荷载。本发明的车辆轮轴动载荷测量仪及方法,提出了静荷载转换为动荷载的科学理论和计算方法,为路面建设提出更加符合实际的理论指导,为利用动荷载研究车辆对路面的破坏性影响奠定了理论基础。
The vehicle wheel axle dynamic load measuring instrument of the present invention comprises a plurality of lengthened screw rods and a rotating platform, and is characterized in that: it also includes an installation platform, an encoder and a fixed rod, and the installation platform is rotatably fixed on the bearing rod through a bearing; the encoder is fixed on It is installed on the platform, and the input shaft of the encoder is fixedly connected with the bearing rod through a shaft coupling, and an acceleration sensor is arranged on the rotating platform. The evaluation method of the present invention includes a). Weighing the static axle load; b). Loading vehicle instruments; c). Vehicle driving; d). Data collection; e). Static load conversion factor; g). Convert dynamic load to static load. The vehicle wheel shaft dynamic load measuring instrument and method of the present invention proposes a scientific theory and calculation method for converting static loads into dynamic loads, provides more practical theoretical guidance for road construction, and provides a basis for studying the destructive effects of vehicles on road surfaces using dynamic loads. laid the theoretical foundation.
Description
技术领域 technical field
本发明涉及一种车辆轮轴动荷载测量仪及测评方法,更具体的说,尤其涉及一种通过车辆的速度和竖向加速度进行分析的车辆轮轴动荷载测量仪及测评方法。 The invention relates to a vehicle wheel shaft dynamic load measuring instrument and evaluation method, more specifically, to a vehicle wheel shaft dynamic load measuring instrument and evaluation method for analyzing the vehicle speed and vertical acceleration.
背景技术 Background technique
我国沥青路面设计理论中,把车辆荷载视为静荷载或近似等效静荷载。经过多年的发展,静荷载模式路面设计理论已经较完善,使用较广,为工程设计人员所接受。这种假设在车速较低、车载较小时,静荷载模式路面结构设计是可以的。但从我国公路交通发展的趋势来看,我国的公路交通现已进入重交通阶段,而且车辆运行速度越来越快。从道路功能上来讲车辆以一定速度行驶是必然事件,而车辆静止则是偶然事件。实际中的车辆都是重载高速车辆,其施加于路面的是动态荷载,是一种幅值大小和作用空间都随机变化的动力荷载。由于动态荷载的存在,使得静力荷载模式与车辆行驶过程中对路面的实际作用力之间的差异较大,路面结构的动力学特性也远非静力学特性所能描述,这些缺陷和差异,对于现有的设计理论和方法而言是无法从根本上加以解决的,并且路面出现了许多用静力学理论无法解释的破坏现象,如疲劳开裂、材料松散等。路面结构的损伤和破坏与重型车辆产生的运动荷载密切相关,阐明沥青路面动力效应产生的破坏机理,将会促进路面结构的设计、施工、养护和改建工作,为道路学科的发展打下坚实的基础。 In my country's asphalt pavement design theory, the vehicle load is regarded as a static load or an approximate equivalent static load. After years of development, the static load mode pavement design theory has been relatively perfect, widely used, and accepted by engineering designers. This assumption is acceptable for static load mode pavement structure design when the vehicle speed is low and the vehicle is small. However, judging from the development trend of China's road traffic, my country's road traffic has entered the stage of heavy traffic, and the speed of vehicles is getting faster and faster. From the perspective of road function, it is an inevitable event for a vehicle to travel at a certain speed, while it is an accidental event for a vehicle to stand still. The actual vehicles are all heavy-duty high-speed vehicles, and the dynamic load applied to the road surface is a dynamic load with random changes in amplitude and action space. Due to the existence of dynamic loads, the difference between the static load mode and the actual force on the road surface during the driving process of the vehicle is relatively large, and the dynamic characteristics of the pavement structure are far from what the static characteristics can describe. These defects and differences, The existing design theories and methods cannot be solved fundamentally, and there are many damage phenomena on the pavement that cannot be explained by the static theory, such as fatigue cracking and loose materials. The damage and destruction of pavement structures are closely related to the motion loads generated by heavy vehicles. Clarifying the damage mechanism of asphalt pavement dynamic effects will promote the design, construction, maintenance and reconstruction of pavement structures and lay a solid foundation for the development of road science. .
