CN104218205B - Heat-resisting porous isolating membrane and its manufacture method - Google Patents
Heat-resisting porous isolating membrane and its manufacture method Download PDFInfo
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- 239000012528 membrane Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 70
- 238000000576 coating method Methods 0.000 claims abstract description 61
- 239000011248 coating agent Substances 0.000 claims abstract description 59
- 239000002131 composite material Substances 0.000 claims abstract description 37
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 35
- 239000000758 substrate Substances 0.000 claims abstract description 31
- 229920000642 polymer Polymers 0.000 claims abstract description 19
- 238000002955 isolation Methods 0.000 claims description 51
- 239000000243 solution Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 31
- 229920001477 hydrophilic polymer Polymers 0.000 claims description 30
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 28
- 239000002243 precursor Substances 0.000 claims description 20
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 18
- 235000012239 silicon dioxide Nutrition 0.000 claims description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 17
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 239000002270 dispersing agent Substances 0.000 claims description 17
- 239000011259 mixed solution Substances 0.000 claims description 17
- 239000004743 Polypropylene Substances 0.000 claims description 16
- 229920001155 polypropylene Polymers 0.000 claims description 16
- -1 polypropylene Polymers 0.000 claims description 15
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 14
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 14
- 239000002904 solvent Substances 0.000 claims description 14
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 12
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical group CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 12
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 12
- 238000006460 hydrolysis reaction Methods 0.000 claims description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- 230000007062 hydrolysis Effects 0.000 claims description 9
- 238000006482 condensation reaction Methods 0.000 claims description 8
- 239000004952 Polyamide Substances 0.000 claims description 6
- 229920001903 high density polyethylene Polymers 0.000 claims description 6
- 239000004700 high-density polyethylene Substances 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 6
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 229920002620 polyvinyl fluoride Polymers 0.000 claims description 5
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 claims description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 2
- 229910001416 lithium ion Inorganic materials 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerol Substances OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims 1
- 239000003792 electrolyte Substances 0.000 abstract description 12
- 238000001179 sorption measurement Methods 0.000 abstract description 6
- 238000002360 preparation method Methods 0.000 abstract description 2
- 229920002521 macromolecule Polymers 0.000 abstract 3
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 13
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical group CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 11
- 239000012982 microporous membrane Substances 0.000 description 10
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 10
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000002209 hydrophobic effect Effects 0.000 description 5
- 239000010954 inorganic particle Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 230000035699 permeability Effects 0.000 description 4
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 3
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000007764 slot die coating Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- SLZIAQILTLVDBO-UHFFFAOYSA-N 6-trimethoxysilylhexane-1,2-diol Chemical compound CO[Si](OC)(OC)CCCCC(O)CO SLZIAQILTLVDBO-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 238000007767 slide coating Methods 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Composite Materials (AREA)
- Inorganic Chemistry (AREA)
- Cell Separators (AREA)
- Silicon Compounds (AREA)
Abstract
Description
技术领域technical field
本发明关于一种耐热多孔隔离膜,且特别是有关于一种应用于锂离子电池的多孔隔离膜及其制备方法。The invention relates to a heat-resistant porous isolation membrane, and in particular to a porous isolation membrane applied to a lithium ion battery and a preparation method thereof.
背景技术Background technique
多孔隔离膜是一种高分子薄膜,应用于锂电池,其介于锂电池的正极与负极之间以防止电极因为物理性接触而产生短路。同时,隔离膜的微孔特性允许电解液中的自由离子于其间通过,使电池产生电压。然而,当隔离膜的耐热性不佳时,会导致隔离膜受热后易发生收缩,导致电池正负极直接接触,从而引发短路。The porous separator is a polymer film used in lithium batteries, which is interposed between the positive and negative electrodes of the lithium battery to prevent the short circuit of the electrodes due to physical contact. At the same time, the microporous properties of the separator allow free ions in the electrolyte to pass through it, allowing the battery to generate voltage. However, when the heat resistance of the separator is not good, it will cause the separator to shrink easily after being heated, resulting in direct contact between the positive and negative electrodes of the battery, thereby causing a short circuit.
为了提高隔离膜的耐热性,一般制造方法是将具耐热性的无机粒子与黏着剂混合后涂布于多孔隔离膜的表面上。但此方法极有可能因无机粒子与隔离膜的附着性不佳而导致无机粒子的脱落,造成多孔隔离膜的性能下降使电池的安全性不足等缺点。再者,无机粒子的尺寸皆大于隔离膜的孔洞,因此仅能分布于多孔隔离膜的表面,减缓热能传导至隔离膜的速度,但隔离膜遇热后仍会产生热收缩,造成短路风险。In order to improve the heat resistance of the separator, the general manufacturing method is to mix heat-resistant inorganic particles with an adhesive and then coat them on the surface of the porous separator. However, this method is very likely to cause the inorganic particles to fall off due to poor adhesion between the inorganic particles and the separator, resulting in a decrease in the performance of the porous separator and insufficient safety of the battery. Furthermore, the size of the inorganic particles is larger than the pores of the isolation film, so they can only be distributed on the surface of the porous isolation film, slowing down the speed of heat conduction to the isolation film, but the isolation film will still shrink when heated, causing a short circuit risk.
另一方面,隔离膜大多由聚烯烃等非极性材料所制得,因此对于电解液的吸附能力不佳。另外,涂布无机粒子的隔离膜虽能利用粒子堆叠所造成的毛细现象吸附电解液,但对于电解液的吸附能力有限。On the other hand, the separator is mostly made of non-polar materials such as polyolefin, so the adsorption capacity for the electrolyte is not good. In addition, although the separator coated with inorganic particles can absorb the electrolyte by utilizing the capillary phenomenon caused by particle stacking, the adsorption capacity for the electrolyte is limited.
