CN104338527B - A heavy oil hydrodeasphaltene catalyst and its preparation and application - Google Patents
A heavy oil hydrodeasphaltene catalyst and its preparation and application Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种加氢脱沥青质催化剂及其制备与应用。The invention relates to a hydrogenation deasphaltene catalyst and its preparation and application.
背景技术Background technique
对包括渣油在内的重质油进行深度加工不仅有利于提高原油的利用率,缓解能源供应的紧张趋势,同时还能减少环境污染,达到能源的洁净利用。与馏分油相比,重质油中含有大量的沥青质、胶质等大分子反应物,而重质油中的硫、氮、氧等杂原子化合物与镍和钒等重金属以及稠环芳烃大部分集中于沥青质中,这些杂质和重金属会在后续的加工过程中对相应的催化剂造成污染,因而沥青质的加氢转化是渣油加氢过程中关键性的一步。而在沥青质的转化和脱除过程中,需要根据沥青质的特性,选择活性高而稳定性好的性能优良的催化剂。The deep processing of heavy oil including residual oil is not only conducive to improving the utilization rate of crude oil and alleviating the tense trend of energy supply, but also reducing environmental pollution and achieving clean utilization of energy. Compared with distillate oil, heavy oil contains a large number of macromolecular reactants such as asphaltenes and colloids, while heteroatom compounds such as sulfur, nitrogen, and oxygen in heavy oil have a large Some of them are concentrated in asphaltenes, and these impurities and heavy metals will pollute the corresponding catalysts in the subsequent processing. Therefore, the hydroconversion of asphaltenes is a key step in the hydrogenation process of residual oil. In the process of converting and removing asphaltene, it is necessary to select a catalyst with high activity and good stability and excellent performance according to the characteristics of asphaltenes.
对于脱沥青质的加氢催化剂,它的孔径分布对催化剂性能具有十分重要的意义。沥青质的分子大小约为数十至数百纳米,如果催化剂活性中心的间距小于沥青质分子,则沥青质分子很难通过扩散与催化剂的活性中心接触,而主要是吸附在催化剂的外表面或孔口,随着反应的进行只能因热缩合形成焦炭,导致催化剂失活。大孔催化剂有利于沥青质的脱除,但催化剂的孔径与比表面互为负相关,即平均孔径大的催化剂,其比表面积就小。因此为了兼顾这种性质,催化剂需要有合理的孔分布。For deasphaltene hydrogenation catalyst, its pore size distribution is of great significance to the performance of the catalyst. The molecular size of asphaltene is about tens to hundreds of nanometers. If the distance between the active centers of the catalyst is smaller than that of the asphaltene molecules, it is difficult for the asphaltene molecules to contact the active centers of the catalyst through diffusion, and they are mainly adsorbed on the outer surface of the catalyst or The orifice, as the reaction proceeds, can only form coke due to thermal condensation, resulting in catalyst deactivation. Macroporous catalysts are beneficial to the removal of asphaltenes, but the pore size of the catalyst is negatively correlated with the specific surface area, that is, the catalyst with a large average pore size has a small specific surface area. Therefore, in order to take into account this property, the catalyst needs to have a reasonable pore distribution.
现有重质油加氢催化剂的不足之处在于其S、N脱除率、重金属脱除率和沥青质脱除率之间不能达到很好的匹配,例如,脱除金属活性高的催化剂往往S、N脱除率和沥青质脱除率都不高。产生此类问题的原因很复杂。首先在于原料,渣油中各组分的特点是分子量大,结构复杂,饱和度低(芳香性高),S、N含量高。而除硫以外,杂质的绝大多数又多存在于沥青质中,故欲脱除此类S、N,必须对沥青质分子进行适度的转化(包括饱和、开环和氢解等)。其次在于催化剂。现有技术中,具有适合于进行此类反应孔径的催化剂为保护催化剂和脱金属催化剂,例如:The disadvantage of existing heavy oil hydrogenation catalysts is that their S, N removal rates, heavy metal removal rates and asphaltenes removal rates cannot be well matched. For example, catalysts with high metal removal activity often S, N removal rate and asphaltenes removal rate are not high. The reasons for such problems are complex. The first is the raw material. The components in the residual oil are characterized by large molecular weight, complex structure, low saturation (high aromaticity), and high S and N contents. Except for sulfur, the vast majority of impurities exist in asphaltene, so to remove such S and N, it is necessary to carry out moderate transformation of asphaltene molecules (including saturation, ring opening and hydrogenolysis, etc.). The second is the catalyst. In the prior art, catalysts having apertures suitable for such reactions are protection catalysts and demetallization catalysts, such as:
CN1267537C公开的一种具有较低的积碳量和较高活性的加氢脱金属催化剂及其制备方法。CN1267537C discloses a hydrodemetallization catalyst with lower carbon deposition and higher activity and its preparation method.
CN1796500A公开的一种渣油加氢脱金属催化剂,该催化剂由一种具有双重孔的载体和负载在该载体上的钼和/或钨及钴和/或镍金属组分组成。催化剂使用的载体的制备方法包括将一种氧化铝的前身物与一种除酸以外的含氮化合物混合、成型并焙烧。CN1796500A discloses a residual oil hydrogenation demetallization catalyst, which is composed of a carrier with double pores and molybdenum and/or tungsten and cobalt and/or nickel metal components loaded on the carrier. The preparation method of the carrier used in the catalyst includes mixing a precursor of alumina and a nitrogen-containing compound other than acid, shaping and calcining.
CN1233795C公开的重油固定床加氢处理催化剂及制备方法等。CN1233795C discloses a heavy oil fixed-bed hydrotreating catalyst and a preparation method thereof.
但是,这些催化剂的沥青质脱除率普遍较低。However, the asphaltenes removal rates of these catalysts are generally low.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种新的、具有较好加氢脱沥青质性能的催化剂、该催化剂的制备方法以及应用。The technical problem to be solved by the present invention is to provide a new catalyst with better hydrogenation deasphaltene performance, the preparation method and application of the catalyst.
本发明涉及以下内容:The present invention relates to the following:
1.一种重油加氢脱沥青质催化剂,含有载体和加氢活性金属组分,所述加氢活性金属组分选自至少一种VIB族的金属组分和至少一种VB族的金属组分,其中,所述载体为一种含有第IVB族金属组分的双峰孔氧化铝载体,以压汞法表征,所述载体的孔容为0.6-1.4毫升/克,比表面积为80-400米2/克,直径为5-20nm孔的孔体积占总孔容的30-60%,直径为100-300nm孔的孔体积占总孔容的15-45%。1. A heavy oil hydrodeasphaltene catalyst, containing a carrier and a hydrogenation active metal component, the hydrogenation active metal component is selected from at least one metal component of the VIB group and at least one metal group of the VB group points, wherein the carrier is a bimodal pore alumina carrier containing Group IVB metal components, characterized by mercury porosimetry, the pore volume of the carrier is 0.6-1.4 ml/g, and the specific surface area is 80- 400 m2 /g, the pore volume of pores with a diameter of 5-20nm accounts for 30-60% of the total pore volume, and the pore volume of pores with a diameter of 100-300nm accounts for 15-45% of the total pore volume.
2.根据1所述的催化剂,其特征在于,所述载体的孔容为0.7-1.3毫升/克,比表面积为100-300米2/克,直径为5-20nm孔的孔体积占总孔容的35-50%,直径为100-300nm孔的孔体积占总孔容的20-40%。2. according to the described catalyst of 1, it is characterized in that, the pore volume of described carrier is 0.7-1.3 milliliter/gram, and specific surface area is 100-300 meter / gram, and diameter is that the pore volume of 5-20nm hole accounts for total hole The volume of pores with a diameter of 100-300nm accounts for 20-40% of the total pore volume.
3、根据1所述的催化剂,其特征在于,所述第IVB族金属组分选自钛、锆、铪中的一种或几种,以所述载体为基准并以氧化物计,所述载体中第Ⅳ族金属的含量为0.1-6重量%。3. The catalyst according to 1, characterized in that the Group IVB metal component is selected from one or more of titanium, zirconium, and hafnium, and based on the support and in terms of oxides, the The content of Group IV metals in the support is 0.1-6% by weight.
4、根据3所述的催化剂,其特征在于,所述第IVB族金属组分为钛,以所述载体为基准并以氧化物计,所述载体中第IVB族金属的含量为0.3-4重量%。4. The catalyst according to 3, characterized in that the Group IVB metal component is titanium, and the content of the Group IVB metal in the carrier is 0.3-4 weight%.
5、根据4所述的催化剂,其特征在于,以所述载体为基准并以氧化物计,所述载体中第IVB族金属的含量为0.5-2.5重量%。5. The catalyst according to 4, characterized in that, based on the support and calculated as an oxide, the content of the Group IVB metal in the support is 0.5-2.5% by weight.
