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CN104409173B - Production line of 24 twisted pairs - Google Patents

Production line of 24 twisted pairs Download PDF

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Publication number
CN104409173B
CN104409173B CN201410561265.9A CN201410561265A CN104409173B CN 104409173 B CN104409173 B CN 104409173B CN 201410561265 A CN201410561265 A CN 201410561265A CN 104409173 B CN104409173 B CN 104409173B
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CN
China
Prior art keywords
band
chromatograph
twisted
wrapping machine
paying out
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Application number
CN201410561265.9A
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Chinese (zh)
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CN104409173A (en
Inventor
刘新兴
贾志广
颜亮利
杨德桂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Zhongde Cable Co., Ltd.
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GUANGDONG ZHONGDE CABLE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by GUANGDONG ZHONGDE CABLE CO Ltd filed Critical GUANGDONG ZHONGDE CABLE CO Ltd
Priority to CN201410561265.9A priority Critical patent/CN104409173B/en
Publication of CN104409173A publication Critical patent/CN104409173A/en
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Abstract

The invention discloses a production line of 24 twisted pairs. The production line sequentially comprises a first twisting device, a second twisting device, a third twisting device and a take-up device, wherein a cable core twisted by the first twisting device passes through the second twisting device, and is twisted with a cable core twisted by the second twisting device; and the cable core twisted by the second twisting device passes through the third twisting device, and is twisted with a cable core twisted by the third twisting device. The twisted pairs are twisted in three levels; the production line can be arranged on one line; the floor area is small; the defect that eight twisted pairs are twisted into cable cores and then carried to another production line to twist the three cable cores into a cable core in the prior art is avoided; the labor intensity of a worker is reduced; the production efficiency is improved; a first chromatography ribbon wrapping machine is arranged between the first twisting device and the second twisting device; a second chromatography ribbon wrapping machine is arranged between the second twisting device and the third twisting device; and a third chromatography ribbon wrapping machine is arranged behind the third twisting device.

