CN104319287A - Trench gate type semiconductor device structure and manufacturing method thereof - Google Patents
Trench gate type semiconductor device structure and manufacturing method thereof Download PDFInfo
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims description 18
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- 239000000758 substrate Substances 0.000 claims abstract description 37
- 239000002184 metal Substances 0.000 claims abstract description 32
- 229910052751 metal Inorganic materials 0.000 claims abstract description 32
- 229920005591 polysilicon Polymers 0.000 claims description 99
- 238000000034 method Methods 0.000 claims description 22
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- 229910052710 silicon Inorganic materials 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000577 Silicon-germanium Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001312 dry etching Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
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- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/411—Insulated-gate bipolar transistors [IGBT]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D12/00—Bipolar devices controlled by the field effect, e.g. insulated-gate bipolar transistors [IGBT]
- H10D12/01—Manufacture or treatment
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/01—Manufacture or treatment
- H10D30/021—Manufacture or treatment of FETs having insulated gates [IGFET]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D64/00—Electrodes of devices having potential barriers
- H10D64/20—Electrodes characterised by their shapes, relative sizes or dispositions
- H10D64/27—Electrodes not carrying the current to be rectified, amplified, oscillated or switched, e.g. gates
- H10D64/311—Gate electrodes for field-effect devices
- H10D64/411—Gate electrodes for field-effect devices for FETs
- H10D64/511—Gate electrodes for field-effect devices for FETs for IGFETs
- H10D64/512—Disposition of the gate electrodes, e.g. buried gates
- H10D64/513—Disposition of the gate electrodes, e.g. buried gates within recesses in the substrate, e.g. trench gates, groove gates or buried gates
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Abstract
Description
技术领域technical field
本发明属于半导体器件领域,涉及一种沟槽栅型半导体器件结构及其制作方法。The invention belongs to the field of semiconductor devices, and relates to a trench gate type semiconductor device structure and a manufacturing method thereof.
背景技术Background technique
诸如沟槽栅金属氧化物半导体场效应晶体管(MOSFET)的功率晶体管具有位于沟槽或空腔中的绝缘栅,其中源区和漏区由掺杂体区分离。栅通常以衬在沟槽壁上的电介质层绝缘,并且导电源端子沉积或形成于源区和掺杂体区上。当栅被适当偏置时,在掺杂体区中产生导电通道以允许漏-源电流从漏区通过该导电通道流动到源区。沟槽栅及其他类似晶体管的两个期望的特性是相对低的总体电阻和相对高的非钳位电感性开关(Unclamped InductiveSwitching,UIS)特性。Power transistors, such as trench-gate metal-oxide-semiconductor field-effect transistors (MOSFETs), have an insulated gate located in a trench or cavity with source and drain regions separated by a doped body region. The gate is typically insulated with a dielectric layer lining the trench walls, and conductive source terminals are deposited or formed over the source and doped body regions. When the gate is properly biased, a conductive channel is created in the doped body region to allow drain-source current to flow from the drain region through the conductive channel to the source region. Two desirable properties of trench-gate and other similar transistors are relatively low overall resistance and relatively high Unclamped Inductive Switching (UIS) properties.
IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)是一种电压控制的MOS/BJT复合型器件。从结构上,IGBT的结构与VDMOS极为相似,只是将VDMOS的N+衬底调整为P+衬底,但是引入的电导调制效应克服了VDMOS本身固有的导通电阻与击穿电压的矛盾,从而使IGBT同时具有双极型功率晶体管和功率MOSFET的主要优点:输入阻抗高、输入驱动功率小、导通压降低、电流容量大、开关速度快等。20世纪90年代中期提出了一种新概念,即IGBT采用U形沟槽栅结构,它采用了从大规模集成工艺借鉴来的硅干法刻蚀技术。在沟槽栅IGBT中,栅压在漂移区中形成电子积累层,增强了PIN二极管中的电子注入,提高了表面的载流子浓度。而原来IGBT中的MOS结构“T”字型导电通路缩短为两条平行的垂直导电通路,沟道从横向变为纵向,导致元胞面积减小,从而增加了单位器件面积内的沟道面积,进而降低了沟道电阻;而且槽栅消除了JFET效应,不会出现电流“瓶颈”区域。所以与平面栅IGBT相比,沟槽栅IGBT能大幅降低通态压降,从而在通态压降和关断能量之间达到更优的折衷。此外,相对于PNP晶体管电流,PIN二极管电流比重的增加能有效抑制擎住效应,所以沟槽栅IGBT比平面栅IGBT具有更大的SOA安全工作区。IGBT (Insulated Gate Bipolar Transistor, Insulated Gate Bipolar Transistor) is a voltage-controlled MOS/BJT composite device. In terms of structure, the structure of IGBT is very similar to that of VDMOS, except that the N+ substrate of VDMOS is adjusted to P+ substrate, but the conductance modulation effect introduced overcomes the contradiction between the inherent on-resistance and breakdown voltage of VDMOS itself, so that IGBT At the same time, it has the main advantages of bipolar power transistors and power MOSFETs: high input impedance, low input drive power, low conduction voltage, large current capacity, and fast switching speed. In the mid-1990s, a new concept was proposed, that is, the IGBT uses a U-shaped trench gate structure, which uses the silicon dry etching technology borrowed from the large-scale integration process. In the trench gate IGBT, the gate voltage forms an electron accumulation layer in the drift region, which enhances electron injection in the PIN diode and increases the carrier concentration on the surface. However, the "T"-shaped conductive path of the MOS structure in the original IGBT is shortened to two parallel vertical conductive paths, and the channel changes from horizontal to vertical, resulting in a decrease in cell area, thereby increasing the channel area per unit device area. , thereby reducing the channel resistance; and the groove gate eliminates the JFET effect, and there will be no current "bottleneck" area. Therefore, compared with the planar gate IGBT, the trench gate IGBT can greatly reduce the on-state voltage drop, thereby achieving a better compromise between the on-state voltage drop and the turn-off energy. In addition, relative to the PNP transistor current, the increase in the proportion of the PIN diode current can effectively suppress the latching effect, so the trench gate IGBT has a larger SOA safe operating area than the planar gate IGBT.
