CN104295676B - Hydraulic control automatic transmission and hydraulic control speed change automobile - Google Patents
Hydraulic control automatic transmission and hydraulic control speed change automobile Download PDFInfo
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- CN104295676B CN104295676B CN201410510191.6A CN201410510191A CN104295676B CN 104295676 B CN104295676 B CN 104295676B CN 201410510191 A CN201410510191 A CN 201410510191A CN 104295676 B CN104295676 B CN 104295676B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/089—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears all of the meshing gears being supported by a pair of parallel shafts, one being the input shaft and the other the output shaft, there being no countershaft involved
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/4008—Control of circuit pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/42—Control of exclusively fluid gearing hydrostatic involving adjustment of a pump or motor with adjustable output or capacity
- F16H61/439—Control of the neutral position, e.g. by zero tilt rotation holding means
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Abstract
本发明公开了一种液压控制自动变速器及液压控制变速汽车,其中,液压控制自动变速器包括输入齿轮轴组合体、塔轮组合体、用于实现不同档位变化的套式齿轮组合体、液压离合柱塞以及输出轴组合体。本发明提供的液压控制自动变速器及液压控制变速汽车,其中液压控制自动变速器,采用液压离合柱塞实现变速机构与最终动力输出机构的紧固和分开,通过液压控制实现离合,结构简单、工作可靠,也便于加工制造。
The invention discloses a hydraulically controlled automatic transmission and a hydraulically controlled variable speed vehicle, wherein the hydraulically controlled automatic transmission comprises an input gear shaft assembly, a tower wheel assembly, a sleeve gear assembly for realizing changes in different gear positions, and a hydraulic clutch Plunger and output shaft assembly. The hydraulically controlled automatic transmission and the hydraulically controlled variable-speed automobile provided by the present invention, wherein the hydraulically controlled automatic transmission uses a hydraulic clutch plunger to realize the fastening and separation of the transmission mechanism and the final power output mechanism, and realizes the clutch through hydraulic control. The structure is simple and the operation is reliable , is also easy to process and manufacture.
Description
技术领域technical field
本发明涉及变速器制造技术领域,尤其涉及一种液压控制自动变速器及液压控制变速汽车。The invention relates to the technical field of transmission manufacturing, in particular to a hydraulically controlled automatic transmission and a hydraulically controlled transmission vehicle.
背景技术Background technique
在人类社会的发展过程中,随着各项技术的成熟发展也带动了变速器的不断发展和更新。变速器是能固定、无级或分档改变输出轴和输入轴传动比的传动装置,又称变速箱。During the development of human society, with the mature development of various technologies, the transmission has been continuously developed and updated. The transmission is a transmission device that can change the transmission ratio of the output shaft and the input shaft in a fixed, stepless or step-by-step manner, also known as a gearbox.
在使用机械设备的各个领域,凡需要传递转速和动力的系统中大都需要变速装置。特别是在汽车行业,凡是以燃油作为动力的各类车辆,无一例外的须配有变速器进行变速,以适应不同路况的行进速度和动力匹配的需要。汽车变速器是通过改变传动比,改变发动机曲轴的扭矩,适应在起步、加速、行驶以及克服各种道路阻碍等不同行驶条件下对驱动车轮的牵引力及车速的不同需要。通俗上分为手动变速器(MT),自动变速器(AT),手动/自动变速器,无级式变速器。In various fields where mechanical equipment is used, most of the systems that need to transmit speed and power need transmission devices. Especially in the automobile industry, all kinds of vehicles that use fuel as power must be equipped with a transmission to change speed without exception, so as to adapt to the needs of speed and power matching in different road conditions. Automobile transmission is to change the torque of the engine crankshaft by changing the transmission ratio, so as to adapt to the different needs of the traction force and vehicle speed of the driving wheels under different driving conditions such as starting, accelerating, driving and overcoming various road obstacles. Popularly divided into manual transmission (MT), automatic transmission (AT), manual / automatic transmission, continuously variable transmission.
例如:变速器一般由传动机构和变速机构组成,可制成单独变速机构或与传动机构合装在同一壳体内。传动机构大多用普通齿轮传动,也有的用行星齿轮传动。普通齿轮传动变速机构一般用滑移齿轮和离合器等。滑移齿轮主要包括有多联滑移齿轮和单个滑移齿轮。For example: speed changer is generally made up of transmission mechanism and speed change mechanism, can be made into independent speed change mechanism or is combined with transmission mechanism in the same housing. Most of the transmission mechanisms are driven by ordinary gears, and some are driven by planetary gears. Ordinary gear transmission transmission mechanisms generally use slip gears and clutches. Sliding gears mainly include multiple sliding gears and single sliding gears.
但目前大多数自动变速器在结构上采用诸多的平行轴上齿轮或行星齿轮进行匹配换档,需要配置相应的多片式离合器。如大众DSG双离合器变速箱、沃尔沃POWERSHIFT双离合器变速箱、保时捷PDK双离合器变速箱、三菱TC-SST双离合器变速箱等,均有类似的结构形式。例如:参见图1a中大众DSG双离合器变速箱所公开的技术内容;上述结构中都是采用平行轴上齿轮或行星齿轮进行匹配换档方式,因此必然需要多片式离合器或同步器进行配合;多片式离合器在此结构中主要起到传动的结合与分离的作用,但是类似这种搭载有多片式离合器或同步器形式的传统变速箱往往结构复杂、变速箱内的变速机构中零部件数量多,对零部件加工制造的尺寸精度和位置精度要求较高(即传统的变速器装配精度要求较高),使得生产效率降低、生产成本加大、使用维修不便。However, most of the current automatic transmissions use many gears on parallel shafts or planetary gears for matching and shifting in structure, and corresponding multi-plate clutches need to be configured. Such as Volkswagen DSG dual-clutch gearbox, Volvo POWERSHIFT dual-clutch gearbox, Porsche PDK dual-clutch gearbox, Mitsubishi TC-SST dual-clutch gearbox, etc., all have similar structural forms. For example: refer to the technical content disclosed in the Volkswagen DSG dual-clutch gearbox in Figure 1a; in the above-mentioned structures, gears on parallel shafts or planetary gears are used for matching and shifting, so multi-disc clutches or synchronizers are necessary for cooperation; In this structure, the multi-plate clutch mainly plays the role of combining and separating the transmission, but the traditional gearbox equipped with multi-plate clutch or synchronizer is often complex in structure, and the parts in the transmission mechanism in the gearbox The quantity is large, and the dimensional accuracy and position accuracy of parts processing and manufacturing are required to be high (that is, the traditional transmission has high assembly accuracy requirements), which reduces production efficiency, increases production costs, and is inconvenient to use and maintain.
发明内容Contents of the invention
本发明的目的在于提供一种液压控制自动变速器及液压控制变速汽车,以解决上述问题。The object of the present invention is to provide a hydraulically controlled automatic transmission and a hydraulically controlled variable-speed automobile to solve the above problems.