6.根据1所述的催化剂,其特征在于,所述加氢活性金属组分选自至少一种VIB族的金属组分和至少一种VB族的金属组分的组合,以氧化物计并以催化剂为基准,所述VIB族金属组分的含量为0.2-15重量%,VB族金属组分的含量为0.2-12重量%。6. The catalyst according to 1, wherein the hydrogenation active metal component is selected from a combination of at least one metal component of Group VIB and at least one metal component of Group VB, in terms of oxides and Based on the catalyst, the content of the VIB group metal component is 0.2-15% by weight, and the content of the VB group metal component is 0.2-12% by weight.
7.根据3所述的催化剂,其特征在于,所述VIB族的金属组分选自钼和/或钨,VB族金属组分选自钒和/或铌,以氧化物计并以催化剂为基准,所述VIB族金属组分的含量为0.5-12重量%,VB族金属组分的含量为0.5-9重量%。7. The catalyst according to 3, characterized in that, the metal components of the VIB group are selected from molybdenum and/or tungsten, and the VB group metal components are selected from vanadium and/or niobium, in terms of oxides and in terms of catalysts Standard, the content of the VIB group metal component is 0.5-12% by weight, and the content of the VB group metal component is 0.5-9% by weight.
8.根据1所述催化剂的制备方法,包括制备具有双峰孔结构的含第ⅣB族金属组分的氧化铝载体,所述载体的制备方法包括将含有拟薄水铝石的水合氧化铝PA和PB与一种含有拟薄水铝石的水合氧化铝的改性物PC混合并在该混合物中引入含第ⅣB族金属组分的化合物、成型、干燥并焙烧,其中,所述PA、PB和PC的重量混合比为20-60:20-50:5-50,PC的κ值为0至小于等于0.9,所述κ=DI2/DI1,DI1为PC改性前的水合氧化铝的酸胶溶指数,DI2为所述PC的酸胶溶指数。8. The preparation method of the catalyst according to 1, comprising preparing an alumina support with a bimodal pore structure containing the metal component of Group IVB, the preparation method of the support comprises mixing alumina hydrate PA containing pseudo-boehmite and PB are mixed with a modified product PC of hydrated alumina containing pseudo-boehmite, and a compound containing Group IVB metal components is introduced into the mixture, shaped, dried and calcined, wherein the PA, PB The weight mixing ratio with PC is 20-60:20-50:5-50, the κ value of PC is 0 to less than or equal to 0.9, the κ=DI 2 /DI 1 , DI 1 is the hydration and oxidation of PC before modification The acid peptization index of aluminum, DI 2 is the acid peptization index of the PC.
9.根据8所述的方法,其特征在于,所述PA、PB和PC的重量混合比为30-50:35-50:10-30。9. The method according to 8, characterized in that the weight mixing ratio of PA, PB and PC is 30-50:35-50:10-30.
10.根据8所述的方法,其特征在于,所述第ⅣB族金属选自钛、锆、铪中的一种及其混合物,以氧化物计并以载体为基准,所述含第ⅣB族金属化合物的引入量使最终载体中第ⅣB族金属的含量为0.1-6重量%。10. The method according to 8, characterized in that, the Group IVB metal is selected from one of titanium, zirconium, hafnium and a mixture thereof, calculated as an oxide and based on a support, and the metal containing Group IVB The metal compound is introduced in such an amount that the Group IVB metal content in the final support is 0.1-6% by weight.
11.根据10所述的方法,其特征在于,所述第ⅣB族金属为钛,以氧化物计并以载体为基准,所述含第ⅣB族金属化合物的引入量使最终载体中第ⅣB族金属的含量为0.3-4重量%。11. The method according to 10, characterized in that, the metal of Group IVB is titanium, calculated as an oxide and based on the carrier, and the introduction amount of the metal compound containing Group IVB is such that Group IVB in the final carrier is The content of metal is 0.3-4% by weight.
12.根据8所述的方法,其特征在于,所述PC的k值为0至小于等于0.6。12. The method according to 8, wherein the k value of the PC is 0 to less than or equal to 0.6.
13.根据8或9所述的方法,其特征在于,所述含有拟薄水铝石的水合氧化铝PA的孔容为0.75-1毫升/克,比表面为200-450米2/克,最可及孔直径3-10nm;所述含有拟薄水铝石的水合氧化铝PB的孔容为0.9-1.4毫升/克,比表面为100-350米2/克,最可及孔直径大于10至小于等于30nm。13. The method according to 8 or 9, characterized in that the pore volume of the hydrated alumina PA containing pseudoboehmite is 0.75-1 ml/g, and the specific surface is 200-450 m2 /g, The most accessible pore diameter is 3-10nm; the pore volume of the hydrated alumina PB containing pseudoboehmite is 0.9-1.4 ml/g, the specific surface is 100-350 m2 /g, and the most accessible pore diameter is greater than 10 to less than or equal to 30nm.
14.根据13所述的方法,其特征在于,所述含有拟薄水铝石的水合氧化铝PA的孔容为0.80-0.95毫升/克,比表面为200-400米2/克,最可及孔直径5-10nm;所述含有拟薄水铝石的水合氧化铝PB的孔容为0.95-1.3毫升/克,比表面为120-300米2/克,最可及孔直径大于10至小于等于25nm。14. The method according to 13, characterized in that the pore volume of the hydrated alumina PA containing pseudoboehmite is 0.80-0.95 ml/g, and the specific surface is 200-400 m2 /g, the most and a pore diameter of 5-10nm; the pore volume of the hydrated alumina PB containing pseudoboehmite is 0.95-1.3 ml/g, the specific surface area is 120-300 m2 /g, and the most accessible pore diameter is greater than 10 to Less than or equal to 25nm.
15.根据8或9所述的方法,其特征在于,所述PC为80-300目的颗粒物。15. The method according to 8 or 9, wherein the PC is 80-300 mesh particles.
16.根据15所述的方法,其特征在于,所述PC为100-200目的颗粒物。16. The method according to 15, characterized in that the PC is 100-200 mesh particles.
17.根据8所述的方法,其特征在于,所述干燥的条件包括:温度为40-350℃,时间为1-24小时,所述焙烧的条件包括:温度为大于500至小于等于1200℃,时间为1-8小时。17. The method according to 8, wherein the drying conditions include: the temperature is 40-350°C, and the time is 1-24 hours, and the roasting conditions include: the temperature is greater than 500 to less than or equal to 1200°C , the time is 1-8 hours.
18.根据17所述的方法,其特征在于,所述干燥的条件包括:温度为100-200℃,时间为2-12小时,所述焙烧的条件包括:温度为大于800至小于等于1000℃,焙烧时间为为2-6小时。18. The method according to 17, wherein the drying conditions include: the temperature is 100-200°C, and the time is 2-12 hours, and the roasting conditions include: the temperature is greater than 800 to less than or equal to 1000°C , The roasting time is 2-6 hours.
19.根据8所述的方法,其特征在于,将含有拟薄水铝石的水合氧化铝改性为PC的方法之一是将所述含有拟薄水铝石的水合氧化铝成型、干燥,之后将其全部或部分进行研磨、筛分,所述干燥的条件包括:温度为40-350℃,时间为1-24小时;方法之二是将方法一得到的成型物焙烧,焙烧温度为大于350至小于等于1400℃,焙烧时间为1-8小时,之后将其全部或部分进行研磨、筛分;方法之三是将含有拟薄水铝石的水合氧化铝闪干,闪干温度为大于150至小于等于1400℃,闪干时间为0.05-1小时;方法之四是将方法之一、方法之二和与方法之三得到的改性物中的一种或几种混合得到。19. The method according to 8, characterized in that one of the methods of modifying the hydrated alumina containing pseudo-boehmite to PC is to form and dry the hydrated alumina containing pseudo-boehmite, Then all or part of it is ground and sieved, and the drying conditions include: the temperature is 40-350 ° C, and the time is 1-24 hours; the second method is to roast the molded product obtained in the first method, and the roasting temperature is greater than 350 to less than or equal to 1400 °C, the roasting time is 1-8 hours, and then all or part of it is ground and sieved; the third method is to flash dry the hydrated alumina containing pseudo-boehmite, and the flash-dry temperature is greater than 150 to less than or equal to 1400°C, and the flash-drying time is 0.05-1 hour; the fourth method is obtained by mixing one or more of the modified products obtained by the first method, the second method and the third method.
20.根据19所述的方法,其特征在于,所述方法一中的干燥的条件包括:温度为100-200℃,时间为2-12小时;方法之二中的焙烧温度为500-1200℃,焙烧时间为0.1-6小时;方法之三中的闪干温度为200-1000℃,闪干时间为0.1-0.5小时。20. The method according to 19, characterized in that the drying conditions in the first method include: the temperature is 100-200°C, and the time is 2-12 hours; the calcination temperature in the second method is 500-1200°C , the calcination time is 0.1-6 hours; the flash-drying temperature in method 3 is 200-1000° C., and the flash-drying time is 0.1-0.5 hours.
21.根据19所述的方法,其特征在于,所述PC为含有拟薄水铝石的水合氧化铝的改性物中80-300目的颗粒物。21. The method according to 19, characterized in that the PC is 80-300 mesh particles in the modified product of alumina hydrate containing pseudoboehmite.
