A kind of 24 to twisted-pair feeder production line
Technical field
The application belongs to electric wire production technical field, specifically, is related to a kind of 24 to twisted-pair feeder production line.
Background technology
Super Category-5 twisted pair has that decay is little, and crosstalk is few, and has ratio (acr) and the letter of higher decay and crosstalk
Make an uproar ratio (signal to noise ratio), less time delay error, performance is greatly improved.Surpass 5 class lines and be mainly used in thousand
Megabit Ethernet (1000mbps)." surpassing five classes " refers to: surpasses five class unshielded twisted pair (utp unshielded
twisted pair).24 pairs of twisted-pair feeders are one of super Category-5 twisted pairs, are used in the higher electricity of interference free performance requirement
Cable, it is possible to use in the cable of the higher detecting instrument of interference free performance, instrument leads.
Prior art production 24 is using traditional cage winch to the equipment of multiple twin cable core, first twists 8 pairs of twisted-pair feeders 1 respectively
In the wrapped layer chromatography band in outside again after conjunction, then 3 stranded cable cores 3 of 8 pairs of twisted-pair feeders 1 are twisted into as shown in figure
24 pairs of multiple twin cable cores, form 24 to twisted pair wire 2 in its outside wrapped chromatograph band, polyester belt and aluminium foil strip, but this kind of knot
24 pairs of twisted pair wire 2 of structure and production method its require to arrange a plurality of production line, need to arrange three 8 pairs of multiple twin cable cores 3 and produce
Line and one 24 pairs multiple twin cable core stranding production lines, therefore floor space are big, and low production efficiency, have had a strong impact on production capacity and have carried
High.
Content of the invention
The application overcomes shortcoming of the prior art, there is provided a kind of 24 to twisted-pair feeder production line and production method, its
There is production efficiency high, the little feature of occupation area of equipment.
In order to solve above-mentioned technical problem, the application is achieved through the following technical solutions:
A kind of 24 to twisted-pair feeder production line, include successively the first stranding device, the second stranding device, the 3rd stranding device and
Take-up, the cable after the first stranding device is stranded passes through the second stranding device, and the cable stranded with the second stranding device
Stranded, the cable after the second stranding device is stranded passes through the 3rd stranding device, and the cable twist stranded with the 3rd stranding device;
Be additionally provided with the first chromatograph band wrapping machine between first stranding device and the second stranding device, the second stranding device with
It is additionally provided with the second chromatograph band wrapping machine between 3rd stranding device, be additionally provided with tertiary color spectrum band after the 3rd stranding device and be wound around
Machine.
First stranding device includes the first pay off rack, the first cage winch and the first cable core stent being arranged in order, and second
Stranding device includes the second pay off rack, the second cage winch and the second cable core stent being arranged in order, and the 3rd stranding device includes
The 3rd pay off rack, the 3rd cage winch and the 3rd cable core stent being arranged in order.
First chromatograph band wrapping machine includes the first chromatograph band paying out reel, the shaft core position of the first chromatograph band paying out reel
It is provided with the cable passage passing through for cable, the first chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, and the first chromatograph band is put
Bobbin rotates around axle center under the driving of driving means;
Second chromatograph band wrapping machine includes the second chromatograph band paying out reel, the shaft core position of the second chromatograph band paying out reel
It is provided with the cable passage passing through for cable, the second chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, and the second chromatograph band is put
Bobbin rotates around axle center under the driving of driving means;
Tertiary color spectrum band wrapping machine includes tertiary color spectrum band paying out reel, and tertiary color composes the shaft core position of band paying out reel
It is provided with the cable passage passing through for cable, tertiary color spectrum band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, tertiary color spectrum band is put
Bobbin rotates around axle center under the driving of driving means.
First chromatograph band paying out reel is contrary with the direction of rotation of the second chromatograph band paying out reel, the second chromatograph band unwrapping wire
The direction of rotation that axle composes the anti-bobbin of band with tertiary color is contrary.
First chromatograph band wrapping machine, the second chromatograph band wrapping machine and tertiary color spectrum band wrapping machine are all provided with tensioned control
Device processed.
It is additionally provided with polyester belt wrapping machine and earth lead pay off rack after tertiary color spectrum band wrapping machine.
It is additionally provided with sizing pressing mold after polyester belt wrapping machine, be wound with the cable of polyester belt and earth lead passes through sizing pressing mold.
Polyester belt wrapping machine includes polyester belt unwrapping wire main shaft and polyester belt unwrapping wire side axle, polyester belt unwrapping wire side axle and polyester belt
There is an angle being less than 90 degree, polyester belt unwrapping wire side axle rotates around polyester belt unwrapping wire main shaft, and polyester belt is put between unwrapping wire main shaft
Polyester belt roller is socketed with line side axle.
It is additionally provided with aluminium foil wrapping machine after sizing pressing mold, pass through aluminium foil wrapping machine through the cable of sizing pressing mold and earth lead,
Aluminium foil strip on being wound around outside cable and earth lead.
