CN104296846A - Granary and stored grain weight detection system based on optimum bottom pressure intensity measurement point - Google Patents
Granary and stored grain weight detection system based on optimum bottom pressure intensity measurement point Download PDFInfo
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Abstract
本发明涉及一种粮仓及其基于最佳底面压强测量点的储粮重量检测系统,根据粮仓底面压强分布与压强测量值变化特点,提出了一种基于最佳底面压强测量点的粮仓储粮数量检测方法,核心技术包括底面压强测量点的一致性度量模型、最佳底面压强测量点的位置检测方法、基于最佳底面压强测量点的粮仓重量检测模型、系统标定与建模方法等技术。所提出方法具有检测精度高,所需压力传感器少,仅需2~3个,通用性强,适应多种粮仓结构类型的储量数量检测。所提出检测方法具有巨大的应用价值,为保障国家粮食数量安全提供了新的技术手段。
The invention relates to a granary and its storage grain weight detection system based on the optimal bottom pressure measurement point. According to the characteristics of the pressure distribution on the bottom surface of the granary and the change characteristics of the pressure measurement value, a granary storage grain quantity based on the optimal bottom pressure measurement point is proposed. Detection method, the core technology includes the consistency measurement model of the bottom pressure measurement point, the position detection method of the optimal bottom pressure measurement point, the granary weight detection model based on the optimal bottom pressure measurement point, system calibration and modeling methods and other technologies. The proposed method has high detection accuracy, requires few pressure sensors, only 2 to 3, and has strong versatility, which is suitable for the storage quantity detection of various granary structure types. The proposed detection method has great application value and provides a new technical means for ensuring the national food quantity security.
Description
技术领域technical field
本发明涉及一种粮仓及其基于最佳底面压强测量点的储粮重量检测系统。The invention relates to a granary and its stored grain weight detection system based on the optimum bottom surface pressure measurement point.
背景技术Background technique
粮食安全包括数量安全和质量安全。粮食数量在线检测技术与系统研究应用是国家粮食数量安全的重要保障技术,开展这方面的研究与应用事关国家粮食安全,具有重要的意义,并将产生巨大的社会经济效益。Food security includes quantity security and quality security. The research and application of online grain quantity detection technology and system is an important guarantee technology for national grain quantity security. Carrying out research and application in this area is related to national food security, which is of great significance and will generate huge social and economic benefits.
由于粮食在国家安全中的重要地位,要求粮堆数量在线检测准确、快速和可靠。同时由于粮食数量巨大,价格低,要求粮堆数量在线检测设备成本低、简单方便。因此检测的高精度与检测系统的低成本是粮仓数量在线检测系统开发必须解决的关键问题。Due to the important position of grain in national security, the online detection of grain pile quantity is required to be accurate, fast and reliable. At the same time, due to the huge amount of grain and the low price, it is required that the online detection equipment for the amount of grain piles is low in cost, simple and convenient. Therefore, the high precision of the detection and the low cost of the detection system are the key issues that must be solved in the development of the online detection system for the number of granaries.
专利“基于压力传感器的粮库储粮数量检测方法”(专利授权号:ZL201010240167.7),专利“平房仓浅圆仓储粮数量检测方法”(专利授权号:ZL201210148522)均涉及储粮数量,即储粮重量检测。具体来说,ZL201010240167.7涉及基于粮仓底面、侧面压力传感器输出均值的粮仓储粮数量的计算模型与具体系统标定方法。ZL201210148522涉及基于底面压力传感器输出均值平方的侧面摩擦力影响的补偿、基于底面压力传感器输出均值的粮堆重量预测模型、基于粮食重量误差比的预测模型建模、快速系统标定等新方法。The patent "Method for detecting the quantity of stored grain in grain depot based on pressure sensor" (patent authorization number: ZL201010240167.7), and the patent "Method for detecting the quantity of stored grain in shallow and round warehouses" (patent authorization number: ZL201210148522) both involve the amount of stored grain, namely Stored grain weight detection. Specifically, ZL201010240167.7 involves the calculation model and specific system calibration method of the grain storage quantity based on the average output value of the pressure sensor on the bottom surface and side of the granary. ZL201210148522 involves the compensation of the influence of side friction based on the square of the mean value of the output of the bottom pressure sensor, the weight prediction model of grain piles based on the mean value of the output of the bottom pressure sensor, the modeling of the prediction model based on the error ratio of grain weight, and new methods such as fast system calibration.
上述两种方法都有自身的特点与优势。但为了进行检测,其检测系统本身都需要大量的传感器,检测系统成本较高。粮仓建设、维护成本也相应提高。The above two methods have their own characteristics and advantages. However, in order to detect, the detection system itself requires a large number of sensors, and the cost of the detection system is relatively high. Granary construction and maintenance costs have also increased accordingly.
发明内容Contents of the invention
本发明的目的是提供一种粮仓及其基于最佳底面压强测量点的储粮重量检测系统,用以解决现有检测系统需要的传感器数量多,成本高的问题。The purpose of the present invention is to provide a granary and its storage grain weight detection system based on the optimal bottom pressure measurement point, so as to solve the problems of large number of sensors and high cost required by the existing detection system.