半导体器件中的多个沟槽栅结构一般需要并联引出,通常的做法是将多个沟槽栅结构的末端连接起来,然而这种连接方式中,沟槽栅末端,特别是末端尖角处的栅极氧化层容易发生击穿,导致器件性能劣化。Multiple trench gate structures in semiconductor devices generally need to be drawn out in parallel. The usual practice is to connect the ends of multiple trench gate structures. However, in this connection method, the ends of the trench gates, especially at the sharp corners The gate oxide layer is prone to breakdown, resulting in degraded device performance.
因此,提供一种新的沟槽栅型半导体器件结构及其制作方法以解决上述问题实属必要。Therefore, it is necessary to provide a new trench-gate semiconductor device structure and its manufacturing method to solve the above problems.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种沟槽栅型半导体器件结构及其制作方法,用于解决现有技术中多晶硅覆盖沟槽栅末端的连接方式容易导致沟槽栅末端栅极氧化层发生击穿,导致器件性能劣化的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a trench gate semiconductor device structure and its manufacturing method, which is used to solve the problem that the connection method of polysilicon covering the end of the trench gate in the prior art is likely to cause trenches The breakdown of the gate oxide layer at the gate terminal leads to the problem of device performance degradation.
为实现上述目的及其他相关目的,本发明提供一种沟槽栅型半导体器件结构,包括:In order to achieve the above object and other related objects, the present invention provides a trench gate semiconductor device structure, including:
衬底;Substrate;
至少两条沟槽栅结构,所述沟槽栅结构形成于所述衬底中,从所述衬底正面向背面方向延伸;各沟槽栅结构之间相互平行排列;At least two trench gate structures, the trench gate structures are formed in the substrate and extend from the front to the back of the substrate; the trench gate structures are arranged in parallel with each other;
多晶硅桥,形成于所述衬底表面,并与所述沟槽栅结构接触,将各沟槽栅结构并联;a polysilicon bridge formed on the surface of the substrate and in contact with the trench gate structures, connecting each trench gate structure in parallel;
绝缘层,覆盖所述沟槽栅结构及所述多晶硅桥;an insulating layer covering the trench gate structure and the polysilicon bridge;
至少一个接触孔,所述接触孔位于所述多晶硅桥上方并贯通所述绝缘层;at least one contact hole, the contact hole is located above the polysilicon bridge and penetrates through the insulating layer;
栅极金属层,形成于所述绝缘层表面并填充于所述接触孔内,与所述多晶硅桥欧姆接触;a gate metal layer formed on the surface of the insulating layer and filled in the contact hole, and in ohmic contact with the polysilicon bridge;
所述多晶硅桥靠近所述沟槽栅结构的第一端,所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离为L,其中,L>0。The polysilicon bridge is close to the first end of the trench gate structure, and the distance between the outside of the polysilicon bridge and the first end of the trench gate structure is L, wherein L>0.
可选地,L的取值范围是0.1~5μm。Optionally, the value range of L is 0.1-5 μm.
可选地,所述接触孔位于相邻两条沟槽栅结构之间。Optionally, the contact hole is located between two adjacent trench gate structures.
可选地,所述多晶硅桥为直线型、折线形或弧形。Optionally, the polysilicon bridge is straight, zigzag or curved.
可选地,所述多晶硅桥与所述沟槽栅结构垂直连接。Optionally, the polysilicon bridge is vertically connected to the trench gate structure.
可选地,所述沟槽栅型半导体器件结构为功率场效应晶体管或绝缘栅双极型晶体管。Optionally, the trench gate semiconductor device structure is a power field effect transistor or an insulated gate bipolar transistor.
可选地,所述功率场效应管自下而上依次包括漏区、漂移区、沟道区及源区,所述沟槽栅结构从所述源区表面向下延伸至所述漂移区中。Optionally, the power field effect transistor includes a drain region, a drift region, a channel region and a source region in sequence from bottom to top, and the trench gate structure extends downward from the surface of the source region into the drift region .
