CN104166304B - Method for correcting auxiliary pattern - Google Patents
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Abstract
Description
技术领域technical field
本发明是关于一种修正辅助图案的方法,尤指一种在光学邻近修正(opticalproximity correction,OPC)方法修正原始布局图案之前,先行修正辅助图案的方法。The present invention relates to a method for correcting an auxiliary pattern, especially a method for correcting an auxiliary pattern before correcting an original layout pattern by an optical proximity correction (OPC) method.
背景技术Background technique
由于电子产品及其周边产品是朝轻薄短小方向发展,在半导体制程中,元件缩小化与积集化是必然的趋势,也是各界积极发展的重要课题,其中微影技术(lithography)是决定元件性能的关键技术。As electronic products and their peripheral products are developing in the direction of being light, thin and short, in the semiconductor manufacturing process, component miniaturization and integration are an inevitable trend, and are also an important topic for active development in all walks of life. Among them, lithography is the key to determine the performance of components. key technologies.
现行的半导体制程是先将集成电路(integrated circuits)的布局图案形成于一光罩上,随后将光罩上的图案藉由曝光与显影步骤,以一定比例转移到半导体芯片上的光阻层中,并进一步配合相关的蚀刻制程,将元件逐步形成于半导体芯片上。随着集成电路的积集度的提升,元件尺寸缩小,元件与元件间的距离也随之缩小。然而,由于光学邻近效应(optical proximity effect,OPE)等因素的影响,上述元件的距离在曝光制程中已面临到其极限。举例来说,为了得到微小尺寸的元件,光罩的透光区的间隔(pitch)将配合元件尺寸而缩小,但若透光区之间的间隔缩小至特定范围时(曝光波长为1/2或以下时),通过光罩的光线会发生绕射、干涉等现象,进而影响转移后图案的分辨率,使得光阻上的图形产生偏差(deviation),例如直角转角圆形化(right-angled corner rounded)、直线末端紧缩(line end shortened)以及直线线宽增加或缩减(line width increase/decrease)等,都是常见的光学邻近效应所导致的光阻图案缺陷。The current semiconductor process is to first form the layout pattern of integrated circuits on a photomask, and then transfer the pattern on the photomask to the photoresist layer on the semiconductor chip in a certain proportion through exposure and development steps. , and further cooperate with the relevant etching process to gradually form the components on the semiconductor chip. With the improvement of the integration degree of integrated circuits, the size of components is reduced, and the distance between components is also reduced. However, due to the influence of factors such as optical proximity effect (OPE), the distance of the above-mentioned components has already faced its limit in the exposure process. For example, in order to obtain micro-sized components, the pitch of the light-transmitting regions of the mask will be reduced in accordance with the size of the components, but if the pitch between the light-transmitting regions is reduced to a certain range (the exposure wavelength is 1/2 or below), the light passing through the mask will undergo diffraction, interference and other phenomena, which will affect the resolution of the transferred pattern, resulting in a deviation of the pattern on the photoresist, such as right-angled rounding (right-angled). Corner rounded, line end shortened, and line width increase/decrease are all common photoresist pattern defects caused by optical proximity effect.
为了解决上述的问题,已知技术藉由在光罩上集成电路的布局图案之间形成辅助图案(assist pattern)例如:虚置图案(dummy pattern)或分散条(scattering bar),以减少光阻图案缺陷的发生。而如何形成合适的辅助图案,以进一步于目标层中形成预期的布局图案实为相关技术者所欲改进的课题。In order to solve the above-mentioned problems, the known technology reduces the photoresist by forming an assist pattern, such as a dummy pattern or a scattering bar, between the layout patterns of the integrated circuits on the photomask. Occurrence of pattern defects. How to form a suitable auxiliary pattern to further form a desired layout pattern in the target layer is a subject to be improved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的之一在于提供一种修正辅助图案的方法,以提高光罩图案的正确度,进而形成预期的布局图案。One of the objectives of the present invention is to provide a method for correcting an auxiliary pattern, so as to improve the accuracy of the mask pattern, thereby forming a desired layout pattern.
本发明的一较佳实施例是提供一种修正辅助图案的方法,包括下列步骤。首先,由一计算机系统接收一第一布局图案,并将第一布局图案分割为多个第一区域。接着,添加多个辅助图案于第一布局图案中以形成一第二布局图案,且定义相邻任一第一区域的任一边线的至少一辅助图案为一选取图案,随后,将第二布局图案分割为多个第二区域。最后,对具有选取图案的第二区域进行一检测步骤,且修正第二布局图案以形成一已修正的第二布局图案。A preferred embodiment of the present invention provides a method for correcting an auxiliary pattern, which includes the following steps. First, a first layout pattern is received by a computer system, and the first layout pattern is divided into a plurality of first regions. Next, a plurality of auxiliary patterns are added to the first layout pattern to form a second layout pattern, and at least one auxiliary pattern on any side of any adjacent first region is defined as a selection pattern, and then the second layout pattern is defined The pattern is divided into a plurality of second regions. Finally, a detection step is performed on the second area having the selected pattern, and the second layout pattern is corrected to form a corrected second layout pattern.
本发明的特点在于,对布局图案进行光学邻近修正运算之前,先对布局图案进行两次的分割运算,以改善添加的辅助图案的正确性。更详细地说,首先,对布局图案进行第一次分割以形成多个第一区域,并选择相邻第一区域的边界的辅助图案作为选取图案;接着,进行第二次分割,例如:扩大包含选取图案的第一区域或平移此第一区域以形成第二区域,使第二区域的边界未重迭选取图案,且第二区域包含的图案不同于第一区域包含的图案,以进一步确认选取图案与相邻图案(尤指原先此第一区域未包含的辅助图案)的相对关系。据此,可避免不适当的辅助图案的设置,提高光罩图案的正确度,以形成预期的布局图案。The invention is characterized in that, before performing the optical proximity correction operation on the layout pattern, the layout pattern is first divided into two operations, so as to improve the correctness of the added auxiliary pattern. In more detail, firstly, the layout pattern is divided for the first time to form a plurality of first regions, and the auxiliary pattern on the boundary of the adjacent first region is selected as the selection pattern; then, the second division is carried out, for example: expanding The first area containing the selected pattern or the first area is translated to form the second area, so that the boundary of the second area does not overlap the selected pattern, and the pattern contained in the second area is different from the pattern contained in the first area, to further confirm The relative relationship between the selected pattern and the adjacent pattern (especially the auxiliary pattern not originally included in the first area). Accordingly, the setting of inappropriate auxiliary patterns can be avoided, and the correctness of the mask pattern can be improved to form a desired layout pattern.