为实现上述目的,本发明的方案包括:To achieve the above object, the solution of the present invention includes:
一种基于最佳底面压强测量点的储粮重量检测系统,包括至少两个底面压力传感器,设置于粮仓的最佳底面压强测量点,最佳底面压强测量点是检测一致性高的测量点。A storage grain weight detection system based on the optimum bottom pressure measurement point, comprising at least two bottom surface pressure sensors, which are arranged at the optimum bottom surface pressure measurement point of the granary, and the optimum bottom surface pressure measurement point is a measurement point with high detection consistency.
最佳底面压强测量点主要位于与侧面和进粮口有一定距离的区域。The best bottom pressure measurement point is mainly located in the area with a certain distance from the side and the grain inlet.
一致性高的测量点选取规则为:设有nW种储粮重量Wi,i=1,...,nw,每种储粮重量均测量nM次;对于任一给定的粮仓底面压强测量点s,粮仓储粮重量Wi的第k次测量时测量点s的测量值为QB(s,Wi,k),k=1,...,nM,定义The measurement point selection rule with high consistency is as follows: there are n W kinds of stored grain weights W i , i=1,...,n w , and each stored grain weight is measured n M times; for any given granary The bottom surface pressure measurement point s, the measured value of the measurement point s during the kth measurement of the grain weight W i in the grain storage is Q B (s,W i ,k), k=1,...,n M , defined
为底面压强测量点s的一致性度量;对于任一测量点s,CM(s)越小,则其测量一致性越高,反之则相反。is the consistency measure of the bottom surface pressure measurement point s; for any measurement point s, the smaller the CM(s), the higher the measurement consistency, and vice versa.
一种粮仓,设有储粮重量检测系统,储粮重量检测系统包括至少两个底面压力传感器,设置于粮仓的最佳底面压强测量点,最佳底面压强测量点是检测一致性高的测量点。A granary, provided with a storage grain weight detection system, the storage grain weight detection system includes at least two bottom surface pressure sensors, which are arranged at the optimal bottom surface pressure measurement point of the granary, and the optimal bottom surface pressure measurement point is a measurement point with high detection consistency .
最佳底面压强测量点主要位于与侧面和进粮口有一定距离的区域。The best bottom pressure measurement point is mainly located in the area with a certain distance from the side and the grain inlet.
一致性高的测量点选取规则为:设有nW种储粮重量Wi,i=1,...,nw,每种储粮重量均测量nM次;对于任一给定的粮仓底面压强测量点s,粮仓储粮重量Wi的第k次测量时测量点s的测量值为QB(s,Wi,k),k=1,...,nM,定义The measurement point selection rule with high consistency is as follows: there are n W kinds of stored grain weights W i , i=1,...,n w , and each stored grain weight is measured n M times; for any given granary The bottom surface pressure measurement point s, the measured value of the measurement point s during the kth measurement of the grain weight W i in the grain storage is Q B (s,W i ,k), k=1,...,n M , defined
为底面压强测量点s的一致性度量;对于任一测量点s,CM(s)越小,则其测量一致性越高,反之则相反。is the consistency measure of the bottom surface pressure measurement point s; for any measurement point s, the smaller the CM(s), the higher the measurement consistency, and vice versa.
本发明的粮仓储粮重量检测系统,所需测量点少,仅需2~3个,测量精度高,但对传感器的性能要求高,特别是重复性误差以及传感器性能的一致性。The grain weight detection system for grain storage of the present invention requires few measurement points, only 2 to 3, and has high measurement accuracy, but has high requirements on the performance of the sensor, especially the repeatability error and the consistency of the performance of the sensor.
进一步的,本发明给出了一致性高的测量点分布规律和实验选取步骤,以指导实际操作。Furthermore, the present invention provides a highly consistent measurement point distribution law and experimental selection steps to guide practical operations.
附图说明Description of drawings
图1平房仓压力传感器布置;Figure 1 Arrangement of pressure sensors in flat warehouses;
图2浅圆仓压力传感器布置;Fig. 2 Arrangement of pressure sensors in shallow round silos;
图3最佳测量点检测的传感器布置与进粮区;Fig. 3 Sensor layout and grain feeding area for optimal measurement point detection;
图4平房仓第2排测量点的CM(s)值;Figure 4 The CM(s) value of the second row of measurement points in the flat warehouse;
图5浅圆仓第2圈测量点的CM(s)值;Figure 5 CM(s) value of the second round of measuring points in the shallow round silo;
图6检测方法实施步骤示意图。Figure 6 is a schematic diagram of the implementation steps of the detection method.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本发明提供一种粮仓及其储粮重量检测系统:The invention provides a granary and its stored grain weight detection system:
检测系统包括至少两个底面压力传感器,设置于粮仓的最佳底面压强测量点,最佳底面压强测量点是检测一致性高的测量点。The detection system includes at least two bottom surface pressure sensors, which are arranged at the optimal bottom surface pressure measurement point of the granary, and the optimal bottom surface pressure measurement point is a measurement point with high detection consistency.
