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CN104310340B - Method for preparing ammonium dihydrogen phosphate and preparing special fertilizer for beet as byproduct - Google Patents

Method for preparing ammonium dihydrogen phosphate and preparing special fertilizer for beet as byproduct Download PDF

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CN104310340B
CN104310340B CN201410478840.9A CN201410478840A CN104310340B CN 104310340 B CN104310340 B CN 104310340B CN 201410478840 A CN201410478840 A CN 201410478840A CN 104310340 B CN104310340 B CN 104310340B
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dihydrogen phosphate
ammonium dihydrogen
fertilizer
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special fertilizer
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CN104310340A (en
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陈肖虎
廖吉星
高贵龙
朱飞武
李军旗
彭宝林
薛涛
黄芳
金会心
李杰瑞
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Guiyang Kailin Chemical Co Ltd
Guizhou University
Guizhou Kexin Chemical and Metallurgical Co Ltd
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Guiyang Kailin Chemical Co Ltd
Guizhou University
Guizhou Kexin Chemical and Metallurgical Co Ltd
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Abstract

本发明涉及化工技术领域,尤其是一种制备磷酸二氢铵副产甜菜专用肥的生产方法,通过对湿法磷酸制备磷酸二氢铵的温度等系数进行改变,提高磷酸二氢铵产品的纯度,同时可以生产出含有N、P、K化合态的复混肥,该方法不仅可以提高磷酸二氢铵的纯度,生产出的该甜菜专用肥的吸收率好,同时生产出的该甜菜专用肥能够满足甜菜生长周期中各个时期的营养需要,大大地增加了甜菜产量,是高效的复混肥。The invention relates to the field of chemical technology, in particular to a production method for preparing ammonium dihydrogen phosphate by-product beet special fertilizer. By changing the temperature and other coefficients of preparing ammonium dihydrogen phosphate by wet-process phosphoric acid, the purity of ammonium dihydrogen phosphate product is improved , at the same time can produce compound fertilizer containing N, P, K compound state, this method can not only improve the purity of ammonium dihydrogen phosphate, the absorption rate of the special fertilizer for sugar beet produced is good, and the special fertilizer for sugar beet produced at the same time It can meet the nutritional needs of each stage in the sugar beet growth cycle, greatly increase the sugar beet yield, and is a highly efficient compound fertilizer.

Description

一种制备磷酸二氢铵副产甜菜专用肥的生产方法A kind of production method for preparing ammonium dihydrogen phosphate by-product sugar beet special fertilizer

技术领域technical field

本发明涉及化工技术领域,尤其涉及一种制备磷酸二氢铵副产甜菜专用肥的生产方法。The invention relates to the technical field of chemical industry, in particular to a production method for preparing ammonium dihydrogen phosphate by-product special fertilizer for sugar beets.

背景技术Background technique

甜菜,(Beta vulgaris),又名菾菜,二年生草本植物,原产于欧洲西部和南部沿海,从瑞典移植到西班牙,是热带甘蔗以外的一个主要糖来源。甜菜根的色素含量极为丰富,主要色素称为甜菜红(Betalains),包括红色的Betacyanins及黄色的Betaxanthins,多数品种的甜菜根含有较多量的红色Betacyanin,每100公克的甜菜根含有高达200毫克的色素,是很好的色素来源。Beet, (Beta vulgaris), also known as beet vegetable, is a biennial herb native to the western and southern coasts of Europe, transplanted from Sweden to Spain, and is a major source of sugar other than tropical sugarcane. The pigment content of beetroot is extremely rich. The main pigment is called Betalains, including red Betacyanins and yellow Betaxanthins. Pigment is a good source of pigment.

目前国内甜菜所用的种肥基本都是磷酸二铵,这也是农业上普遍应用的种肥。它的主要成分是五氧化二磷(P2O5)46%、氮(N)18%。由于不同农作物对营养吸收规律不同,敏感性不一样,所以磷酸二铵在甜菜上施用有不少问题,例如磷酸二铵中含氮量比较高,而甜菜种芽比较弱,在土壤中经常发生氨气(NH3)灼伤种芽现象,轻者缺苗断垅,重者大面积不出苗。At present, the seed fertilizer used for sugar beets in China is basically diammonium phosphate, which is also a seed fertilizer commonly used in agriculture. Its main components are phosphorus pentoxide (P2O5) 46%, nitrogen (N) 18%. Because different crops have different nutrient absorption rules and sensitivities, there are many problems in the application of DAP on sugar beets. For example, the nitrogen content in DAP is relatively high, while the beet seed buds are relatively weak, which often occurs in the soil. Ammonia (NH3) burns the seed buds. In mild cases, seedlings are missing and ridges are broken. In severe cases, there are no seedlings in large areas.

磷酸二铵中含氮量高对甜菜苗期生长有促进作用,特别是氮代谢旺盛生长中心持续在地上部分,这种情况不利于甜菜幼根向地下伸延,于是甜菜生长出现了根形变短、根头增大甜菜含糖率下降。糖用甜菜是利用甜菜块根,上述现象直接影响糖厂经济效益。The high nitrogen content in diammonium phosphate can promote the growth of beet seedlings, especially the vigorous growth center of nitrogen metabolism continues above the ground. This situation is not conducive to the extension of beet young roots to the ground, so the beet growth appears shorter root shape, The sugar content of sugar beets decreased when the root head increased. Sugar beet is the use of beet root, the above phenomenon directly affects the economic benefits of sugar factories.

