CN104356935B - Waterborne organic silicon coating and preparation method thereof - Google Patents
Waterborne organic silicon coating and preparation method thereof Download PDFInfo
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- CN104356935B CN104356935B CN201410609367.3A CN201410609367A CN104356935B CN 104356935 B CN104356935 B CN 104356935B CN 201410609367 A CN201410609367 A CN 201410609367A CN 104356935 B CN104356935 B CN 104356935B
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- 238000000576 coating method Methods 0.000 title claims abstract description 44
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 239000011248 coating agent Substances 0.000 title claims abstract description 41
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 38
- 239000010703 silicon Substances 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000004593 Epoxy Substances 0.000 claims abstract description 36
- -1 silane modified silica sol Chemical class 0.000 claims abstract description 32
- 239000000839 emulsion Substances 0.000 claims abstract description 25
- 239000000945 filler Substances 0.000 claims abstract description 21
- 239000000049 pigment Substances 0.000 claims abstract description 21
- 239000002270 dispersing agent Substances 0.000 claims abstract description 15
- 239000002562 thickening agent Substances 0.000 claims abstract description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 14
- 239000008367 deionised water Substances 0.000 claims abstract description 14
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 11
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 31
- 229920001296 polysiloxane Polymers 0.000 claims description 29
- 239000000080 wetting agent Substances 0.000 claims description 16
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 11
- 230000000844 anti-bacterial effect Effects 0.000 claims description 10
- 239000013530 defoamer Substances 0.000 claims description 10
- 229920002635 polyurethane Polymers 0.000 claims description 10
- 239000004814 polyurethane Substances 0.000 claims description 10
- 229920005646 polycarboxylate Polymers 0.000 claims description 9
- 239000005995 Aluminium silicate Substances 0.000 claims description 8
- 235000012211 aluminium silicate Nutrition 0.000 claims description 8
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 8
- 229920000570 polyether Polymers 0.000 claims description 7
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims description 7
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 6
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 6
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000004816 latex Substances 0.000 claims description 5
- 229920000126 latex Polymers 0.000 claims description 5
- 150000003254 radicals Chemical class 0.000 claims 8
- 239000002253 acid Substances 0.000 claims 4
- 150000007513 acids Chemical class 0.000 claims 3
- 239000011863 silicon-based powder Substances 0.000 claims 3
- 239000004408 titanium dioxide Substances 0.000 claims 3
- JLHMJWHSBYZWJJ-UHFFFAOYSA-N 1,2-thiazole 1-oxide Chemical compound O=S1C=CC=N1 JLHMJWHSBYZWJJ-UHFFFAOYSA-N 0.000 claims 2
- 239000000344 soap Substances 0.000 claims 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 239000012190 activator Substances 0.000 claims 1
- 150000004678 hydrides Chemical class 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 239000003973 paint Substances 0.000 abstract description 24
- 229910000077 silane Inorganic materials 0.000 abstract description 20
- 230000007613 environmental effect Effects 0.000 abstract description 8
- 238000009736 wetting Methods 0.000 abstract description 3
- 239000000654 additive Substances 0.000 abstract description 2
- 239000002518 antifoaming agent Substances 0.000 abstract description 2
- 239000000417 fungicide Substances 0.000 abstract description 2
- 239000004447 silicone coating Substances 0.000 description 28
- 238000003756 stirring Methods 0.000 description 18
- CUVLMZNMSPJDON-UHFFFAOYSA-N 1-(1-butoxypropan-2-yloxy)propan-2-ol Chemical compound CCCCOCC(C)OCC(C)O CUVLMZNMSPJDON-UHFFFAOYSA-N 0.000 description 7
- 239000003899 bactericide agent Substances 0.000 description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- MGIYRDNGCNKGJU-UHFFFAOYSA-N isothiazolinone Chemical group O=C1C=CSN1 MGIYRDNGCNKGJU-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229920002050 silicone resin Polymers 0.000 description 3