附图说明Description of drawings
图1绘示了本发明的一较佳实施例的修正辅助图案的方法的流程图。FIG. 1 is a flowchart illustrating a method for correcting an auxiliary pattern according to a preferred embodiment of the present invention.
图2至图9绘示了本发明的一较佳实施例的修正辅助图案的方法的示意图。2 to 9 are schematic diagrams illustrating a method for correcting an auxiliary pattern according to a preferred embodiment of the present invention.
图10绘示了本发明的一较佳实施例的修正辅助图案的方法的流程图。FIG. 10 is a flowchart illustrating a method for correcting an auxiliary pattern according to a preferred embodiment of the present invention.
[标号说明][label description]
10,12,14,16,18,20,22,24, 步骤10, 12, 14, 16, 18, 20, 22, 24, steps
26,28,30,301,302,303,30426, 28, 30, 301, 302, 303, 304
100 第一布局图案100 First layout pattern
102,104 第一区域102, 104 First area
106 第二布局图案106 Second layout pattern
108,110 已修正的第二布局图案108, 110 Corrected second layout pattern
112,114 已修正的第一布局图案112, 114 Corrected first layout pattern
202,204,202’,204’ 第二区域202, 204, 202', 204' Second area
D1 水平方向 I 间距D1 Horizontal I spacing
IP 端点IP endpoint
L1,L2,L3,L4 边线L1, L2, L3, L4 Sidelines
P1 图案 P1’ 辅助图案P1 pattern P1’ auxiliary pattern
P1” 修正后的辅助图案P1” corrected auxiliary pattern
P11,S1’ 已修正的子辅助图案P11, S1’ Corrected sub-auxiliary pattern
P2 判别图案 P2’ 已修正的判别图案P2 Discrimination pattern P2’ Corrected discrimination pattern
P3,P4 已修正的辅助图案P3, P4 Corrected auxiliary patterns
S1,S2,S3 选取图案S1, S2, S3 select pattern
W 宽度W width
具体实施方式Detailed ways
为使熟悉本发明所属技术领域的一般技艺者能更进一步了解本发明,下文特列举本发明的较佳实施例,并配合所附图式,详细说明本发明的构成内容及所欲达成的功效。In order to enable those of ordinary skill in the technical field to which the present invention pertains to further understand the present invention, preferred embodiments of the present invention are specifically enumerated below, and in conjunction with the accompanying drawings, the composition of the present invention and the desired effect will be described in detail. .
请参考图1。图1绘示了本发明的一较佳实施例的修正辅助图案的方法的流程图。如图1所示,首先,进行步骤10,由一计算机系统接收一第一布局图案,第一布局图案是指后续欲转移至一光罩或半导体芯片上的一材料层(图未示)例如:光阻层的理想图案,其包含多个可转印性图案(printable feature),且该等可转印性图案又可包任何用以构成集成电路(integrated circuits,IC)的特征图案例如掺杂区图案、元件图案、电路的布局图案(layout)等。随着集成电路的特征图案的复杂度与积集度的增加,为降低计算机系统的运算负荷及后续步骤的运算时间,可进行步骤12,先由一计算机系统将第一布局图案分割为多个第一区域,例如:当第一布局图案为一矩形图案,将第一布局图案分割成大小相同的多个矩形第一区域,然后,再将多个第一区域分别输入至其它计算机系统,以多个计算机系统同时进行后续的处理步骤,节省运算处理时间。在一实施例中,当第一布局图案为一边长100微米(micrometer,μm)的正方形,是将第一布局图案分割为100个成矩阵排列的第一区域,且各第一区域为一边长10微米的正方形。Please refer to Figure 1. FIG. 1 is a flowchart illustrating a method for correcting an auxiliary pattern according to a preferred embodiment of the present invention. As shown in FIG. 1 , first, step 10 is performed to receive a first layout pattern from a computer system. The first layout pattern refers to a material layer (not shown) to be subsequently transferred to a mask or a semiconductor chip, such as : The ideal pattern of the photoresist layer, which includes a plurality of printable features, and these printable patterns can include any feature patterns used to form integrated circuits (IC), such as doped Miscellaneous region pattern, element pattern, circuit layout pattern, etc. As the complexity and integration of the feature patterns of the integrated circuit increase, in order to reduce the computing load of the computer system and the computing time of the subsequent steps, step 12 may be performed, and a computer system first divides the first layout pattern into a plurality of The first area, for example: when the first layout pattern is a rectangular pattern, the first layout pattern is divided into a plurality of rectangular first areas of the same size, and then the plurality of first areas are respectively input to other computer systems to Multiple computer systems perform subsequent processing steps at the same time, saving computing processing time. In one embodiment, when the first layout pattern is a square with a side length of 100 micrometers (micrometer, μm), the first layout pattern is divided into 100 first regions arranged in a matrix, and each first region has a side length. 10 micron square.