可选地,所述绝缘栅双极性晶体管自下而上依次包括集电极金属、集电极层及漂移区;所述沟槽栅结构形成于所述漂移区中;所述漂移区中还形成有基区,所述基区位于相邻两条沟槽栅结构之间,所述基区上部两侧形成有发射区;所述基区上方形成有与所述基区及发射区欧姆接触的发射极金属。Optionally, the IGBT sequentially includes a collector metal, a collector layer, and a drift region from bottom to top; the trench gate structure is formed in the drift region; There is a base area, the base area is located between two adjacent trench gate structures, an emitter area is formed on both sides of the upper part of the base area; an ohmic contact with the base area and the emitter area is formed above the base area emitter metal.
本发明还提供一种沟槽栅型半导体器件结构的制作方法,包括以下步骤:The present invention also provides a method for manufacturing a trench gate semiconductor device structure, comprising the following steps:
提供一衬底,在所述衬底中形成至少两条平行排列的沟槽;providing a substrate in which at least two parallel trenches are formed;
在所述沟槽内侧面形成栅氧化层;forming a gate oxide layer on the inner surface of the trench;
沉积多晶硅层,所述多晶硅层填充于所述沟槽内,并覆盖所述衬底;Depositing a polysilicon layer, the polysilicon layer is filled in the trench and covers the substrate;
刻蚀所述多晶硅层形成多晶硅桥,并去除所述沟槽外多余的多晶硅层;所述多晶硅桥位于所述衬底表面,并与所述沟槽栅结构接触,将各沟槽栅结构并联;所述多晶硅桥靠近所述沟槽栅结构的第一端,所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离为L,其中,L>0;Etching the polysilicon layer to form a polysilicon bridge, and removing the redundant polysilicon layer outside the trench; the polysilicon bridge is located on the surface of the substrate and is in contact with the trench gate structure, and each trench gate structure is connected in parallel ; The polysilicon bridge is close to the first end of the trench gate structure, and the distance between the outside of the polysilicon bridge and the first end of the trench gate structure is L, wherein L>0;
在所述衬底上形成覆盖所述多晶硅桥及所述沟槽栅结构第一端的绝缘层,并在所述绝缘层中形成至少一个接触孔;所述接触孔位于所述多晶硅桥上方并贯通所述绝缘层;forming an insulating layer covering the polysilicon bridge and the first end of the trench gate structure on the substrate, and forming at least one contact hole in the insulating layer; the contact hole is located above the polysilicon bridge and penetrating through the insulating layer;
在所述绝缘层表面沉积栅极金属层,所述栅极金属层填充于所述接触孔内,与所述多晶硅桥欧姆接触。A gate metal layer is deposited on the surface of the insulating layer, and the gate metal layer is filled in the contact hole and is in ohmic contact with the polysilicon bridge.
可选地,L的取值范围是0.1~5μm。Optionally, the value range of L is 0.1-5 μm.
如上所述,本发明的沟槽栅型半导体器件结构及其制作方法,具有以下有益效果:本发明的沟槽型半导体器件结构包括至少两条相互平行排列的沟槽栅结构,各沟槽栅结构通过多晶硅桥并联连接,且所述多晶硅桥靠近所述沟槽栅结构的第一端,所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离L>0,栅极金属层填充于绝缘层中的接触孔内与所述多晶硅桥欧姆接触。由于多晶硅桥避开了沟槽栅结构末端,这种连接方式可以有效降低沟槽栅结构末端,特别是末端尖角处栅氧化层击穿的概率,从而提高了器件的可靠性。所述多晶硅桥可以在去除所述沟槽外多余的多晶硅层时简单更改掩模图形得到,工艺简单,不会增加制作成本。As mentioned above, the trench gate semiconductor device structure and its manufacturing method of the present invention have the following beneficial effects: the trench gate semiconductor device structure of the present invention comprises at least two trench gate structures arranged parallel to each other, and each trench gate The structure is connected in parallel through a polysilicon bridge, and the polysilicon bridge is close to the first end of the trench gate structure, the distance between the outside of the polysilicon bridge and the first end of the trench gate structure is L>0, and the gate metal A layer fills the contact hole in the insulating layer in ohmic contact with the polysilicon bridge. Since the polysilicon bridge avoids the end of the trench gate structure, this connection method can effectively reduce the probability of breakdown of the gate oxide layer at the end of the trench gate structure, especially at the sharp corner of the end, thereby improving the reliability of the device. The polysilicon bridge can be obtained by simply changing the mask pattern when removing the excess polysilicon layer outside the trench, the process is simple, and the manufacturing cost will not be increased.
附图说明Description of drawings
图1显示为本发明的沟槽栅型半导体器件结构的剖面结构示意图。FIG. 1 shows a schematic cross-sectional structure of a trench-gate semiconductor device structure of the present invention.
图2显示为本发明的沟槽栅型半导体器件结构的俯视示意图。FIG. 2 is a schematic top view of the trench-gate semiconductor device structure of the present invention.
图3显示为本发明的沟槽栅型半导体器件结构在实施例二中的剖面结构示意图。FIG. 3 is a schematic cross-sectional view of the trench-gate semiconductor device structure in Embodiment 2 of the present invention.
图4显示为本发明的沟槽栅型半导体器件结构的制作方法中在衬底中形成沟槽的示意图。FIG. 4 is a schematic diagram of forming trenches in a substrate in the method for fabricating a trench-gate semiconductor device structure according to the present invention.