对于给定的粮仓和储粮重量,如何选择有限数量的底面压强测量点,使其测量值均值在各次进粮中具有很高的一致性是保证重量检测精度的充分必要条件,一致性高则检测精度一定高,反之则相反。根据粮仓底面压强分布特性,由于粮堆中粮食成分与体积质量分布的不均匀性、粮堆与各压力传感器受力面接触程度的一致性以及侧面压强的随机性等因素影响,粮仓底面压强测量点的测量值都存在不同程度的随机性,但程度明显不同,存在较多数量的随机性小的测量点,表明这些测量点的测量值具有很强的鲁棒性。For a given granary and grain storage weight, how to select a limited number of bottom pressure measurement points so that the average value of the measured value has a high consistency in each grain intake is a sufficient and necessary condition to ensure the accuracy of weight detection, high consistency Then the detection accuracy must be high, and vice versa. According to the pressure distribution characteristics of the bottom surface of the granary, due to the inhomogeneity of grain composition and volume mass distribution in the grain heap, the consistency of the contact degree between the grain heap and the force surface of each pressure sensor, and the randomness of the side pressure, the pressure measurement of the granary bottom surface There are different degrees of randomness in the measurement values of the points, but the degree is obviously different. There are a large number of measurement points with small randomness, which shows that the measurement values of these measurement points have strong robustness.
对于一致性,根据上述描述,可以有多种具体评价规则。For consistency, according to the above description, there can be many specific evaluation rules.
比如,对于给定粮仓和储粮种类,假设有nW种储粮重量Wi,i=1,...,nw,每种储粮重量均测量nM次。对于任一给定的粮仓底面压强测量点s,粮仓储粮重量Wi的第k次测量时测量点s的测量值为QB(s,Wi,k),k=1,...,nM,定义For example, for a given granary and stored grain type, it is assumed that there are n W kinds of stored grain weights W i , i=1,...,n w , and each stored grain weight is measured n M times. For any given pressure measurement point s on the bottom surface of the granary, the measured value of the measurement point s during the kth measurement of the grain weight W i in the granary is Q B (s,W i ,k), k=1,... ,n M , define
为底面压强测量点s的一致性度量。由式(1)可以看出,CM(s)表示测量点s的测量值的平均百分比离散误差。显然,对于任一测量点s,CM(s)越小,则其测量一致性越高,反之则相反。对于给定粮仓、储粮种类和进粮方式,若CM(s)<Th,Th为给定的门限参数,0<Th,则测量点s为最佳底面压强测量点。is the consistency measure of the bottom pressure measurement point s. It can be seen from formula (1) that CM(s) represents the average percentage discrete error of the measured value of the measuring point s. Obviously, for any measurement point s, the smaller the CM(s), the higher the measurement consistency, and vice versa. For a given granary, storage type and grain feeding method, if CM(s)<Th, Th is a given threshold parameter, and 0<Th, then the measurement point s is the best bottom pressure measurement point.
再比如,采用方差来评价一致性。As another example, variance is used to evaluate consistency.
下面,通过实验数据介绍最佳底面压强测量点的选取原理,采用式(1)评价一致性。In the following, the selection principle of the optimal bottom pressure measurement point is introduced through the experimental data, and the consistency is evaluated by formula (1).
对于图1和图2所示的平房仓和浅圆仓,平房仓压力传感器分6排布置,如图中圆点所示,每排15个,共90个,第1排测量点编号为1#~15#,第2排测量点编号为16#~30#,其它各排编号依次类推。浅圆仓压力传感器分3圈布置,第1圈20个(编号1#~20#),第2圈20个(编号21#~40#),第3圈15个(编号41#~55#),共55个。For the flat warehouse and shallow round warehouse shown in Figure 1 and Figure 2, the pressure sensors of the flat warehouse are arranged in 6 rows, as shown by the dots in the figure, 15 in each row, 90 in total, and the measurement point number of the first row is 1 #~15#, the measurement points in the second row are numbered 16#~30#, and the other rows are numbered by analogy. Shallow round silo pressure sensors are arranged in 3 circles, 20 in the first circle (number 1#~20#), 20 in the second circle (number 21#~40#), 15 in the third circle (number 41#~55# ), a total of 55.
平房仓长9m,宽4.2m,面积为37.8m2,CB/AB≈0.35。浅圆仓直径为6m,面积为28.26m2,CB/AB≈0.67。两种粮仓均属于小型粮仓,CB/AB相对较大。AB为粮堆底面面积,CB为底面周长。实验粮食种类为小麦,平房仓共进行4次实验,每次实验中分6次进粮,每次进粮约1米并摊平。浅圆仓共进行3次实验,实验条件与平房仓前三次情况相同,每次实验中分8次进粮,每次进粮约1米并摊平。根据平房仓的4次实验数据,取Th=8,取储粮重量集合为{35,60,90,120,150,168},利用插值求出各检测点的测量估计值,所求出的平房仓的底面压强测量点的一致性度量如表1所示。The bungalow is 9m long, 4.2m wide, and has an area of 37.8m2, C B /A B ≈0.35. The diameter of the shallow round silo is 6m, the area is 28.26m2, and C B /A B ≈0.67. Both granaries are small granaries, and C B /A B is relatively large. A B is the area of the bottom surface of the grain pile, and C B is the perimeter of the bottom surface. The type of experimental grain is wheat, and a total of 4 experiments were carried out in the bungalow warehouse. In each experiment, the grain was divided into 6 times, and the grain was fed for about 1 meter each time and spread flat. A total of 3 experiments were carried out in the shallow round warehouse. The experimental conditions were the same as those of the first three times in the flat warehouse. In each experiment, the grain was divided into 8 times, and the grain was fed for about 1 meter each time and spread flat. According to the 4 experimental data of the bungalow warehouse, Th=8 is taken, and the set of stored grain weight is {35,60,90,120,150,168}, and the measured estimated value of each detection point is obtained by interpolation, and the bottom pressure measurement of the flat warehouse obtained is The consistency metrics of the points are shown in Table 1.