为了达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical solution of the present invention is achieved in that:
一种液压控制自动变速器,包括输入齿轮轴组合体、塔轮组合体、用于实现不同档位变化的套式齿轮组合体、液压离合柱塞以及输出轴组合体,其中:A hydraulically controlled automatic transmission, including an input gear shaft assembly, a tower wheel assembly, a sleeve gear assembly for realizing different gear changes, a hydraulic clutch plunger, and an output shaft assembly, wherein:
所述输入齿轮轴组合体包括主动轴和套接在所述主动轴的一端的主动齿轮;The input gear shaft assembly includes a drive shaft and a drive gear sleeved on one end of the drive shaft;
所述塔轮组合体包括从动轴以及套接在所述从动轴上的若干个档位齿轮;所述从动轴与所述主动轴通过所述主动齿轮啮合连接;The cone wheel assembly includes a driven shaft and several gear gears sleeved on the driven shaft; the driven shaft is meshed with the driving shaft through the driving gear;
所述输出轴组合体的一端为具有空腔壁的锁紧轴套,另一端为动力输出轴;所述输出轴组合体上空腔壁的锁紧轴套上内置若干个所述液压离合柱塞;One end of the output shaft assembly is a locking sleeve with a cavity wall, and the other end is a power output shaft; several hydraulic clutch plungers are built in the locking sleeve of the cavity wall on the output shaft assembly ;
所述套式齿轮组合体包括若干个依次套在所述主动轴上的内表面光滑的轴套,且每个轴套的一端设置有传动齿轮,另一端设置液压受力轴;所述套式齿轮组合体上不同位置上的所述轴套上的传动齿轮分别与对应的所述塔轮组合体上的不同的档位齿轮一一啮合,所述液压受力轴的外表面与所述输出轴组合体内置的若干个液压离合柱塞的端面贴合;The sleeve-type gear assembly includes several sleeves with smooth inner surfaces that are successively sleeved on the driving shaft, and one end of each sleeve is provided with a transmission gear, and the other end is provided with a hydraulic force bearing shaft; the sleeve-type The transmission gears on the shaft sleeves at different positions on the gear assembly mesh with the corresponding gear gears on the tower wheel assembly one by one, and the outer surface of the hydraulic pressure shaft is in contact with the output The end face bonding of several hydraulic clutch plungers built in the shaft assembly;
其中:所述输出轴组合体上的所述液压离合柱塞用于在受到液压力作用时伸出定位并形成对所述套式齿轮组合体上的所述液压受力轴紧固连接。Wherein: the hydraulic clutch plunger on the output shaft assembly is used to protrude and position when subjected to hydraulic pressure and form a fast connection with the hydraulically stressed shaft on the sleeve gear assembly.
优选的,作为一种可实施方案,所述的液压控制自动变速器还包括变速箱壳体;Preferably, as a possible implementation, the hydraulically controlled automatic transmission also includes a gearbox housing;
所述输入齿轮轴组合体与所述输出轴组合体分别贯穿所述变速箱壳体的两端;且所述输入齿轮轴组合体上的主动轴与所述输出轴组合体上的所述动力输出轴同轴设置;The input gear shaft assembly and the output shaft assembly respectively pass through both ends of the gearbox housing; and the drive shaft on the input gear shaft assembly and the power drive shaft on the output shaft assembly Output shaft coaxial setting;
优选的,作为一种可实施方案,所述变速箱壳体内的输入齿轮轴组合体、所述塔轮组合体、所述套式齿轮组合体、以及输出轴组合体自左至右排列设置。Preferably, as a possible implementation, the input gear shaft assembly, the cone wheel assembly, the sleeve gear assembly, and the output shaft assembly are arranged in a row from left to right in the gearbox housing.
优选的,作为一种可实施方案,在所述塔轮组合体结构中;Preferably, as a possible embodiment, in the structure of the tower wheel assembly;
所述塔轮组合体为多个;多个所述塔轮组合体围绕所述输入齿轮轴组合体上的所述主动轴排列分布;且多个所述塔轮组合体结构中的所述从动轴均与所述输入齿轮轴组合体上的所述主动轴平行设置。There are multiple tower wheel assemblies; multiple tower wheel assemblies are arranged and distributed around the drive shaft on the input gear shaft assembly; The driving shafts are arranged parallel to the drive shaft on the input gear shaft assembly.
优选的,作为一种可实施方案,在所述塔轮组合体结构中;Preferably, as a possible embodiment, in the structure of the tower wheel assembly;
所述塔轮组合体上的多个档位齿轮相对于与其一一对应的所述套式齿轮组合体上不同位置上的所述轴套上的传动齿轮传动比,成比例的依次减小或是增大。The multiple gear gears on the cone wheel assembly are sequentially reduced or proportional to the transmission ratios of the transmission gears on the sleeves at different positions on the sleeve gear assembly corresponding to them one by one. is increasing.
优选的,作为一种可实施方案,在所述输出轴组合体结构中;Preferably, as a possible implementation, in the structure of the output shaft assembly;
所述液压受力轴为圆柱体,且所述圆柱体的外表面上间隔一定圆弧表面设置有多个端面;所述液压受力轴上的多个所述端面与所述输出轴组合体内置的若干个液压离合柱塞的端面位置对应并贴合。The hydraulic pressure bearing shaft is a cylinder, and the outer surface of the cylinder is provided with a plurality of end faces at intervals of a certain arc surface; the multiple end faces on the hydraulic pressure bearing shaft are combined with the output shaft The positions of the end surfaces of several built-in hydraulic clutch plungers correspond to and fit together.
优选的,作为一种可实施方案,在所述输出轴组合体结构中;Preferably, as a possible implementation, in the structure of the output shaft assembly;
所述液压受力轴为还可以为正棱柱体,且所述正棱柱体的多个端面与所述输出轴组合体内置的若干个液压离合柱塞的端面位置对应并贴合。The hydraulic pressure receiving shaft can also be a regular prism, and the multiple end faces of the regular prism correspond to and fit with the end faces of several hydraulic clutch plungers built in the output shaft assembly.
优选的,作为一种可实施方案,沿所述液压受力轴的外表面设置的端面为6个;且所述输出轴组合体上的空腔壁上内置的在同一圆周面上的液压离合柱塞为6个,并与所述端面均一一对应。Preferably, as a possible implementation, there are 6 end faces arranged along the outer surface of the hydraulically stressed shaft; There are 6 plungers, which correspond uniformly to the end faces.
优选的,作为一种可实施方案,在所述输出轴组合体结构中;Preferably, as a possible implementation, in the structure of the output shaft assembly;
所述输出轴组合体的一端具有空腔壁的锁紧轴套与另一端的动力输出轴为一体式结构;One end of the output shaft assembly has a cavity wall locking bushing and the power output shaft at the other end is an integral structure;
或是所述输出轴组合体的一端具有空腔壁的锁紧轴套与另一端的动力输出轴为分段式结构,且所述输出轴组合体上的锁紧轴套与动力输出轴固定连接。Or one end of the output shaft assembly has a locking sleeve with a cavity wall and the power output shaft at the other end is a segmented structure, and the locking sleeve on the output shaft assembly is fixed to the power output shaft connect.