由于第一布局图案中可转印性图案与相邻的另一可转印性图案的间距不一定相同,因此,若直接将第一布局图案形成于光罩上,并使用该光罩进行后续的微影制程,部分可转印性图案的两侧的透光量将可能有所不同,也就是说,部分形成于材料层上的图案将发生偏移或形变的现象,因此,为提高第一布局图案转移至材料层上的正确性,将进行步骤14,添加多个辅助图案于第一布局图案中以形成一第二布局图案。辅助图案为一非可转印性图案(non-printable feature),更详细地说,当使用具有第一布局图案以及该些辅助图案的光罩对晶圆上的一感光的材料层进行一微影制程时,仅有对应第一布局图案的图案会形成于材料层上,而对应辅助图案的图案将不会形成于材料层上。在一实施例中,第一布局图案包含多个矩形图案,且添加的辅助图案的形状与第一布局图案的图案相类似,以均匀化第二布局图案的图案密集度,也就是说,当光源通过具有第二布局图案的光罩时,第二布局图案的各可转印性图案的两侧的透光量将较为一致,以于后续进行微影制程时,能在材料层上形成预期的布局图案。辅助图案的尺寸、形状、数量与排列方式均可根据制程需求进行调整,此外,辅助图案的尺寸范围与排列方式均需符合辅助图案的制程规则检测(process rule check;PRC)的规则例如:临界线宽(critical dimension)和临界间距(critical space)的限制。在一实施例中,各辅助图案的宽度是小于一特定值,亦即光罩在此微影制程中不会被曝出的图案的最大尺寸,且大于光罩制作机台的曝光极限亦即可由光罩制作机台形成的图案的最小尺寸,更详细地说,以特征尺寸为20纳米(nanometer,nm)的半导体制程为例,光罩中不会被曝出的图案的最大尺寸实质上约为32纳米,而光罩制作机台的曝光极限实质上约为13纳米,因此辅助图案的宽度是实质上介于13纳米与32纳米之间,但不以此为限。Since the distance between the transferable pattern in the first layout pattern and another adjacent transferable pattern is not necessarily the same, if the first layout pattern is directly formed on the photomask, and the photomask is used for subsequent In the lithography process, the amount of light transmission on both sides of part of the transferable pattern may be different, that is, part of the pattern formed on the material layer will be offset or deformed. Therefore, in order to improve the first For the correctness of transferring a layout pattern to the material layer, step 14 is performed to add a plurality of auxiliary patterns to the first layout pattern to form a second layout pattern. The auxiliary pattern is a non-printable feature. More specifically, when a photosensitive material layer on the wafer is subjected to a micro-pattern using the mask having the first layout pattern and the auxiliary patterns During the filming process, only the pattern corresponding to the first layout pattern will be formed on the material layer, and the pattern corresponding to the auxiliary pattern will not be formed on the material layer. In one embodiment, the first layout pattern includes a plurality of rectangular patterns, and the shape of the added auxiliary pattern is similar to that of the first layout pattern, so as to uniformize the pattern density of the second layout pattern, that is, when When the light source passes through the mask with the second layout pattern, the amount of light transmission on both sides of each transferable pattern of the second layout pattern will be relatively consistent, so that the desired amount of light can be formed on the material layer during the subsequent lithography process. layout pattern. The size, shape, quantity and arrangement of the auxiliary pattern can be adjusted according to the process requirements. In addition, the size range and arrangement of the auxiliary pattern must conform to the process rule check (PRC) rules of the auxiliary pattern. For example: critical Line width (critical dimension) and critical spacing (critical space) constraints. In one embodiment, the width of each auxiliary pattern is smaller than a specific value, that is, the maximum size of the pattern that will not be exposed on the mask in this lithography process, and is larger than the exposure limit of the mask making machine, which can be determined by The minimum size of the pattern formed by the mask fabrication machine, in more detail, taking a semiconductor process with a feature size of 20 nanometers (nm) as an example, the maximum size of the pattern that will not be exposed in the mask is substantially about 32 nanometers, and the exposure limit of the mask fabrication machine is substantially about 13 nanometers, so the width of the auxiliary pattern is substantially between 13 nanometers and 32 nanometers, but not limited thereto.
另外,为节省计算机系统的运算时间,辅助图案较佳是由多个计算机系统同时分别添加至各个第一区域的第一布局图案中,亦即,本发明是利用多个计算机系统来同时对多个不同第一区域中的第一布局图案分别进行修正,而且是对各不同第一区域中的第一布局图案进行独立的修正处理,以添加需要的辅助图案。随后,将各第一区域的第一布局图案以及辅助图案重新合并以形成一第二布局图案。值得注意的是,由于各第一区域是仅分别包含部分第一布局图案,而不同于完整的原始第一布局图案,也就是说,计算机系统根据部分第一布局图案添加的辅助图案所提供的修正效果将可能不同于计算机系统根据完整第一布局图案添加的辅助图案所提供的修正效果,因此,本发明会进一步以两相邻的第一区域中的辅助图案互相参照,确认各第一区域的辅助图案的正确性。为缩短确认辅助图案正确性所需时间,本发明挑选邻近第一区域的边线的辅助图案进行后续的第一检测步骤,在一实施例中,即定义接触任一第一区域的任一边线的至少一辅助图案为一选取图案。在其它实施例中,也可定义与任一第一区域的任一边线的间距少于一限定值的至少一辅助图案为一选取图案。In addition, in order to save the computing time of the computer system, the auxiliary pattern is preferably added to the first layout pattern of each first area by a plurality of computer systems at the same time, that is, the present invention uses a plurality of computer systems to simultaneously The first layout patterns in the different first regions are respectively corrected, and the first layout patterns in the different first regions are independently corrected to add required auxiliary patterns. Then, the first layout patterns and the auxiliary patterns of the first regions are recombined to form a second layout pattern. It is worth noting that, because each first area only contains a part of the first layout pattern, which is different from the complete original first layout pattern, that is, the computer system provides the auxiliary pattern according to the partial first layout pattern. The correction effect may be different from the correction effect provided by the auxiliary pattern added by the computer system according to the complete first layout pattern. Therefore, the present invention will further use the auxiliary patterns in the two adjacent first areas to refer to each other to confirm each first area. The correctness of the auxiliary pattern. In order to shorten the time required for confirming the correctness of the auxiliary pattern, the present invention selects the auxiliary pattern adjacent to the edge of the first area to perform the subsequent first detection step. The at least one auxiliary pattern is a selection pattern. In other embodiments, at least one auxiliary pattern whose distance from any edge of any first region is less than a predetermined value can also be defined as a selection pattern.
接下来,进行步骤16,将第二布局图案重新分割为多个第二区域。将第二布局图案分割为多个第二区域的方法可包含:Next, step 16 is performed, and the second layout pattern is re-divided into a plurality of second regions. The method of dividing the second layout pattern into a plurality of second regions may include:
a.改变第一区域的大小以形成第二区域;或是a. Resize the first region to form the second region; or
b.沿任一方向移动各原第一区域以形成第二区域;或是b. Move each original first region in either direction to form a second region; or
c.以选取图案为一参考点,选取一特定范围。c. With the selected pattern as a reference point, select a specific range.