22.根据21所述的方法,其特征在于,所述PC为含有拟薄水铝石的水合氧化铝的改性物中100-200目的颗粒物。22. The method according to 21, characterized in that the PC is 100-200 mesh particles in the modified product of alumina hydrate containing pseudoboehmite.
23.根据8所述的方法,其特征在于所述方法包括在所述载体上负载加氢活性金属组分,在所述载体上负载加氢活性金属组分的方法为浸渍法,包括配制含加氢活性金属的化合物的溶液并用该溶液浸渍载体,之后进行干燥、焙烧或不焙烧,所述加氢活性金属组分选自至少一种第VIB族的金属组分和至少一种第VB族金属组分,以氧化物计并以催化剂为基准,所述浸渍液的浓度及用量使得最终催化剂中所述VIB族金属组分的含量为0.2-15重量%,VB族金属组分的含量为0.2-12重量%,所述干燥条件为:温度80-200℃,时间1-8小时,焙烧条件为:温度400-600℃,时间2-8小时。23. The method according to 8, characterized in that the method includes loading the hydrogenation active metal component on the carrier, and the method of loading the hydrogenation active metal component on the carrier is an impregnation method, including preparing A solution of a compound of a hydrogenation-active metal selected from at least one metal component of group VIB and at least one metal component of group VB and impregnating the support with this solution, followed by drying, calcination or no calcination Metal components, in terms of oxides and catalysts, the concentration and dosage of the impregnation solution make the content of the VIB group metal components in the final catalyst be 0.2-15% by weight, and the content of the VB group metal components is 0.2-12% by weight, the drying conditions are: temperature 80-200°C, time 1-8 hours, the roasting conditions are: temperature 400-600°C, time 2-8 hours.
24.根据23所述的方法,其特征在于,所述VIB族的金属组分选自钼和/或钨,VB族金属组分选自钒和/或铌,以氧化物计并以催化剂为基准,所述浸渍液的浓度及用量使得最终催化剂中所述VIB族金属组分的含量为0.5-12重量%,VB族金属组分的含量为0.5-9重量%,所述干燥条件为:温度100-150℃,时间2-6小时,焙烧条件为:温度420-500℃,时间3-6小时。24. The method according to 23, characterized in that, the metal components of the VIB group are selected from molybdenum and/or tungsten, and the VB group metal components are selected from vanadium and/or niobium, in terms of oxides and catalysts Standard, the concentration and amount of the impregnating solution make the content of the VIB group metal component in the final catalyst be 0.5-12% by weight, the content of the VB group metal component is 0.5-9% by weight, and the drying conditions are: The temperature is 100-150° C., and the time is 2-6 hours. The roasting conditions are: temperature 420-500° C., and the time is 3-6 hours.
25.根据24所述的方法,其特征在于,以氧化物计并以催化剂为基准,所述浸渍液的浓度及用量使得最终催化剂中所述VIB族金属组分的含量为5-12重量%,VB族金属组分的含量为1-9重量%。25. The method according to 24, characterized in that, based on the oxide and the catalyst, the concentration and amount of the impregnation solution make the content of the VIB group metal component in the final catalyst be 5-12% by weight , the content of the VB group metal component is 1-9% by weight.
26.权利要求1-7中任意一项所述的催化剂在烃油加氢处理中的应用。26. The application of the catalyst according to any one of claims 1-7 in hydrotreating of hydrocarbon oil.
按照本发明提供的催化剂,所述第IVB族金属组分选自钛、锆、铪中的一种或几种,优选为钛,以氧化物计并以所述载体为基准,所述第IVB族金属的含量为0.1-0.6重量%,优选为0.3-4重量%,进一步优选为0.5-2.5重量%。According to the catalyst provided by the present invention, the Group IVB metal component is selected from one or more of titanium, zirconium, and hafnium, preferably titanium, calculated as an oxide and based on the support, and the Group IVB The content of the group metal is 0.1-0.6% by weight, preferably 0.3-4% by weight, more preferably 0.5-2.5% by weight.
视需要,所述载体可以制成任意的易于操作的成型物,例如球形、蜂窝状、鸟巢状、片剂或条形(三叶草、蝶形、圆柱形等)。其中,将所述PA、PB和PC混合的方法为常规方法,例如,将粉体的PA、PB和PC按照投料比例投入搅拌式混料机中混合。向所述PA、PB和PC混合物中引入含第ⅣB族金属的化合物的方法为常规方法,例如,可以是直接将所需量的含第ⅣB族金属的化合物在前述的PA、PB和PC混合过程中混入。If necessary, the carrier can be made into any shape that is easy to handle, such as spherical, honeycomb, bird's nest, tablet or strip (clover, butterfly, cylinder, etc.). Wherein, the method of mixing the PA, PB and PC is a conventional method, for example, the powdered PA, PB and PC are put into a stirring mixer according to the feeding ratio and mixed. The method of introducing the compound containing the Group IVB metal into the PA, PB and PC mixture is a conventional method, for example, directly mixing the required amount of the compound containing the Group IVB metal in the aforementioned PA, PB and PC mixed in the process.
在一个具体的制备载体的实施方式中,向所述PA、PB和PC的混合物中引入含第ⅣB族金属的化合物的方法是将含第ⅣB族金属化合物配制成水溶液,将该水溶液在所述PA、PB和PC混合的同时混入或者是在所述PA、PB和PC混合后再将该水溶液混入,之后成型、干燥并焙烧。所述含第ⅣB族金属的化合物可以是任意的第ⅣB族金属的水溶性化合物中的一种或几种。例如,第ⅣB族金属的水溶性无机盐中的一种或几种。In a specific embodiment of preparing the carrier, the method of introducing the compound containing the Group IVB metal into the mixture of PA, PB and PC is to prepare the compound containing the Group IVB metal into an aqueous solution, and the aqueous solution is added to the The PA, PB and PC are mixed together or the aqueous solution is mixed after the PA, PB and PC are mixed, and then shaped, dried and fired. The compound containing Group IVB metal may be one or more of any water-soluble compounds of Group IVB metal. For example, one or more of the water-soluble inorganic salts of Group IVB metals.
本发明中,所述成型按常规方法进行,例如,滚球、压片和挤条成型中的一种方法或几种方法的结合。在成型时,例如挤条成型,为保证所述成型顺利进行,可以向所述的混合物中加入水、助挤剂和/或胶粘剂、含或不含扩孔剂,然后挤出成型,之后进行干燥并焙烧。所述助挤剂、胶溶剂的种类及用量为本领域技术人员所公知,例如常见的助挤剂可以选自田菁粉、甲基纤维素、淀粉、聚乙烯醇、聚乙醇中的一种或几种,所述胶溶剂可以是无机酸和/或有机酸,所述的扩孔剂可以是淀粉、合成纤维素、聚合醇和表面活性剂中的一种或几种。其中的合成纤维素优选为羟甲基纤维素、甲基纤维素、乙基纤维素、羟基纤维脂肪醇聚乙烯醚中的一种或几种,聚合醇优选为聚乙二醇、聚丙醇、聚乙烯醇中的一种或几种,表面活性剂优选为脂肪醇聚乙烯醚、脂肪醇酰胺及其衍生物、分子量为200-10000的丙烯醇共聚物和顺丁烯酸共聚物中的一种或几种。In the present invention, the molding is carried out by a conventional method, for example, one method or a combination of several methods among ball rolling, tablet pressing and extrusion molding. When molding, such as extrusion molding, in order to ensure that the molding is carried out smoothly, water, extrusion aids and/or adhesives, with or without pore-expanding agents, can be added to the mixture, and then extrusion molding, followed by Dried and roasted. The type and amount of the extrusion aid and the peptizing agent are well known to those skilled in the art, for example, the common extrusion aid can be selected from one of squash powder, methyl cellulose, starch, polyvinyl alcohol, polyethanol or several, the peptizer can be inorganic acid and/or organic acid, and the pore-enlarging agent can be one or more of starch, synthetic cellulose, polymeric alcohol and surfactant. Wherein the synthetic cellulose is preferably one or more in hydroxymethyl cellulose, methyl cellulose, ethyl cellulose, hydroxycellulose fatty alcohol polyvinyl ether, and the polymeric alcohol is preferably polyethylene glycol, polypropylene alcohol, One or more of polyvinyl alcohol, the surfactant is preferably one of fatty alcohol polyvinyl ether, fatty alcohol amide and its derivatives, acrylic alcohol copolymer and maleic acid copolymer with a molecular weight of 200-10000 or several.