相应地,本发明还提供了一种液压控制变速汽车,包括上述液压控制自动变速器。Correspondingly, the present invention also provides a hydraulically controlled transmission vehicle, including the above hydraulically controlled automatic transmission.
与现有技术相比,本发明实施例的优点在于:Compared with the prior art, the advantages of the embodiments of the present invention are:
本发明提供的一种液压控制自动变速器及液压控制变速汽车,其中,分析上述本发明提供的液压控制自动变速器结构主要结构可知:该变速器其主要由传动机构部分和变速机构部分两大部分组成;其中,传动机构部分都包括输入齿轮轴组合体、塔轮组合体、用于实现不同档位变化的套式齿轮组合体、以及输出轴组合体;变速机构部分主要包括上述塔轮组合体、套式齿轮组合体;The present invention provides a hydraulically controlled automatic transmission and a hydraulically controlled variable speed vehicle, wherein, analyzing the main structure of the hydraulically controlled automatic transmission provided by the present invention, it can be seen that the transmission is mainly composed of two parts: a transmission mechanism part and a speed change mechanism part; Among them, the transmission mechanism part includes the input gear shaft assembly, the cone wheel assembly, the sleeve gear assembly for realizing different gear changes, and the output shaft assembly; the transmission mechanism part mainly includes the above cone wheel assembly, sleeve type gear assembly;
在进行动力传动和输出时,输入齿轮轴组合体作为动力驱动的主体;其中,输入齿轮轴组合体包括主动轴和套接在主动轴的一端的主动齿轮;塔轮组合体包括从动轴以及套接在从动轴上的若干个档位齿轮;从动轴与主动轴通过主动齿轮啮合连接;When performing power transmission and output, the input gear shaft assembly is the main body of the power drive; wherein, the input gear shaft assembly includes a drive shaft and a drive gear sleeved on one end of the drive shaft; the cone wheel assembly includes a driven shaft and Several gears socketed on the driven shaft; the driven shaft and the driving shaft are meshed and connected through the driving gear;
首先,输入齿轮轴组合体上的主动轴转动,并通过套接在该主动轴的一端的主动齿轮驱动塔轮组合体从动;此后塔轮组合体上的从动轴转动,并带动若干个档位齿轮同轴同步转动;First, the driving shaft on the input gear shaft assembly rotates, and drives the tower wheel assembly to follow through the driving gear sleeved at one end of the driving shaft; after that, the driven shaft on the tower wheel assembly rotates and drives several The gear gear rotates coaxially and synchronously;
另外,套式齿轮组合体包括若干个依次套接在主动轴上的轴套,且每个轴套的一端(例如,左端)设置有传动齿轮,另一端(例如,右端)设置液压受力轴;该轴套上的传动齿轮分别与对应的塔轮组合体上的不同的档位齿轮一一啮合,液压受力轴的外表面与输出轴组合体内置的若干个液压离合柱塞的端面贴合;输出轴组合体的一端为具有空腔壁的轴套,另一端为动力输出轴;输出轴组合体上空腔壁的轴套上内置有若干个液压离合柱塞;In addition, the sleeve-type gear assembly includes several sleeves that are sequentially sleeved on the driving shaft, and one end (for example, the left end) of each sleeve is provided with a transmission gear, and the other end (for example, the right end) is provided with a hydraulic pressure shaft. ; The transmission gears on the bushing are meshed with different gear gears on the corresponding tower wheel assembly, and the outer surface of the hydraulic pressure shaft is in contact with the end faces of several hydraulic clutch plungers built in the output shaft assembly. One end of the output shaft assembly is a shaft sleeve with a cavity wall, and the other end is a power output shaft; several hydraulic clutch plungers are built in the shaft sleeve of the cavity wall on the output shaft assembly;
在档位齿轮转动时,与其一一啮合的套式齿轮组合体上对应的各个轴套转动;由于不同档位齿轮与对应不同的轴套之间存在不同的传动比,因此轴套转动已经实现了转速的调节;此后不同轴套一端的(例如,右端)液压受力轴也均会随之转动;由于不同轴套上不同液压受力轴将会受到输出轴组合体上内置的若干个液压离合柱塞施加紧固作用,因此如果若干个轴套中,当前一轴套上的液压受力轴与输出轴组合体上的某个液压离合柱塞(即在该液压离合柱塞受到液压加压作用后)紧固贴合,即可实现当前轴套驱动输出轴组合体同步转动,最终通过输出轴组合体上另一端的动力输出轴输出变速后动力;When the shift gear rotates, the corresponding sleeves on the sleeve gear combination that meshes with it one by one rotate; because there are different transmission ratios between different gears and the corresponding sleeves, the rotation of the sleeves has been realized. After that, the hydraulically stressed shafts at one end of the different shaft sleeves (for example, the right end) will also rotate accordingly; due to the different hydraulically stressed shafts on different shaft sleeves, they will be affected by several built-in output shaft assemblies. A hydraulic clutch plunger exerts a fastening effect, so if among several bushings, a certain hydraulic clutch plunger on the combination of the hydraulically stressed shaft and the output shaft on the current bushing (that is, the hydraulic clutch plunger is subjected to After the hydraulic pressure is applied), the current shaft sleeve drives the output shaft assembly to rotate synchronously, and finally the power after the speed change is output through the power output shaft at the other end of the output shaft assembly;
由此可知:本发明提供的液压控制自动变速器,采用液压离合柱塞实现变速机构与最终动力输出机构的紧固和分开,通过液压控制实现离合,结构简单、工作可靠,也便于加工制造。It can be seen that the hydraulically controlled automatic transmission provided by the present invention uses a hydraulic clutch plunger to fasten and separate the transmission mechanism from the final power output mechanism, and realizes clutching through hydraulic control. It has a simple structure, reliable operation, and is easy to manufacture.
本发明提供的液压控制自动变速器,档位齿轮数量可根据需要增减,可以满足多个档位的连续变速。In the hydraulically controlled automatic transmission provided by the present invention, the number of gears can be increased or decreased as required, and can satisfy the continuous shifting of multiple gears.
本发明提供的液压控制自动变速器,在换档过程中只需液压系统对液压离合柱塞进行加压、泄压;在加压时便可实现挂档,泄压便可处于空档,便于实现机电液一体化自动控制,整个过程所有齿轮位置保持固定不变。很显然其在运动控制过程中,使得换挡变速变得更加流畅和简单。The hydraulically controlled automatic transmission provided by the present invention only needs the hydraulic system to pressurize and release the pressure on the hydraulic clutch plunger during the gear shifting process; when pressurized, it can be in gear, and when the pressure is released, it can be in neutral, which is convenient to realize The mechanical, electrical and hydraulic integration is automatically controlled, and the positions of all gears remain fixed throughout the process. Obviously, during the motion control process, the gear shifting becomes smoother and easier.