根据浅圆仓的3次实验数据,取Th=10,取储粮重量集合为{30,50,70,90,110,130,150,170},所求出的浅圆仓底面压强测量点的一致性度量计算结果如表2所示,加黑的为CM(s)小的测量点,值为1E32的表示传感器有故障。图1、图2加圈的测量点为底面CM(s)小的测量点位置示意图,图中出粮口也为进粮口。可以看出:According to the three experimental data of the shallow round silo, Th=10, and the set of stored grain weights is {30, 50, 70, 90, 110, 130, 150, 170}, the calculation results of the consistency measure of the pressure measurement points on the bottom surface of the shallow round silo are shown in the table As shown in 2, the blackened ones are the measurement points with small CM(s), and the values of 1E32 indicate that the sensor is faulty. The measurement points circled in Fig. 1 and Fig. 2 are schematic diagrams of the position of the measurement points with a small CM(s) on the bottom surface, and the grain outlet in the figure is also the grain inlet. As can be seen:
(1)不同实验各测量点的压强测量值具有显著的不一致性和随机性,但不一致的程度明显不同,存在较多数量的不一致性和随机性很小的测量点。例如平房仓17#、22#、24#、52#和67#等,浅圆仓26#、29#、30#、31#、34#、51#和52#等。(1) The pressure measurement values of each measurement point in different experiments have significant inconsistency and randomness, but the degree of inconsistency is obviously different, and there are a large number of measurement points with little inconsistency and randomness. For example, flat warehouses 17#, 22#, 24#, 52# and 67#, etc., shallow round warehouses 26#, 29#, 30#, 31#, 34#, 51# and 52#, etc.
(2)对于平房仓,CM(s)小的测量点主要位于第2排,对于浅圆仓,CM(s)小的测量点主要位于第2圈。因此,CM(s)小的测量点主要位于与侧面和进粮口有一定距离的区域。与侧面有一定距离可以减少侧面摩擦力的影响,与进粮口有一定距离可以减少进粮冲击作用的影响。CM(s)小的测量点主要与侧面摩擦力和进粮方式有关。对于通常使用的大型粮仓,其进粮方式一般不变,存在位置稳定的MD(s)小的测量点。(2) For flat warehouses, the measurement points with small CM(s) are mainly located in the second row, and for shallow round warehouses, the measurement points with small CM(s) are mainly located in the second circle. Therefore, the measurement points with small CM(s) are mainly located in the area with a certain distance from the side and the grain inlet. A certain distance from the side can reduce the influence of side friction, and a certain distance from the grain inlet can reduce the impact of grain intake. The measurement points with small CM(s) are mainly related to the side friction force and the feeding method. For the large granaries that are commonly used, the grain feeding method is generally unchanged, and there are measurement points with small MD(s) in stable positions.
粮仓重量检测的技术难点在于底面和侧面压强测量值的随机性,底面压强测量点的测量值都存在不同程度的随机性,如何克服这种随机性一直是粮仓重量检测技术领域亟待解决课题。最佳底面压强测量点是测量值随机性小的测量点,表明这些测量点的测量值具有很强的鲁棒性,受粮堆中粮食成分与体积质量分布的不均匀性、粮堆与各压力传感器受力面接触程度的一致性以及侧面压强的随机性等因素影响小,通过这些点的压强检测而实现粮仓重量检测可为粮仓数量检测提供新的途径。The technical difficulty of granary weight detection lies in the randomness of the bottom and side pressure measurement values. The measured values of the bottom pressure measurement points all have different degrees of randomness. How to overcome this randomness has always been an urgent problem to be solved in the field of granary weight detection technology. The best bottom pressure measurement point is the measurement point with small randomness of the measurement value, which shows that the measurement value of these measurement points has strong robustness, and is affected by the inhomogeneity of grain composition and volume mass distribution in the grain heap, the relationship between the grain heap and each The consistency of the contact degree of the force surface of the pressure sensor and the randomness of the side pressure are less affected. The detection of the weight of the granary through the pressure detection of these points can provide a new way for the detection of the number of granaries.
表1平房仓底面压强测量点的一致性度量计算结果Table 1 Calculation results of the consistency measure of the pressure measurement points on the bottom of the flat warehouse
表2浅圆仓底面压强测量点的一致性度量计算结果Table 2 Calculation results of the consistency measure of the pressure measurement points on the bottom of the shallow round silo
上面给出了最佳底面压强测量点在不同粮仓的分别规律,根据此规律,可以人为选取最佳测量点,也可以由实验方法得到具体的最佳测量点。The law of the best bottom pressure measurement point in different granaries is given above. According to this law, the best measurement point can be selected artificially, or the specific best measurement point can be obtained by experimental methods.
