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CN104326911B - A kind of waste grease prepares method and the application of polyhydric alcohol - Google Patents

A kind of waste grease prepares method and the application of polyhydric alcohol Download PDF

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CN104326911B
CN104326911B CN201410468577.5A CN201410468577A CN104326911B CN 104326911 B CN104326911 B CN 104326911B CN 201410468577 A CN201410468577 A CN 201410468577A CN 104326911 B CN104326911 B CN 104326911B
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methyl ester
fatty acid
acid
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oil
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CN104326911A (en
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山柏芳
梁学正
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ZHEJIANG HENGFENG NEW MATERIAL Co Ltd
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/30Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
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    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
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    • C07D303/38Compounds containing oxirane rings with hydrocarbon radicals, substituted by carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals
    • C07D303/40Compounds containing oxirane rings with hydrocarbon radicals, substituted by carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals by ester radicals
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09K23/00Use of substances as emulsifying, wetting, dispersing, or foam-producing agents
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2101/00Manufacture of cellular products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention discloses a kind of method that waste grease prepares polyhydric alcohol, comprise the steps: to adopt the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalysis waste grease and methanol carry out being esterified and ester exchange reaction, and waste grease is converted into fatty acid methyl ester and by-product glycerol; Then the polyunsaturated fatty acid ester in fatty acid methyl ester is separated; Then proceeding under bisgallic acid central solid acid catalysis, utilize the collaborative of bisgallic acid center, fatty acid methyl ester is carried out epoxidation by the hydrogen peroxide of direct catalysis 30%, and intermediate product is without separation, after directly heating up, adds by-product glycerol and carries out alkoxide open loop; Catalyst is finally recovered by filtration, and namely decompression distillation obtains bio oil polylol after dewatering. The inventive method is with waste grease for raw material, it is achieved that turn waste into wealth, and gained polyol product biological degradability is good, and preparation process is green, and three industrial wastes discharge is little, and product structure and hydroxyl value are adjustable, applied range, the feature that the level that affects of environment is low.

Description

A kind of waste grease prepares method and the application of polyhydric alcohol
Technical field
The present invention relates to a kind of waste grease and prepare method and the application of polyhydric alcohol, belong to organic chemical synthesis technical field.
Background technology
Polyurethane material excellent performance, of many uses, China has become the market that polyurethane is with fastest developing speed in the world, and research and development of products, production, application etc. obtain marked improvement. In all kinds of polyurethane products, the purposes of polyurethane foam is the widest, has huge development space in fields such as building energy conservation, solar water heater, imitation wood furniture, pipe insulation, embeddings, and the market demand is vigorous. Conventional urethane polyhydric alcohol is generally the polyoxyalkylene hydrocarbon polyols of high functionality, high hydroxyl value (low-molecular-weight), i.e. " polyether polyol ". Polyether polyol is usually by the small molecule alcohol of high functionality or amine initiator, under catalyst action, prepare with ring-opening polymerisations such as expoxy propane (PO), oxirane (EO), synthesis material mostly derives from oil, the net importation amount of the oil of China in 2012 is up to 2.84 hundred million tons, along with the quickening of economic development, the paces that improve and build a well-off society in an all-round way of social life, external oil interdependency improves constantly so that oil supply becomes safely the problem not allowing to avoid. It addition, the relatively difficult degradation in its natural state of petroleum base hard polyurethane foam product, become white pollution source. Therefore, find green reproducible polyol masses and just become an important directions of current polyhydric alcohol industry development.The fatty acid triglyceride structure of bio oil has good hydrophobicity, and the polyurethane material of preparation has good physical and chemical performance, especially in hydrolytic resistance and heat stability. the environmental influence research of the biomass polyalcohol that American National Standard and technological associations (MST) are recently completed shows, compared with petroleum-based polyols, vegetable oil polyol overall energy consumption reduces by 23%, nonrenewable resources