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- CUDYYMUUJHLCGZ-UHFFFAOYSA-N 2-(2-methoxypropoxy)propan-1-ol Chemical compound COC(C)COC(C)CO CUDYYMUUJHLCGZ-UHFFFAOYSA-N 0.000 description 2
- VATRWWPJWVCZTA-UHFFFAOYSA-N 3-oxo-n-[2-(trifluoromethyl)phenyl]butanamide Chemical compound CC(=O)CC(=O)NC1=CC=CC=C1C(F)(F)F VATRWWPJWVCZTA-UHFFFAOYSA-N 0.000 description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical group [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical group [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229920000142 Sodium polycarboxylate Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000008051 alkyl sulfates Chemical group 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000000855 fungicidal effect Effects 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Paints Or Removers (AREA)
Abstract
本发明公开了一种水性有机硅涂料,该水性有机硅涂料的组分及其重量百分比为:有机硅乳液2.00~40.00%、纳米硅溶胶12.00~40.00%、分散剂0.50~5.00%、润湿剂0.10~1.50%、填料1.00~45.00%、颜料10.00~25.00%、增稠剂0.30~5.00%、流平剂0.00~1.50%、成膜助剂0.30~3.00%、杀菌剂0.08~0.20%以及消泡剂0.00~0.50;余量为无离子水;其中,所述有机硅乳液的固体含量为50%,所述纳米硅溶胶为环氧基硅烷改性硅溶胶。本发明还公开了一种上述水性有机硅涂料的制备方法。所述水性有机硅涂料的成本低,环保性能好,且其漆膜的附着力和强度优异,耐热性极好,高达750℃。The invention discloses a water-based organic silicon coating. The components and weight percentages of the water-based organic silicon coating are: 2.00-40.00% of organic silicon emulsion, 12.00-40.00% of nano-silica sol, 0.50-5.00% of dispersant, wetting 0.10-1.50% of additives, 1.00-45.00% of fillers, 10.00-25.00% of pigments, 0.30-5.00% of thickeners, 0.00-1.50% of leveling agents, 0.30-3.00% of film-forming aids, 0.08-0.20% of fungicides and 0.00-0.50 defoaming agent; the balance is deionized water; wherein, the solid content of the organic silicon emulsion is 50%, and the nano-silica sol is epoxy silane modified silica sol. The invention also discloses a preparation method of the water-based organic silicon coating. The water-based organic silicon paint has low cost and good environmental protection performance, and its paint film has excellent adhesion and strength, and excellent heat resistance up to 750°C.
Description
技术领域technical field
本发明涉及涂料领域,尤其涉及一种水性有机硅涂料及其制备方法。The invention relates to the field of coatings, in particular to a water-based silicone coating and a preparation method thereof.
背景技术Background technique
现有的溶剂型有机硅涂料包含有机硅树脂液、填料、颜料、助剂以及有机溶剂等,其成膜物质为有机硅树脂,成膜物质单一,由于有机硅树脂液含量高进而造成涂料成本高;而且溶剂型有机硅涂料中由于有机溶剂的存在,VOC含量较高,有毒,有刺激性气味,环保性能差,且易燃易爆,安全性差。另外,有机硅涂料的成膜需加热烘烤,浪费能源,且其漆膜的耐热性较差,漆膜性能亟待改善。Existing solvent-based silicone coatings include silicone resin liquid, fillers, pigments, additives, and organic solvents. The film-forming substance is silicone resin, and the film-forming substance is single. Due to the high content of the silicone resin liquid, the coating cost High; and due to the presence of organic solvents in solvent-based silicone coatings, the VOC content is high, toxic, pungent odor, poor environmental performance, flammable and explosive, and poor safety. In addition, the film formation of silicone coatings requires heating and baking, which wastes energy, and the heat resistance of the paint film is poor, and the performance of the paint film needs to be improved urgently.
发明内容Contents of the invention
本发明的主要目的在于提供一种水性有机硅涂料,旨在解决现有的有机硅涂料成本高、VOC含量高、安全环保性能差、需加热成膜及耐热性不好的技术问题。The main purpose of the present invention is to provide a water-based organic silicon coating, aiming to solve the technical problems of the existing organic silicon coatings such as high cost, high VOC content, poor safety and environmental protection performance, need to be heated to form a film and poor heat resistance.
为实现上述目的,本发明提供一种水性有机硅涂料,所述水性有机硅涂料的组分及其重量百分比为:In order to achieve the above object, the invention provides a kind of water-based organic silicon coating, and the component of described water-based organic silicon coating and weight percentage thereof are:
有机硅乳液2.00~40.00%、纳米硅溶胶12.00~40.00%、分散剂0.50~5.00%、润湿剂0.10~1.50%、填料1.00~45.00%、颜料10.00~25.00%、增稠剂0.30~5.00%、流平剂0.00~1.50%、成膜助剂0.30~3.00%、杀菌剂0.08~0.20%以及消泡剂0.00~0.50;余量为无离子水;Silicone emulsion 2.00-40.00%, nano-silica sol 12.00-40.00%, dispersant 0.50-5.00%, wetting agent 0.10-1.50%, filler 1.00-45.00%, pigment 10.00-25.00%, thickener 0.30-5.00% , leveling agent 0.00-1.50%, film-forming aid 0.30-3.00%, bactericide 0.08-0.20%, and defoamer 0.00-0.50; the balance is deionized water;
其中,所述有机硅乳液的固体含量为50%,所述纳米硅溶胶为环氧基硅烷改性硅溶胶。Wherein, the solid content of the silicone emulsion is 50%, and the nano silica sol is epoxy silane modified silica sol.