本发明提供的液压控制自动变速器,避免了使用同步器或是片式离合器等结构复杂的变速机构,其采用液压离合柱塞进行离合彻底改变了且颠覆了传统离合器的结构构造,并配合采用套式齿轮组合体,若干齿轮同轴布置,既简化了整体结构,又便于加工制造。本发明提供的液压控制自动变速器,其克服了传动变速器结构形式复杂、零部件数量多,对零部件加工制造的尺寸精度和位置精度要求较高,使得生产效率降低以及使用维修不便等技术缺陷。The hydraulically controlled automatic transmission provided by the present invention avoids the use of synchronizers or plate clutches and other complex transmission mechanisms. It uses hydraulic clutch plungers for clutching, which completely changes and subverts the structure of traditional clutches. Type gear combination, several gears are coaxially arranged, which not only simplifies the overall structure, but also facilitates processing and manufacturing. The hydraulically controlled automatic transmission provided by the present invention overcomes technical defects such as complex structure of the transmission transmission, large number of parts, high requirements on the dimensional accuracy and position accuracy of the processing and manufacturing of the parts, resulting in reduced production efficiency and inconvenient use and maintenance.
同样,本发明提供的液压控制变速汽车,包括使用了上述液压控制自动变速器,且该液压控制变速汽车具有变速灵活、顺畅、变速器结构简单、稳定等优点,最终上述液压控制自动变速器实现驱动车辆行驶以及进行变速换挡操作。Similarly, the hydraulically controlled variable-speed vehicle provided by the present invention includes the use of the above-mentioned hydraulically controlled automatic transmission, and the hydraulically controlled variable-speed vehicle has the advantages of flexible and smooth transmission, simple and stable transmission structure, etc., and finally the above-mentioned hydraulically controlled automatic transmission realizes the driving of the vehicle. and perform shifting operations.
附图说明Description of drawings
图1a是现有技术中的大众DSG双离合器变速箱的简要结构示意图;Fig. 1a is a brief structural diagram of the Volkswagen DSG dual-clutch gearbox in the prior art;
图1是本发明提供的液压控制自动变速器的主要结构剖视示意图;Fig. 1 is a schematic sectional view of the main structure of a hydraulically controlled automatic transmission provided by the present invention;
图2是本发明提供的液压控制自动变速器的结构中的液压离合柱塞7、变速器壳体8、输出轴组合体9装配结构剖视示意图;Fig. 2 is a schematic cross-sectional view of the assembly structure of the hydraulic clutch plunger 7, the transmission housing 8, and the output shaft assembly 9 in the structure of the hydraulically controlled automatic transmission provided by the present invention;
图3是本发明提供的液压控制自动变速器的结构中的输入齿轮轴组合体1、塔轮组合体2、变速器壳体8装配结构的剖视示意图;3 is a schematic cross-sectional view of the assembly structure of the input gear shaft assembly 1, the cone wheel assembly 2, and the transmission housing 8 in the structure of the hydraulically controlled automatic transmission provided by the present invention;
图4是本发明提供的液压控制自动变速器的结构中的输入齿轮轴组合体1与塔轮组合体2的装配结构示意图;4 is a schematic diagram of the assembly structure of the input gear shaft assembly 1 and the cone wheel assembly 2 in the structure of the hydraulically controlled automatic transmission provided by the present invention;
图5是图4的详细装配结构示意图;Fig. 5 is a schematic diagram of the detailed assembly structure of Fig. 4;
图6是本发明提供的液压控制自动变速器的结构中的套式齿轮组合体30的某一轴套的零件结构示意图;Fig. 6 is a schematic diagram of the part structure of a bushing of a bushing gear assembly 30 in the structure of the hydraulically controlled automatic transmission provided by the present invention;
图7是图6中多个轴套组装后形成的套式齿轮组合体30的装配结构示意图;Fig. 7 is a schematic diagram of the assembly structure of the sleeve gear assembly 30 formed after assembling a plurality of bushes in Fig. 6;
图8是本发明提供的液压控制自动变速器的结构中的输出轴组合体9零件结构示意图;Fig. 8 is a schematic structural view of the parts of the output shaft assembly 9 in the structure of the hydraulically controlled automatic transmission provided by the present invention;
图9是本发明提供的液压控制自动变速器的结构中的输入齿轮轴组合体1与塔轮组合体2、套式齿轮组合体30、输出轴组合体9装配爆炸结构示意图;Fig. 9 is a schematic diagram of an exploded assembly structure of the input gear shaft assembly 1, the cone wheel assembly 2, the sleeve gear assembly 30, and the output shaft assembly 9 in the structure of the hydraulically controlled automatic transmission provided by the present invention;
图10是本发明一种案例I档档位传动路线示意图;Fig. 10 is a schematic diagram of a transmission route of gear I in a case of the present invention;
图11是本发明一种案例II档档位传动路线示意图;Fig. 11 is a schematic diagram of a case II gear transmission route of the present invention;
图12是本发明一种案例III档档位传动路线示意图;Fig. 12 is a schematic diagram of a gear transmission route of case III of the present invention;
图13是本发明一种案例IV档档位传动路线示意图;Fig. 13 is a schematic diagram of a case IV gear transmission route of the present invention;
图14是本发明一种案例V档档位传动路线示意图;Fig. 14 is a schematic diagram of the transmission route of V gear in a case of the present invention;
附图标记说明:Explanation of reference signs:
输入齿轮轴组合体1;主动轴11、主动齿轮12;Input gear shaft assembly 1; driving shaft 11, driving gear 12;
塔轮组合体2;从动轴20;塔轮组合体结构中:一级齿轮21;IV档齿轮22;III档齿轮23;II档齿轮24;I档齿轮25;Tower wheel assembly 2; driven shaft 20; in the structure of the tower wheel assembly: primary gear 21; IV gear 22; III gear 23; II gear 24; I gear 25;
套式齿轮组合体30;传动齿轮31;液压受力轴32;Sleeve gear assembly 30; transmission gear 31; hydraulic pressure shaft 32;
I档轴套3;I gear bushing 3;
II档轴套4;II file shaft sleeve 4;
III档轴套5;III gear bushing 5;
IV档轴套6;IV file shaft sleeve 6;
液压离合柱塞7;Hydraulic clutch plunger 7;
变速器壳体8;Transmission housing 8;
输出轴组合体9;锁紧轴套91;动力输出轴92。Output shaft assembly 9; locking sleeve 91; power output shaft 92.