目前在我国甜菜产区主要集中在东北、华北、西北地区,这些地区都是石灰性土壤,由于石灰性土壤中钙与水溶性磷有固定作用,使有效性磷酸-钙转化为难被甜菜利用的磷酸八钙。因此,磷酸二铵中的磷大量被土壤中的钙所固定,利用率很低一般为10~20%。因此尽管磷酸二铵中含量很高,但是其效果并不理想,而且增施磷酸二铵又会出现灼伤种芽的危险。经过多年磷酸二铵施肥量的试验,增施磷酸二铵并没有增产、增糖效果,反之,随着磷酸二铵用量增加,含糖率递降。At present, the sugar beet production areas in my country are mainly concentrated in the Northeast, North China, and Northwest regions. These areas are all calcareous soils. Because calcium and water-soluble phosphorus in calcareous soils have a fixed effect, the available phosphate-calcium is transformed into difficult to be used by sugar beets. Octacalcium Phosphate. Therefore, a large amount of phosphorus in diammonium phosphate is fixed by calcium in the soil, and the utilization rate is very low, generally 10-20%. Therefore, although the content of diammonium phosphate is very high, its effect is not ideal, and increasing the application of diammonium phosphate will cause the danger of burning the seed buds. After many years of experiments on the amount of diammonium phosphate fertilization, increasing the application of diammonium phosphate has no effect on increasing production and sugar. On the contrary, as the amount of diammonium phosphate increases, the sugar content decreases.

针对生产磷酸二氢铵过程中,磷酸二氢铵的纯度不高,滤液中还含有大量未析出的碳酰胺、H2PO4 -、HPO4 2-、PO4 3-等物质,本发明的研究者从大量的现有技术文献以及多年的探索与研究,并对传统甜菜专用肥的成分含量以及甜菜的吸收情况进行研究,有效地探讨出从湿法磷酸生产磷酸二氢铵的滤液中制取甜菜专用肥,解决湿法磷酸生产磷酸二氢铵的纯度不高,滤液中有效成分无法利用等问题,同时该专用肥的吸收率好和可控释的效果,在国内肥料生产中,未见报道。In the process of producing ammonium dihydrogen phosphate, the purity of ammonium dihydrogen phosphate is not high, and the filtrate also contains a large amount of unseparated carbonamide, H 2 PO 4 - , HPO 4 2- , PO 4 3- and other substances. Based on a large number of existing technical documents and years of exploration and research, the researchers also studied the composition content of traditional sugar beet special fertilizers and the absorption of sugar beets, and effectively explored the production of ammonium dihydrogen phosphate from the filtrate of wet-process phosphoric acid. Take beet special fertilizer to solve the problems of low purity of ammonium dihydrogen phosphate produced by wet process phosphoric acid and unusable active ingredients in the filtrate. At the same time, the special fertilizer has good absorption rate and controlled release effect. In domestic fertilizer production, it has not been used. See report.

发明内容Contents of the invention

针对以上技术问题,本发明提供了一种制备磷酸二氢铵副产甜菜专用肥的生产方法,通过独特的工艺生产设计,提高磷酸二氢铵的纯度,同时充分利用湿法磷酸制磷酸二氢铵的有效成分,制取出适合甜菜生长的甜菜专用肥。Aiming at the above technical problems, the present invention provides a production method for preparing ammonium dihydrogen phosphate by-product special fertilizer for sugar beet, through a unique process production design, the purity of ammonium dihydrogen phosphate is improved, and at the same time, wet-process phosphoric acid is fully utilized to produce dihydrogen phosphate The active ingredient of ammonium is used to produce a special fertilizer for beet that is suitable for the growth of beet.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

本发明提供的一种制备磷酸二氢铵副产甜菜专用肥的生产方法,主要包括以下步骤:A kind of production method of preparing ammonium dihydrogen phosphate by-product sugar beet special fertilizer provided by the invention mainly comprises the following steps:

1)采用磷酸与碳酰胺混合,并以升温速度为3~8℃/min从80℃升温至160℃,搅拌反应4-5h,分离得到中间体,再将中间体加入氨水溶液中,温度调至50~65℃,搅拌反应2~3h,反应结束后,进行冷却结晶过滤处理,结晶温度为30~35℃,使滤液在冷却结晶器中循环结晶处理,获得的滤饼为磷酸二氢铵产品,检测滤液中的成分含量;1) Mix phosphoric acid and carbonamide, and raise the temperature from 80°C to 160°C at a heating rate of 3-8°C/min, stir and react for 4-5h, separate the intermediate, then add the intermediate to the ammonia solution, and adjust the temperature to 50-65°C, stirring and reacting for 2-3 hours, after the reaction, conduct cooling crystallization and filtration treatment, the crystallization temperature is 30-35°C, and circulate the filtrate in the cooling crystallizer for crystallization treatment, and the obtained filter cake is ammonium dihydrogen phosphate Products, detect the content of ingredients in the filtrate;

2)向滤液中加入氢氧化钾溶液和磷酸溶液,调整滤液的中pH值和氮、磷、钾含量,当滤液,pH值为3.5~4,氮成分的含量为20-25%、磷成分含量为4-8%、钾成分含量为10-15%时,停止加入氢氧化钾溶液和磷酸溶液,然后在溶液中加入甲醛溶液,温度升至50~65℃,搅拌反应2.5~4h;2) Add potassium hydroxide solution and phosphoric acid solution to the filtrate to adjust the middle pH value and nitrogen, phosphorus and potassium content of the filtrate. When the potassium content is 4-8% and the potassium content is 10-15%, stop adding potassium hydroxide solution and phosphoric acid solution, then add formaldehyde solution to the solution, raise the temperature to 50-65°C, and stir for 2.5-4 hours;

3)在滤液中加入钙、镁等中量元素和硼砂、硫酸锌、硫酸锰、硝酸钴等微量元素,搅拌反应1~1.5h;3) Add medium elements such as calcium and magnesium and trace elements such as borax, zinc sulfate, manganese sulfate, and cobalt nitrate to the filtrate, and stir for 1 to 1.5 hours;

4)将步骤3)中得到的溶液降温至15~20℃,进行结晶处理,得到化合态复合肥初成品,所述的化合态复合肥初成品含有根的磷酸钾复合肥。4) cooling the solution obtained in step 3) to 15-20°C, and performing crystallization treatment to obtain the primary product of compound fertilizer, which contains Potassium phosphate compound fertilizer for roots.

5)将化合态复合肥初成品进行造粒,然后在45~55℃的环境下烘干制成甜菜专用肥。5) Granulate the primary product of the combined compound fertilizer, and then dry it in an environment of 45-55°C to make a special fertilizer for sugar beet.

磷酸与碳酰胺混合的按照摩尔比为(1.2-1.5):1。The molar ratio of phosphoric acid and carbonamide is (1.2-1.5):1.