获取车辆荷载的方法目前主要是称重系统,目前有静态称重和动态称重系统。静态称重要求每次称量时车辆必须停止,从而必须中断交通,不能适应大容量的交通荷载的称量;动态称重技术(Weigh-In-MotionWIM)提供一种在不中断交通的情况下自动记录和处理车辆重量、车型分类、车速等数据的技术手段。一个公路动态称重系统是一套传感器和支持仪器,可用来测量在特定地点特定时间一辆行驶车辆的出现及其动态轮胎受力。动态称重在测量时除了真实轴重作用于测量传感系统之外,还有许多因素产生的干扰力,如车速、车辆自身振动、路面引起的车辆振动、轮胎特性、环境因素等等,测量时真实轴重往往被淹没在各种干扰力中,这将严重地影响动态称重的精度。动态称重系统的作用是为公路交通部门了解当前公路上行驶车辆的车型组成、轴载谱和超重程度,分析超重车辆对路面损坏的影响程度,并制定相应的管理措施和管理法规,同时也为公路运营部门按车重收费提供有效的技术手段。称重系统只能定点测量,无法实时检测车辆施加给路面的动态荷载。车辆动态荷载既和车辆的载重有关,又和车辆速度、路面平整度以及车辆悬架参数有关,定点的称重系统无法实现车辆的动荷载的实时监测,所以无法反映车辆动荷载的时域特征及动荷载特征和路面平整度之间的关系。 At present, the method of obtaining vehicle load is mainly the weighing system, and there are currently static weighing and dynamic weighing systems. Static weighing requires that the vehicle must stop every time it is weighed, so that the traffic must be interrupted, and it cannot adapt to the weighing of large-capacity traffic loads; the dynamic weighing technology (Weigh-In-MotionWIM) provides a method that does not interrupt traffic. A technical means to automatically record and process vehicle weight, vehicle classification, vehicle speed and other data. A highway weighing system is a set of sensors and supporting instruments that can be used to measure the presence of a moving vehicle and its dynamic tire forces at a specific time at a specific location. In addition to the real axle load acting on the measurement sensor system during the measurement of dynamic weighing, there are many interference forces generated by many factors, such as vehicle speed, vehicle vibration, vehicle vibration caused by the road surface, tire characteristics, environmental factors, etc., the measurement The real axle load is often submerged in various disturbance forces, which will seriously affect the accuracy of dynamic weighing. The function of the dynamic weighing system is to help the highway traffic department understand the vehicle type composition, axle load spectrum and overweight degree of the current driving vehicles on the road, analyze the impact of overweight vehicles on road surface damage, and formulate corresponding management measures and regulations. To provide effective technical means for road operation departments to charge by vehicle weight. The weighing system can only measure at fixed points, and cannot detect the dynamic load imposed by the vehicle on the road in real time. The dynamic load of the vehicle is not only related to the load of the vehicle, but also related to the vehicle speed, road surface roughness and vehicle suspension parameters. The fixed-point weighing system cannot realize the real-time monitoring of the dynamic load of the vehicle, so it cannot reflect the time domain characteristics of the dynamic load of the vehicle. And the relationship between dynamic load characteristics and road surface roughness.
发明内容 Contents of the invention
本发明为了克服上述技术问题的缺点,提供了一种通过车辆的速度和竖向加速度进行分析的车辆轮轴动荷载测量仪及测评方法。 In order to overcome the disadvantages of the above-mentioned technical problems, the present invention provides a vehicle wheel axle dynamic load measuring instrument and evaluation method for analyzing the speed and vertical acceleration of the vehicle.
本发明的车辆轮轴动荷载测量仪,包括固定于车辆轮毂上的多个加长螺杆和固定于加长螺杆上的旋转平台,旋转平台的四周开设有与加长螺杆相配合的螺栓孔;其特别之处在于:还包括安装平台、编码器和固定杆,所述旋转平台的中心位置处开设有与轴承杆相配合的螺栓孔,安装平台通过轴承可转动地固定于轴承杆上;编码器固定于安装平台上,且编码器的输入轴经联轴器与轴承杆固定连接,固定杆与旋转平台相固定,测量时固定杆的上端与车体的非转动部位相固定;旋转平台上设置有用于测量车辆行驶过程中竖直方向加速度的加速度传感器。 The vehicle wheel shaft dynamic load measuring instrument of the present invention includes a plurality of lengthening screws fixed on the vehicle hub and a rotating platform fixed on the lengthening screws, and bolt holes matching the lengthening screws are opened around the rotating platform; its special features In that: it also includes an installation platform, an encoder and a fixed rod, the center of the rotating platform is provided with a bolt hole matched with the bearing rod, the installation platform is rotatably fixed on the bearing rod through the bearing; the encoder is fixed on the installation On the platform, and the input shaft of the encoder is fixedly connected with the bearing rod through the coupling, the fixed rod is fixed with the rotating platform, and the upper end of the fixed rod is fixed with the non-rotating part of the car body during measurement; Acceleration sensor for vertical acceleration during vehicle running.
加长螺杆固定于车辆轮毂上,旋转平台固定于加长螺杆上,使得旋转平台可随车轮的转动而转动。用于安装平台通过轴承固定于轴承杆上,且安装平台上设置有与车体固定的固定杆,使得旋转平台随车辆的行驶转动的过车中,安装平台相对于车体成静止状态,以便在安装平台上设置加速度传感器,对车辆行驶过程中竖直方向的加速度进行测量。编码器的输入轴经联轴器与轴承杆相固定,使得编码器的输入轴随旋转平台的转动而转动,进而实现对车辆行驶速度的测量。 The extended screw rod is fixed on the wheel hub of the vehicle, and the rotating platform is fixed on the extended screw rod, so that the rotating platform can rotate with the rotation of the wheel. The installation platform is fixed on the bearing rod through bearings, and the installation platform is provided with a fixed rod fixed to the vehicle body, so that the rotating platform is in a static state relative to the vehicle body during the passing of the vehicle, so that An acceleration sensor is set on the installation platform to measure the vertical acceleration of the vehicle during driving. The input shaft of the encoder is fixed to the bearing rod through the shaft coupling, so that the input shaft of the encoder rotates with the rotation of the rotating platform, thereby realizing the measurement of the driving speed of the vehicle.