consumption reduces by 61%, reduce 36% to airborne release greenhouse gases, can substantially alleviate the problems such as global warming, smog formation, ecological degeneration. alcoholysis method is prepared vegetable oil polyol and has been carried out systematic study by Mount Huang etc. (CN200710037248.5), selects vegetable oil and Epoxy oil mixture respectively, with fatty amine and fatty alcohol for alcoholysis agent, prepares vegetable oil polyol under base catalyst exists. BeneckeHP(CPI-Polyurethanes2009TechnicalConference, 2009,5/10-7/10) prepare vegetable oil polyol by ozone oxidation mode, under acidic catalyst effect, by ozone oxidation vegetable oil, Animal fat, then, with small molecular alcohol, the carboxylic acid of fatty acid derived is esterified, thus obtaining vegetable oil polyol. PetrovicZ etc. (US6433121) disclose a kind of method adopting vegetable oil to prepare vegetable oil polyol by hydroxylating after first epoxidation. peroxy acid first joins formation epoxidized vegetable oil in vegetable oil, and epoxidation conversion ratio is 91%~94%, then adopts water or small molecular alcohol to form vegetable oil-based polyols under fluoboric acid catalytic action. GuoA etc. (JournalofAppliedPolymerScience, 2000,77,467-473) adopt epoxy soybean oil to be raw material, carry out hydroxylating by methanol and are prepared for soybean oil base polyol. Yao Zhihong etc. (CN200610041380.9) select the epoxy rapeseed oil nucleophilic reagent generation epoxy ring-opening reaction under catalyst action and containing active hydrogen, generate the triglyceride of hydroxyl, it is subsequently adding polyhydric alcohol or hydramine carries out alcoholysis reaction, be prepared for degree of functionality and the high vegetable oil polyol product of hydroxyl value. within 2011, China's edible oil aggregate consumption reaches 27,650,000 tons, and wherein the degree of self-sufficiency only has 38.1%, and grain and oil safety has become China and has been presently required the problem of concern, therefore, edible oil is directly used in large-scale industrial production unrealistic. on the other hand, the waste cooking oil that the consumption of a large amount of edible oil produces is always up troubling problem, and national multiple cities occurred food and beverage waste oil and grease to back flow back into the pernicious waste oil event of dining table once. waste cooking oil is seriously polluted, and oily waste water frequently results in the blocking of blowdown pipe network, brings difficulty to environmental sanitation work, if waste oil flows directly into rivers can worsen water body, and environmental ecology is totally unfavorable. therefore, these waste greases are effectively utilized just to be particularly important. in order to solve problem above, the present invention is considered as waste grease raw material, to have the solid acid catalyst having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface, catalysis waste grease carries out esterification respectively, epoxidation series connection alkoxide ring opening synthesis biopolyol, avoid the pollution of waste grease, reduce cost of material, achieve and turn waste into wealth, simultaneously with solid tart flavour catalyst in course of reaction, avoid the loaded down with trivial details post processing of homogeneous catalyst, reaction terminates rear catalyst and is filtered reclaiming, and carry out repetitive cycling use, enormously simplify technological process, reduce the discharge of three industrial wastes.
Summary of the invention
It is an object of the invention to provide a kind of eco-friendly, reproducible waste grease prepares green synthesis method and the application of polyhydric alcohol, the inventive method is with waste grease for raw material, achieving and turn waste into wealth, gained polyol product biological degradability is good, and preparation process is green, three industrial wastes discharge is little, product structure and hydroxyl value are adjustable, applied range, the feature that the level that affects of environment is low.
For reaching above-mentioned purpose, the technical scheme is that
A kind of waste grease prepares the method for polyhydric alcohol, comprise the steps: to adopt the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalysis waste grease and methanol carry out being esterified and ester exchange reaction, and waste grease is converted into fatty acid methyl ester and by-product glycerol; Then lower the temperature, the polyunsaturated fatty acid ester in fatty acid methyl ester is separated by the mode of crystallization, improve the content of double bond in fatty acid methyl ester; Then proceeding under bisgallic acid central solid acid catalysis, utilize the collaborative of bisgallic acid center, fatty acid methyl ester is carried out epoxidation by the hydrogen peroxide of direct catalysis 30%, and intermediate product is without separation, after directly heating up, adds by-product glycerol and carries out alkoxide open loop; Catalyst is finally recovered by filtration, and namely decompression distillation obtains bio oil polylol after dewatering. By selecting different glyceride stock, reaction temperature, response time etc. to control the extent of reaction, Molecular regulator structure, hydroxyl value distribution etc., obtain being suitable for the biopolyol product in different application field.