图5显示为本发明的沟槽栅型半导体器件结构的制作方法中在沟槽内侧面形成栅氧化层的示意图。FIG. 5 is a schematic diagram of forming a gate oxide layer on the inner surface of the trench in the method for fabricating the trench-gate semiconductor device structure of the present invention.
图6显示为本发明的沟槽栅型半导体器件结构的制作方法中沉积多晶硅层的示意图。FIG. 6 is a schematic diagram of depositing a polysilicon layer in the manufacturing method of the trench-gate semiconductor device structure of the present invention.
图7显示为本发明的沟槽栅型半导体器件结构的制作方法中刻蚀多晶硅层形成多晶硅桥的示意图。FIG. 7 is a schematic diagram of etching a polysilicon layer to form a polysilicon bridge in the manufacturing method of the trench-gate semiconductor device structure of the present invention.
图8显示为本发明的沟槽栅型半导体器件结构的制作方法中沉积绝缘层并形成接触孔的示意图。FIG. 8 is a schematic diagram of depositing an insulating layer and forming a contact hole in the manufacturing method of the trench-gate semiconductor device structure of the present invention.
图9显示为本发明的沟槽栅型半导体器件结构的制作方法中沉积栅极金属层的示意图。FIG. 9 is a schematic diagram of depositing a gate metal layer in the manufacturing method of the trench-gate semiconductor device structure of the present invention.
元件标号说明Component designation description
1 衬底1 Substrate
2 沟槽栅结构2 trench gate structure
3 多晶硅桥3 polysilicon bridge
4 绝缘层4 insulation layer
5 接触孔5 contact holes
6 栅极金属层6 gate metal layer
7 集电极金属7 collector metal
8 集电极层8 collector layer
9 基区9 base area
10 发射区10 launch area
11 漏区11 Drain area
12 沟道区12 channel area
13 源区13 source area
14 沟槽14 Groove
15 栅氧化层15 gate oxide layer
16 多晶硅层16 polysilicon layer
17 多晶硅栅极17 Polysilicon gate
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
请参阅图1至图9。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。See Figures 1 through 9. It should be noted that the diagrams provided in this embodiment are only schematically illustrating the basic idea of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
实施例一Embodiment one
本发明提供一种沟槽栅型半导体器件结构,请参阅图1及图2,分别显示为该沟槽栅型半导体器件结构的剖视图及俯视图,包括:The present invention provides a trench gate semiconductor device structure, please refer to Figure 1 and Figure 2, which are respectively shown as a cross-sectional view and a top view of the trench gate semiconductor device structure, including:
衬底1;substrate1;
至少两条沟槽栅结构2,所述沟槽栅结构2形成于所述衬底1中,从所述衬底1正面向背面方向延伸;各沟槽栅结构2之间相互平行排列;At least two trench gate structures 2, the trench gate structures 2 are formed in the substrate 1 and extend from the front to the back of the substrate 1; the trench gate structures 2 are arranged in parallel with each other;
多晶硅桥3,形成于所述衬底1表面,并与所述沟槽栅结构2接触,将各沟槽栅结构2并联;a polysilicon bridge 3 formed on the surface of the substrate 1 and in contact with the trench gate structures 2, connecting each trench gate structure 2 in parallel;
绝缘层4,覆盖所述沟槽栅结构2及所述多晶硅桥3;an insulating layer 4 covering the trench gate structure 2 and the polysilicon bridge 3;
至少一个接触孔5,所述接触孔5位于所述多晶硅桥3上方并贯通所述绝缘层4;At least one contact hole 5, the contact hole 5 is located above the polysilicon bridge 3 and penetrates through the insulating layer 4;
栅极金属层6,形成于所述绝缘层4表面并填充于所述接触孔5内,与所述多晶硅桥3欧姆接触;a gate metal layer 6, formed on the surface of the insulating layer 4 and filled in the contact hole 5, and in ohmic contact with the polysilicon bridge 3;
所述多晶硅桥3靠近所述沟槽栅结构2的第一端,所述多晶硅桥3外侧与所述沟槽栅结构2第一端之间的距离为L,其中,L>0。The polysilicon bridge 3 is close to the first end of the trench gate structure 2 , and the distance between the outside of the polysilicon bridge 3 and the first end of the trench gate structure 2 is L, wherein L>0.
具体的,所述沟槽栅型半导体器件结构为功率场效应晶体管(MOSFET)或绝缘栅双极型晶体管(IGBT),本实施例中,所述沟槽栅型半导体器件结构以绝缘栅双极型晶体管为例,其中,所述衬底1作为IGBT的漂移区。Specifically, the structure of the trench gate semiconductor device is a power field effect transistor (MOSFET) or an insulated gate bipolar transistor (IGBT). In this embodiment, the structure of the trench gate semiconductor device is based on an insulated gate bipolar transistor type transistor as an example, wherein the substrate 1 serves as the drift region of the IGBT.