本发明的车辆轮轴动荷载测量仪,所述安装平台为U形槽形状,U形槽安装平台的两侧面上均开设有通孔,安装平台一侧的通孔与轴承相配合,另一侧的通孔与编码器相配合。 In the vehicle axle dynamic load measuring instrument of the present invention, the installation platform is in the shape of a U-shaped groove, and through holes are opened on both sides of the U-shaped groove installation platform, and the through holes on one side of the installation platform are matched with the bearings, and the other side The through hole matches the encoder.
本发明的车辆轮轴动荷载测量仪,所述加长螺杆的中部设置有凸台或一端设置有加长帽。 In the vehicle wheel axle dynamic load measuring instrument of the present invention, the middle part of the elongated screw is provided with a boss or one end is provided with an elongated cap.
本发明的车辆轮轴动荷载测量仪,所述加长螺杆通过第一螺母与旋转平台相固定,轴承杆通过第二螺母与旋转平台相固定。 In the vehicle axle dynamic load measuring instrument of the present invention, the elongated screw rod is fixed to the rotating platform through the first nut, and the bearing rod is fixed to the rotating platform through the second nut.
本发明的车辆轮轴动荷载测量仪的测评方法,以路面破坏等效为原则将车辆动荷载换算为静荷载,其特别之处在于,通过以下步骤来实现:a).称取静态轴重,选典型实验的车辆,称量静态车辆轴重;b).装载车辆仪器,在待评价车辆车轴的轮毂上安装如权利要求1中所述的车辆轮轴动荷载测量仪,以对车辆行驶过程中的速度和加速度进行测量;c).车辆行驶,选取实际道路的某一段作为实验路段,让待评价车辆在试验路段上行驶;d).数据采集,在车辆行驶的过程中,以固定周期利用编码器和加速度传感器,不断采集车辆的瞬时速度和竖向振动加速度;选取车速大小相对稳定的一段时间内车辆行驶的路程作为有效实验路段,设有效实验路段内共有组瞬时速度和加速度,;利用公式(1)计算出有效实验路段内的平均速度: The evaluation method of the vehicle wheel axle dynamic load measuring instrument of the present invention converts the vehicle dynamic load into a static load based on the principle of road surface damage equivalent, and its special feature is that it is realized by the following steps: a). Weighing the static axle load, Select a vehicle for a typical experiment and weigh the static vehicle axle load B). Load vehicle instrument, install the vehicle axle dynamic load measuring instrument as described in claim 1 on the wheel hub of the vehicle axle to be evaluated, to measure the speed and acceleration in the vehicle running process; c). Vehicle running , select a certain section of the actual road as the experimental section, and let the vehicle to be evaluated run on the experimental section; d). Data collection, in the process of vehicle driving, the instantaneous speed of the vehicle is continuously collected by using the encoder and the acceleration sensor in a fixed period and vertical vibration acceleration ;select speed The distance traveled by the vehicle within a period of time with a relatively stable size is taken as the effective experimental road section, and a total of group instantaneous speed and acceleration , ; Use the formula (1) to calculate the average speed in the effective experimental road section :
(1); (1);
e).计算动荷载系数及其标准差,按照公式(2)计算车辆动荷载系数: e). Calculate the dynamic load factor and its standard deviation, and calculate the vehicle dynamic load factor according to formula (2) :
(2) (2)
其中,为重力加速度; in, is the acceleration of gravity;
利用公式(3)计算车辆动荷载系数的标准差: Use the formula (3) to calculate the standard deviation of the vehicle dynamic load factor:
(3); (3);
f).计算静荷载换算系数,在平均速度条件下,利用公式(4)计算车辆轮轴动荷载换算为沥青路面设计所需静荷载的转换系数: f). Calculate the static load conversion factor at the average speed Under the conditions, use the formula (4) to calculate the conversion factor of the dynamic load of the vehicle wheel axle into the static load required for asphalt pavement design :
(4) (4)
其中,为动荷载系数,为动荷载系数分布概率,其大小按照下表取值: in, is the dynamic load factor, is the distribution probability of the dynamic load coefficient, and its value is determined according to the following table:
表1动荷载系数及其分布概率 Table 1 Dynamic load coefficient and its distribution probability
续表2动荷载系数及其分布概率 Continued Table 2 Dynamic load coefficient and its distribution probability
g).将动荷载转化为静荷载,按照动静荷载对路面破坏等效原则,在车辆速度为的条件下,按照公式(5)将动荷载转化为路面设计所需的静荷载: g). Convert the dynamic load into static load, according to the equivalent principle of dynamic and static load damage to the road surface, when the vehicle speed is Under the condition of , according to the formula (5), the dynamic load is transformed into the static load required for pavement design:
(5) (5)
利用动荷载转化为静荷载后的荷载数值进行评价,为路面建设提出更加符合实际的理论指导。 By using the load values converted from dynamic loads to static loads for evaluation, a more practical theoretical guidance is put forward for pavement construction.