本发明中,所述酸胶溶指数DI是指含有拟薄水铝石的水合氧化铝以及含有拟薄水铝石的水合氧化铝改性物按一定酸铝比加入硝酸后,在一定的反应时间内被胶溶的含有拟薄水铝石的水合氧化铝以Al2O3计的百分数,DI=(1-W2/W1)×100%,W1和W2分别为含有拟薄水铝石的水合氧化铝与酸反应前和与酸反应后以Al2O3计的重量。In the present invention, the acid peptization index DI refers to the hydrated alumina containing pseudoboehmite and the modified alumina hydrate containing pseudoboehmite after adding nitric acid at a certain acid-aluminum ratio, in a certain reaction Percentage of hydrated alumina containing pseudoboehmite peptized within the time, calculated as Al 2 O 3 , DI=(1-W 2 /W 1 )×100%, W 1 and W 2 are respectively Hydrated alumina of diaspore before and after reaction with acid by weight in terms of Al2O3 .
DI的测定包括:⑴测定含有拟薄水铝石的水合氧化铝的灼烧基(也称为干基)含量(灼烧基含量是指将定量的拟薄水铝石于600℃焙烧4小时,其烧后重量与烧前重量之比,以百分数表示),计为a;⑵用分析天平称取含有拟薄水铝石的水合氧化铝W0克,W0的量满足以Al2O3计的W1为6克(W1/a=W0),称取去离子水W克,W=40.0-W0,搅拌下将称取的含有拟薄水铝石的水合氧化铝和去离子水加入烧杯中混合;⑶用20mL移液管移取20mL、浓度为0.74N的稀硝酸溶液,将该酸溶液加入到步骤(2)的烧杯中,搅拌下反应8分钟;⑷将步骤(3)反应后的浆液在离心机中进行离心分离,将沉淀物置入已称重的坩埚中,之后,将其于125℃干燥4小时,于马弗炉中850℃焙烧3小时,称重得到灼烧样品量W2克;(5)按照公式DI=(1-W2/W1)×100%计算得到。The determination of DI includes: (1) Determination of the ignited base (also called dry base) content of hydrated alumina containing pseudo-boehmite (the ignited base content refers to roasting quantitative pseudo-boehmite at 600°C for 4 hours , the ratio of the weight after burning to the weight before burning, expressed as a percentage), is counted as a; (2) Use an analytical balance to weigh W 0 grams of hydrated alumina containing pseudo-boehmite, and the amount of W 0 meets the requirement of Al 2 O The W 1 of 3 is 6 grams (W 1 /a=W 0 ), weigh W gram of deionized water, W=40.0-W 0 , and mix the weighed hydrated alumina containing pseudo-boehmite and Add deionized water into the beaker and mix; (3) use a 20mL pipette to pipette 20mL of dilute nitric acid solution with a concentration of 0.74N, add the acid solution into the beaker of step (2), and react for 8 minutes under stirring; (3) Centrifuge the reacted slurry in a centrifuge, put the precipitate into a weighed crucible, then dry it at 125°C for 4 hours, bake it in a muffle furnace at 850°C for 3 hours, and weigh The weight of the burnt sample is W 2 grams; (5) is calculated according to the formula DI=(1-W 2 /W 1 )×100%.
在足以使最终载体满足本发明要求的前提下,本发明对所述含有拟薄水铝石的水合氧化铝PA和PB没有特别要求,可以是任意现有技术制备的拟薄水铝石,也可以是拟薄水铝石与其他的水合氧化铝的混合物,所述其他的水合氧化铝选自一水氧化铝、三水氧化铝及无定形水合氧化铝中的一种或几种。Under the premise that the final carrier is sufficient to meet the requirements of the present invention, the present invention has no special requirements for the hydrated alumina PA and PB containing pseudo-boehmite, which can be pseudo-boehmite prepared by any prior art, or It may be a mixture of pseudo-boehmite and other hydrated alumina, and the other hydrated alumina is selected from one or more of monohydrate alumina, trihydrate alumina and amorphous hydrate alumina.
在一个具体实施方式中,所述含有拟薄水铝石的水合氧化铝PA优选孔容为0.75-1毫升/克,比表面为200-450米2/克,最可及孔直径3-10nm,进一步优选孔容为0.80-0.95毫升/克,比表面为200-400米2/克,最可及孔直径5-10nm;所述含有拟薄水铝石的水合氧化铝PB优选孔容为0.9-1.4毫升/克,比表面为100-350米2/克,最可及孔直径大于10至小于等于30nm,进一步优选孔容为0.95-1.3毫升/克,比表面为120-300米2/克,最可及孔直径大于10至小于等于25nm。In a specific embodiment, the hydrated alumina PA containing pseudoboehmite preferably has a pore volume of 0.75-1 ml/g, a specific surface of 200-450 m2 /g, and a most accessible pore diameter of 3-10 nm , the further preferred pore volume is 0.80-0.95 ml/g, the specific surface is 200-400 m2 /g, and the most accessible pore diameter is 5-10 nm; the preferred pore volume of the hydrated alumina PB containing pseudo-boehmite is 0.9-1.4 ml/g, the specific surface is 100-350 m2 /g, the most accessible pore diameter is greater than 10 to less than or equal to 30nm, more preferably the pore volume is 0.95-1.3 ml/g, and the specific surface is 120-300 m2 /g, the most accessible pore diameter is greater than 10 to less than or equal to 25nm.
本发明中,含有拟薄水铝石的水合氧化铝的孔容、比表面积和最可及孔径,是将所述含有拟薄水铝石的水合氧化铝于600℃焙烧4小时后,由BET氮吸附表征得到。In the present invention, the pore volume, specific surface area and most accessible pore diameter of the hydrated alumina containing pseudo-boehmite are determined by BET Nitrogen adsorption was characterized.
在进一步优选的实施方式中,以X衍射表征,所述含有拟薄水铝石的水合氧化铝PA和PB中的拟薄水铝石含量不小于50%,进一步优选为不小于60%。In a further preferred embodiment, as characterized by X-ray diffraction, the pseudo-boehmite content in the pseudo-boehmite-containing alumina hydrates PA and PB is not less than 50%, more preferably not less than 60%.
本发明的发明人惊奇地发现,将含有拟薄水铝石的水合氧化铝进行热处理得到改性物PC,相对于原始的含有拟薄水铝石的水合氧化铝,改性物PC的胶溶指数发生变化,在将这种改性物与PA和PB混合成型、干燥并焙烧后,所得到的载体具有明显的双峰孔分布。特别是在将其中的80-300目的颗粒,优选100-200目的颗粒与PA和PB混合成型、干燥并焙烧后,所得到的载体的双峰中的每个单峰的孔分布特别集中。这里,所述80-300目的颗粒,优选100-200目的颗粒是指所述改性物经过筛(必要时包括破碎或研磨的步骤),其筛分物(筛下物)满足80-300目的颗粒,优选100-200目的颗粒物占总量的百分数(以重量计)不小于60%,进一步优选不小于70%。这里的含有拟薄水铝石的水合氧化铝可以是任意现有技术制备的拟薄水铝石,也可以是拟薄水铝石与其他的水合氧化铝的混合物,所述其他的水合氧化铝选自一水氧化铝、三水氧化铝及无定形水合氧化铝中的一种或几种。在优选的实施方式中,所述PC为PA和/或PB的改性物。The inventors of the present invention surprisingly found that the modified product PC is obtained by heat-treating alumina hydrate containing pseudo-boehmite. Compared with the original hydrated alumina containing pseudo-boehmite, the peptization of the modified product PC The index changes, and after molding this modification with PA and PB, drying and calcination, the obtained support has a clear bimodal pore distribution. Especially after the 80-300 mesh particles, preferably 100-200 mesh particles are mixed with PA and PB, dried and calcined, the pore distribution of each unimodal in the obtained bimodal carrier is particularly concentrated. Here, the 80-300 mesh particles, preferably 100-200 mesh particles means that the modified product has been sieved (including the step of crushing or grinding if necessary), and the sieved material (undersize) meets the 80-300 mesh Particles, preferably 100-200 mesh particles, account for a percentage (by weight) of not less than 60% of the total, more preferably not less than 70%. The hydrated alumina containing pseudo-boehmite here can be pseudo-boehmite prepared by any prior art, or a mixture of pseudo-boehmite and other hydrated aluminas, and the other hydrated aluminas One or more selected from alumina monohydrate, alumina trihydrate and amorphous hydrated alumina. In a preferred embodiment, the PC is a modified product of PA and/or PB.
本发明中,所述PA、PB与PC的重量混合比是指每百份所述PA、PB与PC的混合物中PA、PB和PC分别所占重量份数之比。其中,PA:PB:PC优选为20-60:20-50:5-50,进一步优选为30-50:35-50:10-30。In the present invention, the weight mixing ratio of PA, PB and PC refers to the ratio of the parts by weight of PA, PB and PC in the mixture of PA, PB and PC per hundred parts. Among them, PA:PB:PC is preferably 20-60:20-50:5-50, more preferably 30-50:35-50:10-30.
本发明中,所述的PC可以由下列方法方便得到:Among the present invention, described PC can obtain conveniently by following method:
以下,以所述PA和PB为起始原料说明获得PC的方法。Hereinafter, a method for obtaining PC will be described using the aforementioned PA and PB as starting materials.