发明内容Contents of the invention
有鉴于上述电池中隔离膜的耐热性、润湿性及柔韧性不佳的问题,本发明提出一种耐热多孔隔离膜,具有良好的耐热性及电解液吸附能力。此耐热多孔隔离膜包含多孔性基材及复合涂层。此复合涂层为亲水性高分子与二氧化硅构成的互穿型高分子网状结构(Interpenetrating polymer network,IPN)。由本发明提供的耐热多孔隔离膜的制造方法,可使得多孔性基材上的复合涂层具有互穿型高分子网状结构。于高温时,此复合涂层中的无机涂层可改善隔离膜受热时的收缩现象,并避免于电池内部温度过高时,多孔性隔离膜发生严重热收缩或熔融破裂,导致电池短路或爆炸。此外,此复合涂层中的亲水性高分子可提高多孔隔离膜表面的亲水性,增加其所吸附的电解液,降低电池的内电阻以提升电池效能。同时可提高复合涂层的柔韧性,避免涂层发生龟裂现象。In view of the poor heat resistance, wettability and flexibility of the separator in the battery above, the present invention proposes a heat-resistant porous separator, which has good heat resistance and electrolyte adsorption capacity. The heat-resistant porous isolation membrane includes a porous substrate and a composite coating. The composite coating is an interpenetrating polymer network (IPN) composed of hydrophilic polymer and silicon dioxide. The manufacturing method of the heat-resistant porous isolation membrane provided by the invention can make the composite coating on the porous substrate have an interpenetrating polymer network structure. At high temperature, the inorganic coating in this composite coating can improve the shrinkage of the separator when it is heated, and avoid the severe thermal shrinkage or melt rupture of the porous separator when the internal temperature of the battery is too high, resulting in short circuit or explosion of the battery . In addition, the hydrophilic polymer in the composite coating can increase the hydrophilicity of the surface of the porous separator, increase the electrolyte it absorbs, and reduce the internal resistance of the battery to improve battery performance. At the same time, it can improve the flexibility of the composite coating and avoid cracking of the coating.
本发明提出一种耐热多孔隔离膜,其包含多孔性基材以及复合涂层。此复合涂层设置于多孔性基材的至少一表面上。复合涂层为二氧化硅与亲水性高分子构成的互穿型高分子网状结构(Interpenetrating polymer network,IPN)。The invention provides a heat-resistant porous isolation membrane, which includes a porous substrate and a composite coating. The composite coating is disposed on at least one surface of the porous substrate. The composite coating is an interpenetrating polymer network (IPN) composed of silica and hydrophilic polymers.
根据本发明的一实施例,上述多孔性基材的材料为高密度聚乙烯、聚丙烯、聚氟乙烯、聚氯乙烯、聚酯、聚酰胺、不织布或其组合。According to an embodiment of the present invention, the material of the porous substrate is high-density polyethylene, polypropylene, polyvinyl fluoride, polyvinyl chloride, polyester, polyamide, non-woven fabric or a combination thereof.
根据本发明之一实施例,上述互穿型高分子网状结构中的二氧化硅高分子网状结构由二氧化硅前驱物经由水解缩合反应所形成。According to an embodiment of the present invention, the silica polymer network structure in the interpenetrating polymer network structure is formed by a silica precursor through hydrolysis and condensation reaction.
在耐热多孔隔离膜中,亲水性高分子与二氧化硅前驱物使用重量份的比值为0.008至1.5之间。In the heat-resistant porous isolation membrane, the weight ratio of the hydrophilic polymer to the silicon dioxide precursor is between 0.008 and 1.5.
根据本发明的一实施例,上述亲水性高分子为乙烯-乙烯醇共聚物(Ethylenevinyl alcohol polymer,EVOH)、聚乙烯醇(Polyvinylalcohol,PVA)或上述材料的任意组合。According to an embodiment of the present invention, the above-mentioned hydrophilic polymer is ethylene-vinyl alcohol copolymer (Ethylenevinyl alcohol polymer, EVOH), polyvinyl alcohol (Polyvinylalcohol, PVA), or any combination of the above materials.
根据本发明的一实施例,上述复合涂层还包含分散剂。According to an embodiment of the present invention, the composite coating further includes a dispersant.
根据本发明的一实施例,上述分散剂为3-甘油丙基三甲氧基硅烷(3-glycidoxypropyl trimethoxysilane,GLYMO)、乙烯基三甲氧基硅烷(Vinyltrimethoxysilane,VTMO)、3-胺丙基三乙氧基硅烷(3-amionpropyltrimethoxysilane,AMEO)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷(3-Methacryloxypropyltrimethoxysilane,MEMO)或上述材料的任意组合。According to an embodiment of the present invention, the above-mentioned dispersant is 3-glycidoxypropyl trimethoxysilane (3-glycidoxypropyl trimethoxysilane, GLYMO), vinyltrimethoxysilane (Vinyltrimethoxysilane, VTMO), 3-aminopropyl triethoxysilane 3-amionpropyltrimethoxysilane (AMEO), 3-(methacryloyloxy)propyltrimethoxysilane (3-Methacryloxypropyltrimethoxysilane, MEMO) or any combination of the above materials.
本发明提出一种耐热多孔隔离膜的制造方法,其包含以下步骤:提供多孔性基材;添加0.2重量份至1.5重量份的亲水性高分子至90重量份至98重量份的溶剂中,以形成反应溶液;添加1重量份至25重量份的二氧化硅前驱物至上述反应溶液中,以形成混合溶液;添加盐酸水溶液至上述混合溶液中,进行水解缩合反应,以形成透明澄清的溶液;涂布透明澄清的溶液至多孔性基材的至少一表面上,以形成复合涂层;以及干燥具有复合涂层的多孔性基材,以制得耐热多孔隔离膜。The invention proposes a method for manufacturing a heat-resistant porous isolation membrane, which includes the following steps: providing a porous substrate; adding 0.2 to 1.5 parts by weight of a hydrophilic polymer to 90 to 98 parts by weight of a solvent , to form a reaction solution; add 1 to 25 parts by weight of silicon dioxide precursor to the above reaction solution to form a mixed solution; add aqueous hydrochloric acid to the above mixed solution for hydrolysis and condensation reaction to form a transparent and clear solution; coating the transparent and clear solution on at least one surface of the porous substrate to form a composite coating; and drying the porous substrate with the composite coating to prepare a heat-resistant porous isolation film.