优选地,所述水性有机硅涂料的组分及其重量百分比为:Preferably, the components of the waterborne silicone coating and their weight percentages are:
有机硅乳液25.36%、纳米硅溶胶25.36%、分散剂2.54%、润湿剂0.85%、填料18.60%、颜料16.91%、增稠剂2.54%、流平剂0.85%、成膜助剂1.69%、杀菌剂0.13%、消泡剂0.13%以及无离子水5.07%。Silicone emulsion 25.36%, nano-silica sol 25.36%, dispersant 2.54%, wetting agent 0.85%, filler 18.60%, pigment 16.91%, thickener 2.54%, leveling agent 0.85%, film-forming aid 1.69%, 0.13% bactericide, 0.13% defoamer and 5.07% deionized water.
优选地,所述水性有机硅涂料的组分及其重量百分比为:Preferably, the components of the waterborne silicone coating and their weight percentages are:
有机硅乳液30.67%、纳米硅溶胶21.91%、分散剂1.75%、润湿剂0.70%、填料17.53%、颜料17.53%、增稠剂1.75%、流平剂0.88%、成膜助剂1.75%、杀菌剂0.13%、消泡剂0.13%以及无离子水5.26%。Silicone emulsion 30.67%, nano-silica sol 21.91%, dispersant 1.75%, wetting agent 0.70%, filler 17.53%, pigment 17.53%, thickener 1.75%, leveling agent 0.88%, film-forming aid 1.75%, Bactericide 0.13%, defoamer 0.13% and deionized water 5.26%.
优选地,所述水性有机硅涂料的组分及其重量百分比为:Preferably, the components of the waterborne silicone coating and their weight percentages are:
有机硅乳液21.15%、纳米硅溶胶29.61%、分散剂2.54%、润湿剂0.85%、填料21.15%、颜料12.69%、增稠剂1.69%、流平剂0.85%、成膜助剂2.54%、杀菌剂0.08%、消泡剂0.08%以及无离子水6.77%。Silicone emulsion 21.15%, nano-silica sol 29.61%, dispersant 2.54%, wetting agent 0.85%, filler 21.15%, pigment 12.69%, thickener 1.69%, leveling agent 0.85%, film-forming aid 2.54%, 0.08% bactericide, 0.08% defoamer and 6.77% deionized water.
优选地,所述填料包括高岭土、绢云母粉以及硅微粉。Preferably, the filler includes kaolin, sericite powder and silica micropowder.
优选地,所述颜料为金红石型钛白粉。Preferably, the pigment is rutile titanium dioxide.
优选地,所述成膜助剂为二丙二醇丁醚。Preferably, the film-forming aid is dipropylene glycol butyl ether.
优选地,所述分散剂为聚羧酸钾盐、聚羧酸钠盐、聚羧酸铵盐、或者非离子聚氨酯齐聚物。Preferably, the dispersant is potassium polycarboxylate, sodium polycarboxylate, ammonium polycarboxylate, or nonionic polyurethane oligomer.
此外,为实现上述目的,本发明还提供一种上述水性有机硅涂料的制备方法,所述水性有机硅涂料的制备方法包括如下步骤:In addition, in order to achieve the above object, the present invention also provides a preparation method of the above-mentioned water-based silicone coating, the preparation method of the water-based silicone coating comprises the following steps:
制备环氧基硅烷改性硅溶胶;Preparation of epoxy silane modified silica sol;
将有机硅乳胶、分散剂、润湿剂、增稠剂、消泡剂、杀菌剂以及成膜助剂加入容器中,搅拌混合均匀;Add silicone latex, dispersant, wetting agent, thickener, defoamer, bactericide and film-forming aid into the container, stir and mix evenly;
继续向所述容器中加入填料以及颜料,并分散固体粒径至≤35um;Continue to add fillers and pigments to the container, and disperse the solid particle size to ≤35um;
继续向所述容器中加入环氧基硅烷改性硅溶胶,搅拌混合均匀;Continue to add epoxy silane modified silica sol to the container, stir and mix evenly;
继续向所述容器中加入无离子水以及流平剂,调整粘度,制备得到水性有机硅涂料。Continue to add ion-free water and a leveling agent into the container to adjust the viscosity to prepare a water-based silicone coating.