Described step particularly as follows:
1) prepared by the solid acid having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface
By unsaturated carboxylic acid, sulfonic acid and divinylbenzene containing unsaturated double-bond are dissolved in organic solvent, solution solubility is 20~65%, the hot copolymerization 2~10h of mixed solvent is carried out under the initiation of azodiisobutyronitrile initiator, initiator amount is the 0.1%~1% of reactant gross mass, and solvent thermal polymerization temperature, at 80~180 DEG C, cools down, filtering, namely washing and drying obtains has big hydrophobic surface and has the solid acid catalyst of sulfonic group and carboxylic acid group concurrently;
2) preprocessing process of waste grease
After waste grease is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the waste grease after process;
3) esterification reaction of organic acid process
It is stirred mixing with methanol by waste grease pretreated for step 1), control the mass ratio 1:0.2~1:1.1 of waste grease and methanol, add step 2) solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface prepared, catalyst amount is the 0.5%~3% of reactant gross mass, after being heated stirring 5~21h at 60~80 DEG C, catalyst is recovered by filtration, catalyst can directly be reused, excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, and lower floor is that glycerin by-products is collected respectively;
4) saturated fatty acid methyl ester separation process.
Fatty acid methyl ester step 3) prepared cools to-5~15 DEG C, after carrying out standing 2~14h, is filtered, and separates solid saturated fatty acid methyl ester, obtains the fatty acid methyl ester of high double bond content;
5) epoxidation series connection alkoxide open loop
Fatty acid methyl ester and the solid acid catalyst of recovery after step 4) being separated mix, catalyst amount is the 0.5%~2% of reactant gross mass, stirring it is heated at 50~80 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.2~1:1, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 0.5~8h at such a temperature, complete epoxidation, then, temperature is risen to 80~100 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.1~1:0.5 with the mass ratio of fatty acid methyl ester, continue reaction 0.5~4h, stopped reaction, solid acid catalyst is recovered by filtration, carry out namely obtaining biopolyol product after distillation dewaters.
The described preparation method with the solid acid catalyst that big hydrophobic surface has sulfonic acid and carboxylic acid group concurrently is: by unsaturated carboxylic acid, sulfonic acid and divinylbenzene containing unsaturated double-bond are dissolved in organic solvent, wherein unsaturated carboxylic acid, unsaturated sulfonic acid and divinylbenzene mass ratio be (0.05~0.2): (0.01~0.3): 1, the hot copolymerization 2~10h of mixed solvent is carried out under the initiation of azodiisobutyronitrile initiator, polymerization temperature is at 80~180 DEG C, cooling, filter, namely washing and drying obtains has big hydrophobic surface and has the solid acid catalyst of sulfonic group and carboxylic acid group concurrently, wherein said unsaturated carboxylic acid adopts the one in acrylic acid, butenoic acid, maleic acid, fumaric acid, penetenoic acid, the described sulfonic acid containing unsaturated double-bond adopts the one in styrene sulfonic acid, vinyl sulfonic acid, propene sulfonic acid, hydroxy ethyl sulphonic acid ester, described organic solvent adopts the one in ethyl acetate, n-butyl alcohol, oxolane, isopropanol, acetone.
Described waste grease adopts the animal and plant fat not allowing to eat that food and drink, food processing unit and family produce, animal slaughtering segmentation and leather processing repair the oils and fats that the offal treatment cut is refined, the oils and fats produced in the edible oil and fat refine course of processing, Oil processing or the one in the expired oils and fats of generation in oils and fats storage process. What described food and drink, food processing unit and family produced does not allow the animal and plant fat eaten to adopt the one in swill oil, frying abandoned oil, waste oil and smoke exhaust ventilator condensate; Described animal slaughtering splits the one in the useless Adeps Bovis seu Bubali of oils and fats employing repaiied the offal treatment cut with leather processing and refine, the Adeps Caprae seu ovis that gives up, the Adeps Sus domestica that gives up, useless chicken oil; The oils and fats produced in the described edible oil and fat refine course of processing adopts the one in acidification oil, hargil oil, deodorize distillate oil; The expired oils and fats produced in described Oil processing or oils and fats storage process adopts expired Oleum Brassicae campestris, expired soybean oil, the one in plant produced heat conduction abandoned oil.
The application of polyhydric alcohol prepared by a kind of method utilizing described waste grease to prepare polyhydric alcohol, described waste grease is prepared polyhydric alcohol and is had molecular structure and all adjustable feature of hydroxyl value, can be widely used for various polyurethane coating, polyurethane foam plastics, adhesive, rapid prototyping material, fibre reinforced composites, surfactant field, as the green replacer of conventional polyether polyols or PEPA.