进而使重新分割的第二区域的边线较佳是未接触任一辅助图案,且单一第二区域包含的图案亦即第二区域包含的第一布局图案与辅助图案不同于相对应的单一第一区域包含的图案亦即相对应的第一区域包含的第一布局图案与辅助图案。值得注意的是,改变第一区域的大小以形成第二区域,又包含扩大第一区域或缩小第一区域,而且分割后第二区域的数量可以不等于第一区域的数量,再者,分割后第二区域可部分重迭相对应的第一区域。例如,扩大第一区域的方法包含沿任一方向移动各第一区域的至少一边线,特别是辅助图案所接触或相邻的第一区域的边线,将其平移以作为第二区域的一边线,且各第二区域(重新分割)的边线与相对应的第一区域(原始分割)的边线的间距(亦即第一区域的边线的移动距离)是实质上大于或等于一特定值,而使第二区域的面积大于第一区域的面积;又或者是,直接原位扩大第一区域,亦即外移各第一区域的每个边线以形成相对应的第二区域,此时,重新分割后的第二区域的数量等于第一区域的数量,且重新分割后的各第二区域将彼此部分重迭,例如:各第一区域为一边长10微米的正方形,各第二区域为一边长13微米的正方形。而以选取图案为参考点,选取特定范围以分割第二布局图案的方法中特定范围包含以选取图案的一端点为圆心,一特定值为半径的一圆形区域。其中,特定值的设定可对应于辅助图案的尺寸,例如:特定值是实质上大于该些辅助图案的一图案的一最大边长,或对应于辅助图案的临界线宽,例如:特定值是使用一光罩进行一微影制程,光罩中一不会被曝出的图案的最大尺寸。Further, the edge of the re-divided second area is preferably not in contact with any auxiliary pattern, and the pattern contained in the single second area, that is, the first layout pattern and the auxiliary pattern contained in the second area are different from the corresponding single first layout pattern. The pattern included in the region is the first layout pattern and the auxiliary pattern included in the corresponding first region. It is worth noting that changing the size of the first area to form the second area also includes expanding the first area or reducing the first area, and the number of the second area after division may not be equal to the number of the first area. The rear second regions may partially overlap the corresponding first regions. For example, the method for enlarging the first area includes moving at least one edge of each first area in any direction, especially the edge of the first area that is in contact with or adjacent to the auxiliary pattern, and translates it as an edge of the second area , and the distance between the edge of each second area (re-segmented) and the corresponding edge of the first area (original segmentation) (that is, the moving distance of the edge of the first area) is substantially greater than or equal to a specific value, and Make the area of the second area larger than the area of the first area; or, directly expand the first area in situ, that is, move each edge of each first area to form a corresponding second area. The number of the divided second areas is equal to the number of the first areas, and the re-divided second areas will partially overlap each other, for example: each first area is a square with a side length of 10 microns, and each second area is a side A square with a length of 13 microns. Taking the selected pattern as a reference point and selecting a specific area to divide the second layout pattern, the specific area includes a circular area with an endpoint of the selected pattern as a center and a specific value as a radius. Wherein, the setting of the specific value may correspond to the size of the auxiliary pattern, for example: the specific value is a maximum side length of a pattern substantially larger than the auxiliary patterns, or corresponds to the critical line width of the auxiliary pattern, for example: the specific value It is the maximum size of a pattern in the mask that will not be exposed for a lithography process using a mask.
之后,进行步骤18,对第二布局图案进行一第一检测步骤,特别是选取具有选取图案的第二区域进行一第一检测步骤。值得注意的是,在一较佳实施例中,是由多个计算机系统同时分别检测各个第二区域的辅助图案(其中具有选取图案),亦即,本发明是利用多个计算机系统来同时分别对各个第二区域中的辅助图案(其中具有选取图案)分别进行独立的检测,以确认辅助图案,尤其是选取图案是否符合辅助图案的制程规则检测的规则例如:辅助图案的临界线宽和临界间距的限制。此外,在另一较佳实施例中,亦可以直接筛选具有选取图案的第二区域进行独立的检测,例如第二布局图案分割为100个第二区域,但其中仅有50个第二区域具有选取图案,则只需利用多个计算机系统来同时分别对这50个第二区域中的辅助图案分别进行独立的检测,以确认辅助图案是否符合辅助图案的制程规则检测的规则;或者是,直接对这50个第二区域中的选取图案分别进行独立的检测。此外,在又一较佳实施例中,进行第一检测步骤的方法亦可以包含直接对单一选取图案进行第一检测步骤,以确认选取图案是否符合辅助图案的制程规则检测的规则例如:辅助图案的临界线宽和临界间距的限制,或是先合并选取图案以及与选取图案相邻的任一辅助图案以形成一判别图案,再确认判别图案是否符合辅助图案的制程规则检测。After that, go to step 18 to perform a first detection step on the second layout pattern, especially select a second area with the selected pattern to perform a first detection step. It is worth noting that, in a preferred embodiment, multiple computer systems are used to simultaneously detect the auxiliary patterns (with selected patterns) of each second region, that is, the present invention utilizes multiple computer systems to simultaneously The auxiliary patterns (which have selected patterns) in each second area are independently tested to confirm whether the auxiliary patterns, especially whether the selected patterns conform to the process rules of the auxiliary patterns, are detected, such as: the critical line width and the critical line width of the auxiliary patterns. Spacing restrictions. In addition, in another preferred embodiment, the second area with the selected pattern can also be directly screened for independent detection. For example, the second layout pattern is divided into 100 second areas, but only 50 second areas have If the pattern is selected, it is only necessary to use multiple computer systems to independently test the auxiliary patterns in the 50 second regions at the same time to confirm whether the auxiliary patterns conform to the rules of the process rule detection of the auxiliary patterns; or, directly The selected patterns in the 50 second regions are independently detected. In addition, in another preferred embodiment, the method for performing the first detection step may also include directly performing the first detection step on a single selected pattern to confirm whether the selected pattern conforms to the process rule detection rule of the auxiliary pattern, for example: the auxiliary pattern The critical line width and critical spacing limit, or first combine the selected pattern and any auxiliary pattern adjacent to the selected pattern to form a discriminating pattern, and then confirm whether the discriminating pattern conforms to the process rule detection of the auxiliary pattern.