优选地,所述制备环氧基硅烷改性硅溶胶具体包括如下步骤:Preferably, the preparation of epoxy silane modified silica sol specifically includes the following steps:
向夹套反应釜中加入硅溶胶和生物活化剂,并在0~90转/分转速下进行搅拌;Add silica sol and bioactivator to the jacketed reactor, and stir at 0-90 rpm;
采用滴加方式将环氧基硅烷加入夹套反应釜中,在25~95℃下反应1~8小时,制得环氧基硅烷改性硅溶胶。The epoxy silane is added into the jacketed reaction kettle by dropping, and reacted at 25-95° C. for 1-8 hours to prepare the epoxy-silane-modified silica sol.
本发明的水性有机硅涂料及其制备方法通过在有机硅涂料组合物中添加环氧基硅烷改性硅溶胶,纳米硅溶胶和有机硅乳胶共同构成成膜物质,减少了有机硅乳液的用量,由于纳米硅溶胶的成本仅为有机硅乳液的15-20%,因此降低了涂料的成本,同时纳米硅溶胶和有机硅乳胶相互作用而改善水性有机硅涂料的性能,进一步提高其漆膜的附着力、耐热性和强度,使该水性有机硅涂料的漆膜的附着力强,冲击强度好,耐热性佳,耐热性高达750℃且该水性有机硅涂料的成膜性能好,无需加热烘烤,节省能源,另外,由于硅溶胶的成膜无需成膜助剂使成膜助剂的用量减少,因而该水性有机硅涂料的VOC含量大大降低,有利于环保,安全环保性能好。The water-based organosilicon coating and the preparation method thereof of the present invention add epoxy silane modified silica sol to the organosilicon coating composition, the nano silica sol and the organosilicon latex together form a film-forming substance, which reduces the amount of the organosilicon emulsion, Since the cost of nano-silica sol is only 15-20% of the silicone emulsion, the cost of the coating is reduced. At the same time, the interaction between the nano-silica sol and the silicone latex improves the performance of the water-based silicone coating and further improves the adhesion of the paint film. Concentration, heat resistance and strength, so that the paint film of the water-based silicone coating has strong adhesion, good impact strength, good heat resistance, heat resistance up to 750°C and the film-forming performance of the water-based silicone coating is good, no need Heating and baking saves energy. In addition, since the film-forming of silica sol does not require film-forming aids, the amount of film-forming aids is reduced, so the VOC content of the water-based silicone coating is greatly reduced, which is conducive to environmental protection and has good safety and environmental protection performance.
具体实施方式detailed description
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提供一种水性有机硅涂料,所述水性有机硅涂料的组分及其重量百分比为:The invention provides a kind of water-based organic silicon coating, and the component of described water-based organic silicon coating and weight percentage thereof are:
有机硅乳液2.00~40.00%、纳米硅溶胶12.00~40.00%、分散剂0.50~5.00%、润湿剂0.10~1.50%、填料1.00~45.00%、颜料10.00~25.00%、增稠剂0.30~5.00%、流平剂0.00~1.50%、成膜助剂0.30~3.00%、杀菌剂0.08~0.20%以及消泡剂0.00~0.50;余量为无离子水;其中,有机硅乳液的固体含量为50%,纳米硅溶胶为环氧基硅烷改性硅溶胶。Silicone emulsion 2.00-40.00%, nano-silica sol 12.00-40.00%, dispersant 0.50-5.00%, wetting agent 0.10-1.50%, filler 1.00-45.00%, pigment 10.00-25.00%, thickener 0.30-5.00% , leveling agent 0.00-1.50%, film-forming aid 0.30-3.00%, bactericide 0.08-0.20%, and defoamer 0.00-0.50; the balance is deionized water; among them, the solid content of silicone emulsion is 50% , Nano silica sol is epoxy silane modified silica sol.