如图1所示,所述绝缘栅双极型晶体管自下而上依次包括集电极金属7、集电极层8及漂移区(衬底1);所述沟槽栅结构2形成于所述漂移区中;所述漂移区中还形成有基区9,所述基区9位于相邻两条沟槽栅结构2之间,所述基区9上部两侧形成有发射区10;所述基区9上方形成有与所述基区9及发射区10欧姆接触的发射极金属(未图示)。As shown in FIG. 1, the IGBT includes a collector metal 7, a collector layer 8, and a drift region (substrate 1) from bottom to top; the trench gate structure 2 is formed on the drift region. region; a base region 9 is also formed in the drift region, the base region 9 is located between two adjacent trench gate structures 2, and emitter regions 10 are formed on both sides of the upper part of the base region 9; An emitter metal (not shown) in ohmic contact with the base region 9 and the emitter region 10 is formed above the region 9 .
具体的,所述集电极层8为P型掺杂,所述漂移区(衬底1)为N型掺杂,所述基区9为P型掺杂,所述发射区10为N型重掺杂,所述沟槽栅结构2包括从所述漂移区正面向背面方向延伸的沟槽,形成于沟槽内壁上的栅氧化层,及填充于所述沟槽内的多晶硅栅极,所述沟槽的延伸距离小于所述漂移区的厚度。Specifically, the collector layer 8 is P-type doped, the drift region (substrate 1) is N-type doped, the base region 9 is P-type doped, and the emitter region 10 is N-type heavily doped. Doping, the trench gate structure 2 includes a trench extending from the front to the back of the drift region, a gate oxide layer formed on the inner wall of the trench, and a polysilicon gate filled in the trench, so The extending distance of the trench is smaller than the thickness of the drift region.
在另一实施例中,所述集电极层8与所述漂移区之间还可形成有一N型缓冲层(未图示),使得IGBT的纵向耐压结构由非穿通结构(NPT,Non-Punch through)变为软穿通结构(SPT,Soft-Punch Through)。非穿通(NPT)技术基于不对少子寿命进行杀伤而有很好的输运效率,不过其载流子注入系数比较低;而在漂移区和集电区之间存在缓冲层的穿通型IGBT可以在保证耐压的前提下,减少漂移区的厚度,并控制IGBT背表面的空穴注入效率,从而改善IGBT性能。In another embodiment, an N-type buffer layer (not shown) may also be formed between the collector layer 8 and the drift region, so that the vertical withstand voltage structure of the IGBT consists of a non-punch-through structure (NPT, Non- Punch through) into a soft punch-through structure (SPT, Soft-Punch Through). The non-punch-through (NPT) technology has good transport efficiency based on not killing the minority carrier lifetime, but its carrier injection coefficient is relatively low; and the punch-through IGBT with a buffer layer between the drift region and the collector region can be used in Under the premise of ensuring the withstand voltage, reduce the thickness of the drift region and control the hole injection efficiency on the back surface of the IGBT, thereby improving the performance of the IGBT.
需要指出的是,沟槽栅型IGBT有多种类型,本实施例仅为一个示例,在其它实施例中,所述沟槽栅型IGBT的类型还可以为浮空型等现有IGBT结构,此处不应过分限制本发明的保护范围。It should be pointed out that there are many types of trench-gate IGBTs, and this embodiment is only an example. In other embodiments, the type of the trench-gate IGBT can also be an existing IGBT structure such as a floating type. The protection scope of the present invention should not be unduly limited here.
如图2所示,示出了所述多晶硅桥3外侧与所述沟槽栅结构2第一端之间的距离为L。所述栅极金属层填充于绝缘层中的接触孔内与所述多晶硅桥欧姆接触,使得多个沟槽栅结构通过所述多晶硅桥与所述栅极金属层电连接。所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离L>0,使得多晶硅桥避开了沟槽栅结构末端,且沟槽栅结构末端被绝缘层所覆盖。这种多个沟槽栅结构的并联连接方式可以有效降低沟槽栅结构末端,特别是末端尖角处栅氧化层击穿的概率,从而提高了器件的可靠性。本实施例中,L的取值范围是0.1~5μm,优选为1μm。As shown in FIG. 2 , the distance L between the outside of the polysilicon bridge 3 and the first end of the trench gate structure 2 is shown. The gate metal layer is filled in the contact hole in the insulating layer and is in ohmic contact with the polysilicon bridge, so that multiple trench gate structures are electrically connected to the gate metal layer through the polysilicon bridge. The distance between the outside of the polysilicon bridge and the first end of the trench gate structure is L>0, so that the polysilicon bridge avoids the end of the trench gate structure, and the end of the trench gate structure is covered by an insulating layer. The parallel connection of multiple trench gate structures can effectively reduce the probability of breakdown of the gate oxide layer at the end of the trench gate structure, especially at the sharp corner of the end, thereby improving the reliability of the device. In this embodiment, the value range of L is 0.1-5 μm, preferably 1 μm.
进一步的,所述接触孔5优选为位于相邻两条沟槽栅结构2之间,使得所述沟槽栅结构2与所述多晶硅桥3之间的接触不受接触孔工艺的影响,从而进一步提高器件可靠性。其中,位于所述接触孔5底部位置的多晶硅桥部分可以通过离子注入进行重掺杂,以降低所述栅极金属层6与所述多晶硅桥之间接触电阻。Further, the contact hole 5 is preferably located between two adjacent trench gate structures 2, so that the contact between the trench gate structure 2 and the polysilicon bridge 3 is not affected by the contact hole process, so that Further improve device reliability. Wherein, the part of the polysilicon bridge located at the bottom of the contact hole 5 can be heavily doped by ion implantation, so as to reduce the contact resistance between the gate metal layer 6 and the polysilicon bridge.