The invention has the beneficial effects as follows: (1), with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Detailed description of the invention
Embodiment 1
The method that a kind of waste grease of the present embodiment prepares polyhydric alcohol, comprises the steps:
1st step has the solid acid having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface and prepares
By acrylic acid, styrene sulfonic acid and divinylbenzene are dissolved in ethyl acetate, solution solubility is 35%, wherein unsaturated carboxylic acid, unsaturated sulfonic acid and divinylbenzene mass ratio be 0.1:0.3:1, under the initiation of azodiisobutyronitrile initiator, carry out the hot copolymerization 5h of mixed solvent, initiator amount is the 0.3% of reactant gross mass, solvent thermal polymerization temperature is at 100 DEG C, cooling, filters, and namely washing and drying obtains has big hydrophobic surface and have the solid acid catalyst of sulfonic group and carboxylic acid group concurrently.
The preprocessing process of the 2nd step waste grease
After swill oil is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then, adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the swill oil after process.
3rd ground beetle esterification reaction process
It is stirred mixing with methanol by pretreated swill oil, controlling the mass ratio 1:0.3 of swill oil and methanol, add the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalyst amount is the 1% of reactant gross mass, after being heated stirring 12h at 70 DEG C, catalyst is recovered by filtration, and catalyst can directly be reused, and excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, yield 98%, and lower floor is that glycerin by-products is collected respectively;
4th step saturated fatty acid methyl ester separation process.
Fatty acid methyl ester is cooled to 2 DEG C, after carrying out standing 5h, is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content.
5th step epoxidation series connection alkoxide open loop
The solid acid catalyst of the fatty acid methyl ester after separation and recovery is mixed, catalyst amount is the 1% of reactant gross mass, stirring it is heated at 70 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.5, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 4h at such a temperature, then, temperature is risen to 90 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.3 with the mass ratio of fatty acid methyl ester, continue reaction 2h, stopped reaction, solid acid catalyst is recovered by filtration, carry out namely obtaining after distillation dewaters swill oil polylol product, hydroxyl value is 338mgKOH/g.
The present embodiment has a characteristic that (1) the present embodiment, with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Embodiment 2
The method that a kind of waste grease of the present embodiment prepares polyhydric alcohol, comprises the steps:
1st step has the solid acid having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface and prepares
By maleic acid, vinyl sulfonic acid and divinylbenzene are dissolved in n-butyl alcohol, solution solubility is 40%, wherein unsaturated carboxylic acid, unsaturated sulfonic acid and divinylbenzene mass ratio be 0.12:0.2:1, under the initiation of azodiisobutyronitrile initiator, carry out the hot copolymerization 8h of mixed solvent, initiator amount is the 0.5% of reactant gross mass, solvent thermal polymerization temperature is at 120 DEG C, cooling, filters, and namely washing and drying obtains has big hydrophobic surface and have the solid acid catalyst of sulfonic group and carboxylic acid group concurrently.
The preprocessing process of the 2nd step waste grease
After frying abandoned oil is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then, adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the frying abandoned oil after process.
3rd ground beetle esterification reaction process
It is stirred mixing with methanol by pretreated frying abandoned oil, control the mass ratio 1:0.35 of frying abandoned oil and methanol, add the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalyst amount is the 1.5% of reactant gross mass, after being heated stirring 12h at 65 DEG C, catalyst is recovered by filtration, catalyst can directly be reused, excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, yield 97%, and lower floor is that glycerin by-products is collected respectively;
4th step saturated fatty acid methyl ester separation process.
Fatty acid methyl ester is cooled to 3 DEG C, after carrying out standing 10h, is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content.
5th step epoxidation series connection alkoxide open loop
The solid acid catalyst of the fatty acid methyl ester after separation and recovery is mixed, catalyst amount is the 1.5% of reactant gross mass, stirring it is heated at 70 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.4, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 3h at such a temperature, complete epoxidation, then, temperature is risen to 90 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.2 with the mass ratio of fatty acid methyl ester, continue reaction 3h, stopped reaction, solid acid catalyst is recovered by filtration, carry out after distillation dewaters, namely obtaining frying abandoned oil polylol product, hydroxyl value is 293mgKOH/g.