根据本发明的一实施例,上述多孔性基材之材料为高密度聚乙烯、聚丙烯、聚氯乙烯、聚氟乙烯、聚酯、聚酰胺、不织布或上述材料的任意组合。According to an embodiment of the present invention, the material of the porous substrate is high-density polyethylene, polypropylene, polyvinyl chloride, polyvinyl fluoride, polyester, polyamide, non-woven fabric or any combination of the above materials.
根据本发明的一实施例,上述亲水性高分子为乙烯-乙烯醇共聚物(Ethylenevinyl alcohol polymer,EVOH)、聚乙烯醇(Polyvinylalcohol,PVA)或上述材料的任意组合。According to an embodiment of the present invention, the above-mentioned hydrophilic polymer is ethylene-vinyl alcohol copolymer (Ethylenevinyl alcohol polymer, EVOH), polyvinyl alcohol (Polyvinylalcohol, PVA), or any combination of the above materials.
根据本发明的一实施例,上述溶剂为水、乙醇、异丙醇、甲醇或上述材料的任意组合。According to an embodiment of the present invention, the above-mentioned solvent is water, ethanol, isopropanol, methanol or any combination of the above-mentioned materials.
根据本发明的一实施例,上述二氧化硅前驱物为四乙氧基硅烷、四甲氧基硅烷、三甲氧基硅烷或上述材料的任意组合。According to an embodiment of the present invention, the silicon dioxide precursor is tetraethoxysilane, tetramethoxysilane, trimethoxysilane or any combination of the above materials.
根据本发明的一实施例,上述于添加盐酸水溶液至混合溶液之前,还包含添加分散剂至混合溶液中。According to an embodiment of the present invention, before adding the hydrochloric acid aqueous solution to the mixed solution, adding a dispersant to the mixed solution is also included.
根据本发明之一实施例,上述分散剂为3-甘油丙基三甲氧基硅烷(3-glycidoxypropyl trimethoxysilane,GLYMO)、乙烯基三甲氧基硅烷(Vinyltrimethoxysilane,VTMO)、3-胺丙基三乙氧基硅烷(3-amionpropyltrimethoxysilane,AMEO)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷(3-Methacryloxypropyltrimethoxysilane,MEMO)或上述材料的任意组合。According to one embodiment of the present invention, the above-mentioned dispersant is 3-glycidoxypropyl trimethoxysilane (3-glycidoxypropyl trimethoxysilane, GLYMO), vinyltrimethoxysilane (Vinyltrimethoxysilane, VTMO), 3-aminopropyl triethoxysilane 3-amionpropyltrimethoxysilane (AMEO), 3-(methacryloyloxy)propyltrimethoxysilane (3-Methacryloxypropyltrimethoxysilane, MEMO) or any combination of the above materials.
与现有技术相比,本发明的耐热多孔隔离膜藉由在多孔性基材的表面上形成由二氧化硅前驱体与亲水性高分子相互作用的形成的互穿型高分子网状结构,其中,二氧化硅高分子网状结构可有效防止多孔隔离膜在高温时产生的收缩现象,从而避免因电池内部温度过高时,多孔性隔离膜发生严重热收缩或熔融破裂,导致电池短路或爆炸;亲水性高分子使得多孔隔离膜的润湿性更佳,利于电池中电解热的通过,降低电池的内电阻以提升电池效能。Compared with the prior art, the heat-resistant porous isolation membrane of the present invention forms an interpenetrating polymer network formed by the interaction between the silica precursor and the hydrophilic polymer on the surface of the porous substrate. structure, in which the silica polymer network structure can effectively prevent the shrinkage of the porous separator at high temperature, so as to avoid the serious thermal shrinkage or melting rupture of the porous separator when the internal temperature of the battery is too high, which will cause the battery Short circuit or explosion; the hydrophilic polymer makes the wettability of the porous separator better, which is conducive to the passage of electrolytic heat in the battery, and reduces the internal resistance of the battery to improve battery performance.
附图说明Description of drawings
无。none.
具体实施方式detailed description
为了让本发明的上述和其它目的、特征、和优点能更明显易懂,下文特举较佳实施例,作详细说明如下:In order to make the above-mentioned and other purposes, features, and advantages of the present invention more obvious and understandable, the preferred embodiments are specifically cited below, and are described in detail as follows:
本发明提出一种耐热多孔隔离膜,其包含多孔性基材以及复合涂层。复合涂层设置于多孔性基材的至少一表面上。复合涂层为亲水性高分子与二氧化硅构成的互穿型高分子网状结构(Interpenetrating polymer network,IPN)。The invention provides a heat-resistant porous isolation membrane, which includes a porous substrate and a composite coating. The composite coating is disposed on at least one surface of the porous substrate. The composite coating is an interpenetrating polymer network (IPN) composed of hydrophilic polymers and silicon dioxide.
于上述耐热多孔隔离膜中,多孔性基材的材料可为高密度聚乙烯、聚丙烯、聚酯、聚酰胺或其组合。于本发明的一较佳实施例,多孔性基材为聚丙烯(PP)微多孔膜,厚度为20μm。In the above heat-resistant porous separator, the material of the porous substrate can be high-density polyethylene, polypropylene, polyester, polyamide or a combination thereof. In a preferred embodiment of the present invention, the porous substrate is a polypropylene (PP) microporous membrane with a thickness of 20 μm.