所述的加入的中间体与氨水的摩尔比为1:(1.2~1.4)。The molar ratio of the added intermediate to ammonia water is 1: (1.2-1.4).

所述的氢氧化钾溶液的浓度为10~15%。The concentration of the potassium hydroxide solution is 10-15%.

所述的磷酸溶液的浓度为10~15%。The concentration of the phosphoric acid solution is 10-15%.

所述的结晶处理为:当化合态复合肥初成品中的氮成分的含量为18-23%、磷成分含量为3-6%、钾成分含量为8-13%时,停止结晶。The crystallization treatment is as follows: stop crystallization when the content of the nitrogen component in the primary product of the combined compound fertilizer is 18-23%, the content of the phosphorus component is 3-6%, and the content of the potassium component is 8-13%.

所述的化合态复合肥初成品富含的可控释肥,其中的摩尔比为1:(2~4)。The first finished product of the compound state compound fertilizer is rich in and of controlled-release fertilizers, of which and The molar ratio is 1:(2~4).

本发明中,将碳酰胺与磷酸在80℃下,并以5℃/min的速度升温至160℃的环境下反应,生成磷酸脲,并随着温度的逐步升高,进而使得磷酸脲之间的配位键断离而形成两种离子状物质,即就是离子处于磷酸环境中,将会与磷酸接近,进而在磷酸脲配位键断离时的温度环境下进行离子聚合反应,使得离子与磷酸生成中间离子,同时使得溶液中含有大量的磷酸二氢根,当加入氨水时,磷酸二氢根与钾离子反应生成磷酸二氢铵,并相继达到饱和;当析出NH4·H2PO4晶体后,滤液中含有大量的根,对滤液中加入氢氧化钾溶液,当钾离子含量过量时,将会与中间离子中的铵根离子反应,进一步的使中间离子螯合成的中间离子,并且带有正电荷,进而当溶液中参与其他带负电离子或者化合物时,将会与该离子形成复盐化合物,进一步的丰富产品中的营养成分。In the present invention, carbonamide and phosphoric acid are reacted at 80°C and heated up to 160°C at a rate of 5°C/min to form urea phosphate, and as the temperature gradually increases, the urea phosphate The coordination bonds of the two ionic substances are broken, that is, and when Ions in the phosphoric acid environment will be close to phosphoric acid, and then carry out ion polymerization reaction under the temperature environment when the urea phosphate coordination bond is broken, so that Ion and Phosphoric Acid Formation At the same time, the solution contains a large amount of dihydrogen phosphate. When ammonia water is added, the dihydrogen phosphate reacts with potassium ions to form ammonium dihydrogen phosphate, which successively reaches saturation; when NH 4 ·H 2 PO 4 crystals are precipitated , the filtrate contained a large amount of root, adding potassium hydroxide solution to the filtrate, when the potassium ion content is excessive, it will react with the ammonium ion in the intermediate ion, and further make the intermediate ion chelate into The intermediate ion has a positive charge, and when the solution participates in other negatively charged ions or compounds, it will form a double salt compound with the ion, further enriching the nutritional content of the product.

同时,碳酰胺在pH在3.5~4.0的酸性情况下,碳酰胺会与甲醛溶液反应,生成脲醛系列产品甚至更长的化学链,会在酸性情况下与碳酰胺和甲醛继续反应生成同时在酸性情况下继续与碳酰胺和甲醛反应,故此控制其反应时间在2.5~4h,保证溶液中的的摩尔比为1:(2~4),等脲醛系列产品在施肥以后,经过微生物的作用下,会释放出容易被植物吸收的N、C元素,其脲醛的链长越长,链需要断裂的时间越长,产生肥效的时间会在一定时间后释放出来,可以达到缓释的作用一般情况下,的释放肥效时间为0~40天,的释放肥效时间为40~80天。At the same time, under the acidic condition of pH 3.5-4.0, carbonamide will react with formaldehyde solution to produce urea-formaldehyde series products or even longer chemical chains, It will continue to react with carbonamide and formaldehyde under acidic conditions to form Simultaneously It continues to react with carbonamide and formaldehyde under acidic conditions, so the reaction time is controlled at 2.5 to 4 hours to ensure that the and The molar ratio is 1:(2~4), or After the urea-formaldehyde series products are fertilized, under the action of microorganisms, they will release N and C elements that are easily absorbed by plants. The longer the chain length of urea-formaldehyde, the longer the chain needs to be broken, and the time to produce fertilizer effect will be in a certain period. Released after a period of time, it can achieve the effect of sustained release. In general, The release time of fertilizer effect is 0-40 days, The release time of fertilizer effect is 40-80 days.

本发明的有益效果在于:The beneficial effects of the present invention are:

与现有技术相比,本发明存在以下特点:Compared with the prior art, the present invention has the following characteristics:

①在常规湿法磷酸制磷酸二氢铵的滤液中富含碳酰胺溶液,碳酰胺的在相同温度下的溶解度相对较大,分离出的碳酰胺晶体富含NH4·H2PO4等其他晶体,同时进过降温析出碳酰胺晶体后的滤液中还含有大量的碳酰胺、H2PO4 -、HPO4 2-、PO4 3-等未有效地利用,本发明将湿法磷酸制磷酸二氢铵的温度调节至80~160℃,并以5℃/min的速度升温从80℃至160℃的环境下反应,不仅使析出的磷酸二氢铵产品纯度达到98%以上,对滤液中加入强氧化钾溶液后,滤液中还生成的阳离子,在对滤液结晶析出生成的化合态复混肥出成品时,保证了化合态复混肥出成品中中间离子和磷酸二氢根,并在C与O之间形成配位键,这种中间离子能够与对中元素化合物螯合形成多元素中间离子,进而能够继续与其他带负电荷的化合物或者离子形成螯合物,提高复盐中元素含量,进而能够调整该离子存在的复盐中的养分含量,同时,该螯合物又能够进行水解而被作物,进而能够有效的长期为作物提供肥效,同时,结合对该离子存在的溶液中元素含量的测定,进而调整复盐形成时的各元素含量,烘干获得化合态复盐复合肥,其吸收率极好,降低了甜菜种植成本和提高了甜菜质量;①The filtrate of ammonium dihydrogen phosphate produced by conventional wet process phosphoric acid is rich in carbonamide solution. The solubility of carbonamide at the same temperature is relatively large, and the separated carbonamide crystals are rich in NH 4 ·H 2 PO 4 and other crystals, and at the same time, the filtrate after cooling down to precipitate carbonamide crystals also contains a large amount of carbonamide, H 2 PO 4 - , HPO 4 2- , PO 4 3- , etc., which have not been effectively utilized. The present invention prepares phosphoric acid from wet-process phosphoric acid The temperature of ammonium dihydrogen phosphate is adjusted to 80-160°C, and the temperature is raised from 80°C to 160°C at a rate of 5°C/min. After adding strong potassium oxide solution, the filtrate also produced When the compounded compound fertilizer produced by crystallization of the filtrate is produced as a finished product, it ensures that the compounded compound fertilizer is produced in the finished product The intermediate ion and dihydrogen phosphate form a coordination bond between C and O. This intermediate ion can chelate with the middle element compound to form a multi-element intermediate ion, which can then continue to interact with other negatively charged compounds or ions Form a chelate, increase the content of elements in the double salt, and then adjust the nutrient content in the double salt where the ion exists. At the same time, the chelate can be hydrolyzed to be used by crops, which can effectively provide fertilizer for crops for a long time. At the same time, combined with the determination of the element content in the solution in which the ion exists, the content of each element when the double salt is formed is adjusted, and the compound state double salt compound fertilizer is obtained by drying. The absorption rate is excellent, which reduces the sugar beet planting cost and improves sugar beet quality;

②在滤液中含有部分的碳酰胺成分,加入甲醛溶液,在酸性条件和一定压强和温度下,生成等脲醛系列复合肥,可以使该甜菜专用肥达到可控释的作用;②The filtrate contains part of the carbonamide component, adding formaldehyde solution, under acidic conditions and a certain pressure and temperature, to form or Such as urea-formaldehyde series compound fertilizer can make the special fertilizer for sugar beet achieve the effect of controlled release;

③通过对甜菜专用肥中的元素含量以及甜菜对氮磷钾元素的有效吸收量进行检测分析,并对生产工艺过程中的元素含量进行调节与搭配,使得制备出来的化合态的复合肥能够最大限度的符合作物的需求,而降低复合肥生产中因为元素搭配不当,导致的成本过高,进一步的避免过多的元素投入土壤之中,造成复合肥的凝固而污染环境。③Through the detection and analysis of the element content in the beet special fertilizer and the effective absorption of nitrogen, phosphorus and potassium elements by the beet, and the adjustment and matching of the element content in the production process, the prepared compound fertilizer can maximize It meets the needs of crops to the maximum extent, and reduces the excessive cost caused by improper combination of elements in the production of compound fertilizers, and further avoids putting too many elements into the soil, causing the solidification of compound fertilizers and polluting the environment.

具体实施方式detailed description

下面结合具体实施例对本发明的具体技术方案进行详细说明。The specific technical solutions of the present invention will be described in detail below in conjunction with specific embodiments.

原理说明:Principle description:

本发明通过对磷酸与碳酰胺反应的机理进行研究与探讨,并结合现有技术文献了解到,磷酸与碳酰胺反应生成磷酸脲,其分子式为:CO(NH2)2.H3PO4,在较高温度的环境下,磷酸中的H和O之间的化学键会断离,氢离子与碳酰胺结合形成含有正电荷的离子态,使得磷酸脲形成一种正负电荷相吸引的离子复盐,其机理结构反应如下表达式:CO(NH2)2.H3PO4→(H2PO4)-.(H2NCONH3)+ The present invention studies and discusses the mechanism of the reaction between phosphoric acid and carbonamide, and combines the prior art literature to understand that phosphoric acid and carbonamide react to form urea phosphate, and its molecular formula is: CO(NH 2 ) 2 .H 3 PO 4 , In a higher temperature environment, the chemical bond between H and O in phosphoric acid will be broken, and hydrogen ions will combine with carbonamide to form a positively charged ionic state, making urea phosphate form an ion complex that attracts positive and negative charges. Salt, its mechanism structure reaction is as follows: CO(NH 2 ) 2 .H 3 PO 4 →(H 2 PO 4 ) - .(H 2 NCONH 3 ) +

进一步的,磷酸脲离子复盐在磷酸存在的环境下,其中的(H2NCONH3)+正离子与磷酸接近,形成C→O配位键的中间离子,即为(CO5PN2H8)+,进而使得磷酸脲中间体中含有大量的(H2PO4)-和(CO5PN2H8)+离子,在加入过量并且适量的钾离子时,磷酸二氢根与钾离子形成磷酸二氢铵晶体被析出来,多余钾离子与(CO5PN2H8)+离子反应,并置换出部分NH4 +,使得溶液中含有(CO5PNH4K)+的复盐离子,并通过检测分析并控制溶液中N、P、K元素的含量,在加热干燥即可制得含有N、P、K元素的化合态复合肥。Furthermore, in the presence of phosphoric acid in the presence of phosphoric acid, the (H 2 NCONH 3 ) + positive ion in the double salt of urea phosphate ion is close to phosphoric acid to form the intermediate ion of the C→O coordination bond, which is (CO 5 PN 2 H 8 ) + , so that the urea phosphate intermediate contains a large amount of (H 2 PO 4 ) - and (CO 5 PN 2 H 8 ) + ions. Ammonium dihydrogen phosphate crystals are precipitated, excess potassium ions react with (CO 5 PN 2 H 8 ) + ions, and replace part of NH 4 + , so that the solution contains (CO 5 PNH 4 K) + double salt ions, And by detecting, analyzing and controlling the content of N, P, and K elements in the solution, the compound fertilizer containing N, P, and K elements can be obtained after heating and drying.