The present embodiment has a characteristic that (1) the present embodiment, with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Embodiment 3
The method that a kind of waste grease of the present embodiment prepares polyhydric alcohol, comprises the steps:
1st step has the solid acid having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface and prepares
By butenoic acid, propene sulfonic acid and divinylbenzene are dissolved in isopropanol, solution solubility is 40%, wherein unsaturated carboxylic acid, unsaturated sulfonic acid and divinylbenzene mass ratio be 0.13:0.25:1, under the initiation of azodiisobutyronitrile initiator, carry out the hot copolymerization 5h of mixed solvent, initiator amount is the 0.6% of reactant gross mass, solvent thermal polymerization temperature is at 120 DEG C, cooling, filters, and namely washing and drying obtains has big hydrophobic surface and have the solid acid catalyst of sulfonic group and carboxylic acid group concurrently.
The preprocessing process of the 2nd step waste grease
After waste oil is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then, adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the waste oil after process.
3rd ground beetle esterification reaction process
It is stirred mixing with methanol by pretreated waste oil, controlling the mass ratio 1:0.4 of waste oil and methanol, add the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalyst amount is the 1.2% of reactant gross mass, after being heated stirring 17h at 65 DEG C, catalyst is recovered by filtration, and catalyst can directly be reused, and excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, and yield is 95%, and lower floor is that glycerin by-products is collected respectively;
4th step saturated fatty acid methyl ester separation process.
Fatty acid methyl ester is cooled to 3 DEG C, after carrying out standing 10h, is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content.
5th step epoxidation series connection alkoxide open loop
The solid acid catalyst of the fatty acid methyl ester after separation and recovery is mixed, catalyst amount is the 1% of reactant gross mass, stirring it is heated at 75 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.6, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 5h at such a temperature, then, temperature is risen to 90 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.3 with the mass ratio of fatty acid methyl ester, continue reaction 3h, stopped reaction, solid acid catalyst is recovered by filtration, carry out namely obtaining after distillation dewaters waste oil polylol product, hydroxyl value is 384mgKOH/g.
The present embodiment has a characteristic that (1) the present embodiment, with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Embodiment 4
The method that a kind of waste grease of the present embodiment prepares polyhydric alcohol, comprises the steps:
1st step has the solid acid having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface and prepares
By maleic acid, hydroxy ethyl sulphonic acid ester and divinylbenzene are dissolved in n-butyl alcohol, solution solubility is 35%, wherein unsaturated carboxylic acid, unsaturated sulfonic acid and divinylbenzene mass ratio be 0.12:0.22:1, the hot copolymerization 8h of mixed solvent is carried out under the initiation of azodiisobutyronitrile initiator, initiator amount is the 0.5% of reactant gross mass, solvent thermal polymerization temperature is at 140 DEG C, cooling, filtering, namely washing and drying obtains has big hydrophobic surface and has the solid acid catalyst of sulfonic group and carboxylic acid group concurrently.
The preprocessing process of the 2nd step waste grease
After condensate is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then, adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the condensate after process.
3rd ground beetle esterification reaction process
It is stirred mixing with methanol by pretreated condensate, controlling the mass ratio 1:0.45 of bio oil and methanol, add the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalyst amount is the 1.5% of reactant gross mass, after being heated stirring 14h at 75 DEG C, catalyst is recovered by filtration, and catalyst can directly be reused, and excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, yield 98%, and lower floor is that glycerin by-products is collected respectively;
4th step saturated fatty acid methyl ester separation process.
Fatty acid methyl ester is cooled to 2 DEG C, after carrying out standing 7h, is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content.
5th step epoxidation series connection alkoxide open loop
The solid acid catalyst of the fatty acid methyl ester after separation and recovery is mixed, catalyst amount is the 1.5% of reactant gross mass, stirring it is heated at 70 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.5, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 5h at such a temperature, complete epoxidation, then, temperature is risen to 90 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.45 with the mass ratio of fatty acid methyl ester, continue reaction 3h, stopped reaction, solid acid catalyst is recovered by filtration, carry out namely obtaining after distillation dewaters condensate polylol product, hydroxyl value is 259mgKOH/g.