Description

A kind of 24 to twisted-pair feeder production line
Technical field
The application belongs to electric wire production technical field, specifically, is related to a kind of 24 to twisted-pair feeder production line.
Background technology
Super Category-5 twisted pair has that decay is little, and crosstalk is few, and has ratio (acr) and the letter of higher decay and crosstalk Make an uproar ratio (signal to noise ratio), less time delay error, performance is greatly improved.Surpass 5 class lines and be mainly used in thousand Megabit Ethernet (1000mbps)." surpassing five classes " refers to: surpasses five class unshielded twisted pair (utp unshielded twisted pair).24 pairs of twisted-pair feeders are one of super Category-5 twisted pairs, are used in the higher electricity of interference free performance requirement Cable, it is possible to use in the cable of the higher detecting instrument of interference free performance, instrument leads.
Prior art production 24 is using traditional cage winch to the equipment of multiple twin cable core, first twists 8 pairs of twisted-pair feeders 1 respectively In the wrapped layer chromatography band in outside again after conjunction, then 3 stranded cable cores 3 of 8 pairs of twisted-pair feeders 1 are twisted into as shown in figure 24 pairs of multiple twin cable cores, form 24 to twisted pair wire 2 in its outside wrapped chromatograph band, polyester belt and aluminium foil strip, but this kind of knot 24 pairs of twisted pair wire 2 of structure and production method its require to arrange a plurality of production line, need to arrange three 8 pairs of multiple twin cable cores 3 and produce Line and one 24 pairs multiple twin cable core stranding production lines, therefore floor space are big, and low production efficiency, have had a strong impact on production capacity and have carried High.
Content of the invention
The application overcomes shortcoming of the prior art, there is provided a kind of 24 to twisted-pair feeder production line and production method, its There is production efficiency high, the little feature of occupation area of equipment.
In order to solve above-mentioned technical problem, the application is achieved through the following technical solutions:
A kind of 24 to twisted-pair feeder production line, include successively the first stranding device, the second stranding device, the 3rd stranding device and Take-up, the cable after the first stranding device is stranded passes through the second stranding device, and the cable stranded with the second stranding device Stranded, the cable after the second stranding device is stranded passes through the 3rd stranding device, and the cable twist stranded with the 3rd stranding device;
Be additionally provided with the first chromatograph band wrapping machine between first stranding device and the second stranding device, the second stranding device with It is additionally provided with the second chromatograph band wrapping machine between 3rd stranding device, be additionally provided with tertiary color spectrum band after the 3rd stranding device and be wound around Machine.
First stranding device includes the first pay off rack, the first cage winch and the first cable core stent being arranged in order, and second Stranding device includes the second pay off rack, the second cage winch and the second cable core stent being arranged in order, and the 3rd stranding device includes The 3rd pay off rack, the 3rd cage winch and the 3rd cable core stent being arranged in order.
First chromatograph band wrapping machine includes the first chromatograph band paying out reel, the shaft core position of the first chromatograph band paying out reel It is provided with the cable passage passing through for cable, the first chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, and the first chromatograph band is put Bobbin rotates around axle center under the driving of driving means;
Second chromatograph band wrapping machine includes the second chromatograph band paying out reel, the shaft core position of the second chromatograph band paying out reel It is provided with the cable passage passing through for cable, the second chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, and the second chromatograph band is put Bobbin rotates around axle center under the driving of driving means;
Tertiary color spectrum band wrapping machine includes tertiary color spectrum band paying out reel, and tertiary color composes the shaft core position of band paying out reel It is provided with the cable passage passing through for cable, tertiary color spectrum band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, tertiary color spectrum band is put Bobbin rotates around axle center under the driving of driving means.
First chromatograph band paying out reel is contrary with the direction of rotation of the second chromatograph band paying out reel, the second chromatograph band unwrapping wire The direction of rotation that axle composes the anti-bobbin of band with tertiary color is contrary.
First chromatograph band wrapping machine, the second chromatograph band wrapping machine and tertiary color spectrum band wrapping machine are all provided with tensioned control Device processed.
It is additionally provided with polyester belt wrapping machine and earth lead pay off rack after tertiary color spectrum band wrapping machine.
It is additionally provided with sizing pressing mold after polyester belt wrapping machine, be wound with the cable of polyester belt and earth lead passes through sizing pressing mold.
Polyester belt wrapping machine includes polyester belt unwrapping wire main shaft and polyester belt unwrapping wire side axle, polyester belt unwrapping wire side axle and polyester belt There is an angle being less than 90 degree, polyester belt unwrapping wire side axle rotates around polyester belt unwrapping wire main shaft, and polyester belt is put between unwrapping wire main shaft Polyester belt roller is socketed with line side axle.
It is additionally provided with aluminium foil wrapping machine after sizing pressing mold, pass through aluminium foil wrapping machine through the cable of sizing pressing mold and earth lead, Aluminium foil strip on being wound around outside cable and earth lead.
Aluminium foil wrapping machine includes aluminium foil paying out reel, and the shaft core position of aluminium foil paying out reel is provided with and leads to for the cable that cable passes through Road, aluminium foil unwrapping wire outer shaft sleeve is connected to aluminium foil roller, and aluminium foil paying out reel rotates around axle center under the driving of driving means.
Compared with prior art, the beneficial effect of the application is:
Described herein a kind of 24 to twisted-pair feeder production line, include successively the first stranding device, the second stranding device, Three stranding devices and take-up, the cable after the first stranding device is stranded pass through the second stranding device, and with the second stranded dress Put stranded cable twist, the cable after the second stranding device is stranded passes through the 3rd stranding device, and twist with the 3rd stranding device The cable twist closed;By multipair twisted-pair feeder be divided into three levels carry out stranded, can by production-line arrangement on one wire, take up an area Area is little, it is to avoid is previously required to respectively 8 twisted-pair feeders to be first twisted into after cable core and is transported to an other production line again by three Bar cable core is twisted into a cable core again, reduces the labor intensity of workers carry, greatly improves production efficiency, the first stranded dress Put and be additionally provided with the first chromatograph band wrapping machine and the second stranding device between, between the second stranding device and the 3rd stranding device also It is provided with the second chromatograph band wrapping machine, after the 3rd stranding device, be additionally provided with tertiary color spectrum band wrapping machine;The band of prior art Wrapping machine is also detached with stranding device, is therefore also required to workman and repeatedly carries, now by the main and most of work of stranding Sequence is all disposed within a production line, reduces workers carry's number of times and labor intensity, substantially increases work efficiency.
Brief description
Accompanying drawing is used for providing further understanding of the present application, is used for explaining the application together with embodiments herein, Do not constitute the restriction to the application, in the accompanying drawings:
Fig. 1 is the cable core structure schematic diagram of 24 pairs of twisted-pair feeders described in prior art;
Fig. 2 is the structural representation of the cable core that a kind of herein described 24 pairs of twisted-pair feeder production lines produce;