其具体的反应原理将通过以下反应结构式以及反应机理来进一步的说明:Its specific reaction principle will be further explained by the following reaction structural formula and reaction mechanism:

反应式一:Reaction formula one:

CO(NH2)2+H3PO4→CO(NH2)2.H3PO4 CO(NH 2 ) 2 +H 3 PO 4 →CO(NH 2 ) 2 .H 3 PO 4

反应式二:Reaction two:

反应式三:Reaction three:

其中,碳原子与氧原子之间的虚线表示C原子与O原子之间存在配位键。Wherein, the dotted line between the carbon atom and the oxygen atom indicates that there is a coordination bond between the C atom and the O atom.

当加入氨水时,磷酸二氢根与钾离子反应生成磷酸二氢铵,并相继达到饱和;当析出NH4·H2PO4晶体后,滤液中含有大量的根,对滤液中加入氢氧化钾溶液,当钾离子含量过量时,将会与中间离子中的铵根离子反应。When ammonia water is added, dihydrogen phosphate reacts with potassium ions to form ammonium dihydrogen phosphate, which successively reaches saturation; when NH 4 ·H 2 PO 4 crystals are precipitated, the filtrate contains a large amount of Root, potassium hydroxide solution is added in the filtrate, when the potassium ion content is excessive, will react with the ammonium root ion in the intermediate ion.

反应式四:Reaction four:

其中,碳原子与氧原子之间的虚线表示C原子与O原子之间存在配位键。Wherein, the dotted line between the carbon atom and the oxygen atom indicates that there is a coordination bond between the C atom and the O atom.

本发明中碳酰胺和甲醛在在pH值为3.5~4.0碱性情况下,温度为50~65℃会产生以下反应:In the present invention, carbonamide and formaldehyde will produce the following reactions at a pH of 3.5 to 4.0 and a temperature of 50 to 65°C:

反应式五Reaction five

反应式六Reaction six

生成脲醛系列产品甚至更长的化学链,会在酸性情况下与碳酰胺和甲醛继续反应生成同时在酸性情况下继续与碳酰胺和甲醛反应,故此控制其反应时间在2.5~4h,保证溶液中的的摩尔比为1:(2~4),等脲醛系列产品在施肥以后,经过微生物的作用下,会释放出容易被植物吸收的N、C元素,其脲醛的链长越长,链需要断裂的时间越长,产生肥效的时间会在一定时间后释放出来,可以达到缓释的作用一般情况下,的释放肥效时间为0~40天,的释放肥效时间为40~80天。Generate urea-formaldehyde series products or even longer chemical chains, It will continue to react with carbonamide and formaldehyde under acidic conditions to form Simultaneously It continues to react with carbonamide and formaldehyde under acidic conditions, so the reaction time is controlled at 2.5 to 4 hours to ensure that the and The molar ratio is 1:(2~4), or After fertilization, urea-formaldehyde series products will release N and C elements that are easily absorbed by plants under the action of microorganisms. The longer the chain length of urea-formaldehyde, the longer the chain needs to be broken, and the time to produce fertilizer effect will be in a certain period. Released after a period of time, it can achieve the effect of sustained release. In general, The release time of fertilizer effect is 0-40 days, The release time of fertilizer effect is 40-80 days.

名词说明:Noun description:

磷酸脲(Ureaphosphate,UP),CAS号为4861-19-2,分子式为CH7N2O5P,可表示为CO(NH2)2·H3PO4Ureaphosphate (UP), CAS No. 4861-19-2, molecular formula CH 7 N 2 O 5 P, can be expressed as CO(NH 2 ) 2 ·H 3 PO 4 :

是一种广泛应用于畜牧业、工业、农业等领域的精细化工产品,其固体为白色结晶或结晶性粉末,易溶于水和醇,不溶于醚类、甲苯及四氯化碳,水溶液呈酸性,熔融时开始分解放出二氧化碳和氨气。It is a fine chemical product widely used in animal husbandry, industry, agriculture and other fields. Its solid is white crystal or crystalline powder, soluble in water and alcohol, insoluble in ether, toluene and carbon tetrachloride, and its aqueous solution is It is acidic and starts to decompose when melting to release carbon dioxide and ammonia.

实施例一Embodiment one

本实施例提供的一种制备磷酸二氢铵副产甜菜专用肥的生产方法,主要包括以下步骤:A kind of production method of preparing ammonium dihydrogen phosphate by-product sugar beet special fertilizer provided by the present embodiment mainly comprises the following steps:

1)采用磷酸与碳酰胺混合,磷酸与碳酰胺混合的按照摩尔比为1.2:1,并以升温速度为3~8℃/min从80℃升温至160℃,搅拌反应4-5h,分离得到中间体,再将中间体加入氨水溶液中,所述的中间体与氨水的摩尔比为1:1.4,温度调至50~65℃,搅拌反应2~3h,反应结束后,进行冷却结晶过滤处理,结晶温度为30~35℃,使滤液在冷却结晶器中循环结晶处理,获得的滤饼为磷酸二氢铵产品,检测滤液中的成分含量;1) Phosphoric acid and carbonamide are mixed, the molar ratio of phosphoric acid and carbonamide is 1.2:1, and the temperature is raised from 80°C to 160°C at a heating rate of 3-8°C/min, stirred and reacted for 4-5h, and separated to obtain Intermediate, then add the intermediate to the aqueous ammonia solution, the molar ratio of the intermediate to the ammonia water is 1:1.4, adjust the temperature to 50-65°C, stir and react for 2-3 hours, after the reaction, carry out cooling crystallization and filtration , the crystallization temperature is 30-35°C, the filtrate is circulated and crystallized in the cooling crystallizer, the obtained filter cake is ammonium dihydrogen phosphate product, and the component content in the filtrate is detected;

2)向滤液中加入氢氧化钾溶液和磷酸溶液,调整滤液的中pH值和氮、磷、钾含量,所述的氢氧化钾溶液的浓度为10%,所述的磷酸溶液的浓度为15%,当滤液pH值为3.5~4,氮成分的含量为20-25%、磷成分含量为4-8%、钾成分含量为10-15%时,停止加入氢氧化钾溶液和磷酸溶液,然后在溶液中加入甲醛溶液,温度升至50~65℃,搅拌反应2.5h;2) add potassium hydroxide solution and phosphoric acid solution in filtrate, adjust the middle pH value and nitrogen, phosphorus, potassium content of filtrate, the concentration of described potassium hydroxide solution is 10%, the concentration of described phosphoric acid solution is 15% %, when the filtrate pH value is 3.5~4, the content of nitrogen component is 20-25%, phosphorus component content is 4-8%, when potassium component content is 10-15%, stop adding potassium hydroxide solution and phosphoric acid solution, Then add formaldehyde solution into the solution, raise the temperature to 50-65°C, and stir for 2.5 hours;