当任一辅助图案例如:选取图案或判别图案无法通过第一检测步骤时,则进行步骤20,修正第二布局图案以形成一已修正的第二布局图案。修正第二布局图案的方法包含修正选取图案,例如:增加选取图案的边长,使修正后的选取图案的边长大于辅助图案的边长的最小长度限制,令修正后的选取图案能达到设置辅助图案的功能例如:均匀化后续形成的光罩的透光量;或是减少选取图案的边长,使修正后的选取图案的边长小于光罩中不会被曝出的图案的最大尺寸,也就是说,修正后的选取图案将不会通过后续形成的光罩被形成于目标材料层上。据此,已修正的第二布局图案包含第一布局图案、部分原始的辅助图案以及已修正的选取图案。When any of the auxiliary patterns, eg, the selection pattern or the discrimination pattern, fails the first detection step, step 20 is performed to correct the second layout pattern to form a corrected second layout pattern. The method of revising the second layout pattern includes revising the selection pattern, for example: increasing the side length of the selection pattern, so that the side length of the revised selection pattern is greater than the minimum length limit of the side length of the auxiliary pattern, so that the revised selection pattern can reach the set The function of the auxiliary pattern is, for example, to homogenize the light transmittance of the subsequently formed mask; or to reduce the side length of the selected pattern so that the side length of the corrected selected pattern is smaller than the maximum size of the pattern that will not be exposed in the mask, That is to say, the modified selection pattern will not be formed on the target material layer by a subsequently formed photomask. Accordingly, the corrected second layout pattern includes the first layout pattern, part of the original auxiliary pattern and the corrected selection pattern.
同样地,也可以上述方式分别修正对应判别图案的该些辅助图案以形成多个已修正的子辅助图案,随后,组合该些已修正的子辅助图案以形成一已修正的判别图案,例如:当判别图案的边长大于光罩中不会被曝出的图案的最大尺寸时,分别缩减选取图案的边长以及判别图案中相邻选取图案的辅助图案的边长,以形成多个已修正的子辅助图案(包含已修正的选取图案与已修正的辅助图案),随后,再将修正后的子辅助图案组合为已修正的判别图案,使已修正的判别图案不会通过后续形成的光罩被形成于目标材料层上。在其它实施例中,修正判别图案也可仅修正判别图案中的选取图案以及判别图案中与选取图案相邻的辅助图案的任一者。据此,已修正的第二布局图案包含第一布局图案、部分原始的辅助图案以及已修正的判别图案。Similarly, the auxiliary patterns corresponding to the discriminant patterns can also be respectively corrected in the above-mentioned manner to form a plurality of revised sub-auxiliary patterns, and then the revised sub-auxiliary patterns can be combined to form a revised discriminant pattern, for example: When the side length of the discriminant pattern is larger than the maximum size of the pattern that will not be exposed in the mask, the side length of the selected pattern and the side length of the auxiliary pattern of the adjacent selected pattern in the discriminant pattern are respectively reduced to form a plurality of corrected patterns. Sub-assistant pattern (including the corrected selection pattern and corrected auxiliary pattern), and then, the corrected sub-assistant pattern is combined into the corrected discrimination pattern, so that the corrected discrimination pattern will not pass through the mask formed subsequently is formed on the target material layer. In other embodiments, the modification of the discrimination pattern may only modify any one of the selected pattern in the discrimination pattern and the auxiliary pattern adjacent to the selected pattern in the discrimination pattern. Accordingly, the corrected second layout pattern includes the first layout pattern, part of the original auxiliary pattern and the corrected discrimination pattern.
接着,进行步骤22,在修正部分的辅助图案(尤其是选取图案)后,对已修正的第二布局图案进行至少一次光学邻近修正(optical proximity correction,OPC)以形成一已修正的第一布局图案以及多个已修正的辅助图案。光学邻近修正(OPC)可包括先收集已修正的第二布局图案中各几何图案(亦即第一布局图案、原始的辅助图案以及已修正的选取图案/已修正的判别图案)的宽度、疏密度以及相对位置,然后,比对数据库中的修正基准,且计算出各几何图案的修正值,以对各几何图案中的各线段的线宽、直线末端以及转角处进行修正。一般来说,修正的方式包括调整线段的线宽,或是于直线末端或转角处加入辅助块例如边角截线(serif)或锤头状(hammerhead)的图案。Next, go to step 22, after correcting part of the auxiliary pattern (especially the selection pattern), perform at least one optical proximity correction (OPC) on the corrected second layout pattern to form a corrected first layout pattern and several corrected auxiliary patterns. Optical Proximity Correction (OPC) may include first collecting the width, sparseness and sparseness of each geometric pattern (ie, the first layout pattern, the original auxiliary pattern, and the corrected selection pattern/corrected discrimination pattern) in the corrected second layout pattern. The density and relative position are then compared with the correction benchmarks in the database, and the correction values of each geometric pattern are calculated to correct the line width, straight line ends and corners of each line segment in each geometric pattern. In general, the correction method includes adjusting the line width of the line segment, or adding auxiliary blocks such as serif or hammerhead patterns at the ends or corners of the line.