The present embodiment has a characteristic that (1) the present embodiment, with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Embodiment 5
The method that a kind of waste grease of the present embodiment prepares polyhydric alcohol, comprises the steps:
1st step has the solid acid having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface and prepares
By unsaturated carboxylic acid such as acrylic acid, styrene sulfonic acid and divinylbenzene are dissolved in acetone, solution solubility is 25%, wherein unsaturated carboxylic acid, unsaturated sulfonic acid and divinylbenzene mass ratio be 0.2:0.2:1, the hot copolymerization 8h of mixed solvent is carried out under the initiation of azodiisobutyronitrile initiator, initiator amount is the 0.8% of reactant gross mass, solvent thermal polymerization temperature is at 160 DEG C, cooling, filtering, namely washing and drying obtains has big hydrophobic surface and has the solid acid catalyst of sulfonic group and carboxylic acid group concurrently.
The preprocessing process of the 2nd step waste grease
After useless Adeps Caprae seu ovis is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then, adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the useless Adeps Caprae seu ovis after process.
3rd ground beetle esterification reaction process
It is stirred mixing with methanol by pretreated useless Adeps Caprae seu ovis, controlling the mass ratio 1:0.45 of useless Adeps Caprae seu ovis and methanol, add the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalyst amount is the 1.5% of reactant gross mass, after being heated stirring 12h at 70 DEG C, catalyst is recovered by filtration, and catalyst can directly be reused, and excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, and yield is 97%, and lower floor is that glycerin by-products is collected respectively;
4th step saturated fatty acid methyl ester separation process.
Fatty acid methyl ester is cooled to 0 DEG C, after carrying out standing 12h, is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content.
5th step epoxidation series connection alkoxide open loop
The solid acid catalyst of the fatty acid methyl ester after separation and recovery is mixed, catalyst amount is the 1.5% of reactant gross mass, stirring it is heated at 70 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.7, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 6h at such a temperature, then, temperature is risen to 90 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.3 with the mass ratio of fatty acid methyl ester, continue reaction 3h, stopped reaction, solid acid catalyst is recovered by filtration, carry out after distillation dewaters, namely obtaining useless Adeps Caprae seu ovis polylol product, hydroxyl value is 412mgKOH/g.
The present embodiment has a characteristic that (1) the present embodiment, with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Embodiment 6
The method that a kind of waste grease of the present embodiment prepares polyhydric alcohol, comprises the steps:
1st step has the solid acid having sulfonic group and carboxylic acid group concurrently of big hydrophobic surface and prepares
Embodiment 5 is directly used to reclaim catalyst.
The preprocessing process of the 2nd step waste grease
After hargil oil is heated to 60 DEG C, carry out core filtration, remove the impurity such as earth therein, food debris, detergent, then, adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the oil of the hargil after process.
3rd ground beetle esterification reaction process
It is stirred mixing with methanol by pretreated hargil oil, controlling the mass ratio 1:0.3 of hargil oil and methanol, add the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalyst amount is the 1.5% of reactant gross mass, after being heated stirring 13h at 70 DEG C, catalyst is recovered by filtration, and catalyst can directly be reused, and excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, yield 98%, and lower floor is that glycerin by-products is collected respectively;
4th step saturated fatty acid methyl ester separation process.
Fatty acid methyl ester is cooled to 3 DEG C, after carrying out standing 12h, is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content.
5th step epoxidation series connection alkoxide open loop
The solid acid catalyst of the fatty acid methyl ester after separation and recovery is mixed, catalyst amount is the 1.5% of reactant gross mass, stirring it is heated at 70 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.5, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 5h at such a temperature, then, temperature is risen to 85 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.4 with the mass ratio of fatty acid methyl ester, continue reaction 3h, stopped reaction, solid acid catalyst is recovered by filtration, carry out namely obtaining after distillation dewaters hargil based oil product, hydroxyl value is 403mgKOH/g.
The present embodiment has a characteristic that (1) the present embodiment, with waste grease for raw material, reduces cost of material, it is to avoid the pollution problem of waste grease, it is achieved that turn waste into wealth. (2) biological degradability of the biopolyol of gained is good, can fast degradation at nature, it is to avoid white pollution. (4) adopt have big hydrophobic surface have concurrently the esterification of solid acid catalysis waste grease of sulfonic group and carboxylic acid group, epoxidation series connection alkoxide ring opening process, simplify technological process, avoid the loaded down with trivial details post processing of homogeneous acid catalyst, reduce the three waste discharge of industry. (5) the biopolyol molecular structure of gained and hydroxyl value are all adjustable, can according to material choice and rate of charge Molecular regulator structure and hydroxyl value. (6) of many uses, alternative conventional petroleum polylol, for fields such as polyurethane foam, adhesive, polyurethane coating, surfactants.