3)在滤液中加入钙、镁等中量元素和硼砂、硫酸锌、硫酸锰、硝酸钴等微量元素,搅拌反应1~1.5h;3) Add medium elements such as calcium and magnesium and trace elements such as borax, zinc sulfate, manganese sulfate, and cobalt nitrate to the filtrate, and stir for 1 to 1.5 hours;

4)将步骤3)中得到的溶液降温至15~20℃,进行结晶处理,得到化合态复合肥初成品,当化合态复合肥初成品中的氮成分的含量为18%、磷成分含量为6%、钾成分含量为8%时,停止结晶。4) The solution obtained in step 3) is cooled to 15-20° C., and crystallized to obtain the first product of compound fertilizer, when the content of nitrogen component in the first product of compound fertilizer is 18%, and the content of phosphorus component is Crystallization stops when the potassium content is 6% and 8%.

5)将化合态复合肥初成品进行造粒,然后在45~55℃的环境下烘干制成甜菜专用肥。5) Granulate the primary product of the combined compound fertilizer, and then dry it in an environment of 45-55°C to make a special fertilizer for sugar beets.

经检测,制成的磷酸二氢铵的纯度达到97%以上,制成的甜菜专用肥中含含有根的磷酸钾复合肥,以及含有的可控释肥,其中的摩尔比为1:2。After testing, the purity of the prepared ammonium dihydrogen phosphate reaches over 97%, and the prepared special fertilizer for sugar beet contains Potassium phosphate compound fertilizer for roots, and containing and of controlled-release fertilizers, of which and The molar ratio is 1:2.

实施例二Embodiment two

本实施例提供的一种制备磷酸二氢铵副产甜菜专用肥的生产方法,主要包括以下步骤:A kind of production method of preparing ammonium dihydrogen phosphate by-product sugar beet special fertilizer provided by the present embodiment mainly comprises the following steps:

1)采用磷酸与碳酰胺混合,磷酸与碳酰胺混合的按照摩尔比为1.5:1,并以升温速度为3~8℃/min从80℃升温至160℃,搅拌反应4-5h,分离得到中间体,再将中间体加入氨水溶液中,所述的中间体与氨水的摩尔比为1:1.2,温度调至50~65℃,搅拌反应2~3h,反应结束后,进行冷却结晶过滤处理,结晶温度为30~35℃,使滤液在冷却结晶器中循环结晶处理,获得的滤饼为磷酸二氢铵产品,检测滤液中的成分含量;1) Phosphoric acid and carbonamide are mixed, the molar ratio of phosphoric acid and carbonamide is 1.5:1, and the temperature is raised from 80°C to 160°C at a heating rate of 3-8°C/min, stirred for 4-5h, and separated to obtain Intermediate, then add the intermediate to the aqueous ammonia solution, the molar ratio of the intermediate to the ammonia water is 1:1.2, adjust the temperature to 50-65°C, stir and react for 2-3 hours, after the reaction is completed, carry out cooling crystallization and filtration , the crystallization temperature is 30-35°C, the filtrate is circulated and crystallized in the cooling crystallizer, the obtained filter cake is ammonium dihydrogen phosphate product, and the component content in the filtrate is detected;

2)向滤液中加入氢氧化钾溶液和磷酸溶液,调整滤液的中pH值和氮、磷、钾含量,所述的氢氧化钾溶液的浓度为15%,所述的磷酸溶液的浓度为10%,当滤液pH值为3.5~4,氮成分的含量为20-25%、磷成分含量为4-8%、钾成分含量为10-15%时,停止加入氢氧化钾溶液和磷酸溶液,然后在溶液中加入甲醛溶液,温度升至50~65℃,搅拌反应4h;2) add potassium hydroxide solution and phosphoric acid solution in filtrate, adjust the middle pH value and nitrogen, phosphorus, potassium content of filtrate, the concentration of described potassium hydroxide solution is 15%, the concentration of described phosphoric acid solution is 10% %, when the filtrate pH value is 3.5~4, the content of nitrogen component is 20-25%, phosphorus component content is 4-8%, when potassium component content is 10-15%, stop adding potassium hydroxide solution and phosphoric acid solution, Then add formaldehyde solution into the solution, raise the temperature to 50-65°C, and stir for 4 hours;

3)在滤液中加入钙、镁等中量元素和硼砂、硫酸锌、硫酸锰、硝酸钴等微量元素,搅拌反应1~1.5h;3) Add medium elements such as calcium and magnesium and trace elements such as borax, zinc sulfate, manganese sulfate, and cobalt nitrate to the filtrate, and stir for 1 to 1.5 hours;

4)将步骤3)中得到的溶液降温至15~20℃,进行结晶处理,得到化合态复合肥初成品,当化合态复合肥初成品中的氮成分的含量为23%、磷成分含量为3%、钾成分含量为13%时,停止结晶。4) The solution obtained in step 3) is cooled to 15-20° C., and crystallization treatment is carried out to obtain the first product of compound fertilizer. When the content of nitrogen component in the first product of compound fertilizer is 23%, the content of phosphorus component is Crystallization stops at 3% and potassium content of 13%.

5)将化合态复合肥初成品进行造粒,然后在45~55℃的环境下烘干制成甜菜专用肥。5) Granulate the primary product of the combined compound fertilizer, and then dry it in an environment of 45-55°C to make a special fertilizer for sugar beets.

经检测,制成的磷酸二氢铵的纯度达到97%以上,制成的甜菜专用肥中含含有根的磷酸钾复合肥,以及含有的可控释肥,其中的摩尔比为1:3。After testing, the purity of the prepared ammonium dihydrogen phosphate reaches over 97%, and the prepared special fertilizer for sugar beet contains Potassium phosphate compound fertilizer for roots, and containing and of controlled-release fertilizers, of which and The molar ratio is 1:3.