本发明水性有机硅涂料通过添加环氧基硅烷改性硅溶胶使其与有机硅乳液共同构成成膜物质,环氧基硅烷改性硅溶胶的改性基团与有机硅乳液的分子链形成物理缠绕和互穿网络,相较于现有的有机硅涂料,大大提高了本发明水性有机硅涂料的漆膜的附着力、强度、耐热性和耐候性,其耐热性高达750℃;另外,由于硅溶胶的成本远低于有机硅乳液的成本,因此,本发明水性有机硅涂料的成本降低;由于环氧基硅烷改性硅溶胶的成膜不需要成膜助剂,在满足各项漆膜性能要求的前提下,环氧基硅烷改性硅溶胶的用量比例越大,涂料的VOC含量越低,成本越经济,漆膜的性能越好,有利于环保,安全环保性能好且本发明水性有机硅涂料自干成膜,无需加热烘烤,使用方便,节约能源。The water-based organosilicon coating of the present invention forms a film-forming substance together with the organosilicon emulsion by adding epoxy-based silane-modified silica sol, and the modified group of the epoxy-based silane-modified silica sol and the molecular chain of the organosilicon emulsion form a physical The entangled and interpenetrating network, compared with the existing silicone coating, greatly improves the adhesion, strength, heat resistance and weather resistance of the paint film of the water-based silicone coating of the present invention, and its heat resistance is as high as 750 °C; in addition , because the cost of silica sol is far lower than the cost of silicone emulsion, therefore, the cost of water-based silicone coating of the present invention reduces; Since the film-forming of epoxy-based silane-modified silica sol does not need film-forming aids, it satisfies various Under the premise of the performance requirements of the paint film, the greater the proportion of epoxy silane modified silica sol, the lower the VOC content of the paint, the more economical the cost, the better the performance of the paint film, which is conducive to environmental protection, good safety and environmental protection performance and this Invented water-based silicone coatings are self-drying and film-forming, without heating and baking, easy to use, and energy-saving.
在一较佳实施例中,有机硅乳液为MP-50E有机硅乳液。In a preferred embodiment, the silicone emulsion is MP-50E silicone emulsion.
在一较佳实施例中,分散剂为聚羧酸钾盐、聚羧酸钠盐、聚羧酸铵盐或者非离子聚氨酯齐聚物,分散剂用于分散、悬浮、稳定有机硅涂料中的颜料和填料,以提高涂料体系的稳定性。In a preferred embodiment, the dispersant is polycarboxylate potassium salt, polycarboxylate sodium salt, polycarboxylate ammonium salt or nonionic polyurethane oligomer, and the dispersant is used for dispersing, suspending and stabilizing the organic silicon coating Pigments and fillers to improve the stability of coating systems.
在一较佳实施例中,润湿剂为非离子型润湿剂或阴离子型润湿剂。非离子型润湿剂为烷基聚氧乙烯醚、聚氧乙烯烷基酚醚、或者聚氧乙烯脂肪醇醚;阴离子型润湿剂为烷基硫酸盐、烷基磺酸盐、脂肪酸或者磷酸酯。润湿剂用于对涂料体系中的颜料和填料的润湿、分散、防沉和对底材的润湿,增加涂料的附着力。In a preferred embodiment, the wetting agent is a nonionic wetting agent or an anionic wetting agent. Nonionic wetting agent is alkyl polyoxyethylene ether, polyoxyethylene alkylphenol ether, or polyoxyethylene fatty alcohol ether; anionic wetting agent is alkyl sulfate, alkyl sulfonate, fatty acid or phosphoric acid ester. Wetting agents are used for wetting, dispersing, anti-sedimentation and wetting of substrates for pigments and fillers in the coating system to increase the adhesion of the coating.
在一较佳实施例中,填料包括高岭土、绢云母粉以及硅微粉。该填料为硅酸盐类,纳米硅溶胶对其具有更好的粘结力,从而使水性有机硅涂料的漆膜具有更好的耐候性和强度。In a preferred embodiment, the filler includes kaolin, sericite powder and silica micropowder. The filler is silicate, and the nano-silica sol has better adhesion to it, so that the paint film of the water-based silicone paint has better weather resistance and strength.
在一较佳实施例中,颜料为金红石型钛白粉、复合无机颜料或者水性铝银浆。优选地,该颜料为金红石型钛白粉。In a preferred embodiment, the pigment is rutile titanium dioxide, composite inorganic pigment or water-based aluminum silver paste. Preferably, the pigment is rutile titanium dioxide.
在一较佳实施例中,增稠剂为羟乙基纤维素、羟丙基纤维素、聚氨酯增稠剂、或者丙烯酸碱溶胀增稠剂。增稠剂用于提高水性有机硅涂料的粘度、改善涂料的流变性。In a preferred embodiment, the thickener is hydroxyethyl cellulose, hydroxypropyl cellulose, polyurethane thickener, or acrylic alkali swelling thickener. Thickeners are used to increase the viscosity of waterborne silicone coatings and improve the rheology of the coatings.