具体实验方法如下:The specific experimental method is as follows:
最佳底面压强测量点位置与粮仓的具体结构、进粮方式有关,同时也与所使用压力传感器的重复测量误差一致性有关。因此,对于给定粮仓结构和大小的粮仓,若压力传感器的重复测量误差一致性高,则最佳底面压强测量点位置仅与进粮方式有关。若进粮方式相近,粮仓结构和大小相近,则最佳底面压强测量点位置也基本相同。若压力传感器的重复测量误差一致性差,表示传感器不具有互换性,则必须对每个粮仓进行最佳测量点位置检测。The optimal position of the bottom pressure measurement point is related to the specific structure of the granary, the way of feeding grain, and also related to the consistency of the repeated measurement error of the pressure sensor used. Therefore, for a granary with a given granary structure and size, if the repeated measurement error consistency of the pressure sensor is high, the optimal bottom pressure measurement point position is only related to the grain feeding method. If the grain feeding methods are similar, and the structure and size of the granary are similar, the optimal bottom pressure measurement point positions are basically the same. If the repeated measurement error consistency of the pressure sensor is poor, it means that the sensor is not interchangeable, and the best measurement point position detection must be carried out for each granary.
由于CM(s)小的测量点主要位于与侧面和进粮口有一定距离的区域。因此根据这个原则,本文提出的最佳测量点位置检测的传感器布置和进粮粮堆位置如图3所示,其中ab、bc为假定的传感器位置候选区域,实际检测中应依据粮仓通常进粮方式要求和检测需求而合理选择;加色区域为进粮区,以减少实验实际进粮量,降低实验成本。Since the CM(s) is small, the measurement points are mainly located in the area with a certain distance from the side and the grain inlet. Therefore, according to this principle, the sensor layout and the position of the grain storage pile proposed in this paper are shown in Figure 3, where ab and bc are the candidate areas for the assumed sensor positions, and the actual detection should be based on the normal grain intake Reasonable selection based on the requirements of the method and testing requirements; the coloring area is the grain intake area to reduce the actual grain intake in the experiment and reduce the cost of the experiment.
图4为平房仓第2排15个测量点的一致性度量CM(s)与进粮高度的关系,图5为浅圆仓第2圈20个测量点的一致性度量CM(s)与进粮高度的关系。从图中可以看出,各点依据CM(s)值大小排序的顺序与进粮高度有关。在进粮高度小于3米时,各点顺序随进粮高度变化大,当进粮高度大于4米后,顺序则基本固定。因此,本文提出的最佳测量点位置检测实验步骤如下:Figure 4 shows the relationship between the consistency measure CM(s) of the 15 measuring points in the second row of the flat warehouse and the grain intake height, and Figure 5 shows the relationship between the consistency measure CM(s) and the feeding height of the 20 measuring points in the second row of the shallow round warehouse. Grain height relationship. It can be seen from the figure that the order of each point according to the value of CM(s) is related to the height of grain intake. When the feeding height is less than 3 meters, the order of each point changes greatly with the feeding height, and when the feeding height is greater than 4 meters, the order is basically fixed. Therefore, the best measurement point position detection experimental steps proposed in this paper are as follows:
(1)初步选择检测点位置并布置传感器。应根据与侧面和进粮口有一定距离的原则,并兼顾通常进粮方式的要求,方便出进粮并避免传感器损坏,而合理选择检测点位置并布置传感器。图3中传感器与侧面距离d(d对于平房仓,指与最近侧面距离)取为2~3m,各传感器间距取为1m左右(不小于1m)。(1) Initially select the location of the detection point and arrange the sensors. According to the principle of having a certain distance from the side and the grain inlet, and taking into account the requirements of the usual grain feeding method, it is convenient to feed in and out and avoid damage to the sensor, and the location of the detection point should be reasonably selected and the sensor should be arranged. In Figure 3, the distance d between the sensor and the side (d refers to the distance from the nearest side for the one-story warehouse) is 2-3m, and the distance between the sensors is about 1m (not less than 1m).
(2)每次进粮高度固定,可取为0.9米左右,顶部摊平,保证传感器上方的粮堆顶面宽度不小于1米,采集各传感器值。(2) The height of each grain intake is fixed, preferably about 0.9 meters, and the top is flattened to ensure that the width of the top surface of the grain pile above the sensor is not less than 1 meter, and the sensor values are collected.
(3)重复3~4次,由式(1)计算出各点的CM(s)值,按值大小排序,CM(s)小的则为最佳底面压强测量点。(3) Repeat 3 to 4 times, calculate the CM(s) value of each point according to the formula (1), sort by the value, and the smaller CM(s) is the best bottom pressure measurement point.
在检测到最佳测量点的检测值后,带入基于底面压强的储粮重量检测模型进行计算即可获得储粮重量。按图6所示实施方式即可实施,具体步骤实施如下:After the detection value of the best measurement point is detected, it is brought into the stored grain weight detection model based on the bottom surface pressure for calculation to obtain the stored grain weight. It can be implemented according to the implementation mode shown in Figure 6, and the specific steps are implemented as follows:
(1)系统配置(1) System configuration
选定具体压力传感器,并配置相应的数据采集、数据传输等系统。Select a specific pressure sensor, and configure the corresponding data acquisition, data transmission and other systems.