Fig. 3 is a kind of structural representation of herein described 24 pairs of twisted-pair feeder production lines;
Include in Fig. 1, Fig. 2:
1 twisted-pair feeder, 2 cables, 3 cable cores.
Include in Fig. 3:
First stranding device 10, the first pay off rack 11, the first cage winch 12, the first cable core stent 13, the first chromatograph are pricked Band winding machine 14,
Second stranding device 20, the second pay off rack 21, the second cage winch 22, the second cable core stent 23, the second chromatograph are pricked Band winding machine 24,
3rd stranding device 30, the 3rd pay off rack 31, the 3rd cage winch 32, the 3rd cable core stent 33, tertiary color spectrum are pricked Band winding machine 34,
Chromatograph band roller 40,
Polyester belt wrapping machine 50, polyester belt unwrapping wire main shaft 51, polyester belt unwrapping wire side axle 52, polyester belt roller 53, earth lead are put Coil holder 54, sizing pressing mold 55,
Aluminium foil wrapping machine 60, aluminium foil paying out reel 61, aluminium foil roller 62, cable passage 63,
Take-up 70.
Specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiment of the application is illustrated it will be appreciated that preferred reality described herein Apply example to be merely to illustrate and explain the application, be not used to limit the application.
As shown in Figures 2 and 3, described herein a kind of 24 to twisted-pair feeder production line, includes the first stranding device successively 10th, the second stranding device 20, the 3rd stranding device 30 and take-up 70.Stranded two twisted-pair feeders 1 of first stranding device 10, two Bar twisted-pair feeder 1 formed twisted cable core 3 pass through the second stranding device 20, and with stranded eight twisted-pair feeders 1 of the second stranding device 20 Stranded formation cable core 3, the cable core 3 that ten articles of twisted-pair feeders are twisted into passes through the 3rd stranding device 30, and twists with the 3rd stranding device 30 Four twisted-pair feeders of putting the palms together before one are twisted into 24 pairs of twisted-pair feeder cable cores.
As shown in figure 3, being additionally provided with the first chromatograph band wrapping machine between the first stranding device 10 and the second stranding device 20 14, the outer winding chromatograph band of cable core 3 being formed in two twisted-pair feeders 1, between the second stranding device 20 and the 3rd stranding device 30 It is additionally provided with the second chromatograph band wrapping machine 24, the outer winding chromatograph band of cable core 3 being twisted in ten twisted-pair feeders 1, the 3rd is stranded It is additionally provided with tertiary color spectrum band wrapping machine 34 after device 30, be wound around chromatograph band outside 24 multiple twin cable cores.
As shown in figure 3, the first stranding device 10 includes the first pay off rack 11, the first cage winch 12 and first being arranged in order 13,2 twisted-pair feeder rollers of cable core stent are placed on the first pay off rack 11, and two twisted-pair feeders pass through the first cage winch 12 and the first cable Core stent 13 twists together, and the second stranding device 20 includes the second pay off rack 21, the second cage winch 22 and being arranged in order Second cable core stent 23,8 twisted-pair feeder roller is placed on the second pay off rack 21, eight twisted-pair feeders pass through the second cage winch 22 with 2 pairs of twisted-pair feeders that second cage winch 22 center passes through 1 cable core 3 is stranded to form 10 to twisted-pair feeder cable core 3, and the 3rd stranding device 30 wraps Include the 3rd pay off rack 31, the 3rd cage winch 32 and the 3rd cable core stent 33 being arranged in order, 14 twisted-pair feeder rollers are positioned over On three pay off racks 31, and formation stranded with the cable core 3 passing through from the 3rd cage winch 32 center 24 is to twisted-pair feeder cable core.
First chromatograph band wrapping machine 14 includes the first chromatograph band paying out reel, the axle center position of the first chromatograph band paying out reel Install the cable passage 63 passing through for cable core 3, the first chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller 40, the first chromatograph Band paying out reel rotates around axle center under the driving of driving means.In the outer winding chromatograph band of 2 pairs of twisted-pair feeders, 1 cable core 3.
Second chromatograph band wrapping machine 24 includes the second chromatograph band paying out reel, the axle center position of the second chromatograph band paying out reel Install the cable passage 63 passing through for cable core 3, the second chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller 40, the second chromatograph Band paying out reel rotates around axle center under the driving of driving means.In the outer winding chromatograph band of 10 pairs of twisted-pair feeders, 1 cable core 3.
Tertiary color spectrum band wrapping machine 34 includes tertiary color spectrum band paying out reel, and tertiary color composes the axle center position of band paying out reel Install the cable passage 63 passing through for cable core 3, tertiary color spectrum band unwrapping wire outer shaft sleeve is connected to chromatograph band roller 40, and tertiary color is composed Band paying out reel rotates around axle center under the driving of driving means.In the outer winding chromatograph band of 24 pairs of twisted-pair feeders, 1 cable core 3.
First chromatograph band paying out reel is contrary with the direction of rotation of the second chromatograph band paying out reel, the second chromatograph band unwrapping wire The direction of rotation that axle composes the anti-bobbin of band with tertiary color is contrary.The left side of first chromatograph band unwrapping wire axial direction cable core 3 direction of motion Rotation, then the right side rotation of second chromatograph band unwrapping wire axial direction cable core 3 direction of motion, tertiary color spectrum band unwrapping wire axial direction cable core 3 The left side rotation of the direction of motion.
First chromatograph band wrapping machine 14, youngster's chromatograph band wrapping machine and tertiary color spectrum band wrapping machine 34 are equipped with and open Force control device.
It is additionally provided with polyester belt wrapping machine 50 and earth lead pay off rack 54 after tertiary color spectrum band wrapping machine 34.Polyester band winding It is additionally provided with sizing pressing mold 55 after machine 50, be wound with the cable core 3 of polyester belt and earth lead passes through sizing pressing mold 55.
As shown in figure 3, polyester belt wrapping machine 50 includes polyester belt unwrapping wire main shaft 51 and polyester belt unwrapping wire side axle 52, polyester belt There is an angle being less than 90 degree, polyester belt unwrapping wire side axle 52 is around polyester belt between unwrapping wire side axle 52 and polyester belt unwrapping wire main shaft 51 Unwrapping wire main shaft 51 rotates, and polyester belt unwrapping wire side axle 52 is socketed with polyester belt roller 53.It is arranged on the rear portion of stranded production line, make this A little operations can complete on a production line, convenient winding polyester belt, and improve production efficiency is saved manpower, improved efficiency.
As shown in figure 3, being additionally provided with aluminium foil wrapping machine 60 after sizing pressing mold 55, through cable core 3 and the ground connection of sizing pressing mold 55 Line passes through aluminium foil wrapping machine 60, is wound around aluminium foil strip outside cable core 3 and earth lead.It is arranged on the rear portion of stranded production line, make this A little operations can complete on a production line, convenient winding aluminium foil strip, and improve production efficiency is saved manpower, improved efficiency.
Aluminium foil wrapping machine 60 includes aluminium foil paying out reel 61, and the shaft core position of aluminium foil paying out reel 61 is provided with and passes through for cable core 3 Cable passage 63, is socketed with aluminium foil roller 62 outside aluminium foil paying out reel 61, aluminium foil paying out reel 61 is under the driving of driving means around axle center Rotation.
Finally it is noted that these are only the preferred embodiment of the application, it is not limited to the application, although With reference to embodiment, the application is described in detail, for a person skilled in the art, it still can be to aforementioned Technical scheme described in each embodiment is modified, or carries out equivalent to wherein some technical characteristics, but all Within spirit herein and principle, any modification, equivalent substitution and improvement made etc., should be included in the protection of the application Within the scope of.