本发明的车辆轮轴动荷载测量仪的测评方法,步骤d)中所述的速度对高速公路和一级公路:=60km/h、80km/h、100km/h、120km/h;对二、三、四级公路:=20km/h、40km/h、60km/h、80km/h。 The evaluation method of the vehicle axle dynamic load measuring instrument of the present invention, the speed described in step d) is to expressway and first-class highway: =60km/h, 80km/h, 100km/h, 120km/h; for second, third and fourth grade roads: =20km/h, 40km/h, 60km/h, 80km/h.
本发明的有益效果是:本发明的车辆轮轴动载荷测量仪,旋转平台通过加长螺杆固定于车辆轮毂上,轴承杆固定于旋转平台的中心位置处,编码器通过联轴器与轴承杆相固定,利用编码器实现了对车辆速度的测量;安装平台通过轴承固定于轴承杆上,且安装平台上设置有与车体相固定的固定杆,使得安装平台不随旋转平台的转动而转动,便于固定加速度传感器,对车辆行驶过车中对竖直方向上的加速度进行测量。根据测得的车辆的速度、竖直方向的加速度以及车辆的重量,即可对车辆的轮轴动荷载进行分析,为路面建设和维护提供可靠的理论依据。 The beneficial effect of the present invention is: the vehicle wheel axle dynamic load measuring instrument of the present invention, the rotating platform is fixed on the vehicle wheel hub through the lengthened screw rod, the bearing rod is fixed at the center of the rotating platform, and the encoder is fixed to the bearing rod through the shaft coupling , using the encoder to realize the measurement of the vehicle speed; the installation platform is fixed on the bearing rod through the bearing, and the installation platform is provided with a fixed rod fixed with the vehicle body, so that the installation platform does not rotate with the rotation of the rotating platform, which is convenient for fixing The acceleration sensor measures the acceleration in the vertical direction when the vehicle is passing by. According to the measured vehicle speed, vertical acceleration and vehicle weight, the wheel axle dynamic load of the vehicle can be analyzed to provide a reliable theoretical basis for road construction and maintenance.
本发明的车辆轮轴动荷载测量仪的测评方法,以路面破坏等效为原则将车辆动荷载换算为静荷载,首先求出典型车辆在有效实验路段内的平均速度、动荷载系数以及动荷载系数的标准差,在利用动荷载系数及其分布概率计算出静荷载转换为动荷载的转换系数,最后通过转换系数计算出静荷载,利用动荷载转化为静荷载后的荷载数值进行评价。本发明的车辆轮轴动荷载测量仪的测评方法,提出了静荷载转换为动荷载的科学理论和计算方法,为路面建设提出更加符合实际的理论指导,为利用动荷载研究车辆对路面的破坏性影响奠定了理论基础。 The evaluation method of the vehicle axle dynamic load measuring instrument of the present invention converts the vehicle dynamic load into a static load based on the principle of road surface damage equivalent, and first obtains the average speed of a typical vehicle in an effective experimental road section , dynamic load coefficient and the standard deviation of the dynamic load coefficient, the conversion coefficient of static load to dynamic load is calculated by using the dynamic load coefficient and its distribution probability , and finally the static load is calculated by the conversion coefficient, and the load value after the dynamic load is converted into the static load is used for evaluation. The evaluation method of the vehicle wheel shaft dynamic load measuring instrument of the present invention proposes a scientific theory and calculation method for converting static loads into dynamic loads, and provides more practical theoretical guidance for road construction, and is used to study the destructiveness of vehicles on road surfaces using dynamic loads. Influence lays the theoretical foundation.
附图说明 Description of drawings
图1为本发明的车辆轮轴动荷载测量仪及测评方法的结构示意图; Fig. 1 is the structural representation of vehicle axle dynamic load measuring instrument and evaluation method of the present invention;
图2为本发明的车辆轮轴动荷载测量仪及测评方法的爆炸图; Fig. 2 is the exploded view of vehicle axle dynamic load measuring instrument and evaluation method of the present invention;
图3为应用于载货汽车上的车辆轮轴动荷载测量仪及测评方法的结构示意图; Fig. 3 is a structural schematic diagram of a vehicle axle dynamic load measuring instrument and an evaluation method applied to a truck;
图4为本发明中旋转平台的结构示意图; Fig. 4 is the structural representation of rotating platform among the present invention;
图5为本发明中安装平台的结构示意图。 Fig. 5 is a structural schematic diagram of the installation platform in the present invention.