在一较佳实施例中,流平剂为聚氨酯聚醚或者聚醚聚二甲基硅氧烷。流平剂用于改善涂料流变性能,以改善涂料的稳定性和涂装性,提高涂膜质量。如:防止涂料贮存过程中颜料、填料的沉淀,避免涂装过程中涂料的溅落、流挂,改善涂膜的流平性能等。In a preferred embodiment, the leveling agent is polyurethane polyether or polyether polydimethylsiloxane. The leveling agent is used to improve the rheological properties of the coating, to improve the stability and coating performance of the coating, and to improve the quality of the coating film. Such as: prevent the precipitation of pigments and fillers during paint storage, avoid splashing and sagging of paint during painting, improve the leveling performance of the paint film, etc.
在一较佳实施例中,成膜助剂为二丙二醇二甲醚(DPDM)、二丙二醇甲醚(DPM)、二丙二醇丁醚(DPNB)或者二甘醇丁醚醋酸酯。优选地,成膜助剂为二丙二醇丁醚。由于硅溶胶的添加,减少了有机硅乳液的用量,且硅溶胶的成膜无需成膜剂,大大减少了成膜助剂的使用,减少了VOC含量,进一步地提高了水性有机硅涂料的环保性。In a preferred embodiment, the film-forming aid is dipropylene glycol dimethyl ether (DPDM), dipropylene glycol methyl ether (DPM), dipropylene glycol butyl ether (DPNB) or diethylene glycol butyl ether acetate. Preferably, the coalescent is dipropylene glycol butyl ether. Due to the addition of silica sol, the amount of silicone emulsion is reduced, and the film formation of silica sol does not require a film-forming agent, which greatly reduces the use of film-forming aids, reduces VOC content, and further improves the environmental protection of water-based silicone coatings. sex.
在一较佳实施例中,消泡剂为有机硅和矿物油的混合物、脂肪酸盐或有机硅的衍生物。消泡剂用于清除涂料生产过程中产生的有害泡沫。In a preferred embodiment, the antifoaming agent is a mixture of silicone and mineral oil, a fatty acid salt or a derivative of silicone. Defoamers are used to remove harmful foams generated during the coating production process.
在一较佳实施例中,杀菌剂为异噻唑啉酮或苯并异噻唑啉酮,其可以提高水性有机硅涂料的防霉效果,进而提高水性有机硅涂料的稳定性。In a preferred embodiment, the fungicide is isothiazolinone or benzisothiazolinone, which can improve the anti-mold effect of the waterborne silicone coating, and further improve the stability of the waterborne silicone coating.
在一较佳实施例中,环氧基硅烷改性硅溶胶的组分及其重量百分比为:In a preferred embodiment, the composition and weight percentage of epoxy silane modified silica sol are:
硅溶胶68.00~98.00%、环氧基硅烷0.50~21.00%、以及生物活化剂0.00~0.35%。其中,环氧基硅烷改性硅溶胶的制备方法如下:Silica sol 68.00-98.00%, epoxy silane 0.50-21.00%, and bioactivator 0.00-0.35%. Wherein, the preparation method of epoxy silane modified silica sol is as follows:
提供夹套反应釜,往夹套反应釜中加入硅溶胶和生物活化剂,夹套反应釜采用框式搅拌、转速为0~90转/分;Provide a jacketed reactor, add silica sol and bioactivator to the jacketed reactor, the jacketed reactor adopts frame stirring, and the speed is 0-90 rpm;
采用滴加方式将环氧基硅烷加入夹套反应釜中,反应温度为25~95℃,反应时间为1~8小时,即可制得环氧基硅烷改性硅溶胶。The epoxy silane is added dropwise into the jacketed reactor, the reaction temperature is 25-95° C., and the reaction time is 1-8 hours, and the epoxy silane-modified silica sol can be prepared.
其中,硅溶胶为酸性硅溶胶、碱性硅溶胶、或者中性硅溶胶;环氧基硅烷优选为3~缩水甘油醚甲基丙基三甲氧基硅烷、乙烯基三乙氧基硅烷、3~氨丙基三乙氧基硅烷、3~氨丙基三甲氧基硅烷、或者甲基三甲氧基硅烷。Wherein, silica sol is acidic silica sol, alkaline silica sol, or neutral silica sol; Epoxy silane is preferably 3 ~ glycidyl ether methyl propyl trimethoxy silane, vinyl triethoxy silane, 3 ~ Aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, or methyltrimethoxysilane.