于上述耐热多孔隔离膜中,二氧化硅高分子网状结构由二氧化硅前驱物经由水解缩合反应所形成,且耐热多孔隔离膜中的亲水性高分子与二氧化硅前驱物的使用重量份比值为0.008至1.5之间,较佳为0.01至0.6之间。当比值低于上述范围,会导致所形成的复合涂层容易发生龟裂现象,所形成的隔离膜表面较具疏水性,因此吸附电解液的效果不佳。当比值高于上述范围,会导致所制得的隔离膜的耐热性不佳。In the above-mentioned heat-resistant porous isolation membrane, the silica polymer network structure is formed by the silica precursor through hydrolysis and condensation reaction, and the hydrophilic polymer in the heat-resistant porous isolation membrane and the silica precursor The ratio of parts by weight is between 0.008 and 1.5, preferably between 0.01 and 0.6. When the ratio is lower than the above range, the formed composite coating is prone to cracking, and the surface of the formed isolation film is more hydrophobic, so the effect of adsorbing the electrolyte is not good. When the ratio is higher than the above range, the heat resistance of the prepared separator will be poor.
于上述耐热多孔隔离膜中,亲水性高分子可为乙烯-乙烯醇共聚物(Ethylenevinyl alcohol polymer,EVOH)、聚乙烯醇(Polyvinylalcohol,PVA)或上述材料的组合。于本发明的一较佳实施例,亲水性高分子为乙烯-乙烯醇共聚物,其重量平均分子量为10,000至500,000之间。当亲水性高分子的重量平均分子量太大时,易阻塞隔离膜中的孔洞。当亲水性高分子的重量平均分子量太小时,会使形成的涂层容易脱落。In the above-mentioned heat-resistant porous separator, the hydrophilic polymer can be ethylene-vinyl alcohol copolymer (Ethylenevinyl alcohol polymer, EVOH), polyvinyl alcohol (Polyvinylalcohol, PVA), or a combination of the above materials. In a preferred embodiment of the present invention, the hydrophilic polymer is ethylene-vinyl alcohol copolymer, and its weight average molecular weight is between 10,000 and 500,000. When the weight average molecular weight of the hydrophilic polymer is too large, it is easy to block the pores in the isolation membrane. When the weight-average molecular weight of the hydrophilic polymer is too small, the formed coating will be easily peeled off.
于上述耐热多孔隔离膜中,耐热多孔隔离膜中的复合涂层还包含分散剂,其可为3-甘油丙基三甲氧基硅烷(3-glycidoxypropyl trimethoxysilane,GLYMO)、乙烯基三甲氧基硅烷(Vinyltrimethoxysilane,VTMO)、3-胺丙基三乙氧基硅烷(3-amionpropyltrimethoxysilane,AMEO)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷(3-Methacryloxypropyltrimethoxysilane,MEMO)或上述材料的组合。此分散剂用于提高复合涂层中二氧化硅与亲水性高分子间的分布均匀性。且相对于合计100重量份的二氧化硅前驱物与亲水性高分子,分散剂的添加量为15至25重量份。于本发明的一较佳实施例,分散剂为3-甘油丙基三甲氧基硅烷。In the above-mentioned heat-resistant porous isolation membrane, the composite coating in the heat-resistant porous isolation membrane also includes a dispersant, which can be 3-glycidoxypropyl trimethoxysilane (3-glycidoxypropyl trimethoxysilane, GLYMO), vinyl trimethoxy Silane (Vinyltrimethoxysilane, VTMO), 3-amionpropyltrimethoxysilane (3-amionpropyltrimethoxysilane, AMEO), 3-(methacryloxy)propyltrimethoxysilane (3-Methacryloxypropyltrimethoxysilane, MEMO) or the above materials The combination. This dispersant is used to improve the distribution uniformity between silica and hydrophilic polymer in the composite coating. And relative to the total of 100 parts by weight of the silicon dioxide precursor and the hydrophilic polymer, the amount of the dispersant added is 15 to 25 parts by weight. In a preferred embodiment of the present invention, the dispersant is 3-glycerolpropyltrimethoxysilane.
本发明亦提供一种耐热多孔隔离膜的制造方法,其包含以下步骤:提供多孔性基材;添加0.2重量份至1.5重量份的亲水性高分子至90重量份至98重量份的溶剂中,以形成反应溶液;添加1重量份至25重量份的二氧化硅前驱物至反应溶液中,以形成混合溶液;添加盐酸水溶液至混合溶液中,进行水解缩合反应,以形成透明澄清溶液;涂布透明澄清溶液至多孔性基材的至少一表面上,以形成复合涂层;以及干燥具有复合涂层的多孔性基材,以制得耐热多孔隔离膜。The present invention also provides a method for manufacturing a heat-resistant porous isolation membrane, which includes the following steps: providing a porous substrate; adding 0.2 to 1.5 parts by weight of a hydrophilic polymer to 90 to 98 parts by weight of a solvent to form a reaction solution; add 1 to 25 parts by weight of silicon dioxide precursor to the reaction solution to form a mixed solution; add hydrochloric acid aqueous solution to the mixed solution for hydrolysis and condensation reaction to form a transparent clear solution; coating the transparent clear solution on at least one surface of the porous substrate to form a composite coating; and drying the porous substrate with the composite coating to prepare a heat-resistant porous isolation membrane.