Embodiment 7
Polyurethane coating is applied
Equipped with agitator, thermometer, the 250ml four-hole boiling flask of reflux condensing tube and nitrogen conduit adds swill oil polylol by a certain percentage in 100 parts of embodiments 1, 20 parts of dihydromethyl propionic acids and 60 parts of isophorone diisocyanate, it is warming up to 90 DEG C, reaction 4h, it is cooled to 60 DEG C, then, add 20 parts of triethylamines, carry out salt-forming reaction 1h, add 30 parts of acrylic acid methyl ester .s and 0.5 part of azodiisobutyronitrile, it is scattered in 500 parts of water after stirring 20 minutes, add amine chainextender and react 2h at 60 DEG C, it is to slowly warm up to 70 DEG C, reaction 1h, obtain aqueous polyurethane coating.
Embodiment 8
Polyurethane foam is applied
By Adeps Caprae seu ovis polylol useless in 110 parts of embodiments 5,0.57 part of dibutyl tin dilaurate catalyst, 3 parts of silicone oil stabilizers, 4 parts of foaming agent are placed in solvent and are pre-mixed, turn 10 minutes with 1000~1200rpm, then, the polymethylene multi-phenenyl isocyanates of 60 parts are added with in upper container, with hand-held high speed agitator 2500~3000rpm stirring mixing about 30 seconds, mixture at room temperature reacted expansion and forms foam.
Embodiment 9
Adhesive for polyurethane is applied
The waste oil polylol 90 parts of preparation in embodiment 3, join in four-hole boiling flask, it is warmed up to 105 DEG C, evacuation 4h, logical nitrogen concora crush, after bubbling is stable, stops evacuation, it is cooled to about 70 DEG C, 0.4 part of dibutyl tin dilaurate catalyst, adds toluene di-isocyanate(TDI) 50 parts, isophorone diisocyanate 60 parts, have from warming phenomenon, being warmed up to 85 DEG C, insulation is at 85 DEG C of 2h, until it reaches one section of reaction end (toluene di-n-butylamine method titration), add the toluene solvant of 200 parts, obtain adhesive for polyurethane.

Claims (4)

1. the method that a waste grease prepares polyhydric alcohol, it is characterized in that, comprise the steps: to adopt the solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface, catalysis waste grease and methanol carry out being esterified and ester exchange reaction, and waste grease is converted into fatty acid methyl ester and by-product glycerol; Then lower the temperature, the polyunsaturated fatty acid ester in fatty acid methyl ester is separated by the mode of crystallization, improve the content of double bond in fatty acid methyl ester; Then proceeding under bisgallic acid central solid acid catalysis, utilize the collaborative of bisgallic acid center, fatty acid methyl ester is carried out epoxidation by the hydrogen peroxide of direct catalysis 30%, and intermediate product is without separation, after directly heating up, adds by-product glycerol and carries out alkoxide open loop; Catalyst is finally recovered by filtration, and namely decompression distillation obtains bio oil polylol after dewatering;
Described step particularly as follows:
1) prepared by the solid acid having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface
By unsaturated carboxylic acid, sulfonic acid and divinylbenzene containing unsaturated double-bond are dissolved in organic solvent, solution concentration is 20~65%, the hot copolymerization 2~10h of mixed solvent is carried out under the initiation of azodiisobutyronitrile initiator, initiator amount is the 0.1%~1% of reactant gross mass, and solvent thermal polymerization temperature, at 80~180 DEG C, cools down, filtering, namely washing and drying obtains has big hydrophobic surface and has the solid acid catalyst of sulfonic group and carboxylic acid group concurrently;
2) preprocessing process of waste grease
After waste grease is heated to 60 DEG C, carry out core filtration, remove earth therein, food debris, detergent impurity, then adopt the mode of decompression 110 DEG C distillation, remove the moisture in oils and fats, finally, add Emathlite and carry out adsorption bleaching, obtain the waste grease after process;
3) esterification reaction of organic acid process
By step 1) pretreated waste grease is stirred mixing with methanol, control the mass ratio 1:0.2~1:1.1 of waste grease and methanol, add step 2) solid acid catalyst having sulfonic group and carboxylic acid group concurrently with big hydrophobic surface prepared, catalyst amount is the 0.5%~3% of reactant gross mass, after being heated stirring 5~21h at 60~80 DEG C, catalyst is recovered by filtration, catalyst is directly reused, excessive methanol is distilled off, it is layered, upper strata is fatty acid methyl ester, and lower floor is that glycerin by-products is collected respectively;