然后,进行步骤24,亦即进行一第二检测步骤,检查完成第一检测步骤以及光学邻近修正运算的已修正的第一布局图案以及已修正的辅助图案是否分别符合布局图案的制程规则检测的规则以及辅助图案的制程规则检测的规则,以进一步确认此已修正的第一布局图案以及已修正的辅助图案的正确性。举例来说,通过计算机系统的仿真方式,输入一制程规则,利用制程规则检测来检测已修正的第一布局图案中各线段的直线末端和转角处,以判断这些几何图案是否符合所设计的集成电路的特征图案的临界线宽(criticaldimension)和临界间距(critical space)的限制或其它因应制程设计的规则。当已修正的第一布局图案以及已修正的辅助图案完全符合各自制程规则检测的规则时,如步骤26所示,则可由计算机系统输出已修正的第一布局图案以及已修正的辅助图案至一光罩;然而,若已修正的第一布局图案以及/或已修正的辅助图案有部份或全部不符合制程规则检测的规则时,则可将已修正的第一布局图案以及/或已修正的辅助图案再次利用计算机系统以前述步骤进行部分或全部的再修正。最后,如步骤28所示,使用此光罩对一材料层进行一微影制程,以形成第一布局图案至一材料层,且未形成任何该些辅助图案及已修正的辅助图案至材料层。材料层包括设置于一晶圆上的一光阻层。Then, go to step 24, that is, a second detection step is performed to check whether the corrected first layout pattern and the corrected auxiliary pattern that have completed the first detection step and the optical proximity correction operation respectively conform to the process rules of the layout pattern. The rule and the process rule detection rule of the auxiliary pattern are used to further confirm the correctness of the corrected first layout pattern and the corrected auxiliary pattern. For example, a process rule is input through the simulation mode of the computer system, and the process rule detection is used to detect the straight line ends and corners of each line segment in the modified first layout pattern, so as to determine whether these geometric patterns conform to the designed integration. The limits of the critical dimension and critical space of the feature pattern of the circuit or other rules of the process design. When the corrected first layout pattern and the corrected auxiliary pattern completely conform to the rules detected by the respective process rules, as shown in step 26, the computer system can output the corrected first layout pattern and the corrected auxiliary pattern to a photomask; however, if some or all of the corrected first layout pattern and/or the corrected auxiliary pattern do not meet the rules of the process rule inspection, the corrected first layout pattern and/or the corrected first layout pattern and/or the corrected The auxiliary pattern of , again utilizes the computer system to perform partial or complete re-correction with the aforementioned steps. Finally, as shown in step 28, a lithography process is performed on a material layer using the mask to form a first layout pattern on a material layer, and any auxiliary patterns and modified auxiliary patterns are not formed on the material layer . The material layer includes a photoresist layer disposed on a wafer.
此外,当完成如步骤18所示的第一检测步骤,且第二布局图案均通过检测步骤时,则可进行类似步骤22所示的光学邻近修正(OPC)步骤,亦即如步骤30所示,直接对第二布局图案进行至少一次光学邻近修正(OPC)以形成一已修正的第一布局图案以及多个已修正的辅助图案。随后,同样地进行步骤24:检查已修正的第一布局图案以及已修正的辅助图案在完成光学邻近修正(OPC)后是否分别符合布局图案的制程规则检测的规则以及辅助图案的制程规则检测的规则,若是,则进行步骤26:由计算机系统输出已修正的第一布局图案以及已修正的辅助图案至一光罩,若否,则将已修正的第一布局图案以及/或已修正的辅助图案再次利用计算机系统以前述步骤进行部分或全部的再修正。最后,如步骤28所示,使用此光罩对材料层进行一微影制程,以形成第一布局图案至一材料层,且未形成任何辅助图案至材料层。In addition, when the first detection step shown in step 18 is completed and the second layout pattern passes the detection step, an optical proximity correction (OPC) step similar to that shown in step 22 can be performed, that is, as shown in step 30 , directly performing at least one optical proximity correction (OPC) on the second layout pattern to form a corrected first layout pattern and a plurality of corrected auxiliary patterns. Then, go to step 24 in the same way: check whether the corrected first layout pattern and the corrected auxiliary pattern respectively conform to the rules of the process rule detection of the layout pattern and the process rule detection of the auxiliary pattern after completing the optical proximity correction (OPC). Rule, if yes, then go to step 26: output the modified first layout pattern and the modified auxiliary pattern to a mask by the computer system, if not, send the modified first layout pattern and/or the modified auxiliary pattern The pattern is then partially or fully re-corrected using the computer system in the aforementioned steps. Finally, as shown in step 28, a lithography process is performed on the material layer using the mask to form the first layout pattern on a material layer, and no auxiliary pattern is formed on the material layer.
为更详细说明上述步骤,请参考图2至图9,图2至图9绘示了本发明的一较佳实施例的修正辅助图案的方法的示意图,并请对照图1较佳实施例的各流程步骤。In order to describe the above steps in more detail, please refer to FIGS. 2 to 9 . FIGS. 2 to 9 are schematic diagrams illustrating a method for correcting an auxiliary pattern according to a preferred embodiment of the present invention, and please refer to the preferred embodiment of FIG. 1 . each process step.
步骤10:由一计算机系统接收一第一布局图案。Step 10: Receive a first layout pattern by a computer system.
步骤12:将第一布局图案分割为多个第一区域。Step 12: Divide the first layout pattern into a plurality of first regions.
如图2所示,首先,由一计算机系统(图未示)的一储存媒介接收一第一布局图案100,并将第一布局图案100分割为多个第一区域102/104,其中第一布局图案100包含多个可转印性图案P1,即用以构成集成电路(IC)的特征图案。在本实施例中,是将第一布局图案100分割为二个相同面积的第一区域102/104,但不以此为限,可将第一布局图案100分割为更多个第一区域以缩减更多后续步骤的处理时间,且各第一区域可包含不同形状、个数或排列方式的可转印性图案。As shown in FIG. 2, first, a
步骤14:添加多个辅助图案以形成一第二布局图案,且定义相邻任一第一区域的任一边线的至少一辅助图案为一选取图案。Step 14: Add a plurality of auxiliary patterns to form a second layout pattern, and define at least one auxiliary pattern on any side of any adjacent first region as a selection pattern.
接着,如图3所示,为避免因光学邻近效应所导致的图案缺陷形成于材料层上,由不同的计算机系统分别针对不同的第一区域102/104添加多个辅助图案P1’,然后组合已具有辅助图案的第一区域102/104以形成一第二布局图案106,此时第二布局图案106的图案P1与辅助图案P1’均尚未经过光学邻近修正(OPC)的修正。辅助图案P1’的尺寸、形状、数量与排列方式可根据制程需求进行调整。在本实施例中,辅助图案P1’的尺寸是实质上大于第一布局图案100的原始图案P1的尺寸。此外,可预先挑选接近第一区域102/104边缘的辅助图案P1’,以进行后续的检测步骤,而省略其它辅助图案P1’的检测步骤,以缩减光罩的制作时间,其中检测步骤即参照两相邻第一区域102/104中的辅助图案P1’,确认各第一区域102/104的辅助图案P1’的正确性。在本实施例中,是将接触第一区域102的一边线L1的辅助图案P1’定义为一选取图案S1。在其它实施例中,也可将第二布局图案106中与第一区域104的边线L2的间距少于一限定值的辅助图案P1’为选取图案S2。此外,当第二布局图案106中两相邻第一区域102/104在相同的边线L1两侧均分别具有一辅助图案P1’可作为选取图案时,则仅选取其中任一者例如:第一区域102的选取图案S1作为标的图案进行后续的第一检测步骤,而跳过以另一者例如:第一区域104的选取图案S3作为标的图案进行后续的检测步骤,以避免重复计算增加计算机系统的负荷。以下实施例将以定义选取图案S1作为标的图案的实施态样进行描述。Next, as shown in FIG. 3 , in order to prevent pattern defects from being formed on the material layer due to the optical proximity effect, a plurality of auxiliary patterns P1 ′ are respectively added to different
步骤16:将第二布局图案分割为多个第二区域。Step 16: Divide the second layout pattern into a plurality of second regions.