Aluminium foil wrapping machine includes aluminium foil paying out reel, and the shaft core position of aluminium foil paying out reel is provided with and leads to for the cable that cable passes through
Road, aluminium foil unwrapping wire outer shaft sleeve is connected to aluminium foil roller, and aluminium foil paying out reel rotates around axle center under the driving of driving means.
Compared with prior art, the beneficial effect of the application is:
Described herein a kind of 24 to twisted-pair feeder production line, include successively the first stranding device, the second stranding device,
Three stranding devices and take-up, the cable after the first stranding device is stranded pass through the second stranding device, and with the second stranded dress
Put stranded cable twist, the cable after the second stranding device is stranded passes through the 3rd stranding device, and twist with the 3rd stranding device
The cable twist closed;By multipair twisted-pair feeder be divided into three levels carry out stranded, can by production-line arrangement on one wire, take up an area
Area is little, it is to avoid is previously required to respectively 8 twisted-pair feeders to be first twisted into after cable core and is transported to an other production line again by three
Bar cable core is twisted into a cable core again, reduces the labor intensity of workers carry, greatly improves production efficiency, the first stranded dress
Put and be additionally provided with the first chromatograph band wrapping machine and the second stranding device between, between the second stranding device and the 3rd stranding device also
It is provided with the second chromatograph band wrapping machine, after the 3rd stranding device, be additionally provided with tertiary color spectrum band wrapping machine;The band of prior art
Wrapping machine is also detached with stranding device, is therefore also required to workman and repeatedly carries, now by the main and most of work of stranding
Sequence is all disposed within a production line, reduces workers carry's number of times and labor intensity, substantially increases work efficiency.
Brief description
Accompanying drawing is used for providing further understanding of the present application, is used for explaining the application together with embodiments herein,
Do not constitute the restriction to the application, in the accompanying drawings:
Fig. 1 is the cable core structure schematic diagram of 24 pairs of twisted-pair feeders described in prior art;
Fig. 2 is the structural representation of the cable core that a kind of herein described 24 pairs of twisted-pair feeder production lines produce;
Fig. 3 is a kind of structural representation of herein described 24 pairs of twisted-pair feeder production lines;
Include in Fig. 1, Fig. 2:
1 twisted-pair feeder, 2 cables, 3 cable cores.
Include in Fig. 3:
First stranding device 10, the first pay off rack 11, the first cage winch 12, the first cable core stent 13, the first chromatograph are pricked
Band winding machine 14,
Second stranding device 20, the second pay off rack 21, the second cage winch 22, the second cable core stent 23, the second chromatograph are pricked
Band winding machine 24,
3rd stranding device 30, the 3rd pay off rack 31, the 3rd cage winch 32, the 3rd cable core stent 33, tertiary color spectrum are pricked
Band winding machine 34,
Chromatograph band roller 40,
Polyester belt wrapping machine 50, polyester belt unwrapping wire main shaft 51, polyester belt unwrapping wire side axle 52, polyester belt roller 53, earth lead are put
Coil holder 54, sizing pressing mold 55,
Aluminium foil wrapping machine 60, aluminium foil paying out reel 61, aluminium foil roller 62, cable passage 63,
Take-up 70.
Specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiment of the application is illustrated it will be appreciated that preferred reality described herein
Apply example to be merely to illustrate and explain the application, be not used to limit the application.
As shown in Figures 2 and 3, described herein a kind of 24 to twisted-pair feeder production line, includes the first stranding device successively
10th, the second stranding device 20, the 3rd stranding device 30 and take-up 70.Stranded two twisted-pair feeders 1 of first stranding device 10, two
Bar twisted-pair feeder 1 formed twisted cable core 3 pass through the second stranding device 20, and with stranded eight twisted-pair feeders 1 of the second stranding device 20
Stranded formation cable core 3, the cable core 3 that ten articles of twisted-pair feeders are twisted into passes through the 3rd stranding device 30, and twists with the 3rd stranding device 30
Four twisted-pair feeders of putting the palms together before one are twisted into 24 pairs of twisted-pair feeder cable cores.
As shown in figure 3, being additionally provided with the first chromatograph band wrapping machine between the first stranding device 10 and the second stranding device 20
14, the outer winding chromatograph band of cable core 3 being formed in two twisted-pair feeders 1, between the second stranding device 20 and the 3rd stranding device 30
It is additionally provided with the second chromatograph band wrapping machine 24, the outer winding chromatograph band of cable core 3 being twisted in ten twisted-pair feeders 1, the 3rd is stranded
It is additionally provided with tertiary color spectrum band wrapping machine 34 after device 30, be wound around chromatograph band outside 24 multiple twin cable cores.