具体实施方式detailed description
下面通过具体的实施例子并结合附图对本发明做进一步的详细描述。The present invention will be described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
参见图1,本发明实施例提供了一种液压控制自动变速器,包括输入齿轮轴组合体1、塔轮组合体2、用于实现不同档位变化的套式齿轮组合体30、液压离合柱塞7以及输出轴组合体9,其中:Referring to Fig. 1, an embodiment of the present invention provides a hydraulically controlled automatic transmission, including an input gear shaft assembly 1, a cone wheel assembly 2, a sleeve gear assembly 30 for realizing different gear changes, and a hydraulic clutch plunger 7 and the output shaft assembly 9, wherein:
所述输入齿轮轴组合体1包括主动轴11和套接在所述主动轴11的一端的主动齿轮12(需要说明的是,主动轴11与主动齿轮12的套接方式即主动齿轮与主动轴为套装固定连接,其可以通过例如键连接的方式实现主动齿轮与主动轴的连接);The input gear shaft assembly 1 includes a driving shaft 11 and a driving gear 12 socketed on one end of the driving shaft 11 (it should be noted that the socketing mode of the driving shaft 11 and the driving gear 12 is that the driving gear and the driving shaft For the fixed connection of the sleeve, it can realize the connection of the driving gear and the driving shaft by means of, for example, a key connection);
所述塔轮组合体2包括从动轴20以及套接在所述从动轴上的若干个档位齿轮(即当档位齿轮为5个时,即图1中所示意的塔轮组合体中的一级齿轮21;IV档齿轮22;III档齿轮23;II档齿轮24;I档齿轮25);所述从动轴20与所述主动轴11通过所述主动齿轮12啮合连接(具体可参见图4、图5示意的输入齿轮轴组合体1与塔轮组合体2的装配结构);The tower wheel assembly 2 includes a driven shaft 20 and several gear gears sleeved on the driven shaft (that is, when there are 5 gear gears, the tower wheel assembly shown in Figure 1 One-stage gear 21 in; IV gear 22; III gear 23; II gear 24; I gear 25); said driven shaft 20 and said driving shaft 11 are meshedly connected by said driving gear 12 (specifically See the assembly structure of the input gear shaft assembly 1 and the cone wheel assembly 2 shown in Fig. 4 and Fig. 5);
所述输出轴组合体9的一端为具有空腔壁的锁紧轴套91,另一端为动力输出轴92(参见图1,或另参见8和图9);所述输出轴组合体9上的空腔壁的锁紧轴套91上内置有若干个液压离合柱塞7;One end of the output shaft assembly 9 is a locking sleeve 91 with a cavity wall, and the other end is a power output shaft 92 (refer to FIG. 1, or refer to 8 and FIG. 9); on the output shaft assembly 9 Several hydraulic clutch plungers 7 are built into the locking bushing 91 of the cavity wall;
所述套式齿轮组合体30包括若干个依次套在所述主动轴11上的内表面光滑的轴套(即当轴套数量也为4档时,即包括I档轴套3;II档轴套4;III档轴套5;IV档轴套6,由于上述轴套是内表面光滑结构件,因此该轴套与主动轴不联动,其只与轴套的一端对应啮合的档位齿轮联动),且每个轴套的一端均设置有传动齿轮31,另一端均设置液压受力轴32(上述结构具体参见图6和图7所示意单个轴套结构,以及多个轴套组装成套式齿轮组合体的结构);所述套式齿轮组合体30上不同位置上的所述轴套上的传动齿轮分别与对应的所述塔轮组合体2上的不同的档位齿轮一一啮合,所述液压受力轴的外表面与所述输出轴组合体9内置的若干个液压离合柱塞7的端面贴合;The sleeve-type gear assembly 30 includes several bushes with smooth inner surfaces that are sequentially sleeved on the drive shaft 11 (that is, when the number of bushes is also 4 gears, that is, including the I gear bushing 3; the II gear shaft Sleeve 4; III gear sleeve 5; IV gear sleeve 6. Since the above-mentioned sleeve is a smooth structural part on the inner surface, the sleeve is not linked with the driving shaft, and it is only linked with the corresponding gear gear meshed at one end of the sleeve. ), and one end of each bushing is provided with a transmission gear 31, and the other end is provided with a hydraulically stressed shaft 32 (for the above structure, refer to the single bushing structure shown in Figure 6 and Figure 7, and the assembly of multiple bushings the structure of the gear assembly); the transmission gears on the bushes at different positions on the sleeve gear assembly 30 mesh with the different gear gears on the corresponding tower wheel assembly 2 one by one, The outer surface of the hydraulically stressed shaft is attached to the end faces of several hydraulic clutch plungers 7 built into the output shaft assembly 9;
其中:如图1所示,所述输出轴组合体9上的所述液压离合柱塞7用于在受到液压力作用时伸出定位并形成对所述套式齿轮组合体30上的所述液压受力轴32紧固连接。Wherein: as shown in FIG. 1, the hydraulic clutch plunger 7 on the output shaft assembly 9 is used to protrude and position when subjected to hydraulic pressure and form a support for the sleeve gear assembly 30. The hydraulically stressed shaft 32 is tightly connected.
在具体结构构造中,其具有如下系统结构布局以及连接驱动方式:本发明提供了一种液压控制自动变速器,其主要组成包括输入齿轮轴组合体1、塔轮组合体2、不同档位的套式齿轮组合体30、若干个液压离合柱塞7、输出轴组合体9、以及变速器壳体8等;In the specific structural configuration, it has the following system structure layout and connection driving mode: The present invention provides a hydraulically controlled automatic transmission, the main components of which include an input gear shaft assembly 1, a cone wheel assembly 2, and sleeves for different gear positions. Type gear assembly 30, several hydraulic clutch plungers 7, output shaft assembly 9, and transmission case 8 etc.;
上述本发明提供的液压控制自动变速器主要由传动机构部分和变速机构部分两大部分组成;The above-mentioned hydraulic control automatic transmission provided by the present invention is mainly composed of a transmission mechanism part and a speed change mechanism part;
其中,传动机构部分都包括输入齿轮轴组合体1、塔轮组合体2、用于实现不同档位变化的套式齿轮组合体30、以及输出轴组合体9;变速机构部分主要包括上述套式齿轮组合体30;Among them, the transmission mechanism part includes the input gear shaft assembly 1, the cone wheel assembly 2, the sleeve gear assembly 30 for realizing different gear changes, and the output shaft assembly 9; the speed change mechanism part mainly includes the above sleeve type gear assembly 30;
其中,所述输入齿轮轴组合体与所述输出轴组合体分别贯穿所述变速箱壳体的两端;且所述输入齿轮轴组合体上的主动轴与所述输出轴组合体上的所述动力输出轴同轴设置;其中,所述变速箱壳体内的输入齿轮轴组合体、所述塔轮组合体、所述套式齿轮组合体、以及输出轴组合体自左至右排列设置。输入齿轮轴组合体的轴线(即主动轴)位置与输出轴组合体的轴线(即动力输出轴)位置重合,并与塔轮组合体的轴线平行,多组塔轮组合体的轴线位置均匀的分布在以输入齿轮轴的轴线和输出轴组合体的轴线为中心的圆周上。不同档位套式齿轮组合体以输入齿轮轴组合体的轴线为基准,依次同轴的布置在输入齿轮轴的外圆上。很显然,上述结构布局简单、体积小巧、制造成本低、变速平稳。另外,本发明实施例提供的液压控制自动变速器并不局限于上述结构排列方式和布局,其他结构布局不再一一赘述。Wherein, the input gear shaft assembly and the output shaft assembly respectively pass through both ends of the gearbox housing; and the drive shaft on the input gear shaft assembly and the output shaft assembly on the The power output shaft is arranged coaxially; wherein, the input gear shaft assembly, the cone wheel assembly, the sleeve gear assembly, and the output shaft assembly in the gearbox housing are arranged in a row from left to right. The position of the axis of the input gear shaft assembly (that is, the drive shaft) coincides with the position of the axis of the output shaft assembly (that is, the power output shaft), and is parallel to the axis of the cone wheel assembly, and the axis positions of multiple sets of cone wheel assemblies are uniform. Distributed on a circle centered on the axis of the input gear shaft and the axis of the output shaft assembly. The sleeve-type gear assemblies of different gear positions are arranged coaxially on the outer circle of the input gear shaft sequentially, taking the axis of the input gear shaft assembly as a reference. Apparently, the above-mentioned structure has the advantages of simple layout, small volume, low manufacturing cost and stable speed change. In addition, the hydraulically controlled automatic transmission provided in the embodiment of the present invention is not limited to the above-mentioned structural arrangement and layout, and other structural layouts will not be described one by one.