接下来,将第二布局图案106分割为多个第二区域202/204,使第二区域202的边线未直接接触选取图案S1,且第二区域202/204包含的第一布局图案100(亦即图案P1)与辅助图案P1’不同于相对应的第一区域102/104包含的第一布局图案100与辅助图案P1’。将第二布局图案106分割为多个第二区域202/204的方法包括沿任一方向移动各第一区域例如扩大具有选取图案S1的第一区域102以形成第二区域202,如图4所示,沿各方向移动第一区域102/104的边线一特定距离例如:沿水平方向D1移动第一区域102的边线L1亦即移动辅助图案P1’(选取图案S1)所接触的第一区域102的边线L1,以作为第二区域202的边线L3,且第二区域202的边线L3与相对应的第一区域102的边线L1的间距I实质上大于或等于一特定值,为有效确认辅助图案P1’的正确性,特定值可以是大于第二布局图案106中辅助图案P1’的一图案的最大边长,较佳为辅助图案P1’的临界线宽,例如:使用一光罩进行微影制程时,光罩中一不会被曝出的图案的最大尺寸,更佳为辅助图案P1’的一临界线宽与一临界间距之和。在本实施例中,是仅沿水平方向D1移动各第一区域102/104的右侧边线L1/L2,而保留各第一区域102/104的其它原始边线,以将第二布局图案106以不同于第一布局图案100的单位间隔进行分割,更详细地说,第二区域202的左侧边线为相对应的第一区域102的原始左侧边线,而右侧边线为水平移动后相对应的第一区域102的右侧边线L1亦即边线L3。同样地,第二区域204的左侧边线为相对应的第一区域104的原始左侧边线(亦即第一区域102的右侧边线L1),而右侧边线为水平移动后的相对应的第一区域104的右侧边线L2亦即边线L4。此时,各第二区域202/204的边线L3/L4与相对应的第一区域102/104的边线L1/L2的间距相等,且第二区域的总个数是实质上等于第一区域的总个数,但各第二区域202/204的所占面积将实质上大于相对应的第一区域102/104的所占面积,例如:第一区域为一边长10微米的正方形,第二区域为一边长13微米与边长10微米的长方形。Next, the
将第二布局图案106分割为多个第二区域的方法不以上述为限,在其它实施例中,也可仅沿水平方向D1移动第一区域102的右侧边线L1亦即仅移动选取图案S1所接触的边线L1,以作为一第二区域的右侧边线L3,而保留第一区域104的右侧原始边线,例如:未移动第一区域104的边线L2,使另一第二区域的右侧边线将重迭第一区域104的边线L2,此时,部分第二区域(包含选取图案S1)的所占面积将实质上大于相对应的第一区域的所占面积,而部分第二区域(未包含选取图案S1)的所占面积将实质上小于相对应的第一区域的所占面积。The method of dividing the
此外,在另一实施例中,又可以直接针对选取图案进行选取。如图5所示,以选取图案S1作为参考点,并以选取图案S1的一端点IP为圆心,选取半径为上述特定值的一圆形区域作为一第二区域202’,并将第二布局图案106中的其它图案定义为另一第二区域204’。In addition, in another embodiment, the selection pattern may be directly selected. As shown in FIG. 5 , taking the selected pattern S1 as a reference point, and taking an endpoint IP of the selected pattern S1 as the center of the circle, a circular area with a radius of the above-mentioned specific value is selected as a
步骤18:选取具有选取图案的第二区域进行一第一检测步骤。Step 18: Select the second area with the selected pattern to perform a first detection step.
接下来,利用二计算机系统同时分别检测各第二区域202/204内的辅助图案,以确认各辅助图案,尤其是选取图案S1、S2、S3是否符合辅助图案的制程规则检测的规则。例如对具有选取图案S1、S3的第二区域202进行第一检测步骤。进行第一检测步骤的方法包含直接对选取图案S1进行第一检测步骤,以确认选取图案S1是否符合辅助图案P1’的制程规则检测的规则例如:辅助图案P1’的临界线宽和临界间距的限制,以及辅助图案P1’和可转印性图案P1的间距的限制。或是先合并选取图案S1以及与选取图案S1相邻的辅助图案P1’例如:选取图案S3以形成一判别图案P2,再确认判别图案P2是否符合辅助图案P1’的制程规则检测。Next, the auxiliary patterns in each of the
步骤20:修正第二布局图案以形成一已修正的第二布局图案。Step 20: Modify the second layout pattern to form a corrected second layout pattern.