As shown in figure 3, the first stranding device 10 includes the first pay off rack 11, the first cage winch 12 and first being arranged in order
13,2 twisted-pair feeder rollers of cable core stent are placed on the first pay off rack 11, and two twisted-pair feeders pass through the first cage winch 12 and the first cable
Core stent 13 twists together, and the second stranding device 20 includes the second pay off rack 21, the second cage winch 22 and being arranged in order
Second cable core stent 23,8 twisted-pair feeder roller is placed on the second pay off rack 21, eight twisted-pair feeders pass through the second cage winch 22 with
2 pairs of twisted-pair feeders that second cage winch 22 center passes through 1 cable core 3 is stranded to form 10 to twisted-pair feeder cable core 3, and the 3rd stranding device 30 wraps
Include the 3rd pay off rack 31, the 3rd cage winch 32 and the 3rd cable core stent 33 being arranged in order, 14 twisted-pair feeder rollers are positioned over
On three pay off racks 31, and formation stranded with the cable core 3 passing through from the 3rd cage winch 32 center 24 is to twisted-pair feeder cable core.
First chromatograph band wrapping machine 14 includes the first chromatograph band paying out reel, the axle center position of the first chromatograph band paying out reel
Install the cable passage 63 passing through for cable core 3, the first chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller 40, the first chromatograph
Band paying out reel rotates around axle center under the driving of driving means.In the outer winding chromatograph band of 2 pairs of twisted-pair feeders, 1 cable core 3.
Second chromatograph band wrapping machine 24 includes the second chromatograph band paying out reel, the axle center position of the second chromatograph band paying out reel
Install the cable passage 63 passing through for cable core 3, the second chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller 40, the second chromatograph
Band paying out reel rotates around axle center under the driving of driving means.In the outer winding chromatograph band of 10 pairs of twisted-pair feeders, 1 cable core 3.
Tertiary color spectrum band wrapping machine 34 includes tertiary color spectrum band paying out reel, and tertiary color composes the axle center position of band paying out reel
Install the cable passage 63 passing through for cable core 3, tertiary color spectrum band unwrapping wire outer shaft sleeve is connected to chromatograph band roller 40, and tertiary color is composed
Band paying out reel rotates around axle center under the driving of driving means.In the outer winding chromatograph band of 24 pairs of twisted-pair feeders, 1 cable core 3.
First chromatograph band paying out reel is contrary with the direction of rotation of the second chromatograph band paying out reel, the second chromatograph band unwrapping wire
The direction of rotation that axle composes the anti-bobbin of band with tertiary color is contrary.The left side of first chromatograph band unwrapping wire axial direction cable core 3 direction of motion
Rotation, then the right side rotation of second chromatograph band unwrapping wire axial direction cable core 3 direction of motion, tertiary color spectrum band unwrapping wire axial direction cable core 3
The left side rotation of the direction of motion.
First chromatograph band wrapping machine 14, youngster's chromatograph band wrapping machine and tertiary color spectrum band wrapping machine 34 are equipped with and open
Force control device.
It is additionally provided with polyester belt wrapping machine 50 and earth lead pay off rack 54 after tertiary color spectrum band wrapping machine 34.Polyester band winding
It is additionally provided with sizing pressing mold 55 after machine 50, be wound with the cable core 3 of polyester belt and earth lead passes through sizing pressing mold 55.
As shown in figure 3, polyester belt wrapping machine 50 includes polyester belt unwrapping wire main shaft 51 and polyester belt unwrapping wire side axle 52, polyester belt
There is an angle being less than 90 degree, polyester belt unwrapping wire side axle 52 is around polyester belt between unwrapping wire side axle 52 and polyester belt unwrapping wire main shaft 51
Unwrapping wire main shaft 51 rotates, and polyester belt unwrapping wire side axle 52 is socketed with polyester belt roller 53.It is arranged on the rear portion of stranded production line, make this
A little operations can complete on a production line, convenient winding polyester belt, and improve production efficiency is saved manpower, improved efficiency.
As shown in figure 3, being additionally provided with aluminium foil wrapping machine 60 after sizing pressing mold 55, through cable core 3 and the ground connection of sizing pressing mold 55
Line passes through aluminium foil wrapping machine 60, is wound around aluminium foil strip outside cable core 3 and earth lead.It is arranged on the rear portion of stranded production line, make this
A little operations can complete on a production line, convenient winding aluminium foil strip, and improve production efficiency is saved manpower, improved efficiency.
Aluminium foil wrapping machine 60 includes aluminium foil paying out reel 61, and the shaft core position of aluminium foil paying out reel 61 is provided with and passes through for cable core 3
Cable passage 63, is socketed with aluminium foil roller 62 outside aluminium foil paying out reel 61, aluminium foil paying out reel 61 is under the driving of driving means around axle center
Rotation.
Finally it is noted that these are only the preferred embodiment of the application, it is not limited to the application, although
With reference to embodiment, the application is described in detail, for a person skilled in the art, it still can be to aforementioned
Technical scheme described in each embodiment is modified, or carries out equivalent to wherein some technical characteristics, but all
Within spirit herein and principle, any modification, equivalent substitution and improvement made etc., should be included in the protection of the application
Within the scope of.