图中:1加长螺杆,2轴承杆,3旋转平台,4第一螺母,5第二螺母,6轴承,7安装平台,8联轴器,9固定杆,10编码器,11凸台,12长螺帽,13通孔。 In the figure: 1 extended screw rod, 2 bearing rod, 3 rotating platform, 4 first nut, 5 second nut, 6 bearing, 7 installation platform, 8 coupling, 9 fixed rod, 10 encoder, 11 boss, 12 Long nut, 13 through holes.
具体实施方式 detailed description
下面结合附图与实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1和图2所示,给出了本发明的车辆轮轴动荷载测量仪及测评方法的结构示意图和爆炸图,其包括加长螺杆1、轴承杆2、旋转平台3、安装平台7、联轴器8、固定杆9、编码器10;所示的加长螺杆1的数量为过个,加长螺杆1的一端与车辆的轮毂相固定,另一端与旋转平台3相固定,如图4所示,给出了旋转平台的结构示意图,所示的旋转平台3的四周开设有与加长螺杆1相配合的通孔13。通过第一螺母4与加长螺杆1的配合,可将旋转平台3牢固地固定于加长螺杆1上。旋转平台3的中心位置处开设有与轴承杆2相配合的通孔,轴承杆2通过第二螺母5固定于旋转平台3的中心位置处,这样在旋转平台3转动的过程中,轴承杆2可随其转动。 As shown in Fig. 1 and Fig. 2, the structure diagram and exploded view of the vehicle axle dynamic load measuring instrument and evaluation method of the present invention are provided, which include an extended screw rod 1, a bearing rod 2, a rotating platform 3, an installation platform 7, a joint Shaft device 8, fixed rod 9, encoder 10; the number of lengthening screw rod 1 shown is over 10, one end of lengthening screw rod 1 is fixed with the wheel hub of the vehicle, and the other end is fixed with the rotating platform 3, as shown in Figure 4 , shows a schematic view of the structure of the rotating platform, the rotating platform 3 is shown around the opening with a through hole 13 to match the lengthening screw 1 . Through the cooperation between the first nut 4 and the lengthening screw 1 , the rotating platform 3 can be firmly fixed on the lengthening screw 1 . The central position of the rotating platform 3 is provided with a through hole matched with the bearing rod 2, and the bearing rod 2 is fixed at the central position of the rotating platform 3 by the second nut 5, so that in the process of rotating the rotating platform 3, the bearing rod 2 Can rotate with it.
所示的安装平台7为U形槽形状,U形槽形状的安装平台7的两侧板上均开设有通13,如图5所示给出了安装平台的结构示意图,安装平台7一侧的通孔内设置有与轴承杆2相配合的轴承6,编码器10固定于安装平台7的另一侧的通孔处。编码器10的输入轴穿过通孔后经联轴器8与轴承杆2相固定,这样,在旋转平台3随车辆转动的过程中,轴承杆2会带动编码器10的输入轴一起转动,实现对车辆行驶速度的测量。 The shown installation platform 7 is a U-shaped groove shape, and the two side plates of the U-shaped groove-shaped installation platform 7 are provided with passages 13. As shown in Figure 5, the structural representation of the installation platform is provided. One side of the installation platform 7 A bearing 6 matched with the bearing rod 2 is arranged in the through hole of the through hole, and the encoder 10 is fixed at the through hole on the other side of the installation platform 7 . The input shaft of the encoder 10 passes through the through hole and is fixed to the bearing rod 2 through the shaft coupling 8. In this way, when the rotating platform 3 rotates with the vehicle, the bearing rod 2 will drive the input shaft of the encoder 10 to rotate together. Realize the measurement of vehicle speed.
所示的固定杆9与安装平台7相固定,在使用是固定杆9与车辆的非转动部位相固定,以保证安装平台7相对于车体成静止状态。所示的安装平台7成水平状态设置,安装平台上固定有由于测量车辆行驶过程中竖直方向加速度的加速度传感器,加速度传感器可采用三轴加速度传感器,进行三个方向上的加速度测量,只取车辆竖直方向的加速度数值即可。在获取了车辆的速度、竖直方向的加速度的基础上,结合车辆的重量,即可对车辆的轮轴动载荷进行计算和分析,进而对路面的受力状态进行分析,为路面的建设、维修和保养提供科学的参考依据。 The shown fixed rod 9 is fixed with the installation platform 7, and in use, the fixed rod 9 is fixed with the non-rotating part of the vehicle to ensure that the installation platform 7 is in a static state relative to the vehicle body. The shown installation platform 7 is set in a horizontal state, and the installation platform is fixed with an acceleration sensor for measuring the acceleration in the vertical direction during the running of the vehicle. The acceleration sensor can use a three-axis acceleration sensor to measure the acceleration in three directions. The acceleration value in the vertical direction of the vehicle is sufficient. On the basis of obtaining the speed of the vehicle and the acceleration in the vertical direction, combined with the weight of the vehicle, the dynamic load of the wheel axle of the vehicle can be calculated and analyzed, and then the force state of the road surface can be analyzed, which can provide a basis for the construction and maintenance of the road surface. And maintenance to provide scientific reference.