在上述耐热多孔隔离膜的制造方法中,为了使二氧化硅前驱物于反应后可生成网状结构的二氧化硅,并与亲水性高分子互成互穿型高分子网状结构,故需添加盐酸水溶液以进行水解缩合反应。上述盐酸水溶液的重量百分比浓度为37%,但不限于此,在本发明的其它实施例中,添加的盐酸水溶液的重量百分比浓度只要能使上述混合溶液经水解缩合反应后能够形成透明澄清状态,即表示生成互穿型高分子网状结构。当溶剂、二氧化硅前驱物及盐酸水溶液的使用量超过或少于上述范围时,则二氧化硅前驱物将会形成二氧化硅粒子,无法形成网状结构。再者,为了提高多孔隔离膜表面的亲水性,增加其所吸附的电解液,故需加入亲水性聚合物。利用本发明所提出的制造方法可使二氧化硅与亲水性高分子构成复合涂层,其互穿型高分子网状结构可使得多孔隔离膜更具耐热性、亲水性及柔韧性。于本发明的一较佳实施例中,所使用的亲水性高分子的使用量为0.2重量份至1.5重量份之间,溶剂使用量为90重量份至98重量份之间,二氧化硅前驱物的使用量为2.8重量份至18重量份之间。In the manufacturing method of the above-mentioned heat-resistant porous isolation membrane, in order to make the silica precursor react to generate silica with a network structure, and form an interpenetrating polymer network structure with the hydrophilic polymer, Therefore, it is necessary to add aqueous hydrochloric acid to carry out the hydrolysis condensation reaction. The weight percent concentration of the above-mentioned hydrochloric acid aqueous solution is 37%, but not limited thereto, in other embodiments of the present invention, the weight percent concentration of the hydrochloric acid aqueous solution added as long as can make the above-mentioned mixed solution form a transparent and clear state after the hydrolysis condensation reaction, That is to say, an interpenetrating polymer network structure is generated. When the amount of the solvent, the silicon dioxide precursor and the hydrochloric acid aqueous solution exceeds or is less than the above-mentioned range, the silicon dioxide precursor will form silicon dioxide particles and cannot form a network structure. Furthermore, in order to improve the hydrophilicity of the surface of the porous isolation membrane and increase the electrolyte solution it adsorbs, it is necessary to add a hydrophilic polymer. Using the manufacturing method proposed by the present invention, silicon dioxide and hydrophilic polymers can be used to form a composite coating, and its interpenetrating polymer network structure can make the porous isolation membrane more heat-resistant, hydrophilic and flexible. . In a preferred embodiment of the present invention, the amount of the hydrophilic polymer used is between 0.2 parts by weight and 1.5 parts by weight, the amount of solvent used is between 90 parts by weight and 98 parts by weight, and silica The usage amount of the precursor is between 2.8 parts by weight and 18 parts by weight.
于上述耐热多孔隔离膜的制造方法中,多孔性基材的材料可为高密度聚乙烯、聚丙烯、聚氟乙烯、聚氯乙烯、聚酯、聚酰胺、不织布或上述材料的组合。于本发明的一较佳实施例,多孔性基材为聚丙烯微多孔膜,厚度为20μm,孔隙度为45%。In the manufacturing method of the above-mentioned heat-resistant porous separator, the material of the porous substrate can be high-density polyethylene, polypropylene, polyvinyl fluoride, polyvinyl chloride, polyester, polyamide, non-woven fabric or a combination of the above materials. In a preferred embodiment of the present invention, the porous substrate is a polypropylene microporous membrane with a thickness of 20 μm and a porosity of 45%.
于上述耐热多孔隔离膜的制造方法中,亲水性高分子可为乙烯-乙烯醇共聚物、聚乙烯醇或上述材料的组合。于本发明的一较佳实施例,亲水性高分子为乙烯-乙烯醇共聚物,其重量平均分子量为10,000至500,000之间。In the above method for producing a heat-resistant porous separator, the hydrophilic polymer can be ethylene-vinyl alcohol copolymer, polyvinyl alcohol, or a combination of the above materials. In a preferred embodiment of the present invention, the hydrophilic polymer is ethylene-vinyl alcohol copolymer, and its weight average molecular weight is between 10,000 and 500,000.
于上述耐热多孔隔离膜的制造方法中,溶剂可为水、乙醇、异丙醇、甲醇或上述材料的组合。In the manufacturing method of the above heat-resistant porous separator, the solvent may be water, ethanol, isopropanol, methanol or a combination of the above materials.
于上述耐热多孔隔离膜的制造方法中,二氧化硅前驱物可为四乙氧基硅烷(Tetraethyl orthosilicate,TEOS)、四甲氧基硅烷(Tetramethyl orthosilicate,TMOS、三甲氧基硅烷(Trimethoxy silane)或上述材料的组合。于本发明的一较佳实施例中,二氧化硅前驱物为四乙氧基硅烷。In the manufacturing method of the above-mentioned heat-resistant porous isolation membrane, the silica precursor may be tetraethoxysilane (Tetraethyl orthosilicate, TEOS), tetramethoxysilane (Tetramethyl orthosilicate, TMOS, trimethoxy silane) Or a combination of the above materials. In a preferred embodiment of the present invention, the silicon dioxide precursor is tetraethoxysilane.