在具体实现动力传动和变速过程中,由于各组液压离合柱塞对应相应套式齿轮组合体的轴套的液压受力轴沿径向在圆周上均匀分布。当套式齿轮组合体上某一档位对应的轴套上的液压受力轴受到输出轴组合体的液压离合柱塞挤压后(即液压加压控制后液压离合柱塞将会与档位齿轮紧固,进而实现挂档);通过输入齿轮轴组合体上主动齿轮将运动传递给塔轮组合体,塔轮组合体中的某一档位齿轮选定的对应档位的轴套转动,最后套式齿轮传递给输出轴组合体,实现从输入到输出的转速和动力传动。当使用直接传递转速和动力时,在对应的液压离合柱塞得到液压控制加压后,只需通过输入齿轮轴和输出轴组合体即可完成从输入到输出的转速和动力传动。In the actual process of power transmission and speed change, since each group of hydraulic clutch plungers corresponds to the hydraulic stress axis of the sleeve of the corresponding sleeve gear assembly, it is evenly distributed on the circumference in the radial direction. When the hydraulically stressed shaft on the shaft sleeve corresponding to a certain gear position on the sleeve gear assembly is squeezed by the hydraulic clutch plunger of the output shaft assembly (that is, the hydraulic clutch plunger will be aligned with the gear position after hydraulic pressurization control) The gear is fastened, and then the gear is realized); the motion is transmitted to the tower wheel assembly through the driving gear on the input gear shaft assembly, and the bushing of the corresponding gear selected by a certain gear gear in the tower wheel assembly rotates, Finally, the sleeve gear is transmitted to the output shaft assembly to realize the speed and power transmission from input to output. When direct transmission of speed and power is used, after the corresponding hydraulic clutch plunger is hydraulically controlled and pressurized, the speed and power transmission from input to output can be completed only through the combination of the input gear shaft and the output shaft.
本发明的基本工作原理是,当需要某一档位传递动力时,就在某一档位的液压离合柱塞上施加液压力,动力即可通过输入齿轮轴组合体1、塔轮组合体2中的相应档位齿轮、套式齿轮组合体30中相应轴套(即当轴套数量也为4档时,即包括I档轴套3;II档轴套4;III档轴套5;IV档轴套6)、相应液压离合柱塞7、输出轴组合体9将动力输出,完成动力从输入到输出的传递过程以及机械能量传递(主要包括传递扭矩和调速后的转速);The basic working principle of the present invention is that when a certain gear is required to transmit power, hydraulic pressure is applied to the hydraulic clutch plunger of a certain gear, and the power can be input through the gear shaft assembly 1 and the tower wheel assembly 2 Corresponding gears in the gear, the corresponding shaft sleeves in the sleeve gear combination 30 (that is, when the number of shaft sleeves is also 4 gears, it includes the I gear sleeve 3; the II gear sleeve 4; the III gear sleeve 5; the IV The gear shaft sleeve 6), the corresponding hydraulic clutch plunger 7, and the output shaft assembly 9 output the power to complete the transmission process of power from input to output and the transmission of mechanical energy (mainly including the transmission torque and the speed after speed regulation);
具体描述如下:The specific description is as follows:
1、当对I档档位对应的液压离合柱塞施加液压力时,动力传递路线如图10所示,即经过输入齿轮轴组合体1、塔轮组合体2中的I档齿轮25、I档轴套3、液压离合柱塞7、输出轴组合体9输出动力;1. When the hydraulic pressure is applied to the hydraulic clutch plunger corresponding to the I gear, the power transmission route is shown in Figure 10, that is, through the I gear 25 and the I gear in the input gear shaft assembly 1 and the tower wheel assembly 2. Gear shaft sleeve 3, hydraulic clutch plunger 7, output shaft assembly 9 output power;
2、当对II档档位对应的液压离合柱塞施加液压力时,动力传递路线如图11所示,即经过输入轴齿轮组合体1、塔轮组合体2中II档齿轮24、II档轴套4、液压离合柱塞7、输出轴组合体9输出动力;2. When the hydraulic pressure is applied to the hydraulic clutch plunger corresponding to the II gear position, the power transmission route is shown in Figure 11, that is, through the input shaft gear assembly 1 and the tower wheel assembly 2 in the II gear 24, II gear Shaft sleeve 4, hydraulic clutch plunger 7, output shaft assembly 9 output power;
3、当对III档档位对应的液压离合柱塞施加液压力时,动力传递路线如图12所示,即经过输入轴齿轮组合体1、塔轮组合体2中III档齿轮23、III档轴套5、液压离合柱塞7、输出轴组合体9输出动力;3. When the hydraulic pressure is applied to the hydraulic clutch plunger corresponding to the III gear position, the power transmission route is shown in Figure 12, that is, through the input shaft gear assembly 1, the gear assembly 2 of the III gear 23, and the III gear Shaft sleeve 5, hydraulic clutch plunger 7, output shaft assembly 9 output power;
4、当对IV档档位对应的液压离合柱塞施加液压力时,动力传递路线如图13所示,即经过输入轴齿轮组合体1、塔轮组合体2中IV档齿轮22、IV档轴套6、液压离合柱塞7、输出轴组合体9输出动力;4. When the hydraulic pressure is applied to the hydraulic clutch plunger corresponding to the IV gear position, the power transmission route is shown in Figure 13, that is, through the input shaft gear assembly 1 and the tower wheel assembly 2 in the IV gear 22, IV gear Shaft sleeve 6, hydraulic clutch plunger 7, output shaft assembly 9 output power;
5、当对V档档位对应的液压离合柱塞施加液压力时,动力传递路线如图14所示,即经过输入轴齿轮组合体1、液压离合柱塞7、输出轴组合体9输出动力。5. When the hydraulic pressure is applied to the hydraulic clutch plunger corresponding to the V gear position, the power transmission route is shown in Figure 14, that is, the power is output through the input shaft gear assembly 1, the hydraulic clutch plunger 7, and the output shaft assembly 9 .
下面对本发明实施例提供的液压控制自动变速器的具体结构做一下详细说明:The specific structure of the hydraulically controlled automatic transmission provided by the embodiment of the present invention is described in detail below:
在所述塔轮组合体结构中;In the structure of the tower wheel assembly;
所述塔轮组合体为多个(例如:包括2个,作为优选的方案可以为两个);多个所述塔轮组合体围绕所述输入齿轮轴组合体上的所述主动轴排列分布;且多个所述塔轮组合体结构中的所述从动轴均与所述输入齿轮轴组合体上的所述主动轴平行设置。The tower wheel assembly is multiple (for example: include 2, as a preferred solution can be two); a plurality of the tower wheel assembly are arranged and distributed around the drive shaft on the input gear shaft assembly ; and the driven shafts in the plurality of tower wheel assembly structures are arranged in parallel with the driving shaft on the input gear shaft assembly.