图1和图2中的加长螺杆1的中部均设置有凸台11,以实现对旋转平台3的限位作用,此种结构形式的加长螺杆1适用于轿车轮轴动载荷的测量。在图3中,所示的加长螺杆1的一端固定有长螺帽12,这种结构的加长螺杆1用于与载重汽车的轮毂相配合,用以实现对载重汽车轮轴动载荷的测量。 Bosses 11 are provided at the middle of the lengthening screw 1 in Fig. 1 and Fig. 2 to realize the limiting effect on the rotating platform 3. The lengthening screw 1 of this structure is suitable for the measurement of the dynamic load of the wheel axle of a car. In FIG. 3 , a long nut 12 is fixed at one end of the lengthening screw 1 shown. The lengthening screw 1 of this structure is used to cooperate with the wheel hub of the truck to realize the measurement of the dynamic load of the wheel axle of the truck.
加速度传感器可采用三轴加速度传感器,如采用型号为GY-521的传感器,其功能及特点为:供电电源:3-5v(内部低压差稳压);通信方式:标准IIC通信协议;芯片内置16bitAD转换器,16位数据输出;供电电源:3-5v。编码器10可采用型号为400P/R的增量型旋转编码器,通过旋转的光栅盘和光耦产生可识别方向的计数脉冲信号;性能:400脉冲每转;工作电压:5-24V,最大机械转速1000转/分钟。 The acceleration sensor can use a three-axis acceleration sensor, such as a sensor model GY-521, its functions and characteristics are: power supply: 3-5v (internal low dropout voltage regulator); communication method: standard IIC communication protocol; chip built-in 16bitAD Converter, 16-bit data output; power supply: 3-5v. The encoder 10 can be an incremental rotary encoder of type 400P/R, which can generate counting pulse signals with recognizable directions through the rotating grating disk and optocoupler; performance: 400 pulses per revolution; working voltage: 5-24V, maximum mechanical The speed is 1000 rpm.
本发明的车辆轮轴动荷载测量仪及测评方法安装方法为(以检测轿车为例): The installation method of the vehicle axle dynamic load measuring instrument and evaluation method of the present invention is as follows (taking the detection of a car as an example):
(1)将轿车轮毂中的紧固螺杆替换为加长螺杆1,从而加长车辆轮胎紧固螺杆; (1) Replace the fastening screw in the wheel hub of the car with the extended screw 1, thereby lengthening the fastening screw of the vehicle tire;
(2)在加长螺杆1上安装旋转平台3,并用第一螺母4进行紧固; (2) Install the rotating platform 3 on the extension screw 1, and fasten it with the first nut 4;
(3)在旋转平台上安装轴承杆2,并用第二螺母5进行紧固; (3) Install the bearing rod 2 on the rotating platform and fasten it with the second nut 5;
(5)将轴承6安装在安装平台7一侧的通孔上; (5) Install the bearing 6 on the through hole on one side of the installation platform 7;
(6)将安装上轴承6的安装平台7安装在轴承杆2上; (6) Install the installation platform 7 on which the upper bearing 6 is installed on the bearing rod 2;
(7)在安装平台7的另外一端安装上编码器10,并用螺丝紧固; (7) Install the encoder 10 on the other end of the installation platform 7 and fasten it with screws;
(8)将联轴器8的一端安装在轴承杆2上,另外一端安装编码器10的输入轴上,实现轴承杆2和编码器10的同步转动,从而可以测出车轮转动速度; (8) Install one end of the coupling 8 on the bearing rod 2, and install the other end on the input shaft of the encoder 10 to realize the synchronous rotation of the bearing rod 2 and the encoder 10, so that the wheel rotation speed can be measured;
(9)在安装平台7上,安装加速度传感器,并用螺丝紧固;为了防止传感器和安装平台7的短接,需要在安装平台7上涂抹一层环氧树脂; (9) On the installation platform 7, install the acceleration sensor and fasten it with screws; in order to prevent the short circuit between the sensor and the installation platform 7, it is necessary to apply a layer of epoxy resin on the installation platform 7;
(10)将固定杆9安装在装平台7上,并用螺帽紧固; (10) Install the fixed rod 9 on the loading platform 7 and fasten it with a nut;
(11)将固定杆9连接在车厢上,满足固定杆可上下滑动,但不能平动的要求,达到加速度传感器安装平台竖向自由振动但不会转动的目的; (11) Connect the fixed rod 9 to the carriage to meet the requirements that the fixed rod can slide up and down, but cannot move in translation, so as to achieve the purpose of vertical free vibration of the acceleration sensor installation platform but not rotation;
(12)将加速度传感器和编码器10数据线与具有计算功能的计算机相连接; (12) Connect the acceleration sensor and the encoder 10 data line with the computer with calculation function;
(13)将加速度信号转化为振动加速度,再转化为车轴振动荷载,将编码器信号转换为车辆速度信号,从而可以实现车辆速度和车轴动荷载的实时关联测量。 (13) The acceleration signal is converted into vibration acceleration, and then converted into axle vibration load, and the encoder signal is converted into vehicle speed signal, so that the real-time correlation measurement of vehicle speed and axle dynamic load can be realized.