实施例三Embodiment three

本实施例提供的一种制备磷酸二氢铵副产甜菜专用肥的生产方法,主要包括以下步骤:A kind of production method of preparing ammonium dihydrogen phosphate by-product sugar beet special fertilizer provided by the present embodiment mainly comprises the following steps:

1)采用磷酸与碳酰胺混合,磷酸与碳酰胺混合的按照摩尔比为1.4:1,并以升温速度为3~8℃/min从80℃升温至160℃,搅拌反应4-5h,分离得到中间体,再将中间体加入氨水溶液中,所述的中间体与氨水的摩尔比为1:1.3,温度调至50~65℃,搅拌反应2~3h,反应结束后,进行冷却结晶过滤处理,结晶温度为30~35℃,使滤液在冷却结晶器中循环结晶处理,获得的滤饼为磷酸二氢铵产品,检测滤液中的成分含量;1) Phosphoric acid and carbonamide are mixed, the molar ratio of phosphoric acid and carbonamide is 1.4:1, and the temperature is raised from 80°C to 160°C at a heating rate of 3-8°C/min, stirred and reacted for 4-5h, and separated to obtain Intermediate, then add the intermediate to the aqueous ammonia solution, the molar ratio of the intermediate to the ammonia water is 1:1.3, adjust the temperature to 50-65°C, stir and react for 2-3 hours, after the reaction is completed, carry out cooling crystallization and filtration , the crystallization temperature is 30-35°C, the filtrate is circulated and crystallized in the cooling crystallizer, the obtained filter cake is ammonium dihydrogen phosphate product, and the component content in the filtrate is detected;

2)向滤液中加入氢氧化钾溶液和磷酸溶液,调整滤液的中pH值和氮、磷、钾含量,所述的氢氧化钾溶液的浓度为13%,所述的磷酸溶液的浓度为12%,当滤液pH值为3.5~4,氮成分的含量为20-25%、磷成分含量为4-8%、钾成分含量为10-15%时,停止加入氢氧化钾溶液和磷酸溶液,然后在溶液中加入甲醛溶液,温度升至50~65℃,搅拌反应3h;2) add potassium hydroxide solution and phosphoric acid solution in filtrate, adjust the middle pH value and nitrogen, phosphorus, potassium content of filtrate, the concentration of described potassium hydroxide solution is 13%, the concentration of described phosphoric acid solution is 12% %, when the filtrate pH value is 3.5~4, the content of nitrogen component is 20-25%, phosphorus component content is 4-8%, when potassium component content is 10-15%, stop adding potassium hydroxide solution and phosphoric acid solution, Then add formaldehyde solution into the solution, raise the temperature to 50-65°C, and stir for 3 hours;

3)在滤液中加入钙、镁等中量元素和硼砂、硫酸锌、硫酸锰、硝酸钴等微量元素,搅拌反应1~1.5h;3) Add medium elements such as calcium and magnesium and trace elements such as borax, zinc sulfate, manganese sulfate, and cobalt nitrate to the filtrate, and stir for 1 to 1.5 hours;

4)将步骤3)中得到的溶液降温至15~20℃,进行结晶处理,得到化合态复合肥初成品,当化合态复合肥初成品中的氮成分的含量为21%、磷成分含量为5%、钾成分含量为11%时,停止结晶。4) The solution obtained in step 3) is cooled to 15-20° C., and crystallization treatment is carried out to obtain the first product of compound fertilizer. When the content of nitrogen component in the first product of compound fertilizer is 21%, the content of phosphorus component is Crystallization stops at 5% and potassium content of 11%.

5)将化合态复合肥初成品进行造粒,然后在45~55℃的环境下烘干制成甜菜专用肥。5) Granulate the primary product of the combined compound fertilizer, and then dry it in an environment of 45-55°C to make a special fertilizer for sugar beet.

经检测,制成的磷酸二氢铵的纯度达到97%以上,制成的甜菜专用肥中含含有根的磷酸钾复合肥,以及含有的可控释肥,其中的摩尔比为1:4。After testing, the purity of the prepared ammonium dihydrogen phosphate reaches over 97%, and the prepared special fertilizer for sugar beet contains Potassium phosphate compound fertilizer for roots, and containing and of controlled-release fertilizers, of which and The molar ratio is 1:4.

为了更好地证明本发明达到的有益效果,本实施例还提供以下实验例,具体如下:In order to better prove the beneficial effects achieved by the present invention, the present embodiment also provides the following experimental examples, specifically as follows:

实验例一Experimental example one

以普通的N、P、K混合肥做为肥料,其中氮成分的含量为21%、磷成分含量为5%、钾成分含量为11%,制成培养液,对甜菜进行无土栽培,培养30天后,检测培养液中N、P、K成分的含量,同时观察其长势,命名为A1。Common N, P, K mixed fertilizers are used as fertilizers, wherein the content of nitrogen components is 21%, the content of phosphorus components is 5%, and the content of potassium components is 11%, and a culture solution is used for soilless cultivation of sugar beets. After 30 days, detect the contents of N, P, and K components in the culture solution, and observe its growth at the same time, and name it A1.

实验例二到实验例四Experimental Example 2 to Experimental Example 4

以实施例一到实施例三方法制作成功的甜菜专用肥做为肥料,制成培养液,对甜菜进行无土栽培,培养15天、30天、50天后,分别检测培养液中N、P、K成分的含量,同时观察其长势,分别命名为A2、A3、A4。The sugar beet special fertilizer successfully made by the method of embodiment one to embodiment three is used as fertilizer, and culture liquid is made, and sugar beet is carried out soilless cultivation, and after cultivating for 15 days, 30 days, and 50 days, respectively detect N, P, The content of K component, while observing its growth, are named A2, A3, A4 respectively.