⑴基于干燥得到PC,包括由含有拟薄水铝石的水合氧化铝PA和/或PB按常规方法成型制备常规氧化铝载体过程中,经干燥副产的尾料,例如:在挤条成型中,条形成型物在干燥、整型过程副产的尾料(习惯上称为干燥废料),将该尾料进行碾磨,过筛得到PC。⑴Based on drying to obtain PC, including the tailings produced by drying during the preparation of conventional alumina carriers by forming hydrated alumina PA and/or PB containing pseudoboehmite according to conventional methods, for example: in extrusion molding , the tailings (customarily called dry waste) produced by the drying and shaping process of the strip-shaped moldings, the tailings are ground and sieved to obtain PC.
⑵基于焙烧得到,包括由含有拟薄水铝石的水合氧化铝PA和/或PB按常规方法成型制备常规氧化铝载体过程中,经焙烧副产的尾料(习惯上称为焙烧废料),例如,在滚球成型中,球形颗粒在焙烧过程中副产的尾料,将该尾料进行碾磨,过筛得到PC;或者是直接将PA和/或PB闪干得到,在直接将PA和/或PB闪干时,闪干时间优选为0.05-1小时,进一步优选为0.1-0.5小时。(2) Obtained on the basis of roasting, including the tailings (customarily called roasting waste) produced by roasting during the preparation of conventional alumina carriers from hydrated alumina PA and/or PB containing pseudoboehmite according to conventional methods, For example, in rolling ball molding, the tailings produced by the spherical particles during the roasting process are ground and sieved to obtain PC; or directly obtained by flashing PA and/or PB. And/or when PB is flash-dried, the flash-dry time is preferably 0.05-1 hour, more preferably 0.1-0.5 hour.
⑶基于前述方法得到的改性物PC中的两种或几种的混合得到。当采用混合方法获得C时,对前述几种方法分别得到的改性物PC的混合比例没有限制。(3) Obtained based on the mixture of two or more of the modified PCs obtained by the aforementioned method. When using the mixing method to obtain C, there is no limit to the mixing ratio of the modified PC obtained by the aforementioned methods.
按照本发明提供的催化剂,其中,所述VIB族金属组分优选为钼和/或钨,进一步优选为钼或钨,VB族金属组分优选为钒和/或铌,进一步优选为钒。以氧化物计并以催化剂为基准,所述第VIB族金属组分的含量优选为0.2-15重量%,进一步优选为0.5-12重量%,更加优选为5-12重量%;第VB族金属组分的含量优选为0.2-12重量%,进一步优选为0.5-9重量%,更加优选为1-9重量%。According to the catalyst provided by the present invention, the VIB group metal component is preferably molybdenum and/or tungsten, more preferably molybdenum or tungsten, and the VB group metal component is preferably vanadium and/or niobium, more preferably vanadium. Based on the oxide and based on the catalyst, the content of the Group VIB metal component is preferably 0.2-15% by weight, more preferably 0.5-12% by weight, and even more preferably 5-12% by weight; the Group VB metal The content of the component is preferably 0.2-12% by weight, more preferably 0.5-9% by weight, still more preferably 1-9% by weight.
在足以将所述的加氢活性金属组分负载于所述载体上的前提下,本发明对所述负载方法没有特别限制,优选的方法为浸渍法,包括配制含所述金属的化合物的浸渍溶液,之后用该溶液浸渍所述的载体。所述的浸渍方法为常规方法,例如,可以是过量液浸渍、孔饱和法浸渍法。所述的含选自ⅥB族的金属组分化合物选自它们中的可溶性化合物中的一种或几种,如氧化钼、钼酸盐、仲钼酸盐中的一种或几种,优选其中的氧化钼、钼酸铵、仲钼酸铵;钨酸盐、偏钨酸盐、乙基偏钨酸盐中的一种或几种,优选其中的偏钨酸铵、乙基偏钨酸铵。所述的含选自VB族金属组分的化合物选自它们的可溶性化合物中的一种或几种,以VB族的钒为例,可以选自如五氧化二钒、钒酸铵、偏钒酸铵、硫酸钒、钒杂多酸中的一种或几种,优选其中的偏钒酸铵、钒酸铵。On the premise that it is sufficient to load the hydrogenation active metal component on the carrier, the present invention has no special limitation on the loading method, and the preferred method is the impregnation method, including the impregnation of preparing the compound containing the metal solution, which is then used to impregnate the carrier. The impregnation method is a conventional method, for example, it may be impregnation with excess liquid or pore saturation method. The metal component compound selected from group VIB is selected from one or more of the soluble compounds in them, such as one or more of molybdenum oxide, molybdate, paramolybdate, preferably among them Molybdenum oxide, ammonium molybdate, ammonium paramolybdate; one or more of tungstate, metatungstate, ethyl metatungstate, preferably ammonium metatungstate, ethyl ammonium metatungstate . The compound containing metal components selected from the VB group is selected from one or more of their soluble compounds. Taking the vanadium of the VB group as an example, it can be selected from vanadium pentoxide, ammonium vanadate, metavanadate, etc. One or more of ammonium, vanadium sulfate, and vanadium heteropolyacids, preferably ammonium metavanadate and ammonium vanadate.
按照本发明提供的催化剂,还可以含有任何不影响本发明提供催化剂性能或能改善本发明提供的催化剂的催化性能的添加组分。如可以含有磷等添加组分,以氧化物计并以催化剂为基准,所述添加组分的含量不超过10重量%,优选为0.1-4重量%。The catalyst provided by the present invention may also contain any additional components that do not affect the performance of the catalyst provided by the present invention or can improve the catalytic performance of the catalyst provided by the present invention. If it may contain additional components such as phosphorus, the content of the additional components is not more than 10% by weight, preferably 0.1-4% by weight, based on the oxide and the catalyst.
当所述催化剂中还含有磷等添加组分时,所述添加组分的引入方法可以是任意的方法,如可以是将含所述磷等组分的化合物直接与所述拟薄水铝石混合、成型并焙烧;可以是将含有所述磷等组分的化合物与含有加氢活性金属组分的化合物配制成混合溶液后浸渍所述载体;还可以是将含有磷等组分的化合物单独配制溶液后浸渍所述载体并焙烧。当磷等添加组分与加氢活性金属分别引入所述载体时,优选首先用含有所述添加组分化合物的溶液浸渍所述载体并焙烧,之后再用含有加氢活性金属组分化合物的溶液浸渍。其中,所述焙烧温度为400-600℃,优选为420-500℃,焙烧时间为2-6小时,优选为3-6小时。When the catalyst also contains additional components such as phosphorus, the introduction method of the additional components can be any method, such as directly mixing the compound containing the phosphorus and other components with the pseudo-boehmite Mixing, molding and roasting; it may be that the compound containing the phosphorus and other components and the compound containing the hydrogenation active metal component are formulated into a mixed solution and then impregnated with the carrier; it may also be that the compound containing the phosphorus and other components is separately After preparing the solution, the carrier is impregnated and fired. When additional components such as phosphorus and hydrogenation active metals are respectively introduced into the carrier, it is preferred to firstly impregnate the carrier with a solution containing the compound of the additional components and roast, and then use a solution containing the compound of the hydrogenation active metal Dipping. Wherein, the calcination temperature is 400-600°C, preferably 420-500°C, and the calcination time is 2-6 hours, preferably 3-6 hours.
按照本发明所提供的烃油(包括渣油)加氢处理方法,对所述烃油的加氢处理的反应条件没有特别限制,在优选的实施方式中,所述加氢处理反应条件为:反应温度300-550℃,进一步优选330-480℃,氢分压4-20兆帕,进一步优选6-18兆帕,体积空速0.1-3.0小时-1,进一步优选0.15-2小时-1,氢油体积比200-2500,进一步优选300-2000。According to the method for hydrotreating hydrocarbon oil (including residual oil) provided by the present invention, the reaction conditions for the hydrotreating of the hydrocarbon oil are not particularly limited. In a preferred embodiment, the reaction conditions for the hydrotreating are: The reaction temperature is 300-550°C, more preferably 330-480°C, the hydrogen partial pressure is 4-20 MPa, more preferably 6-18 MPa, the volume space velocity is 0.1-3.0 hours -1 , more preferably 0.15-2 hours -1 , The volume ratio of hydrogen to oil is 200-2500, more preferably 300-2000.
所述加氢反应的装置可以在任何足以使所述原料油在加氢处理反应条件下与所述催化剂接触反应的反应器中进行,例如,在所述固定床反应器,移动床反应器或沸腾床反应器中进行。The device for the hydrogenation reaction can be carried out in any reactor sufficient to make the feedstock oil contact with the catalyst under the hydrotreating reaction conditions, for example, in the fixed bed reactor, moving bed reactor or carried out in an ebullating bed reactor.