本发明的车辆轮轴动荷载测量仪的测评方法,以路面破坏等效为原则将车辆动荷载换算为静荷载,通过以下步骤来实现: The evaluation method of the vehicle axle dynamic load measuring instrument of the present invention converts the dynamic load of the vehicle into a static load based on the principle of road surface damage equivalent, and realizes through the following steps:
a).称取静态轴重,选典型实验的车辆,称量静态车辆轴重; a). Weigh the static axle load, select a typical experimental vehicle, and weigh the static vehicle axle load ;
b).装载车辆仪器,在待评价车辆车轴的轮毂上安装如权利要求1中所述的车辆轮轴动荷载测量仪,以对车辆行驶过程中的速度和加速度进行测量; b). Loading the vehicle instrument, installing the vehicle wheel axle dynamic load measuring instrument as described in claim 1 on the wheel hub of the vehicle axle to be evaluated, to measure the speed and acceleration during the running of the vehicle;
该步骤中,所述的速度对高速公路和一级公路:=60km/h、80km/h、100km/h、120km/h;对二、三、四级公路:=20km/h、40km/h、60km/h、80km/h。 In this step, the stated speeds for expressways and first-class roads: =60km/h, 80km/h, 100km/h, 120km/h; for second, third and fourth grade roads: =20km/h, 40km/h, 60km/h, 80km/h.
c).车辆行驶,选取实际道路的某一段作为实验路段,让待评价车辆在试验路段上行驶; c). When the vehicle is running, select a certain section of the actual road as the experimental road section, and let the vehicle to be evaluated run on the experimental road section;
d).数据采集,在车辆行驶的过程中,以固定周期利用编码器和加速度传感器,不断采集车辆的瞬时速度和竖向振动加速度; d). Data acquisition. During the driving process of the vehicle, the encoder and acceleration sensor are used in a fixed period to continuously collect the instantaneous speed of the vehicle and vertical vibration acceleration ;
选取车速大小相对稳定的一段时间内车辆行驶的路程作为有效实验路段,设有效实验路段内共有组瞬时速度和加速度,;利用公式(1)计算出有效实验路段内的平均速度: select speed The distance traveled by the vehicle within a period of time with a relatively stable size is taken as the effective experimental road section, and a total of group instantaneous speed and acceleration , ; Use the formula (1) to calculate the average speed in the effective experimental road section :
(1); (1);
e).计算动荷载系数及其标准差,按照公式(2)计算车辆动荷载系数: e). Calculate the dynamic load factor and its standard deviation, and calculate the vehicle dynamic load factor according to formula (2) :
(2) (2)
其中,为重力加速度; in, is the acceleration of gravity;
利用公式(3)计算车辆动荷载系数的标准差: Use the formula (3) to calculate the standard deviation of the vehicle dynamic load factor:
(3); (3);
f).计算静荷载换算系数,在平均速度条件下,利用公式(4)计算车辆轮轴动荷载换算为沥青路面设计所需静荷载的转换系数: f). Calculate the static load conversion factor at the average speed Under the conditions, use the formula (4) to calculate the conversion factor of the dynamic load of the vehicle wheel axle into the static load required for asphalt pavement design :
(4) (4)
其中,为动荷载系数,为动荷载系数分布概率,其大小按照下表取值: in, is the dynamic load factor, is the distribution probability of the dynamic load coefficient, and its value is determined according to the following table:
表1动荷载系数及其分布概率 Table 1 Dynamic load coefficient and its distribution probability
续表2动荷载系数及其分布概率 Continued Table 2 Dynamic load coefficient and its distribution probability
g).将动荷载转化为静荷载,按照动静荷载对路面破坏等效原则,在车辆速度为的条件下,按照公式(5)将动荷载转化为路面设计所需的静荷载: g). Convert the dynamic load into static load, according to the equivalent principle of dynamic and static load damage to the road surface, when the vehicle speed is Under the condition of , according to the formula (5), the dynamic load is transformed into the static load required for pavement design:
(5) (5)
利用动荷载转化为静荷载后的荷载数值进行评价,为路面建设提出更加符合实际的理论指导。 By using the load values converted from dynamic loads to static loads for evaluation, a more practical theoretical guidance is put forward for pavement construction.