需要说明的是,本发明实施例提供的液压控制自动变速器结构中的塔轮组合体只是用于实现变速调节的结构组合体,其可以为多个排列分布在输入齿轮轴组合体周围,设置多个塔轮组合体有利于动力传动平稳和顺畅。It should be noted that the tower wheel assembly in the structure of the hydraulically controlled automatic transmission provided by the embodiment of the present invention is only a structural assembly for realizing speed change adjustment, and it can be distributed in multiple arrangements around the input gear shaft assembly. A tower wheel combination is conducive to smooth and smooth power transmission.
在所述塔轮组合体结构中;In the structure of the tower wheel assembly;
所述塔轮组合体上的多个档位齿轮相对于与其一一对应的所述套式齿轮组合体上不同位置上的所述轴套上的传动齿轮传动比,成比例的依次减小或是增大。The multiple gear gears on the cone wheel assembly are sequentially reduced or proportional to the transmission ratios of the transmission gears on the sleeves at different positions on the sleeve gear assembly corresponding to them one by one. is increasing.
需要说明的是,上述塔轮组合体是由若干个档位齿轮按照相对轴套上的传动齿轮传动比依次减少或是增大设计的,其可以包括多种形式的结构;例如,塔轮组合体中档位齿轮可以是若干个齿数依次减少的齿轮构成的组合体,也可以制作成多联齿轮形式。机械式变速箱主要应用了齿轮传动的降速原理。简单的说,变速箱内有多组传动比不同的齿轮副,而汽车行驶时的换档行为,也就是通过操纵机构使变速箱内不同的齿轮副工作。如在低速时,让传动比大的齿轮副工作,而在高速时,让传动比小的齿轮副工作。It should be noted that the above-mentioned cone-wheel combination is designed by several gears according to the transmission ratio of the transmission gears on the relative shaft sleeves, which can include various forms of structures; for example, the cone-wheel combination The gear gear in the body can be a combination of several gears whose number of teeth decreases successively, and can also be made into a multi-connected gear form. The mechanical gearbox mainly applies the deceleration principle of gear transmission. Simply put, there are multiple sets of gear pairs with different transmission ratios in the gearbox, and the shifting behavior when the car is running is to make different gear pairs in the gearbox work through the operating mechanism. For example, at low speed, let the gear pair with large transmission ratio work, and at high speed, let the gear pair with small transmission ratio work.
在所述输出轴组合体结构中;In the structure of the output shaft assembly;
所述液压受力轴为圆柱体,且所述圆柱体的外表面上间隔一定圆弧表面设置有多个端面;所述液压受力轴上的多个所述端面与所述输出轴组合体内置的若干个液压离合柱塞的端面位置对应并贴合。The hydraulic pressure bearing shaft is a cylinder, and the outer surface of the cylinder is provided with a plurality of end faces at intervals of a certain arc surface; the multiple end faces on the hydraulic pressure bearing shaft are combined with the output shaft The positions of the end surfaces of several built-in hydraulic clutch plungers correspond to and fit together.
需要说明的是,套式齿轮轴组合体上的轴套依次可转动的套在主动轴上,且每个轴套的左端传动齿轮,右端都是液压受力轴(即多棱圆);与此同时,该液压受力轴为圆柱体,且圆柱体的外表面上间隔一定圆弧表面设置有多个端面(优选为6个端面,对比本发明不具体限定该数量);液压受力轴为关键的结构体,不同轴套上的不同液压受力轴上的多个所述端面与所述输出轴组合体内置的一组液压离合柱塞的端面位置分别对应并贴合;这样一来只要当液压离合柱塞受到增压作用伸出挤压某个轴套对应的液压受力轴实现同轴转动,最终将输出轴组合体与套式齿轮轴组合体实现机械联动,即挂档。相反,在液压离合柱塞泄压后即可实现该档位的空档。实现空档,即液压离合柱塞与液压受力轴处于分离状态,此时变速箱不输出动力。It should be noted that the sleeves on the sleeve-type gear shaft assembly are rotatably sleeved on the driving shaft in sequence, and the left end of each sleeve drives the gear, and the right end is a hydraulic force shaft (that is, a polygonal circle); and At the same time, the hydraulically stressed shaft is a cylinder, and the outer surface of the cylinder is provided with a plurality of end faces (preferably 6 end faces, compared to the present invention, which does not specifically limit the number); As a key structure, the multiple end faces on different hydraulically stressed shafts on different shaft sleeves correspond to and fit with the end faces of a set of hydraulic clutch plungers built in the output shaft assembly; such a As long as the hydraulic clutch plunger is pressurized and stretched out to squeeze the corresponding hydraulic force shaft of a certain bushing to achieve coaxial rotation, the output shaft assembly and the sleeve gear shaft assembly will finally be mechanically linked, that is, gear . Conversely, neutral in that gear is achieved after the hydraulic clutch plunger is depressurized. The neutral position is realized, that is, the hydraulic clutch plunger is separated from the hydraulic force bearing shaft, and the gearbox does not output power at this time.
优选的,作为另外一种可实施方案,在所述输出轴组合体结构中;所述液压受力轴为还可以为正棱柱体,且所述正棱柱体的多个端面与所述输出轴组合体内置的若干个液压离合柱塞的端面位置对应并贴合。Preferably, as another possible implementation, in the structure of the output shaft assembly; the hydraulically stressed shaft can also be a regular prism, and the multiple end faces of the regular prism are connected to the output shaft The positions of the end faces of several hydraulic clutch plungers built in the combination correspond to and fit together.
需要说明的是,有两个面互相平行,其余各面都是四边形,并且每相邻两个四边形的公共边都互相平行,由这些面所围成的几何体叫做棱柱。在本发明实施例优选的技术方案中,液压受力轴为还可以为正棱柱体(即底面是正多边形的直棱柱叫做正棱柱。),且该正棱柱体的侧面为6个最佳,每个轴套上一端的正棱柱体形状的液压受力轴同样可以完成与液压离合柱塞的紧固贴合和分开(即起到离合作用)。It should be noted that two faces are parallel to each other, and the other faces are quadrilaterals, and the common sides of every two adjacent quadrilaterals are parallel to each other. The geometry surrounded by these faces is called a prism. In the preferred technical solution of the embodiment of the present invention, the hydraulic force axis can also be a regular prism (that is, a right prism whose base is a regular polygon is called a regular prism.), and the sides of the regular prism are 6 optimal, each The hydraulically stressed shaft in the shape of a regular prism at one end of the sleeve can also be fastened and attached to and separated from the hydraulic clutch plunger (that is, to play a clutching role).