(2)最佳底面压强测量点的位置检测(2) Position detection of the best bottom pressure measurement point
根据与侧面和进粮口有一定距离的原则,并兼顾通常进粮方式的要求,方便出进粮并避免传感器损坏,合理选择检测点并布置传感器。根据图3所示,布置最佳测量点检测的传感器和进粮区,图中传感器与侧面距离d取为2~3m,各传感器间距取为1m左右。每次进粮0.9米,顶部摊平,保证传感器上方的粮堆顶面宽度不小于1米,采集各传感器值。重复3~4次,由式(1)计算出各点的CM(s)值,按值大小排序,CM(s)小的则为最佳底面压强测量点。According to the principle of having a certain distance from the side and the grain inlet, and taking into account the requirements of the usual grain feeding method, it is convenient to feed in and out and avoid sensor damage, reasonably select the detection point and arrange the sensor. As shown in Figure 3, the sensor and grain feeding area for optimal measurement point detection are arranged. In the figure, the distance d between the sensor and the side is taken as 2-3m, and the distance between each sensor is taken as about 1m. Every time 0.9 meters of grain is fed, the top is flattened to ensure that the width of the top surface of the grain pile above the sensor is not less than 1 meter, and the values of each sensor are collected. Repeat 3 to 4 times, calculate the CM(s) value of each point according to the formula (1), sort by the value, and the smaller CM(s) is the best bottom pressure measurement point.
(3)底面压力传感器安装(3) Bottom surface pressure sensor installation
根据所检测的最佳底面压强测量点,选择2~5个CM(s)小的最佳底面压强测量点,并布置传感器。According to the detected optimal bottom pressure measurement points, select 2 to 5 optimal bottom pressure measurement points with small CM(s), and arrange the sensors.
(4)系统标定与建模(4) System calibration and modeling
根据最佳底面压强测量点的位置布置传感器,并利用沙袋建立标定进粮区,沙袋与传感器的距离为3~4米左右,沙袋墙高度1.5~2米。逐步进粮,每批进粮0.5米后摊平,记录进粮重量和各压力传感器值,并根据标定进粮区面积与粮仓总面积的比值,计算相应高度的整个粮仓进粮重量。这样可获得3~4组实验数据。然后按正常方式装粮,待完成后,记录进粮总重量和粮仓底面压力传感器值,这样可获得的4~5组数据。利用所获得4~5组数据,由式(2)至式(5)构建检测模型。Arrange the sensors according to the position of the best bottom pressure measurement point, and use sandbags to establish a calibrated grain intake area. The distance between the sandbags and the sensors is about 3 to 4 meters, and the height of the sandbag wall is 1.5 to 2 meters. Grain is fed step by step, and each batch of grain is flattened after 0.5 meters. Record the weight of the grain and the value of each pressure sensor, and calculate the weight of the entire granary at the corresponding height according to the ratio of the area of the calibrated grain area to the total area of the granary. In this way, 3 to 4 sets of experimental data can be obtained. Then load the grain in the normal way. After the completion, record the total weight of the grain and the value of the pressure sensor on the bottom of the granary, so that 4 to 5 sets of data can be obtained. Using the obtained 4-5 sets of data, the detection model is constructed from formula (2) to formula (5).
对于多次标定实验,利用每次标定实验数据分别建立式(2)所示的模型,并利用a0、a1、a2模型系数的均值建立检测模型。For multiple calibration experiments, use the data of each calibration experiment to establish the model shown in formula (2), and use the mean values of a 0 , a 1 , and a 2 model coefficients to establish a detection model.
(5)实仓重量检测。(5) Real warehouse weight inspection.
如果系统已标定,检测底面压力传感器输出并利用式(2)所示模型进行粮仓储粮数量检测。If the system has been calibrated, detect the output of the pressure sensor on the bottom surface and use the model shown in formula (2) to detect the quantity of grain stored in the grain storage.
具体来说,基于最佳底面压强测量点的粮仓重量检测模型如式(2)所示。Specifically, the granary weight detection model based on the optimal bottom pressure measurement point is shown in formula (2).
其中,为基于最佳底面压强测量点的粮仓重量估计;AB为粮仓底面面积;为所有最佳底面压强测量点的压强测量值均值,为第i个最佳底面压强测量点的压强测量值,nOP为最佳底面压强测量点的个数;a0、a1、a2为模型系数。in, is the weight estimation of the granary based on the best bottom pressure measurement point; AB is the bottom area of the granary; is the average pressure measurement value of all the best bottom pressure measurement points, is the pressure measurement value of the i-th best bottom pressure measurement point, n OP is the number of the best bottom pressure measurement points; a 0 , a 1 , a 2 are model coefficients.