具体的,所述多晶硅桥3包括但不限于直线型、折线形或弧形,本实施例中,所述多晶硅桥3优选为直线型(如图2所示),所述多晶硅桥3与所述沟槽栅结构2垂直连接。所述多晶硅桥3采用直线型且与所述沟槽栅结构2垂直连接,可以降低器件制作工艺的复杂性,有利于提高生产效率。Specifically, the polysilicon bridge 3 includes, but is not limited to, a straight line, a broken line or an arc. In this embodiment, the polysilicon bridge 3 is preferably a straight line (as shown in FIG. 2 ), and the polysilicon bridge 3 and the The trench gate structure 2 is vertically connected. The polysilicon bridge 3 adopts a linear shape and is vertically connected to the trench gate structure 2, which can reduce the complexity of the device manufacturing process and is beneficial to improve production efficiency.
本发明的沟槽型半导体器件结构包括至少两条相互平行排列的沟槽栅结构,各沟槽栅结构通过多晶硅桥并联连接,且所述多晶硅桥靠近所述沟槽栅结构的第一端,所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离L>0,栅极金属层填充于绝缘层中的接触孔内与所述多晶硅桥欧姆接触。由于多晶硅桥避开了沟槽栅结构末端,这种连接方式可以有效降低沟槽栅结构末端,特别是末端尖角处栅氧化层击穿的概率,从而提高了器件的可靠性。The trench type semiconductor device structure of the present invention comprises at least two trench gate structures arranged parallel to each other, each trench gate structure is connected in parallel through a polysilicon bridge, and the polysilicon bridge is close to the first end of the trench gate structure, The distance between the outer side of the polysilicon bridge and the first end of the trench gate structure is L>0, and the gate metal layer is filled in the contact hole in the insulating layer to be in ohmic contact with the polysilicon bridge. Since the polysilicon bridge avoids the end of the trench gate structure, this connection method can effectively reduce the probability of breakdown of the gate oxide layer at the end of the trench gate structure, especially at the sharp corner of the end, thereby improving the reliability of the device.
实施例二Embodiment two
本实施例与实施例一采用基本相同的技术方案,不同之处在于实施例一中,所述沟槽栅型半导体器件结构为绝缘栅双极型晶体管(IGBT),而本实施例中,所述沟槽栅型半导体器件结构为功率场效应晶体管(MOSFET),其中,所述衬底1作为所述功率场效应晶体管的漂移区。This embodiment adopts basically the same technical solution as Embodiment 1, the difference is that in Embodiment 1, the structure of the trench gate type semiconductor device is an insulated gate bipolar transistor (IGBT), and in this embodiment, the The trench gate semiconductor device structure is a power field effect transistor (MOSFET), wherein the substrate 1 serves as a drift region of the power field effect transistor.
请参阅图3,显示为一种沟槽型功率场效应晶体管的剖面示意图,如图所示,所述功率场效应管自下而上依次包括漏区11、漂移区(衬底1)、沟道区12及源区13,所述沟槽栅结构3从所述源区13表面向下延伸至所述漂移区中。Please refer to FIG. 3, which shows a schematic cross-sectional view of a trench type power field effect transistor. As shown in the figure, the power field effect transistor includes a drain region 11, a drift region (substrate 1), a trench from bottom to top, and The channel region 12 and the source region 13, the trench gate structure 3 extends downward from the surface of the source region 13 into the drift region.
具体的,本实施例中,所述漏区11为N型重掺杂,所述漂移区为N型掺杂,所述沟道区12为P型掺杂,所述源区13为N型重掺杂。Specifically, in this embodiment, the drain region 11 is N-type heavily doped, the drift region is N-type doped, the channel region 12 is P-type doped, and the source region 13 is N-type heavily doped.
功率场效应晶体管在器件处于导通状态时具有非常低的导通电阻,最小化器件本身的功率损耗,当器件处于关断状态时,能拥有足够高的反向击穿电压。The power field effect transistor has a very low on-resistance when the device is in the on state, which minimizes the power loss of the device itself, and can have a sufficiently high reverse breakdown voltage when the device is in the off state.
需要指出的是,沟槽栅型功率场效应管有多种类型,本实施例仅为一个示例,在其它实施例中,所述沟槽栅型功率场效应管还可以采用其它现有类型,如深沟槽型等,此处不应过分限制本发明的保护范围。It should be pointed out that there are many types of trench gate power field effect transistors, and this embodiment is only an example. In other embodiments, the trench gate power field effect transistors can also use other existing types, Such as deep groove type, etc., the protection scope of the present invention should not be excessively limited here.
所述沟槽栅型功率场效应管中,由于多晶硅桥避开了沟槽栅结构末端,这种连接方式可以有效降低沟槽栅结构末端,特别是末端尖角处栅氧化层击穿的概率,从而提高了器件的可靠性。In the trench gate type power field effect transistor, since the polysilicon bridge avoids the end of the trench gate structure, this connection method can effectively reduce the probability of breakdown of the gate oxide layer at the end of the trench gate structure, especially at the sharp corner of the end , thereby improving the reliability of the device.