以上实验例中的培养液的浓度适宜,为现有技术,本实验例不多详细阐述,以上实验例以20株甜菜为检测结果如表1、表2和表3:The concentration of the nutrient solution in the above experimental example is suitable, is prior art, and this experimental example is not many elaborated, and above experimental example takes 20 sugar beet as detection result such as table 1, table 2 and table 3:

表1:培养15天后N、P、K成分的含量Table 1: Contents of N, P, and K components after 15 days of culture

表2:培养30天后N、P、K成分的含量Table 2: Contents of N, P, and K components after 30 days of culture

表3:培养50天后N、P、K成分的含量Table 3: Contents of N, P, and K components after 50 days of culture

从表1~3可以看出,用普通的复合肥与本发明生产的甜菜专用肥相比,培养第15天检测时,其N、P、K的吸收情况差别不大,但是到第30天检测时,本发明生产的甜菜专用肥溶液中的N、P、K的含量明显低于普通专用肥的,到第50天检测时,普通的复合肥培养液中的N、P、K成分残留有60~80%未吸收,而本发明生产的甜菜专用肥的培养液中的N、P、K成分只残留有30~40%未被吸收,说明本发明生产的甜菜专用肥具有吸收率好的特点。As can be seen from Tables 1 to 3, compared with the sugar beet special fertilizer produced by the present invention, the absorption of N, P, and K in the 15th day of cultivation has little difference with common compound fertilizers, but by the 30th day When detecting, the content of N, P and K in the special fertilizer solution for sugar beet produced by the present invention is obviously lower than that of common special fertilizer, and when detecting on the 50th day, the N, P and K components in the common compound fertilizer nutrient solution remain Have 60~80% to be unabsorbed, and the N, P, K composition in the nutrient solution of the sugar beet special fertilizer produced by the present invention only have 30~40% to be unabsorbed, illustrate that the sugar beet special fertilizer produced by the present invention has good absorption rate specialty.

Claims (7)

1. prepare a production method for ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, mainly comprise the steps that
1) use phosphoric acid to mix with phosphoamide, and be that 3~8 DEG C/min is warming up to 160 DEG C from 80 DEG C with programming rate, stirring reaction 4-5h, isolated intermediate, then intermediate is added in ammonia spirit, temperature is adjusted to 50~65 DEG C, stirring reaction 2~3h, After reaction terminates, carrying out crystallisation by cooling filtration treatment, crystallization temperature is 30~35 DEG C, makes filtrate circulate knot in cooler crystallizer Brilliant process, it is thus achieved that filter cake be ammonium dihydrogen phosphate product, the component content in detection filtrate;
2) in filtrate, add potassium hydroxide solution and phosphoric acid solution, adjust middle pH value and nitrogen, phosphorus, the potassium content of filtrate, work as filter Liquid, pH value is 3.5~4, and the content of nitrogen component is 20-25%, phosphorus composition content is 4-8%, potassium component content is 10-15% Time, stopping adding potassium hydroxide solution and phosphoric acid solution, add formalin the most in the solution, temperature rises to 50~65 DEG C, Stirring reaction 2.5~4h;
3) in filtrate, calcium, the moderate-element of magnesium and Borax, zinc sulfate, manganese sulfate, the trace compound of cobalt nitrate are added, Stirring reaction 1~1.5h;
4) by step 3) in the solution that obtains be cooled to 15~20 DEG C, carry out crystallization treatment, obtain compound state compound fertilizer just finished product, Described compound state compound fertilizer just finished product containsThe potassium phosphate compound fertilizer of root;
5) compound state compound fertilizer just finished product is carried out pelletize, then dry in the environment of 45~55 DEG C and make Radix Betae special fertilizer.
A kind of production method preparing ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, it is characterised in that: What phosphoric acid mixed with phosphoamide is (1.2-1.5) according to mol ratio: 1.
A kind of production method preparing ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, it is characterised in that: The intermediate of described addition and the mol ratio of ammonia are 1:(1.2~1.4).
A kind of production method preparing ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, it is characterised in that: The concentration of described potassium hydroxide solution is 10~15%.
A kind of production method preparing ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, it is characterised in that: The concentration of described phosphoric acid solution is 10~15%.
A kind of production method preparing ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, it is characterised in that: Described crystallization treatment is: when the content of the nitrogen component in compound state compound fertilizer just finished product be 18-23%, phosphorus composition content be 3- 6%, when potassium component content is 8-13%, crystallization is stopped.
A kind of production method preparing ammonium dihydrogen phosphate by-product Radix Betae special fertilizer, it is characterised in that: Described compound state compound fertilizer just finished product rich in
Realizing controlled-release fertile, whereinWith's Mol ratio is 1:(2~4).
CN201410478840.9A 2014-09-19 2014-09-19 Method for preparing ammonium dihydrogen phosphate and preparing special fertilizer for beet as byproduct Expired - Fee Related CN104310340B (en)

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GB1070641A (en) * 1963-01-23 1967-06-01 Fisons Horticulture Ltd Fertilizers
JPS59141478A (en) * 1983-01-31 1984-08-14 長谷川 杢治 Manufacture of liquid fertilizer
CN1060648A (en) * 1990-10-08 1992-04-29 邢新华 Polybasic fertilizer
US6254655B1 (en) * 1999-03-18 2001-07-03 Oms Investments, Inc. Processes for preparing granular composite fertilizer compositions and products produced thereby
CN102531732A (en) * 2010-12-15 2012-07-04 吴鲁智 Fertilizer formula (31 percent of total nutrient of nitrogen, phosphorus and potassium) special for beet
CN103443054A (en) * 2011-03-24 2013-12-11 保罗·库塞拉 Fertilizer composition containing fibrous material for enhanced granule integrity
CN103172466A (en) * 2011-12-25 2013-06-26 陕西新华农物资有限公司 Special enhancing fertilizer for sugar beets
CN103787293A (en) * 2014-01-24 2014-05-14 贵阳中化开磷化肥有限公司 Method for preparing sodium dihydrogen phosphate by utilizing phosphoric acid by wet process
CN103964959A (en) * 2014-05-12 2014-08-06 朔州市新科技工程技术有限责任公司 Special fertilizer for sugarbeet
CN104016323A (en) * 2014-05-20 2014-09-03 贵阳中化开磷化肥有限公司 Production method for monoammonium phosphate

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