于上述耐热多孔隔离膜的制造方法中,于添加盐酸水溶液至混合溶液之前,还包含将分散剂添加至混合溶液。分散剂可为3-甘油丙基三甲氧基硅烷(3-glycidoxypropyltrimethoxysilane,GLYMO)、乙烯基三甲氧基硅烷(Vinyltrimethoxysilane,VTMO)、3-胺丙基三乙氧基硅烷(3-amionpropyltrimethoxysilane,AMEO)、3-(甲基丙烯酰氧)丙基三甲氧基硅烷(3-Methacryloxypropyltrimethoxysilane,MEMO)或上述材料的组合。此分散剂用于提高复合涂层中有机材料与无机材料间的分布均匀性。且相对于合计100重量份的二氧化硅前驱物与亲水性高分子,分散剂的添加量为15至25重量份之间。于本发明的一较佳实施例,分散剂为3-甘油丙基三甲氧基硅烷。In the above method for producing a heat-resistant porous separator, before adding the hydrochloric acid aqueous solution to the mixed solution, adding a dispersant to the mixed solution is further included. The dispersant can be 3-glycerylpropyltrimethoxysilane (3-glycidoxypropyltrimethoxysilane, GLYMO), vinyltrimethoxysilane (Vinyltrimethoxysilane, VTMO), 3-aminopropyltriethoxysilane (3-amionpropyltrimethoxysilane, AMEO) , 3-(methacryloyloxy)propyltrimethoxysilane (3-Methacryloxypropyltrimethoxysilane, MEMO) or a combination of the above materials. The dispersant is used to improve the distribution uniformity between organic materials and inorganic materials in the composite coating. And relative to the total of 100 parts by weight of the silicon dioxide precursor and the hydrophilic polymer, the amount of the dispersant added is between 15 and 25 parts by weight. In a preferred embodiment of the present invention, the dispersant is 3-glycerolpropyltrimethoxysilane.
于上述耐热多孔隔离膜的制造方法中,涂布方式可为凹版印刷式涂布(Gravurecoating)、狭缝模具式涂布(Slot-Die coating)、滚轮式涂布(Roll coating)、线棒式涂布(Wire-Bar coating)、刮刀式涂布(Blade coating)、挤压涂布(Extrusion coating)、浸沾式涂布(Dip coating)、旋转涂布法等(Spin coating)或斜板式涂布(Slot-Slidecoating),但不限于此。In the manufacturing method of the above-mentioned heat-resistant porous separator, the coating method can be gravure coating (Gravure coating), slot die coating (Slot-Die coating), roll coating (Roll coating), wire bar Wire-Bar coating, Blade coating, Extrusion coating, Dip coating, Spin coating, or inclined plate Coating (Slot-Slidecoating), but not limited thereto.
于上述耐热多孔隔离膜的制造方法中,将具有复合涂层的多孔性基材进行干燥,其干燥温度为60℃至120℃之间,干燥时间为0.5分钟至10分钟之间。于本发明的一较佳实施例,干燥温度为80℃,干燥时间为3分钟。In the manufacturing method of the above-mentioned heat-resistant porous isolation membrane, the porous substrate with the composite coating is dried, the drying temperature is between 60°C and 120°C, and the drying time is between 0.5 minutes and 10 minutes. In a preferred embodiment of the present invention, the drying temperature is 80° C., and the drying time is 3 minutes.
最后,本发明所制得的多孔隔离膜依照下列方法进行特性,其评估结果请参考表1至表2。Finally, the porous isolation membrane prepared by the present invention is characterized according to the following methods, and the evaluation results are shown in Table 1 to Table 2.
透气性测试:依据ASTM D-726规范,利用Gurley透气仪测量10c.c.空气通过6.4516平方厘米大小的待测隔离膜所需的时间。Air permeability test: according to the ASTM D-726 specification, use the Gurley air permeability meter to measure the time required for 10c.c.
热收缩测试:将待测隔离膜裁切成10厘米×10厘米的大小,然后测得延伸方向(machine direction,MD)的长度L1。接着将待测隔离膜放入烘箱,干燥温度为150℃、干燥时间为1小时,并于取出后量测待测隔离膜的延伸方向(machine direction,MD)的长度L2,并计算热收缩率。其计算公式为(L1-L2)/L1×100%。Heat shrinkage test: Cut the separator to be tested into a size of 10 cm×10 cm, and then measure the length L1 in the machine direction (MD). Then put the isolation film to be tested into an oven with a drying temperature of 150°C and a drying time of 1 hour, measure the length L2 of the isolation film to be tested in the machine direction (MD) after taking it out, and calculate the thermal shrinkage rate . Its calculation formula is (L1-L2)/L1×100%.
表面能测试:于待测隔离膜的表面,以不同表面能(30~50dyne/cm)的达因笔于膜表面进行涂拭,当墨水痕迹于2秒内不产生收缩,即表示膜表面具有良好的润湿性,下一步即可使用具更高表面能的达因笔进行测试。当膜表面的墨水痕迹于2秒内产生收缩,呈珠点状,即表示隔离膜表面对于此等级达因笔的润湿性不佳,因此隔离膜的表面能为前一级所测试达因笔的表面能。当表面能越低时意即待检测隔离膜表面较具疏水性,反之,当表面能越高时即表示待检测隔离膜表面则较具亲水性。Surface energy test: on the surface of the isolation film to be tested, use dyne pens with different surface energies (30-50 dyne/cm) to wipe the surface of the film. When the ink trace does not shrink within 2 seconds, it means that the surface of the film has Good wettability, the next step can be tested with a Dyne pen with higher surface energy. When the ink traces on the surface of the membrane shrink within 2 seconds and appear in the shape of beads, it means that the surface of the isolation membrane has poor wettability for this grade of dyne pen, so the surface of the isolation membrane can be tested by the previous level of dyne The surface energy of the pen. When the surface energy is lower, it means that the surface of the isolation membrane to be tested is more hydrophobic; on the contrary, when the surface energy is higher, it means that the surface of the isolation membrane to be tested is more hydrophilic.