实施例三Embodiment three
本发明还提供一种沟槽栅型半导体器件结构的制作方法,包括以下步骤:The present invention also provides a method for manufacturing a trench gate semiconductor device structure, comprising the following steps:
首先请参阅图4,提供一衬底1,在所述衬底1中形成至少两条平行排列的沟槽14。Referring first to FIG. 4 , a substrate 1 is provided, and at least two trenches 14 arranged in parallel are formed in the substrate 1 .
具体的,所述衬底1包括但不限于Si、Ge、SiGe等常规半导体材料,根据器件类型,所述衬底1可以为P型掺杂或N型掺杂。所述沟槽14通过刻蚀形成。Specifically, the substrate 1 includes, but is not limited to, conventional semiconductor materials such as Si, Ge, and SiGe, and the substrate 1 can be P-type doped or N-type doped according to device types. The trench 14 is formed by etching.
然后请参阅图5,通过热氧化或其它沉积方法在所述沟槽14内侧面形成栅氧化层15;所述栅氧化层15的材料可以为二氧化硅。Then referring to FIG. 5 , a gate oxide layer 15 is formed on the inner surface of the trench 14 by thermal oxidation or other deposition methods; the material of the gate oxide layer 15 may be silicon dioxide.
接着请参阅图6,沉积多晶硅层16,所述多晶硅层16填充于所述沟槽14内,并覆盖所述衬底1。Referring to FIG. 6 , a polysilicon layer 16 is deposited, and the polysilicon layer 16 is filled in the trench 14 and covers the substrate 1 .
再请参阅图7,通过光刻、显影等常规半导体工艺在所述多晶硅层16表面形成多晶硅桥图形,并刻蚀所述多晶硅层16形成多晶硅桥3,同时去除所述沟槽14外多余的多晶硅层。其中,填充于所述沟槽14内的多晶硅层作为沟槽栅结构2的多晶硅栅极17,所述多晶硅栅极17外侧面及底部被所述栅氧化层15所包围。Referring to Fig. 7 again, a polysilicon bridge pattern is formed on the surface of the polysilicon layer 16 by conventional semiconductor processes such as photolithography and development, and the polysilicon layer 16 is etched to form a polysilicon bridge 3, and the excess outside the trench 14 is removed. polysilicon layer. Wherein, the polysilicon layer filled in the trench 14 serves as the polysilicon gate 17 of the trench gate structure 2 , and the outer surface and bottom of the polysilicon gate 17 are surrounded by the gate oxide layer 15 .
具体的,如图2所示,所述多晶硅桥3位于所述衬底1表面,并与所述沟槽栅结构2接触,将各沟槽栅结构2并联;所述多晶硅桥3靠近所述沟槽栅结构2的第一端,所述多晶硅桥3外侧与所述沟槽栅结构2第一端之间的距离为L,其中,L>0。Specifically, as shown in FIG. 2 , the polysilicon bridge 3 is located on the surface of the substrate 1 and is in contact with the trench gate structures 2 to connect each trench gate structure 2 in parallel; the polysilicon bridge 3 is close to the The distance between the first end of the trench gate structure 2 and the outside of the polysilicon bridge 3 and the first end of the trench gate structure 2 is L, wherein L>0.
本实施例中,L的取值范围是0.1~5μm,优选为1μm。若L取值过小,所述沟槽栅结构2末端,特别是末端尖角处栅氧化层被击穿的风险仍然较大;若L取值过大,将使得有源区有效面积变小,不利于器件的小型化。In this embodiment, the value range of L is 0.1-5 μm, preferably 1 μm. If the value of L is too small, the risk of breakdown of the gate oxide layer at the end of the trench gate structure 2, especially at the sharp corner of the end, is still relatively large; if the value of L is too large, the effective area of the active region will become smaller , which is not conducive to the miniaturization of the device.
接着请参阅图8,在所述衬底1上形成覆盖所述多晶硅桥3及所述沟槽栅结构第一端的绝缘层4,并在所述绝缘层4中形成至少一个接触孔5;所述接触孔5位于所述多晶硅桥3上方并贯通所述绝缘层4。Next, referring to FIG. 8, an insulating layer 4 covering the polysilicon bridge 3 and the first end of the trench gate structure is formed on the substrate 1, and at least one contact hole 5 is formed in the insulating layer 4; The contact hole 5 is located above the polysilicon bridge 3 and penetrates through the insulating layer 4 .
具体的,所述绝缘层4包括但不限于二氧化硅、氮化硅等绝缘材料,所述绝缘层4作为保护层,覆盖所述沟槽栅结构2的第一端。Specifically, the insulating layer 4 includes but not limited to insulating materials such as silicon dioxide and silicon nitride, and the insulating layer 4 serves as a protective layer covering the first end of the trench gate structure 2 .
进一步的,所述接触孔5优选为位于相邻两条沟槽栅结构2之间,使得所述沟槽栅结构2与所述多晶硅桥3之间的接触不受接触孔工艺的影响,从而进一步提高器件可靠性。其中,位于所述接触孔5底部位置的多晶硅桥部分可以通过离子注入进行重掺杂,以降低所述栅极金属层6与所述多晶硅桥之间接触电阻。Further, the contact hole 5 is preferably located between two adjacent trench gate structures 2, so that the contact between the trench gate structure 2 and the polysilicon bridge 3 is not affected by the contact hole process, so that Further improve device reliability. Wherein, the part of the polysilicon bridge located at the bottom of the contact hole 5 can be heavily doped by ion implantation, so as to reduce the contact resistance between the gate metal layer 6 and the polysilicon bridge.