本发明还提供一种水性有机硅涂料的制备方法,包括如下步骤:The present invention also provides a kind of preparation method of waterborne organosilicon coating, comprises the steps:
制备环氧基硅烷改性硅溶胶;Preparation of epoxy silane modified silica sol;
将有机硅乳胶、分散剂、润湿剂、增稠剂、消泡剂、杀菌剂以及成膜助剂加入容器中,搅拌混合均匀;在一较佳实施例中,容器为制漆罐;Add silicone latex, dispersant, wetting agent, thickener, defoamer, bactericide and film-forming aid into the container, stir and mix evenly; in a preferred embodiment, the container is a paint can;
继续向所述容器中加入填料以及颜料,并分散固体粒径至≤35um;在一较佳实施例中,加入填料和颜料是在搅拌下进行的,有利于均匀分散填料和颜料,经高速分散后固体颗粒的粒径≤35um;Continue to add fillers and pigments to the container, and disperse the solid particle size to ≤35um; in a preferred embodiment, adding fillers and pigments is carried out under stirring, which is conducive to uniform dispersion of fillers and pigments, and high-speed dispersion The particle size of final solid particles is less than or equal to 35um;
继续向所述容器中加入环氧基硅烷改性硅溶胶,搅拌混合均匀;在一较佳实施例中,加入环氧基硅烷改性硅溶胶是在搅拌下进行的;Continue to add epoxy silane modified silica sol to the container, stir and mix evenly; in a preferred embodiment, adding epoxy silane modified silica sol is carried out under stirring;
继续向所述容器中加入无离子水以及流平剂,调整粘度,制备得到水性有机硅涂料。Continue to add ion-free water and a leveling agent into the container to adjust the viscosity to prepare a water-based silicone coating.
该水性有机硅涂料的制备方法中,环氧基硅烷改性硅溶胶的制备方法如下:In the preparation method of this waterborne organosilicon coating, the preparation method of epoxy silane modified silica sol is as follows:
提供夹套反应釜,往夹套反应釜中加入硅溶胶和生物活化剂,夹套反应釜采用框式搅拌、转速为0~90转/分;Provide a jacketed reactor, add silica sol and bioactivator to the jacketed reactor, the jacketed reactor adopts frame stirring, and the speed is 0-90 rpm;
采用滴加方式将环氧基硅烷加入夹套反应釜中,反应温度为25~95℃,反应时间为1~8小时,即可制得环氧基硅烷改性硅溶胶。The epoxy silane is added dropwise into the jacketed reactor, the reaction temperature is 25-95° C., and the reaction time is 1-8 hours, and the epoxy silane-modified silica sol can be prepared.
其中,硅溶胶为酸性硅溶胶、碱性硅溶胶、或者中性硅溶胶;环氧基硅烷优选为3~缩水甘油醚甲基丙基三甲氧基硅烷、乙烯基三乙氧基硅烷、3~氨丙基三乙氧基硅烷、3~氨丙基三甲氧基硅烷、或者甲基三甲氧基硅烷。Wherein, silica sol is acidic silica sol, alkaline silica sol, or neutral silica sol; Epoxy silane is preferably 3 ~ glycidyl ether methyl propyl trimethoxy silane, vinyl triethoxy silane, 3 ~ Aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, or methyltrimethoxysilane.
以下通过实施例对本发明的水性有机硅涂料及其制备方法做进一步说明:Water-based organosilicon coating of the present invention and preparation method thereof are further described by the following examples:
实施例1Example 1
将MP-50E有机硅乳液30Kg、聚羧酸钾盐3Kg、烷基聚氧乙烯醚1Kg、羟乙基纤维素3Kg、脂肪酸盐0.15Kg、异噻唑啉酮0.15Kg、以及二丙二醇丁醚2Kg加入制漆罐,搅拌混合均匀;然后,在搅拌下,依次加入高岭土7Kg、绢云母粉5Kg、硅微粉10Kg以及金红石型钛白粉20Kg,高速分散至固体颗粒的粒径≤35um;然后,在搅拌下,加入环氧基硅烷改性硅溶胶30Kg,混合均匀;最后,加入无离子水6Kg、聚氨酯聚醚1Kg,调整粘度,制备得到水性有机硅涂料。MP-50E silicone emulsion 30Kg, polycarboxylate potassium salt 3Kg, alkyl polyoxyethylene ether 1Kg, hydroxyethyl cellulose 3Kg, fatty acid salt 0.15Kg, isothiazolinone 0.15Kg, and dipropylene glycol butyl ether 2Kg Add the paint pot, stir and mix evenly; then, under stirring, sequentially add kaolin 7Kg, sericite powder 5Kg, silicon micropowder 10Kg and rutile titanium dioxide 20Kg, and disperse at a high speed until the particle size of the solid particles is ≤35um; then, while stirring Next, add 30Kg of epoxy silane-modified silica sol and mix evenly; finally, add 6Kg of deionized water and 1Kg of polyurethane polyether to adjust the viscosity to prepare a water-based silicone coating.