沿所述液压受力轴的外表面设置的端面为6个;且所述输出轴组合体上的空腔壁上内置的在同一圆周面上的液压离合柱塞为6个,并与所述端面均一一对应。There are 6 end faces arranged along the outer surface of the hydraulically stressed shaft; and there are 6 hydraulic clutch plungers built on the same circumferential surface on the cavity wall of the output shaft assembly, and are connected with the The end faces are in one-to-one correspondence.
优选的,作为一种可实施方案,在所述输出轴组合体结构中;Preferably, as a possible implementation, in the structure of the output shaft assembly;
所述输出轴组合体的一端具有空腔壁的轴套与另一端的动力输出轴为一体式结构;One end of the output shaft assembly has a shaft sleeve with a cavity wall and a power output shaft at the other end as an integral structure;
或是所述输出轴组合体的一端具有空腔壁的轴套与另一端的动力输出轴为分段式结构,且所述输出轴组合体上的轴套与动力输出轴固定连接。即上述输出轴组合体左端分排设有安装液压离合柱塞的轴套(其轴套的内腔壁上径向圆柱孔用于内置液压离合柱塞),右端设有动力输出轴,两者可以是整体结构,也可以是组合体结构。Or the shaft sleeve with a cavity wall at one end of the output shaft assembly and the power output shaft at the other end have a segmented structure, and the shaft sleeve on the output shaft assembly is fixedly connected to the power output shaft. That is to say, the left end of the above-mentioned output shaft assembly is provided with a shaft sleeve for installing a hydraulic clutch plunger (the radial cylindrical hole on the inner cavity wall of the shaft sleeve is used for a built-in hydraulic clutch plunger), and the right end is provided with a power output shaft. It can be a whole structure or a composite structure.
相应地,本发明实施例还提供了一种液压控制变速汽车,包括使用了上述液压控制自动变速器,其中上述液压控制自动变速器结构中的输入齿轮轴组合体1将与发动机机构部分实现机械联动(例如:燃油发动机结构中由于燃烧室的爆燃作用将可以推动活塞的头部在燃烧室内进行往复运动,活塞伸出端通过偏心机构(或是同轴连接的飞轮对应的曲轴旋转)实现旋转动力输出给输入齿轮轴组合体1的主动轴),通过上述液压控制自动变速器变速作用后,最终依靠输出轴组合体9上的动力输出轴输出变速的动力(动力输出轴最终再通过汽车传动系统将动力输出下去)。本发明实施例提供的液压控制变速汽车,具有变速灵活、顺畅、变速器结构简单、稳定等优点,通过上述液压控制自动变速器实现驱动车辆行驶以及进行变速换挡操作。Correspondingly, the embodiment of the present invention also provides a hydraulically controlled variable-speed vehicle, which includes the above-mentioned hydraulically controlled automatic transmission, wherein the input gear shaft assembly 1 in the structure of the above-mentioned hydraulically controlled automatic transmission will realize mechanical linkage with the engine mechanism ( For example: in the fuel engine structure, due to the deflagration effect of the combustion chamber, the head of the piston can be pushed to reciprocate in the combustion chamber, and the protruding end of the piston realizes the rotational power output through the eccentric mechanism (or the corresponding crankshaft rotation of the coaxially connected flywheel) to the drive shaft of the input gear shaft assembly 1), after the above-mentioned hydraulically controlled automatic transmission shifting action, finally rely on the power output shaft output shifting power on the output shaft assembly 9 (the power output shaft finally passes the power through the automobile transmission system) output down). The hydraulically controlled transmission vehicle provided by the embodiment of the present invention has the advantages of flexible and smooth transmission, simple and stable transmission structure, etc. The above-mentioned hydraulically controlled automatic transmission realizes the driving of the vehicle and the operation of gear shifting.
综上所述,本发明提供的液压控制自动变速器,档位齿轮数量可根据需要增减,可以满足多个档位的连续变速。To sum up, in the hydraulically controlled automatic transmission provided by the present invention, the number of gears can be increased or decreased according to needs, which can satisfy the continuous shifting of multiple gears.
本发明提供的液压控制自动变速器,在换档过程中只需液压系统对液压离合柱塞进行加压、泄压;在加压时便可实现挂档,泄压便可处于空档,便于实现机电液一体化自动控制,整个过程所有齿轮位置保持固定不变。很显然其在运动控制过程中,使得换挡变速变得更加流畅和简单。The hydraulically controlled automatic transmission provided by the present invention only needs the hydraulic system to pressurize and release the pressure on the hydraulic clutch plunger during the gear shifting process; when pressurized, it can be in gear, and when the pressure is released, it can be in neutral, which is convenient to realize The mechanical, electrical and hydraulic integration is automatically controlled, and the positions of all gears remain fixed throughout the process. Obviously, during the motion control process, the gear shifting becomes smoother and easier.
本发明提供的液压控制自动变速器,避免了使用同步器或是片式离合器等结构复杂的变速机构,其采用液压离合柱塞进行离合彻底改变了且颠覆了传统离合器的结构构造,并配合采用套式齿轮组合体,若干齿轮同轴布置,既简化了整体结构,又便于加工制造。本发明提供的液压控制自动变速器,其克服了传动变速器结构形式复杂、零部件数量多,对零部件加工制造的尺寸精度和位置精度要求较高,使得生产效率降低以及使用维修不便等技术缺陷。The hydraulically controlled automatic transmission provided by the present invention avoids the use of synchronizers or plate clutches and other complex transmission mechanisms. It uses hydraulic clutch plungers for clutching, which completely changes and subverts the structure of traditional clutches. Type gear combination, several gears are coaxially arranged, which not only simplifies the overall structure, but also facilitates processing and manufacturing. The hydraulically controlled automatic transmission provided by the present invention overcomes technical defects such as complex structure of the transmission transmission, large number of parts, high requirements on the dimensional accuracy and position accuracy of the processing and manufacturing of the parts, resulting in reduced production efficiency and inconvenient use and maintenance.
同样,本发明提供的液压控制变速汽车,包括使用了上述液压控制自动变速器,且该液压控制变速汽车具有变速灵活、顺畅、变速器结构简单、稳定等优点,最终上述液压控制自动变速器实现驱动车辆行驶以及进行变速换挡操作。Similarly, the hydraulically controlled variable-speed vehicle provided by the present invention includes the use of the above-mentioned hydraulically controlled automatic transmission, and the hydraulically controlled variable-speed vehicle has the advantages of flexible and smooth transmission, simple and stable transmission structure, etc., and finally the above-mentioned hydraulically controlled automatic transmission realizes the driving of the vehicle. and perform shifting operations.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN102301156A (en) * | 2009-05-19 | 2011-12-28 | Ut全球有限公司 | Multistage automatic transmission |
| CN201795017U (en) * | 2010-04-09 | 2011-04-13 | 陈广强 | Automatic transmission of automobile gear |
| CN103851135A (en) * | 2014-03-11 | 2014-06-11 | 江苏赫夫特齿轮制造有限公司 | High-power double-speed-ratio gearbox |
| CN204239634U (en) * | 2014-09-29 | 2015-04-01 | 张庆法 | A kind of hydraulic control automatic transmission and hydraulic control transmission cars |
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|---|---|
| CN104295676A (en) | 2015-01-21 |
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