按照本领域中的常规方法,所述加氢处理催化剂在使用之前,通常可在氢气存在下,于140-370℃的温度下用硫、硫化氢或含硫原料进行预硫化,这种预硫化可在器外进行也可在器内原位硫化,将其所负载的活性金属组分转化为金属硫化物组分。According to conventional methods in this field, before use, the hydrotreating catalyst can be presulfurized with sulfur, hydrogen sulfide or sulfur-containing raw materials at a temperature of 140-370° C. in the presence of hydrogen, such presulfurization It can be vulcanized outside or in-situ, and the active metal components supported by it can be converted into metal sulfide components.
本发明提供的催化剂可以单独使用,也可以与其他催化剂组合使用,该催化剂特别适合用于重油特别是劣质渣油进行加氢处理,以便为后续工艺(如催化裂化工艺)提供合格的原料油。与现有技术相比,本发明提供的催化剂在用于渣油加氢处理时具有更好的加氢脱沥青质和脱金属性能。The catalyst provided by the invention can be used alone or in combination with other catalysts. The catalyst is especially suitable for hydrotreating heavy oil, especially inferior residue oil, so as to provide qualified raw material oil for subsequent processes (such as catalytic cracking process). Compared with the prior art, the catalyst provided by the invention has better hydrodeasphaltene and demetallization properties when used in residual oil hydrotreating.
具体实施方式detailed description
下面的实施例将对本发明做进一步说明,但不应因此理解为对本发明的限定。The following examples will further illustrate the present invention, but should not be construed as a limitation of the present invention.
实例中所用试剂,除特别说明的以外,均为化学纯试剂。The reagents used in the examples are chemically pure reagents unless otherwise specified.
在以下的实施例中使用的拟薄水铝石包括:The pseudo-boehmite used in the following examples includes:
PA-1:长岭催化剂分公司生产的干胶粉(孔容为0.9毫升/克,比表面为280米2/克,最可及孔直径8.5nm。干基为73%,其中拟薄水铝石含量为68%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值34.6)。PA-1: Dry rubber powder produced by Changling Catalyst Branch (pore volume is 0.9 ml/g, specific surface is 280 m2 /g, most accessible pore diameter is 8.5nm. Dry basis is 73%, of which pseudo-thin water The content of gibbsite is 68%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 34.6).
PA-2:淄博齐茂催化剂有限生产的干胶粉(孔容为0.9毫升/克,比表面为290米2/克,最可及孔直径8.3nm。干基为73%,其中拟薄水铝石含量为68%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值33.2)。PA-2: Dry rubber powder produced by Zibo Qimao Catalyst Co., Ltd. (the pore volume is 0.9 ml/g, the specific surface is 290 m2 /g, the most accessible pore diameter is 8.3nm. The dry basis is 73%, of which the pseudo-thin water The content of gibbsite is 68%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 33.2).
PB-1:长岭催化剂分公司生产的干胶粉(孔容为1.2毫升/克,比表面为280米2/克,最可及孔直径15.8nm。干基为73%,其中拟薄水铝石含量为68%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值15.8)。PB-1: Dry rubber powder produced by Changling Catalyst Branch (pore volume is 1.2 ml/g, specific surface is 280 m2 /g, most accessible pore diameter is 15.8nm. Dry basis is 73%, of which pseudo-thin water The content of gibbsite is 68%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 15.8).
PB-2:烟台恒辉化工有限公司生产的干胶粉(孔容为1.1毫升/克,比表面为260米2/克,最可及孔直径12nm。干基为71%,其中拟薄水铝石含量为67%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值17.2)。PB-2: Dry rubber powder produced by Yantai Henghui Chemical Co., Ltd. (pore volume is 1.1 ml/g, specific surface is 260 m2 /g, most accessible pore diameter is 12nm. Dry basis is 71%, of which pseudo-thin water The content of gibbsite is 67%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 17.2).
实施例1-10说明本发明所述PC及其制备方法。Examples 1-10 illustrate the PC and its preparation method of the present invention.
实施例1Example 1
称取1000克PA-1,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1000毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到干燥条,将干燥条整形,过筛,将长度小于2mm的干燥条物料(一般称为工业干燥条废料)进行碾磨,过筛,取其中100~200目筛分,得到PA-1的改性物PC-A1。PC-A1的k值见表1。Weigh 1000 grams of PA-1, then add 1000 milliliters of an aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. Dry the wet strips at 120°C for 4 hours to obtain dry strips, shape the dry strips, sieve, grind and sieve the dry strip materials (generally called industrial dry strip waste) with a length of less than 2mm, and take 100-200 Mesh sieving to obtain the modified PC-A1 of PA-1. See Table 1 for the k value of PC-A1.
实施例2Example 2
称取1000克PA-1,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1000毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,800℃焙烧4小时,得到载体,将载体条整形,过筛,将长度小于2mm的载体条物料(一般称为工业载体废料)进行碾磨,过筛,取其中100~200目筛分,即得PA-1的改性物PC-A2。PC-A2的k值见表1。Weigh 1000 grams of PA-1, then add 1000 milliliters of an aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. The wet strips were dried at 120°C for 4 hours, and roasted at 800°C for 4 hours to obtain the carrier. The carrier strips were shaped and sieved, and the carrier strip materials (generally called industrial carrier waste) with a length of less than 2mm were ground, sieved, and collected. Among them, sieve with 100-200 meshes to obtain the modified product PC-A2 of PA-1. See Table 1 for the k value of PC-A2.
实施例3Example 3
称取1000克PA-2,于400℃闪干6分钟,得到PA-2的改性物PC-A3。PC-A3的k值见表1。Weigh 1000g of PA-2, and flash dry at 400°C for 6 minutes to obtain PC-A3, a modified product of PA-2. See Table 1 for the k value of PC-A3.
实施例4Example 4
将实施例1得到的PC-A1和实施例3得到的PC-A3各200克均匀混合,得到PA-1和PA-2的改性物PC-A4。PC-A4的k值见表1。Each 200 grams of PC-A1 obtained in Example 1 and PC-A3 obtained in Example 3 were evenly mixed to obtain the modified PC-A4 of PA-1 and PA-2. See Table 1 for the k value of PC-A4.
实施例5Example 5
称取1000克PB-1,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1440毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,1200℃焙烧4小时,得到载体,将载体条整形,过筛,将长度小于2mm的载体条物料(一般称为工业载体废料)进行碾磨,过筛,取其中100~200目筛分,即得PB-1的改性物PC-B1。PC-B1的k值见表1。Weigh 1000 grams of PB-1, then add 1440 milliliters of aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. The wet strips were dried at 120°C for 4 hours, and roasted at 1200°C for 4 hours to obtain the carrier. The carrier strips were shaped and sieved, and the carrier strip materials (generally called industrial carrier waste) with a length of less than 2mm were ground, sieved, and collected. Among them, 100-200 mesh sieve to obtain the modified product PC-B1 of PB-1. See Table 1 for the k value of PC-B1.
实施例6Example 6
称取1000克PB-2,于650℃闪干10分钟,得到PB-2的改性物PC-B2。PC-B2的k值见表1。Weigh 1000 g of PB-2 and flash dry at 650°C for 10 minutes to obtain PC-B2, a modified product of PB-2. See Table 1 for the k value of PC-B2.
实施例7Example 7
称取1000克PB-2,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1440毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到干燥条,将干燥条整形,过筛,将长度小于2mm的干燥条物料(一般称为工业干燥条废料)进行碾磨,过筛,取其中100~200目筛分,得到PB-2的改性物PC-B3。PC-B3的k值见表1。Weigh 1000 grams of PB-2, then add 1440 milliliters of aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. Dry the wet strips at 120°C for 4 hours to obtain dry strips, shape the dry strips, sieve, grind and sieve the dry strip materials (generally called industrial dry strip waste) with a length of less than 2mm, and take 100-200 Mesh sieving to obtain the modified product PC-B3 of PB-2. See Table 1 for the k value of PC-B3.
实施例8Example 8
将实施例5得到的PC-B1和实施例6得到的PC-B2各200克均匀混合,得到PB-1和PB-2的改性物PC-B4。PC-B4的k值见表1。Each 200 grams of PC-B1 obtained in Example 5 and PC-B2 obtained in Example 6 were evenly mixed to obtain the modified product PC-B4 of PB-1 and PB-2. See Table 1 for the k value of PC-B4.
实施例9Example 9
将实施例1得到的100克PC-A1和实施例7得到的150克PC-B3均匀混合,得到PA-1和PB-2的改性物PC-B5。PC-B5的k值见表1。100 grams of PC-A1 obtained in Example 1 and 150 grams of PC-B3 obtained in Example 7 were evenly mixed to obtain PC-B5, a modified product of PA-1 and PB-2. See Table 1 for the k value of PC-B5.
实施例10Example 10
将实施例3得到的PC-A3和实施例5得到的PC-B1各150克均匀混合,得到PA-2和PB-1的改性物PC-B6。PC-B6的k值见表1。Each 150 grams of PC-A3 obtained in Example 3 and PC-B1 obtained in Example 5 were uniformly mixed to obtain the modified product PC-B6 of PA-2 and PB-1. See Table 1 for the k value of PC-B6.