对于式(2)所示的粮仓粮堆重量检测模型,假设已获得n个重量和压强实验样本点其中,Wi为进粮重量,为相应的最佳底面压强测量点测量值的均值,则可推出式(2)中各系数计算公式为For the granary grain pile weight detection model shown in formula (2), it is assumed that n weight and pressure experiment sample points have been obtained Among them, W i is the weight of food intake, is the mean value of the measured values of the corresponding optimal bottom surface pressure measurement points, then it can be deduced that the calculation formula of each coefficient in formula (2) is
a0=(b0(c2c4-c33)+b1(c23-c14)+b2(c13-c22))/Δ(3)a 0 =(b 0 (c 2 c 4 -c 33 )+b 1 (c 23 -c 14 )+b 2 (c 13 -c 22 ))/Δ(3)
a1=(b0(c23-c14)+b1(c0c4-c22)+b2(c12-c03))/Δ(4)a 1 =(b 0 (c 23 -c 14 )+b 1 (c 0 c 4 -c 22 )+b 2 (c 12 -c 03 ))/Δ(4)
a2=(b0(c13-c22)+b1(c12-c03)+b2(c02-c11))/Δ(5)其中,Δ=(c02-c11)c4+2.c12c3-c22c2-c0 *c33;c11=c1c1;c22=c2c2;c33=c3c3;c33=c3c3;c33=c3c3;c02=c0c2;c03=c0c3;c12=c1c2;c13=c1c3;c14=c1c4;c23=c2c3; a 2 =(b 0 (c 13 -c22)+b 1 (c 12 -c 03 )+b 2 (c 02 -c 11 ))/Δ(5) where Δ=(c 02 -c 11 )c 4 +2.c 12 c 3 -c 22 c 2 -c 0 * c 33 ; c 11 =c 1 c 1 ; c 22 =c 2 c 2 ; c 33 =c 3 c 3 ; c 33 =c 3 c 3 ; c 33 = c 3 c 3 ; c 02 = c 0 c 2 ; c 03 = c 0 c 3 ; c 12 = c 1 c 2 ; c 13 = c 1 c 3 ; c 14 = c 1 c 4 ; c 23 = c 2 c 3 ;
系统标定和检测模型建模按以下步骤进行:System calibration and detection model modeling are carried out in the following steps:
(1)建立标定进粮区。根据所选的最佳底面压强测量点的位置而布置传感器,并利用沙袋建立标定进粮区,沙袋与传感器的距离为3~4米左右,以减少沙袋墙的不稳定性对标定进粮区压力分布的影响,沙袋墙高度1.5~2米,压力传感器均匀布置。(1) Establish a calibrated grain intake area. Arrange the sensor according to the position of the selected optimal bottom pressure measurement point, and use sandbags to establish the calibration grain feeding area. The distance between the sandbag and the sensor is about 3 to 4 meters, so as to reduce the instability of the sandbag wall to the calibration grain feeding area. Influenced by the pressure distribution, the height of the sandbag wall is 1.5-2 meters, and the pressure sensors are evenly arranged.
(2)标定数据获取。对于标定进粮区,逐步进粮,每批进粮0.5米后摊平,记录进粮重量和各压力传感器值,并根据标定进粮区面积与粮仓总面积的比值,计算相应高度的整个粮仓进粮重量。这样可获得3~4组实验数据。然后按正常方式装粮,待完成后,记录进粮总重量和粮仓底面压力传感器值,这样可获得的4~5组数据。(2) Calibration data acquisition. For the calibrated grain-feeding area, feed grain gradually, spread out after 0.5 meters of each batch of grain, record the weight of the grain and the value of each pressure sensor, and calculate the entire granary of the corresponding height according to the ratio of the area of the calibrated grain-feeding area to the total area of the granary Feed weight. In this way, 3 to 4 sets of experimental data can be obtained. Then load the grain in the normal way. After the completion, record the total weight of the grain and the value of the pressure sensor on the bottom of the granary, so that 4 to 5 sets of data can be obtained.
(3)检测模型建模。(3) Detection model modeling.
由于式(2)所示的粮堆重量检测模型比较简单,建模时需要较少的数据,因此,直接利用所获得4~5组数据即可获得理想的检测效果。Since the grain heap weight detection model shown in formula (2) is relatively simple, less data is required for modeling, so the ideal detection effect can be obtained by directly using the obtained 4-5 sets of data.
对于多次标定实验,利用每次标定实验数据分别建立式(2)所示的模型,并利用a0、a1、a2模型系数的均值建立检测模型。For multiple calibration experiments, use the data of each calibration experiment to establish the model shown in formula (2), and use the mean values of a0, a 1 and a 2 model coefficients to establish the detection model.
下面给出实验数据来证明本发明的实际效果。Experimental data are given below to prove the practical effect of the present invention.
根据平房仓第2排的3个CM(s)小的测量点(17#、22#和24#)的压强测量值均值数据,利用2次实验(实验2和和实验3)数据建模,由式(2)所建立的预测模型如式(6)所示,各次实验的粮仓储粮重量计算结果如表3至表6所示。According to the average pressure measurement data of the 3 small CM(s) measurement points (17#, 22# and 24#) in the second row of the flat warehouse, using the data of two experiments (experiment 2 and experiment 3) to model, The prediction model established by formula (2) is shown in formula (6), and the calculation results of grain weight in each experiment are shown in Table 3 to Table 6.
根据浅圆仓第2圈的2个CM(s)小的测量点(21#、29#)的压强测量值均值数据,利用2次实验(实验2和和实验3)数据建模,由式(2)所建立的预测模型如式(7)所示,各次实验的粮仓储粮重量计算结果如表7至表9所示。According to the average pressure measurement data of two small CM(s) measurement points (21#, 29#) in the second circle of the shallow round silo, using the data of two experiments (experiment 2 and experiment 3) to model, the formula (2) The established prediction model is shown in formula (7), and the calculation results of the weight of stored grain in each experiment are shown in Table 7 to Table 9.