当选取图案S1或判别图案P2无法通过第一检测步骤时,需修正第二布局图案106,亦即修正选取图案S1或判别图案P2。其中,修正选取图案S1的方法说明如下。由于选取图案S1接触相邻的辅助图案P1’(选取图案S3),不符合辅助图案制程规则检测,因此,可缩减选取图案S1的尺寸,例如减少选取图案S1的一宽度,或是移除选取图案S1,使修正后的辅助图案P1”例如:已修正的选取图案S1与邻接的辅助图案P1’(选取图案S3)的合并图案,或是剩余的邻接的辅助图案P1’(选取图案S3),可符合辅助图案制程规则检测的规则,以形成一已修正的第二布局图案108,如图6所示。When the selection pattern S1 or the discrimination pattern P2 cannot pass the first detection step, the
另外,修正判别图案P2的方法说明如下。将临近第一区域102/104交界处亦即边线L1的选取图案S1与辅助图案P1’(选取图案S3)合并为判别图案P2后,当判别图案P2的一宽度W实质上大于辅助图案P1’的临界线宽时,可减少判别图案P2的宽度W例如:减少选取图案S1的宽度形成已修正的子辅助图案S1’以及/或减少组成判别图案P2的辅助图案P1’的宽度形成已修正的子辅助图案P11,然后,组合该些已修正的子辅助图案S1’/P11以形成一已修正的判别图案P2’,使已修正的判别图案P2’的边长实质上小于光罩中不会被曝出的图案的最大尺寸,符合辅助图案制程规则检测的规则,以形成一已修正的第二布局图案110,如图7所示。此时,已修正的第二布局图案110中已修正的判别图案P2’的尺寸以及各辅助图案P1’的尺寸仍均是实质上大于第一布局图案100的任一图案P1的尺寸。In addition, the method of correcting the discrimination pattern P2 will be described below. After combining the selection pattern S1 and the auxiliary pattern P1' (the selection pattern S3) near the boundary of the
步骤22:在修正部分选取图案后,对已修正的第二布局图案进行光学邻近修正(OPC)以形成一已修正的第一布局图案以及多个已修正的辅助图案。Step 22: After correcting the selected pattern, perform optical proximity correction (OPC) on the corrected second layout pattern to form a corrected first layout pattern and a plurality of corrected auxiliary patterns.
在修正部分选取图案S1,改善辅助图案P1’的正确性后,如图8以及图9所示,对已修正的第二布局图案108/110中的各几何图案的各线段的线宽、直线末端以及转角处进行至少一次光学邻近修正(OPC)修正,以形成一已修正的第一布局图案112/114以及多个已修正的辅助图案P3/P4。此时,已修正的辅助图案P3/P4的任一图案的尺寸将实质上小于已修正的第一布局图案112/114的任一图案的尺寸。After selecting the pattern S1 in the correction part and improving the correctness of the auxiliary pattern P1', as shown in FIG. 8 and FIG. At least one optical proximity correction (OPC) correction is performed at the end and the corner to form a corrected
步骤24:进行一第二检测步骤,检查完成第一检测步骤以及光学邻近修正运算的已修正的第一布局图案以及已修正的辅助图案是否分别符合布局图案的制程规则检测的规则以及辅助图案的制程规则检测的规则。Step 24: Perform a second detection step to check whether the corrected first layout pattern and the corrected auxiliary pattern that have completed the first detection step and the optical proximity correction operation respectively conform to the rules of the process rule detection of the layout pattern and the auxiliary pattern. Routing rule detection rules.
步骤26:由计算机系统输出已修正的第一布局图案以及已修正的辅助图案至一光罩。Step 26: The computer system outputs the corrected first layout pattern and the corrected auxiliary pattern to a mask.
步骤28:使用光罩对材料层进行一微影制程,以形成第一布局图案至一材料层。Step 28: Use a photomask to perform a lithography process on the material layer to form a first layout pattern to a material layer.
最后,再度确认已修正的第一布局图案112/114以及多个已修正的辅助图案P3/P4是否符合布局图案的制程规则检测的规则以及辅助图案的制程规则检测的规则。确认符合后,即可进行后续的步骤(步骤26以及步骤28),以形成第一布局图案100至一材料层,且未形成该些辅助图案P1’至材料层。Finally, it is confirmed again whether the corrected
简言之,请参考图10。图10绘示了本发明的一较佳实施例的修正辅助图案的方法的流程图。如步骤301所示,首先由一计算机系统接收一第一布局图案,并将第一布局图案分割为多个第一区域。如步骤302所示,本发明即是先利用多个计算机系统来同时分别对各个第一区域中的布局图案分别进行独立的修正处理,以添加需要的辅助图案,然后合并已具有辅助图案的多个第一区域以形成一第二布局图案。接着,如步骤303所示,将包含暂时性的辅助图案与第一布局图案的第二布局图案重新分割成多个第二区域,然后,如步骤304所示,再利用多个计算机系统来同时分别对各个第二区域中的辅助图案(包含选取图案)分别进行独立的检测,以确认辅助图案,尤其是确认选取图案,是否符合辅助图案的制程规则检测的规则,并进行修正以得到进行光学邻近修正前的最终辅助图案。此外,可再额外对已修正的第二布局图案(亦即光学邻近修正前的最终辅助图案与第一布局图案)进行至少一次光学邻近修正(OPC)。换句话说,本发明会进行二次图案分割,第一次图案分割是用以添加需要的辅助图案于各第一区域中,而第二次图案分割则是用于确认各第二区域中的辅助图案,尤其是选取图案,是否符合辅助图案的制程规则检测的规则。In brief, please refer to Figure 10. FIG. 10 is a flowchart illustrating a method for correcting an auxiliary pattern according to a preferred embodiment of the present invention. As shown in
综上所述,本发明的特点在于,对布局图案进行光学邻近修正运算之前,先对布局图案进行两次的分割运算,以改善添加的辅助图案的正确性。更详细地说,首先,对布局图案进行第一次分割以形成多个第一区域,并选择相邻第一区域的边界的辅助图案作为选取图案;接着,进行第二次分割,例如:扩大包含选取图案的第一区域或平移此第一区域以形成第二区域,使第二区域的边界未重迭选取图案,且第二区域包含的图案不同于第一区域包含的图案,以进一步确认选取图案与相邻图案(尤指原先此第一区域未包含的辅助图案)的相对关系。据此,可避免不适当的辅助图案的设置,提高光罩图案的正确度,以形成预期的布局图案。To sum up, the present invention is characterized in that, before performing the optical proximity correction operation on the layout pattern, the layout pattern is first divided into two operations to improve the accuracy of the added auxiliary pattern. In more detail, firstly, the layout pattern is divided for the first time to form a plurality of first regions, and the auxiliary pattern on the boundary of the adjacent first region is selected as the selection pattern; then, the second division is carried out, for example: expanding The first area containing the selected pattern or the first area is translated to form the second area, so that the boundary of the second area does not overlap the selected pattern, and the pattern contained in the second area is different from the pattern contained in the first area, to further confirm The relative relationship between the selected pattern and the adjacent pattern (especially the auxiliary pattern not originally included in the first area). Accordingly, the setting of inappropriate auxiliary patterns can be avoided, and the correctness of the mask pattern can be improved to form a desired layout pattern.
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