表1Table 1
实施例11-18说明本发明提供的双峰孔载体及其制备方法。对比例1-4说明常规催化剂载体及其制备方法。Examples 11-18 illustrate the bimodal pore supports provided by the present invention and methods for their preparation. Comparative Examples 1-4 illustrate conventional catalyst supports and methods for their preparation.
实施例11Example 11
称取PA-1和PB-1各400克,与实施例2制得的200克原料PC-A2均匀混合后,加入含硝酸(天津化学试剂三厂产品)10毫升、含四氯化钛16.6g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体Z1。载体Z1的性质列于表2。Take by weighing 400 grams each of PA-1 and PB-1, mix evenly with 200 grams of raw material PC-A2 prepared in Example 2, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 3 Factory), 16.6 grams of titanium tetrachloride 1300 milliliters of the aqueous solution of 1 g is extruded into an outer diameter of 2.5 mm on a plunger extruder, and a Raschig ring bar of an inner diameter of 1.0 mm. The wet strip was dried at 120° C. for 4 hours to obtain a shaped product, which was calcined at 900° C. for 3 hours to obtain a carrier Z1. The properties of carrier Z1 are listed in Table 2.
实施例12Example 12
称取300克PA-2,200克PB-2,与实施例6制得的500克原料PC-B2均匀混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛16.6g的水溶液1300毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体Z2。载体Z2的性质列于表2。Take by weighing 300 grams of PA-2, 200 grams of PB-2, and after mixing evenly with 500 grams of raw material PC-B2 prepared in Example 6, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride 16.6 1300 milliliters of the aqueous solution of g is extruded into the butterfly bar of outer diameter φ 1.4mm on twin-screw extruder. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 900° C. for 3 hours to obtain a carrier Z2. The properties of carrier Z2 are listed in Table 2.
实施例13Example 13
称取500克PA-2,300克PB-2,与实施例8制得的200克原料PC-B4均匀混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛16.6g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物950℃焙烧3小时,得到载体Z3。载体Z3的性质列于表2。Take by weighing 500 grams of PA-2, 300 grams of PB-2, and after mixing evenly with 200 grams of raw material PC-B4 obtained in Example 8, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride 16.6 1300 milliliters of the aqueous solution of 1 g is extruded into an outer diameter of 2.5 mm on a plunger extruder, and a Raschig ring bar of an inner diameter of 1.0 mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 950° C. for 3 hours to obtain a carrier Z3. The properties of carrier Z3 are listed in Table 2.
对比例1Comparative example 1
称取500克PA-2,500克PB-2,均匀混合后加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛16.6g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体DZ1。载体DZ1的性质列于表2。Take by weighing 500 grams of PA-2, 500 grams of PB-2, after uniform mixing, add 10 milliliters containing nitric acid (product of Tianjin Chemical Reagent No. Form a Raschig ring strip with an outer diameter of 2.5mm and an inner diameter of 1.0mm. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 900°C for 3 hours to obtain a carrier DZ1. The properties of vector DZ1 are listed in Table 2.
实施例14Example 14
称取250克PA-1,500克PB-1,与实施例9制得的250克原料PC-B5均匀混合后,加入含硝酸(天津化学试剂三厂产品)10毫升、含四氯化钛29.9g的水溶液1300毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体Z4。载体Z4的性质列于表2。Take by weighing 250 grams of PA-1, 500 grams of PB-1, and after mixing evenly with 250 grams of raw material PC-B5 prepared in Example 9, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride 1300 milliliters of the aqueous solution of 29.9g is extruded into the butterfly bar of external diameter φ 1.4mm on twin-screw extruder. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 1000° C. for 3 hours to obtain a carrier Z4. The properties of carrier Z4 are listed in Table 2.
对比例2Comparative example 2
称取400克PA-1,600克PB-1,均匀混合后加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛29.9g的水溶液1300毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到成型物,将该成型物950℃焙烧3小时,得到载体DZ2。载体DZ2的性质列于表2。Take by weighing 400 grams of PA-1, 600 grams of PB-1, after uniform mixing, add 10 milliliters containing nitric acid (the product of Tianjin Chemical Reagent No. Butterfly bar with outer diameter φ1.4mm. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 950°C for 3 hours to obtain the carrier DZ2. The properties of vector DZ2 are listed in Table 2.
实施例15Example 15
称取350克PA-2,350克PB-2,与实施例10制得的300克原料PC-B6均匀混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛29.9g的水溶液1440毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体Z5。载体Z5的性质列于表2。Take by weighing 350 grams of PA-2, 350 grams of PB-2, and after mixing evenly with 300 grams of raw material PC-B6 obtained in Example 10, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride 29.9 The aqueous solution 1440 milliliters of g is extruded into the butterfly bar of external diameter φ 1.4mm on twin-screw extruder. The wet strip was dried at 120° C. for 4 hours to obtain a shaped product, which was calcined at 1000° C. for 3 hours to obtain a carrier Z5. The properties of vector Z5 are listed in Table 2.
实施例16Example 16
称取200克PA-1,600克PB-1,与实施例5制得的200克原料PC-B1均匀混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛29.9g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物850℃焙烧3小时,得到载体Z6。载体Z6的性质列于表2。Take by weighing 200 grams of PA-1, 600 grams of PB-1, and after mixing evenly with 200 grams of raw material PC-B1 prepared in Example 5, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride containing 29.9 The aqueous solution 1440 milliliters of g is extruded into the outer diameter 2.5mm on the plunger extruder, the Raschig ring bar of internal diameter 1.0mm. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 850°C for 3 hours to obtain a carrier Z6. The properties of carrier Z6 are listed in Table 2.
实施例17Example 17
称取200克PA-1,600克PB-1,与实施例4制得的200克原料PC-A4均匀混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛41.6g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物850℃焙烧3小时,得到载体Z7。载体Z76的性质列于表2。Take by weighing 200 grams of PA-1, 600 grams of PB-1, and after mixing evenly with 200 grams of raw material PC-A4 obtained in Example 4, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride 41.6 The aqueous solution 1440 milliliters of g is extruded into the outer diameter 2.5mm on the plunger extruder, the Raschig ring bar of internal diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 850° C. for 3 hours to obtain a carrier Z7. The properties of vector Z76 are listed in Table 2.
实施例18Example 18
称取200克PA-1,600克PB-1,与实施例2制得的200克原料PC-A2均匀混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛41.6g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物850℃焙烧3小时,得到载体Z8。载体Z8的性质列于表2。Take by weighing 200 grams of PA-1, 600 grams of PB-1, and after mixing evenly with 200 grams of raw material PC-A2 obtained in Example 2, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and titanium tetrachloride 41.6 The aqueous solution 1440 milliliters of g is extruded into the outer diameter 2.5mm on the plunger extruder, the Raschig ring bar of internal diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 850° C. for 3 hours to obtain a carrier Z8. The properties of carrier Z8 are listed in Table 2.
对比例3Comparative example 3
按照专利CN1782031A实施例7提供的方法,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体DZ3。载体DZ3的性质列于表2。According to the method provided in Example 7 of the patent CN1782031A, the Raschig annular strip with an outer diameter of 2.5 mm and an inner diameter of 1.0 mm is extruded on a plunger extruder. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 900°C for 3 hours to obtain the carrier DZ3. The properties of vector DZ3 are listed in Table 2.
对比例4Comparative example 4
按照专利CN1120971A实施例1提供的方法,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体DZ4。载体DZ4的性质列于表2。According to the method provided in Example 1 of patent CN1120971A, the Raschig annular strip with an outer diameter of 2.5 mm and an inner diameter of 1.0 mm is extruded on a plunger extruder. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 1000°C for 3 hours to obtain the carrier DZ4. The properties of vector DZ4 are listed in Table 2.
对比例5Comparative example 5
称取200克PA-1,800克PB-2,加入含硝酸天津化学试剂三厂产品)10毫升、含四氯化钛41.6g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体DZ5。载体DZ5的性质列于表2。Weigh 200 grams of PA-1, 800 grams of PB-2, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 2.5mm, 1.0mm inner diameter Raschig ring bar. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 1000°C for 3 hours to obtain the carrier DZ5. The properties of vector DZ5 are listed in Table 2.
表2Table 2
由表2的结果可以看到,与常规方法相比,由本发明提供方法制备的氧化铝载体具有明显的双峰孔结构。From the results in Table 2, it can be seen that compared with the conventional method, the alumina support prepared by the method provided by the present invention has an obvious bimodal pore structure.
实施例19-23说明本发明提供的催化剂及其制备方法。Examples 19-23 illustrate the catalysts provided by the present invention and methods for their preparation.
其中,催化剂中活性金属组分的含量采用X射线荧光光谱仪测定(所有仪器为日本理学电机工业株式会社3271型X射线荧光光谱仪,具体方法见石油化工分析方法RIPP133-90)。Among them, the content of active metal components in the catalyst was measured by X-ray fluorescence spectrometer (all instruments are X-ray fluorescence spectrometer 3271 of Japan Rigaku Electric Industry Co., Ltd., for specific methods, see petrochemical analysis method RIPP133-90).