本发明的车辆轮轴动荷载测量仪的测评方法,以路面破坏等效为原则将车辆动荷载换算为静荷载,提出了静荷载转换为动荷载的科学理论和计算方法,为路面建设提出更加符合实际的理论指导,为利用动荷载研究车辆对路面的破坏性影响奠定了理论基础。 The evaluation method of the vehicle axle dynamic load measuring instrument of the present invention converts the dynamic load of the vehicle into a static load based on the principle of pavement damage equivalence, and proposes a scientific theory and calculation method for converting static load into dynamic load, which is more suitable for road construction. The practical theoretical guidance has laid a theoretical foundation for the study of the destructive impact of vehicles on the road surface by using dynamic loads.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410313740.0A CN104122022B (en) | 2014-07-03 | 2014-07-03 | Vehicle axles dynamic load measuring instrument and assessment method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410313740.0A CN104122022B (en) | 2014-07-03 | 2014-07-03 | Vehicle axles dynamic load measuring instrument and assessment method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104122022A CN104122022A (en) | 2014-10-29 |
| CN104122022B true CN104122022B (en) | 2016-03-02 |
Family
ID=51767526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410313740.0A Expired - Fee Related CN104122022B (en) | 2014-07-03 | 2014-07-03 | Vehicle axles dynamic load measuring instrument and assessment method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104122022B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105181201A (en) * | 2015-07-18 | 2015-12-23 | 广西大学 | Test method of pressure between vehicle and ground in driving |
| CN110009923A (en) * | 2019-05-20 | 2019-07-12 | 山东交通学院 | Vehicle slip and rollover warning system and method on bridge under crosswind environment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1226986A1 (en) * | 2001-01-29 | 2002-07-31 | Ford Global Technologies, Inc. | Load estimator |
| EP2602602A1 (en) * | 2011-12-08 | 2013-06-12 | Joachim Hug | Vehicle test status |
| CN103292944A (en) * | 2013-06-17 | 2013-09-11 | 哈尔滨工业大学 | Device for measuring vehicle dynamic load |
| CN103837362A (en) * | 2014-03-11 | 2014-06-04 | 哈尔滨工业大学 | Method for measuring vehicle dynamic load |
| CN103852149A (en) * | 2012-11-28 | 2014-06-11 | 西安正昌电子有限责任公司 | Automobile loading capacity self-measuring sensor |
| CN203929301U (en) * | 2014-07-03 | 2014-11-05 | 山东交通学院 | Vehicle axles dynamic load measuring instrument |
-
2014
- 2014-07-03 CN CN201410313740.0A patent/CN104122022B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1226986A1 (en) * | 2001-01-29 | 2002-07-31 | Ford Global Technologies, Inc. | Load estimator |
| EP2602602A1 (en) * | 2011-12-08 | 2013-06-12 | Joachim Hug | Vehicle test status |
| CN103852149A (en) * | 2012-11-28 | 2014-06-11 | 西安正昌电子有限责任公司 | Automobile loading capacity self-measuring sensor |
| CN103292944A (en) * | 2013-06-17 | 2013-09-11 | 哈尔滨工业大学 | Device for measuring vehicle dynamic load |
| CN103837362A (en) * | 2014-03-11 | 2014-06-04 | 哈尔滨工业大学 | Method for measuring vehicle dynamic load |
| CN203929301U (en) * | 2014-07-03 | 2014-11-05 | 山东交通学院 | Vehicle axles dynamic load measuring instrument |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104122022A (en) | 2014-10-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107064476B (en) | Device and method for back calculation of asphalt pavement modulus of highway airport based on pavement monitoring | |
| CN102768177B (en) | Real-time road adhesion coefficient detection method and detection system | |
| CN105923014B (en) | A kind of track transition Amplitude Estimation method based on evidential reasoning rule | |
| CN101303802A (en) | On-line automatic pre-judgment method and system for truck overload | |
| CN203502152U (en) | Testing device for rolling resistance of tire | |
| CN109446568A (en) | Consider that the automobile reliability target load of road and driving behavior composes construction method | |
| D'Hooge et al. | Application of real-world wind conditions for assessing aerodynamic drag for on-road range prediction | |
| WO2020259044A1 (en) | Monitoring system and monitoring method for measuring gross vehicle weight in real time | |
| CN104047212B (en) | A kind of track sedimentation self-operated measuring unit based on angle measurement and method | |
| CN204085664U (en) | Array quartz type dynamic weighing system | |
| CN105270409A (en) | Device and method for testing peak adhesion coefficient of road surface | |
| CN104122022B (en) | Vehicle axles dynamic load measuring instrument and assessment method | |
| CN117571282A (en) | Automobile chassis durability test method | |
| CN104132763B (en) | There is planet detection vehicle wheel and the forces testing method of grand micro object test function | |
| CN106840471B (en) | Integrated measurement system and method for vehicle stability and acting force in tire surface | |
| CN203929301U (en) | Vehicle axles dynamic load measuring instrument | |
| CN201434818Y (en) | Road Surface Friction Coefficient Test Vehicle | |
| Christenson et al. | Dual Purpose Bridge Health Monitoring and Weigh-in-Motion (BWIM): Phase I | |
| CN1773225A (en) | High-speed dynamic vehicle overload detection method based on micro-acceleration sensor | |
| CN201784417U (en) | Dynamometer device for automobile wheel | |
| Loizos et al. | Evolutional process of pavement roughness evaluation benefiting from sensor technology | |
| CN100516802C (en) | Determination method of automobile inertia | |
| CN206906034U (en) | A kind of city rail vehicle braking ability measurement apparatus | |
| CN208520454U (en) | Bar shaped stress-type dynamic vehicle weighing device | |
| CN207318102U (en) | A kind of detection device for combination property for being used to share bicycle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160302 Termination date: 20170703 |