表3平房仓实验1储粮重量计算结果4平房仓实验2储粮重量计算结果Table 3 Calculation result of stored grain weight in flat warehouse experiment 1 4 Calculation result of stored grain weight in flat warehouse experiment 2
表5平房仓实验1储粮重量计算结果表6平房仓实验2储粮重量计算结果Table 5 Calculation results of stored grain weight in flat warehouse experiment 1 Table 6 Calculation results of stored grain weight in flat warehouse experiment 2
表7浅圆仓实验1储粮重量计算结果表8浅圆仓实验2储粮重量计算结果Table 7 Calculation results of stored grain weight in shallow round silo experiment 1 Table 8 Calculation results of stored grain weight in shallow round silo experiment 2
表9浅圆仓实验3储粮重量计算结果Table 9 Calculation results of stored grain weight in shallow round silo experiment 3
从以上基于最佳底面压强测量点的测量点均值的粮仓储粮重量计算结果可以看出,除储粮重量小情况外,其它检测点的检测结果比较理想。因此,这种粮仓储粮重量监测方法,所需测量点少,仅需2~3个,测量精度高,但对传感器的性能要求高,特别是重复性误差以及传感器性能的一致性。It can be seen from the calculation results of the grain weight of the grain storage based on the average value of the measurement point of the best bottom surface pressure measurement point that the detection results of other detection points are relatively ideal except for the small weight of the stored grain. Therefore, this method of grain weight monitoring in grain storage requires few measuring points, only 2 to 3, and has high measurement accuracy, but has high requirements on the performance of the sensor, especially the repeatability error and the consistency of sensor performance.
对于图1所示的平房仓,利用之前方法和所有90个测量点数据所构造检测模型的检测结果如表10至表13所示。对于图2所示的浅圆仓,利用之前方法和所有55个测量点数据所构造检测模型的检测结果如表14至表16所示。For the flat warehouse shown in Figure 1, the detection results of the detection model constructed using the previous method and all 90 measurement point data are shown in Table 10 to Table 13. For the shallow round silo shown in Figure 2, the detection results of the detection model constructed using the previous method and all 55 measurement point data are shown in Table 14 to Table 16.
表10平房仓实验1储粮重量计算结果表11平房仓实验2储粮重量计算结果Table 10 Calculation result of stored grain weight in flat warehouse experiment 1 Table 11 Calculation result of stored grain weight in flat warehouse experiment 2
表12平房仓实验3储粮重量计算结果表13平房仓实验4储粮重量计算结果Table 12 Calculation result of stored grain weight in experiment 3 of flat warehouse Table 13 Calculation result of stored grain weight in experiment 4 of flat warehouse
表14浅圆仓实验1储粮重量计算结果表15浅圆仓实验2储粮重量计算结果Table 14 Calculation results of stored grain weight in shallow round silo experiment 1 Table 15 Calculation results of stored grain weight in shallow round silo experiment 2
表16浅圆仓实验3储粮重量计算结果Table 16 Calculation results of stored grain weight in shallow round silo experiment 3
从以上利用之前方法的粮仓储粮重量计算结果可以看出,尽管测量点数很多,在储粮重量较大情况时,仍存在部分点的预测结果超出3%。这表明本专利提出方法具有更高的测量准确性且需要很少的底面压力传感器。It can be seen from the calculation results of the stored grain weight using the previous method that although there are many measurement points, when the stored grain weight is large, the prediction results of some points still exceed 3%. This shows that the method proposed in this patent has higher measurement accuracy and requires fewer bottom surface pressure sensors.
选取最佳测量点进行测量,而不是像现有技术那样致力于布置更多、更密集的传感器,使检测结果更全面反映更多、更全面的环境参数,殊不知,不断的增加传感器虽然看似使的数据量很丰富,但由于粮仓的特殊性,进粮和储粮过程对不同位置的测量结果影响不同,丰富的数量不仅不能提高检测准确度,反而可能混入更多的随机信息而冲淡有价值的测量数据使测量准确性降低。所以,本发明反其道而行之,检测方案不仅大大减少了传感器数量,还能够提高测量准确性。Select the best measurement point for measurement, instead of arranging more and denser sensors like the existing technology, so that the detection results can more comprehensively reflect more and more comprehensive environmental parameters. As everyone knows, although the continuous increase of sensors seems to be The amount of data is very rich, but due to the particularity of the granary, the process of grain feeding and grain storage has different effects on the measurement results at different locations. The rich data not only cannot improve the detection accuracy, but may be mixed with more random information to dilute the existing data. Valuable measurement data degrades measurement accuracy. Therefore, the present invention does the opposite, and the detection scheme not only greatly reduces the number of sensors, but also improves measurement accuracy.
以上给出了一种具体的实施方式,但本发明不局限于所描述的实施方式。本发明的基本思路在于上述方案,对本领域普通技术人员而言,根据本发明的教导,设计出各种变形的模型、公式、参数并不需要花费创造性劳动。在不脱离本发明的原理和精神的情况下对实施方式进行的变化、修改、替换和变型仍落入本发明的保护范围内。A specific embodiment has been given above, but the present invention is not limited to the described embodiment. The basic idea of the present invention lies in the above-mentioned solution. For those of ordinary skill in the art, according to the teaching of the present invention, it does not need to spend creative labor to design various deformation models, formulas and parameters. Changes, modifications, substitutions and variations to the implementations without departing from the principle and spirit of the present invention still fall within the protection scope of the present invention.
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| CN106017625A (en) * | 2015-08-25 | 2016-10-12 | 张雪 | Method for detecting quantity of grain in grain bin, and pressure sensor |
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| CN110823345B (en) * | 2018-08-10 | 2021-04-09 | 河南工业大学 | Granary detection method and system based on bottom surface two-circle standard deviation SVM index model |
| CN110823336B (en) * | 2018-08-10 | 2021-04-09 | 河南工业大学 | A time-varying compensation method and system for granary data |
| CN110823334B (en) * | 2018-08-10 | 2021-08-27 | 张德贤 | Grain storage grain detection method and system |
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