实施例19Example 19
取200克载体Z1,用220毫升含MoO380克/升,V2O516克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂C1,C1的组成列于表3中。Take 200 grams of carrier Z1, impregnate with 220 milliliters of ammonium heptamolybdate and ammonium metavanadate mixed solution containing MoO 3 80 g/L, V 2 O 5 16 g/L for 1 hour, dry at 120°C for 4 hours, and then dry at 400°C Calcined for 3 hours to obtain hydrodemetallization catalyst C1, the composition of which is listed in Table 3.
对比例6Comparative example 6
取200克DZ1,用220毫升含MoO380克/升,NiO16克/升的七钼酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧2小时,得到加氢脱金属催化剂DC1,DC1的组成列于表3中。Take 200 grams of DZ1, immerse in 220 ml of mixed solution of ammonium heptamolybdate and nickel nitrate containing MoO 3 80 g/L, NiO 16 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 2 hours to obtain hydrogenation Demetallization catalyst DC1, the composition of DC1 is listed in Table 3.
实施例20Example 20
取200克载体Z2,用220毫升含MoO380克/升,V2O516克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂C2,C2的组成列于表3中。Take 200 grams of carrier Z2, impregnate with 220 ml of mixed solution of ammonium heptamolybdate and ammonium metavanadate containing 80 g/L MoO 3 and 16 g/L V 2 O 5 for 1 hour, dry at 120°C for 4 hours, and dry at 400°C Calcined for 3 hours to obtain hydrodemetallization catalyst C2, the composition of C2 is listed in Table 3.
对比例7Comparative example 7
取200克载体DZ3,用220毫升含WO380克/升,V2O516克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂DC2,DC2的组成列于表3中。Take 200 grams of carrier DZ3, impregnate it with 220 ml mixed solution of ammonium heptamolybdate and ammonium metavanadate containing WO 3 80 g/L, V 2 O 5 16 g/L for 1 hour, dry at 120°C for 4 hours, and dry at 400°C Calcined for 3 hours to obtain the hydrodemetallization catalyst DC2, the composition of DC2 is listed in Table 3.
实施例21Example 21
取200克载体Z3,用220毫升含MoO380克/升,V2O516克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂C3,C3的组成列于表3中。Take 200 grams of carrier Z3, impregnate with 220 ml of mixed solution of ammonium heptamolybdate and ammonium metavanadate containing MoO 3 80 g/L, V 2 O 5 16 g/L for 1 hour, dry at 120°C for 4 hours, and dry at 400°C Calcined for 3 hours to obtain hydrodemetallization catalyst C3, the composition of C3 is listed in Table 3.
对比例8Comparative example 8
取200克载体DZ4,用220毫升含WO360克/升,V2O560克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂DC3,DC3的组成列于表3中。Take 200 grams of carrier DZ4, impregnate with 220 ml of ammonium heptamolybdate and ammonium metavanadate mixed solution containing WO 3 60 g/L, V 2 O 5 60 g/L for 1 hour, dry at 120°C for 4 hours, and dry at 400°C Calcined for 3 hours to obtain the hydrodemetallization catalyst DC3, the composition of DC3 is listed in Table 3.
实施例22Example 22
取200克Z6,用220毫升含MoO390克/升,V2O520克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂C6。加氢脱金属催化剂C6的组成列于表2中。Take 200 grams of Z6, immerse in 220 ml of mixed solution of ammonium heptamolybdate and ammonium metavanadate containing MoO 3 90 g/L, V 2 O 5 20 g/L for 1 hour, dry at 120°C for 4 hours, and bake at 400°C After 3 hours, hydrodemetallization catalyst C6 was obtained. The composition of hydrodemetallization catalyst C6 is listed in Table 2.
实施例23Example 23
取200克Z8,用220毫升含WO360克/升,V2O560克/升的钨酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂C8。加氢脱金属催化剂C8的组成列于表2中。Take 200 grams of Z8, soak in 220 ml of ammonium tungstate and ammonium metavanadate mixed solution containing WO 3 60 g/L, V 2 O 5 60 g/L for 1 hour, dry at 120°C for 4 hours, and bake at 400°C for 3 hours. hours, the hydrodemetallization catalyst C8 was obtained. The composition of hydrodemetallization catalyst C8 is listed in Table 2.
对比例9Comparative example 9
取200克载体DZ5,用500毫升含MoO390克/升,V2O520克/升的七钼酸铵和偏钒酸铵混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢脱金属催化剂DC4,DC4的组成列于表3中。Take 200 grams of carrier DZ5, impregnate with 500 ml of mixed solution of ammonium heptamolybdate and ammonium metavanadate containing MoO 3 90 g/L, V 2 O 5 20 g/L for 1 hour, dry at 120°C for 4 hours, and dry at 400°C Calcined for 3 hours to obtain the hydrodemetallization catalyst DC4, the composition of DC4 is listed in Table 3.
表3table 3
实施例24-28Examples 24-28
实施例24-28说明本发明提供的催化剂的渣油加氢脱金属性能。Examples 24-28 illustrate the resid hydrodemetallization performance of the catalysts provided by the present invention.
分别将催化剂C1、C2、C3、C4和C5破碎成直径2-3毫米的颗粒装入反应器。反应条件为:反应温度380℃、氢分压14兆帕,采用电感耦合等离子体发射光谱仪(ICP-AES)测定加氢处理前后油中镍和钒的含量(所用仪器为美国PE公司PE-5300型等离子体光量计,具体方法见石油化工分析方法RIPP124-90)。采用石油沥青组分测定法分析加氢处理前后油中沥青质质量分数(具体方法参见SH/T0509-92)。按照下列公式计算沥青质和金属脱除率:Catalysts C1, C2, C3, C4 and C5 were broken into particles with a diameter of 2-3 mm and loaded into the reactor. The reaction conditions are: reaction temperature 380°C, hydrogen partial pressure 14 MPa, using inductively coupled plasma emission spectrometer (ICP-AES) to measure the content of nickel and vanadium in the oil before and after hydrotreatment (the instrument used is PE-5300 from American PE Company Plasma light meter, see petrochemical analysis method RIPP124-90 for specific methods). The asphaltene mass fraction in oil before and after hydrotreatment was analyzed by petroleum asphalt component determination method (see SH/T0509-92 for specific methods). The asphaltenes and metals removal rates were calculated according to the following formulas:
原料油为镍含量为29.3ppm、钒含量为83ppm、硫含量为4.7%、氮含量为0.3%、残碳为15.1%的科威特常渣。The raw material oil is Kuwaiti normal slag with a nickel content of 29.3ppm, a vanadium content of 83ppm, a sulfur content of 4.7%, a nitrogen content of 0.3%, and a residual carbon content of 15.1%.
各催化剂的活性数据见表4。The activity data of each catalyst are shown in Table 4.
对比例10-13Comparative example 10-13
按照实施例24-28的方法评价催化剂DC1、DC2、DC3和DC4的脱金属率和脱沥青质率,结果见表4.According to the method evaluation of embodiment 24-28, the demetallization rate and deasphaltene rate of catalyst DC1, DC2, DC3 and DC4, the results are shown in Table 4.
表4Table 4
由表4结果可以看到,在劣质渣油加氢处理过程中由本发明提供催化剂的脱沥青质和脱金属活性要明显优于现有催化剂,说明本技术发明催化剂更适合于劣质渣油的加工处理。As can be seen from the results in Table 4, the deasphaltene and demetallization activity of the catalyst provided by the present invention is significantly better than that of existing catalysts in the process of hydrotreating inferior residues, indicating that the catalyst of the present invention is more suitable for the processing of inferior residues deal with.
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| CN1488441A (en) * | 2002-10-10 | 2004-04-14 | 中国石油化工股份有限公司 | Method for preparing alumina supporter |
| CN1727063A (en) * | 2004-07-29 | 2006-02-01 | 中国石油化工股份有限公司 | Preparation method of bimodal pore structure alumina carrier |
| CN102652917A (en) * | 2011-03-03 | 2012-09-05 | 中国石油化工股份有限公司 | Hydrodemetallization catalyst using IVB group metal containing aluminum oxide as carrier as well as preparation and application thereof |
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| US4257922A (en) * | 1979-03-13 | 1981-03-24 | Electric Power Research Institute, Inc. | Process for coal liquefaction and catalyst |
| CN1488441A (en) * | 2002-10-10 | 2004-04-14 | 中国石油化工股份有限公司 | Method for preparing alumina supporter |
| CN1727063A (en) * | 2004-07-29 | 2006-02-01 | 中国石油化工股份有限公司 | Preparation method of bimodal pore structure alumina carrier |
| CN102652917A (en) * | 2011-03-03 | 2012-09-05 | 中国石油化工股份有限公司 | Hydrodemetallization catalyst using IVB group metal containing aluminum oxide as carrier as well as preparation and application thereof |
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