实施例1Example 1
将0.5重量份的乙烯-乙烯醇共聚物(商品名414077,乙烯含量为27mol%,购自美国Sigma-Aldrich公司)置于95重量份的溶剂中形成反应溶液,溶剂为乙醇水溶液,将乙醇与水依重量百分比60:40配制形成。接着将反应溶液加热至95℃,反应2小时,于形成透明澄清的反应溶液后冷却至室温。接着于透明澄清的反应溶液中加入9重量份的四乙氧基硅烷,经均匀搅拌后形成混合溶液,再加入0.2重量份的重量浓度为37%的盐酸水溶液于混合溶液中进行水解反应1小时以得到透明澄清的涂布溶液。最后将透明澄清的涂布溶液涂布至聚丙烯微多孔膜(商品名D120D,厚度为20μm,台湾明基材料公司制造)的两侧表面,以形成复合涂层,然后对具有复合涂层的多孔性基材进行干燥,干燥温度为80℃,干燥时间为3分钟。最后制得耐热多孔隔离膜。0.5 parts by weight of ethylene-vinyl alcohol copolymer (trade name 414077, ethylene content of 27mol%, purchased from U.S. Sigma-Aldrich company) is placed in 95 parts by weight of solvent to form a reaction solution, the solvent is ethanol aqueous solution, ethanol and Water is prepared according to the weight percentage of 60:40. Then, the reaction solution was heated to 95° C., reacted for 2 hours, and cooled to room temperature after forming a transparent and clear reaction solution. Then, 9 parts by weight of tetraethoxysilane was added to the transparent and clear reaction solution, and a mixed solution was formed after uniform stirring, and then 0.2 parts by weight of aqueous hydrochloric acid solution with a weight concentration of 37% was added to the mixed solution for 1 hour of hydrolysis reaction To obtain a transparent and clear coating solution. Finally, the transparent and clear coating solution is applied to both surfaces of polypropylene microporous membrane (trade name D120D, thickness is 20 μm, manufactured by Taiwan Mingji Materials Co., Ltd.) to form a composite coating, and then the porous membrane with composite coating Dry the base material with a drying temperature of 80°C and a drying time of 3 minutes. Finally, a heat-resistant porous isolation membrane is prepared.
实施例2-实施例6Example 2-Example 6
实施例2至实施例6的实施方式与实施例1的实施方法相同,差别在于实施例2-实施例6中的乙烯-乙烯醇共聚物、四乙氧基硅烷及溶剂组成不同。其详细组成请参照表1。The implementation method of embodiment 2 to embodiment 6 is the same as that of embodiment 1, the difference lies in the composition of ethylene-vinyl alcohol copolymer, tetraethoxysilane and solvent in embodiment 2 to embodiment 6 are different. Please refer to Table 1 for its detailed composition.
实施例7-实施例8Example 7-Example 8
实施例7至实施例8与实施例1的实施方法相同,差别在于实施例7-实施例8中的乙烯-乙烯醇共聚物、四乙氧基硅烷、溶剂组成以及涂布方式不同。其详细组成请参照表1。Examples 7 to 8 are implemented in the same way as in Example 1, except that the ethylene-vinyl alcohol copolymer, tetraethoxysilane, solvent composition and coating method in Examples 7 to 8 are different. Please refer to Table 1 for its detailed composition.
实施例9Example 9
将1.0重量份的乙烯-乙烯醇共聚物(商品名414077,购自美国Sigma-Aldrich公司),置于90重量份的溶剂中形成反应溶液,溶剂为异丙醇的水溶液,将异丙醇与水依重量百分比60:40配制形成。接着将反应溶液加热至95℃,反应2小时,于形成透明澄清的反应溶液后冷却至室温。接着于溶液中加入14.4重量份的四乙氧基硅烷以及3.6重量份的3-甘油丙基三甲氧基硅烷,经均匀搅拌后形成混合溶液,再加入0.2重量份之重量浓度为37%的盐酸水溶液于混合溶液中进行水解反应1小时以得到透明澄清的涂布溶液。最后将透明澄清的涂布溶液涂布至聚丙烯微多孔膜(商品名D120D,厚度为20μm,台湾明基材料公司制造)的一表面,以形成复合涂层,然后对具有复合涂层的多孔膜进行干燥,干燥温度为80℃,干燥时间为3分钟。最后制得耐热多孔隔离膜。1.0 parts by weight of ethylene-vinyl alcohol copolymer (trade name 414077, purchased from U.S. Sigma-Aldrich company), is placed in 90 parts by weight of solvent to form a reaction solution, the solvent is an aqueous solution of isopropanol, isopropanol and Water is prepared according to the weight percentage of 60:40. Then, the reaction solution was heated to 95° C., reacted for 2 hours, and cooled to room temperature after forming a transparent and clear reaction solution. Then, 14.4 parts by weight of tetraethoxysilane and 3.6 parts by weight of 3-glycerolpropyltrimethoxysilane were added to the solution, and a mixed solution was formed after uniform stirring, and then 0.2 parts by weight of hydrochloric acid with a weight concentration of 37% was added The aqueous solution was hydrolyzed in the mixed solution for 1 hour to obtain a transparent and clear coating solution. Finally, the transparent and clear coating solution is applied to one surface of a polypropylene microporous membrane (trade name D120D, thickness is 20 μm, manufactured by Taiwan Mingji Materials Co., Ltd.) to form a composite coating, and then the porous membrane with a composite coating Drying is carried out, the drying temperature is 80° C., and the drying time is 3 minutes. Finally, a heat-resistant porous isolation membrane is prepared.
比较例1Comparative example 1
比较例1所使用的多孔隔离膜为市售的单层聚丙烯微多孔膜,厚度为20μm(商品名D120D,台湾明基材料制造)。The porous separator used in Comparative Example 1 was a commercially available single-layer polypropylene microporous membrane with a thickness of 20 μm (trade name D120D, manufactured by BenQ Materials, Taiwan).
比较例2Comparative example 2
比较例2所使用的多孔隔离膜为市售的涂布有陶瓷粒子的多孔隔离膜(购自上海剩宜科技公司),其基材为单层聚丙烯微多孔膜,厚度为20μm,陶瓷粒子为氧化铝粒子,涂层厚度为5μm。The porous isolation membrane used in Comparative Example 2 is a commercially available porous isolation membrane coated with ceramic particles (purchased from Shanghai Renyi Technology Co., Ltd.), and its substrate is a single-layer polypropylene microporous membrane with a thickness of 20 μm. It is aluminum oxide particles, and the coating thickness is 5 μm.