最后请参阅图9,在所述绝缘层4表面沉积栅极金属层6,所述栅极金属层6填充于所述接触孔5内,与所述多晶硅桥3欧姆接触。Finally, referring to FIG. 9 , a gate metal layer 6 is deposited on the surface of the insulating layer 4 , and the gate metal layer 6 is filled in the contact hole 5 and is in ohmic contact with the polysilicon bridge 3 .
具体的,所述栅极金属层6包括但不限于Cu、Ag、Au等电的良导体。所述栅极金属层填充于绝缘层中的接触孔内与所述多晶硅桥欧姆接触,使得多个沟槽栅结构通过所述多晶硅桥与所述栅极金属层电连接。Specifically, the gate metal layer 6 includes, but is not limited to, good electrical conductors such as Cu, Ag, and Au. The gate metal layer is filled in the contact hole in the insulating layer and is in ohmic contact with the polysilicon bridge, so that multiple trench gate structures are electrically connected to the gate metal layer through the polysilicon bridge.
需要指出的是,除了以上步骤,在制作沟槽栅型半导体器件结构的过程中,根据制作的器件的具体类型,如沟槽型IGBT、功率MOSFET等,及器件的具体导电类型,还需要在器件相关区域进行相应类型的掺杂,并制作相关的功能层此为本领域公知常识,此处不应过分限制本发明的保护范围。It should be pointed out that, in addition to the above steps, in the process of fabricating the trench gate semiconductor device structure, according to the specific type of the fabricated device, such as trench IGBT, power MOSFET, etc., and the specific conductivity type of the device, it is also necessary to It is common knowledge in the field to perform corresponding types of doping on relevant regions of the device and to fabricate related functional layers, and the protection scope of the present invention should not be excessively limited here.
至此,制作得到了沟槽型半导体器件结构,其中,在去除所述沟槽外多余的多晶硅层时简单更改掩模图形即可制作得到多晶硅桥,工艺简单,不会增加制作成本。该多晶硅桥将多个沟槽栅结构并联连接,且所述多晶硅桥靠近所述沟槽栅结构的第一端,所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离L>0,栅极金属层填充于绝缘层中的接触孔内与所述多晶硅桥欧姆接触,使得多个沟槽栅通过多晶硅桥与所述栅极金属层电连接。由于多晶硅桥避开了沟槽栅结构末端,这种连接方式可以有效降低沟槽栅结构末端,特别是末端尖角处栅氧化层击穿的概率,从而提高了器件的可靠性。So far, a trench type semiconductor device structure has been produced, wherein the polysilicon bridge can be produced by simply changing the mask pattern when removing the excess polysilicon layer outside the trench, the process is simple, and the production cost will not be increased. The polysilicon bridge connects multiple trench gate structures in parallel, and the polysilicon bridge is close to the first end of the trench gate structure, and the distance L between the outside of the polysilicon bridge and the first end of the trench gate structure >0, the gate metal layer is filled in the contact hole in the insulating layer and is in ohmic contact with the polysilicon bridge, so that multiple trench gates are electrically connected to the gate metal layer through the polysilicon bridge. Since the polysilicon bridge avoids the end of the trench gate structure, this connection method can effectively reduce the probability of breakdown of the gate oxide layer at the end of the trench gate structure, especially at the sharp corner of the end, thereby improving the reliability of the device.
综上所述,本发明的沟槽型半导体器件结构包括至少两条相互平行排列的沟槽栅结构,各沟槽栅结构通过多晶硅桥并联连接,且所述多晶硅桥靠近所述沟槽栅结构的第一端,所述多晶硅桥外侧与所述沟槽栅结构第一端之间的距离L>0,栅极金属层填充于绝缘层中的接触孔内与所述多晶硅桥欧姆接触。由于多晶硅桥避开了沟槽栅结构末端,这种连接方式可以有效降低沟槽栅结构末端,特别是末端尖角处栅氧化层击穿的概率,从而提高了器件的可靠性。所述多晶硅桥可以在去除所述沟槽外多余的多晶硅层时简单更改掩模图形得到,工艺简单,不会增加制作成本。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the trench type semiconductor device structure of the present invention includes at least two trench gate structures arranged parallel to each other, each trench gate structure is connected in parallel by a polysilicon bridge, and the polysilicon bridge is close to the trench gate structure The distance between the outside of the polysilicon bridge and the first end of the trench gate structure is L>0, and the gate metal layer is filled in the contact hole in the insulating layer to make ohmic contact with the polysilicon bridge. Since the polysilicon bridge avoids the end of the trench gate structure, this connection method can effectively reduce the probability of breakdown of the gate oxide layer at the end of the trench gate structure, especially at the sharp corner of the end, thereby improving the reliability of the device. The polysilicon bridge can be obtained by simply changing the mask pattern when removing the excess polysilicon layer outside the trench, the process is simple, and the manufacturing cost will not be increased. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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