4) saturated fatty acid methyl ester separation process
By step 3) fatty acid methyl ester prepared cools to-5~15 DEG C, and after carrying out standing 2~14h, it is filtered, separates solid saturated fatty acid methyl ester, obtain the fatty acid methyl ester of high double bond content;
5) epoxidation series connection alkoxide open loop
By step 4) separate after fatty acid methyl ester and the solid acid catalyst of recovery mix, catalyst amount is the 0.5%~2% of reactant gross mass, stirring it is heated at 50~80 DEG C, the hydrogen peroxide of dropping 30%, the mass ratio of hydrogen peroxide and fatty acid methyl ester is 1:0.2~1:1, temperature is controlled lower than 80 DEG C during dropping, after dripping off, continue to react 0.5~8h at such a temperature, complete epoxidation, then, temperature is risen to 80~100 DEG C, add by-product glycerin as alkoxide reagent, it is 1:0.1~1:0.5 with the mass ratio of fatty acid methyl ester, continue reaction 0.5~4h, stopped reaction, solid acid catalyst is recovered by filtration, carry out namely obtaining biopolyol product after distillation dewaters.
2. the method that a kind of waste grease according to claim 1 prepares polyhydric alcohol, it is characterized in that, the described preparation method with the solid acid catalyst that big hydrophobic surface has sulfonic acid and carboxylic acid group concurrently is: by unsaturated carboxylic acid, sulfonic acid and divinylbenzene containing unsaturated double-bond are dissolved in organic solvent, wherein unsaturated carboxylic acid, the mass ratio of unsaturated sulfonic acid and divinylbenzene is (0.05~0.2): (0.01~0.3): 1, the hot copolymerization 2~10h of mixed solvent is carried out under the initiation of azodiisobutyronitrile initiator, polymerization temperature is at 80~180 DEG C, cooling, filter, namely washing and drying obtains has big hydrophobic surface and has the solid acid catalyst of sulfonic group and carboxylic acid group concurrently, wherein said unsaturated carboxylic acid adopts the one in acrylic acid, butenoic acid, maleic acid, fumaric acid, penetenoic acid, the described sulfonic acid containing unsaturated double-bond adopts the one in styrene sulfonic acid, vinyl sulfonic acid, propene sulfonic acid, hydroxy ethyl sulphonic acid ester,Described organic solvent adopts the one in ethyl acetate, n-butyl alcohol, oxolane, isopropanol, acetone.
3. the method that a kind of waste grease according to claim 1 prepares polyhydric alcohol, it is characterized in that: described waste grease adopts the animal and plant fat not allowing to eat that food and drink, food processing unit and family produce, animal slaughtering segmentation and leather processing repair the oils and fats that the offal treatment cut is refined, the oils and fats produced in the edible oil and fat refine course of processing, Oil processing or the one in the expired oils and fats of generation in oils and fats storage process; What described food and drink, food processing unit and family produced does not allow the animal and plant fat eaten to adopt the one in swill oil, frying abandoned oil, waste oil and smoke exhaust ventilator condensate; Described animal slaughtering splits the one in the useless Adeps Bovis seu Bubali of oils and fats employing repaiied the offal treatment cut with leather processing and refine, the Adeps Caprae seu ovis that gives up, the Adeps Sus domestica that gives up, useless chicken oil; The oils and fats produced in the described edible oil and fat refine course of processing adopts the one in acidification oil, hargil oil, deodorize distillate oil; The expired oils and fats produced in described Oil processing or oils and fats storage process adopts expired Oleum Brassicae campestris, expired soybean oil, the one in plant produced heat conduction abandoned oil.
4. the application of the polyhydric alcohol utilizing the method that the waste grease described in claim 1 prepares polyhydric alcohol to prepare, it is characterized in that: waste grease as claimed in claim 1 is prepared polyhydric alcohol and had molecular structure and all adjustable feature of hydroxyl value, it is widely used in various polyurethane coating, polyurethane foam plastics, adhesive, rapid prototyping material, fibre reinforced composites, surfactant field, as the green replacer of conventional polyether polyols or PEPA.
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