比较例3Comparative example 3
将10重量份的四乙氧基硅烷均匀溶解于85重量份的乙醇中形成反应溶液,接着加入10重量份的重量浓度为1.8%的盐酸水溶液于反应溶液中进行水解反应1小时以得到透明澄清的涂布溶液。最后将涂布溶液涂布至聚丙烯微多孔膜(商品名D120D,厚度为20μm,台湾明基材料公司制造)的两侧表面,以形成二氧化硅涂层,然后对具有二氧化硅涂层的微多孔膜进行干燥,干燥温度为80℃,干燥时间为3分钟。最后制得耐热多孔隔离膜。10 parts by weight of tetraethoxysilane were uniformly dissolved in 85 parts by weight of ethanol to form a reaction solution, and then 10 parts by weight of aqueous hydrochloric acid solution with a weight concentration of 1.8% was added to the reaction solution for hydrolysis reaction for 1 hour to obtain transparent and clear coating solution. Finally, the coating solution is applied to both surfaces of polypropylene microporous membrane (trade name D120D, thickness is 20 μm, manufactured by Taiwan Mingji Materials Co., Ltd.) to form a silicon dioxide coating, and then the The microporous membrane was dried at a drying temperature of 80° C. and a drying time of 3 minutes. Finally, a heat-resistant porous isolation membrane is prepared.
比较例4Comparative example 4
将20重量份的四乙氧基硅烷均匀溶解于80重量份的乙醇中形成反应溶液,接着加入10重量份的重量浓度为1.8%的盐酸水溶液于反应溶液中进行水解反应1小时以得到透明澄清的涂布溶液。最后将涂布溶液涂布至聚丙烯微多孔膜(商品名D120D,厚度为20μm,台湾明基材料公司制造)的两侧表面,以形成二氧化硅涂层,然后对具有二氧化硅涂层的微多孔膜进行干燥,干燥温度为80℃,干燥时间为3分钟。最后制得耐热多孔隔离膜。20 parts by weight of tetraethoxysilane were uniformly dissolved in 80 parts by weight of ethanol to form a reaction solution, and then 10 parts by weight of aqueous hydrochloric acid with a weight concentration of 1.8% was added to the reaction solution for hydrolysis for 1 hour to obtain a transparent and clear solution. coating solution. Finally, the coating solution is applied to both surfaces of polypropylene microporous membrane (trade name D120D, thickness is 20 μm, manufactured by Taiwan Mingji Materials Co., Ltd.) to form a silicon dioxide coating, and then the The microporous membrane was dried at a drying temperature of 80° C. and a drying time of 3 minutes. Finally, a heat-resistant porous isolation membrane is prepared.
表1:实施例1~9的详细组成与特性Table 1: Detailed composition and characteristics of Examples 1-9
表2:比较例1-4的详细组成与特性Table 2: Detailed composition and properties of Comparative Examples 1-4
从表1至表2的特性表现中,本发明的实施例1至实施例9所制得的耐热多孔隔离膜皆具有良好的耐热特性,其收缩率约为10%至21%之间,而比较例1为单层聚丙烯微多孔隔离膜,热收缩率为31.9%,耐热特性不佳。From the properties shown in Table 1 to Table 2, the heat-resistant porous isolation films prepared in Examples 1 to 9 of the present invention all have good heat-resistant properties, and the shrinkage rate is about 10% to 21%. , while Comparative Example 1 is a single-layer polypropylene microporous separator, with a heat shrinkage rate of 31.9%, and poor heat resistance.
从表面能测试的数据中,实施例1至实施例9的表面能几乎大于50dyne/cm2,具有良好的亲水性,故对于电解液具有良好的吸附性。比较例1为聚烯烃隔离膜,为非极性材料,其表面能为34dyne/cm2,较具疏水性。比较例2的市售多孔隔离膜,其表面具有氧化铝粒子,表面能为36dyne/cm2,具疏水性。比较例3至比较例4具二氧化硅涂层的隔离膜,其表面能为34dyne/cm2,同样因表面能过小,而较具疏水性。故比较例1至比较例4所示的隔离膜对于电解液的润湿效果不佳。According to the surface energy test data, the surface energies of Examples 1 to 9 are almost greater than 50 dyne/cm 2 , and they have good hydrophilicity, so they have good adsorption to the electrolyte. Comparative Example 1 is a polyolefin separator, which is a non-polar material, and its surface energy is 34 dyne/cm 2 , which is relatively hydrophobic. The commercially available porous separator of Comparative Example 2 has alumina particles on its surface, has a surface energy of 36 dyne/cm 2 , and is hydrophobic. The silicon dioxide-coated separators of Comparative Examples 3 to 4 have a surface energy of 34 dyne/cm 2 , which is relatively hydrophobic because the surface energy is too small. Therefore, the separators shown in Comparative Example 1 to Comparative Example 4 have poor wetting effect on the electrolyte.
从透气性测试的数据中,实施例1至实施例9中的气体透气率(Gurley)为30sec/10c.c.以下,较佳可至14sec/10c.c.。From the data of air permeability test, the gas permeability (Gurley) in Examples 1 to 9 is below 30sec/10c.c., preferably up to 14sec/10c.c.
故由上述内容可知本发明所提出的耐热多孔隔离膜可同时具备良好的耐热性及电解液吸附能力。Therefore, it can be seen from the above that the heat-resistant porous separator proposed by the present invention can have good heat resistance and electrolyte adsorption capacity at the same time.
综上所述,虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当以本发明所附的权利要求的保护范围所界定者为准。To sum up, although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be defined by the protection scope of the appended claims of the present invention.
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