实施例2:Example 2:
将MP-50E有机硅乳液35Kg、聚羧酸钾盐2Kg、烷基聚氧乙烯醚0.8Kg,羟乙基纤维素2Kg、脂肪酸盐0.15Kg、异噻唑啉酮0.15Kg、以及二丙二醇丁醚2Kg,加入到制漆罐,搅拌混合均匀;然后,在搅拌下,依次加入高岭土7Kg、绢云母5Kg、硅微粉8Kg以及金红石型钛白粉20Kg,高速分散至固体颗粒的粒径≤35um;然后,在搅拌下,加入环氧基硅烷改性硅溶胶25Kg,混合均匀;最后,加入无离子水6Kg、聚氨酯聚醚1Kg,调整粘度,制备得到水性有机硅涂料。MP-50E silicone emulsion 35Kg, polycarboxylate potassium salt 2Kg, alkyl polyoxyethylene ether 0.8Kg, hydroxyethyl cellulose 2Kg, fatty acid salt 0.15Kg, isothiazolinone 0.15Kg, and dipropylene glycol butyl ether 2Kg, add it to the paint pot, stir and mix evenly; then, under stirring, add 7Kg of kaolin, 5Kg of sericite, 8Kg of silicon micropowder and 20Kg of rutile titanium dioxide in sequence, and disperse at a high speed until the particle size of the solid particles is ≤35um; then, Under stirring, add 25Kg of epoxy silane-modified silica sol and mix evenly; finally, add 6Kg of deionized water and 1Kg of polyurethane polyether to adjust the viscosity to prepare a water-based silicone coating.
实施例3Example 3
将MP-50E有机硅乳液25Kg、聚羧酸钾盐3Kg,烷基聚氧乙烯醚1Kg,羟乙基纤维素2Kg,脂肪酸盐0.1Kg、异噻唑啉酮0.1Kg,以及二丙二醇丁醚3Kg,加入制漆罐,搅拌混合均匀;然后,在搅拌下,依次加入高岭土10Kg、绢云母10Kg、硅微粉5Kg以及金红石型钛白粉15Kg,高速分散至固体颗粒的粒径≤35um;然后,在搅拌下,加入环氧基硅烷改性硅溶胶35Kg,混合均匀;最后,加入无离子水8Kg,聚氨酯聚醚1Kg,调整黏度,制备出水性有机硅涂料。Mix MP-50E silicone emulsion 25Kg, polycarboxylate potassium salt 3Kg, alkyl polyoxyethylene ether 1Kg, hydroxyethyl cellulose 2Kg, fatty acid salt 0.1Kg, isothiazolinone 0.1Kg, and dipropylene glycol butyl ether 3Kg , add to the paint pot, stir and mix evenly; then, under stirring, sequentially add 10Kg of kaolin, 10Kg of sericite, 5Kg of silicon micropowder and 15Kg of rutile titanium dioxide, and disperse at a high speed until the particle size of the solid particles is ≤35um; then, while stirring Next, add 35Kg of epoxy silane-modified silica sol and mix evenly; finally, add 8Kg of deionized water and 1Kg of polyurethane polyether to adjust the viscosity to prepare a water-based silicone coating.
上述实施例制备的水性有机硅涂料的漆膜的附着力、冲击强度及耐热性等性能参数如下表1所示:Performance parameters such as adhesion, impact strength and heat resistance of the paint film of the water-based silicone coating prepared by the above-described embodiments are shown in Table 1 below:
表1Table 1
其中,漆膜耐热性测试标准按GB1735-79,GB1732-79;漆膜抗冲击强度测试标准按GB1732-79;漆膜附着力测试标准按GB/T9286。Among them, the heat resistance test standard of the paint film is in accordance with GB1735-79, GB1732-79; the test standard of the impact strength of the paint film is in accordance with GB1732-79; the test standard of paint film adhesion is in accordance with GB/T9286.
由此可知,本发明的水性有机硅涂料的漆膜具有优异的附着力及抗冲击强度,且耐热性能极好,达到了750℃。It can be seen from the above that the paint film of the water-based silicone coating of the present invention has excellent adhesion and impact strength, and has excellent heat resistance, reaching 750°C.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, shall be the same as The theory is included in the patent protection scope of the present invention.
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