Claims (7)

1. one kind 24 to twisted-pair feeder production line it is characterised in that: include successively the first stranding device, the second stranding device, the 3rd Stranding device and take-up, the cable core after described first stranding device is stranded pass through described second stranding device, and with described The stranded cable core of second stranding device is stranded, and the cable core after described second stranding device is stranded passes through described 3rd stranding device, And the cable core stranded with described 3rd stranding device is stranded;It is additionally provided between described first stranding device and the second stranding device One chromatograph band wrapping machine, is additionally provided with the second chromatograph band wrapping machine between described second stranding device and the 3rd stranding device, It is additionally provided with tertiary color spectrum band wrapping machine after described 3rd stranding device;
It is additionally provided with polyester belt wrapping machine and earth lead pay off rack after described tertiary color spectrum band wrapping machine;
Be additionally provided with sizing pressing mold after described polyester belt wrapping machine, be wound with the described cable core of polyester belt and earth lead pass through described fixed Footpath pressing mold;It is additionally provided with aluminium foil wrapping machine after described sizing pressing mold, pass through through the cable core of described sizing pressing mold and earth lead described Aluminium foil wrapping machine, is wound around aluminium foil strip outside cable core and earth lead.
2. the one kind 24 according to claim 1 to twisted-pair feeder production line it is characterised in that: described first stranding device bag Include the first pay off rack being arranged in order, the first cage winch and the first cable core stent, described second stranding device includes arranging successively Second pay off rack of row, the second cage winch and the second cable core stent, described 3rd stranding device includes the 3rd being arranged in order Pay off rack, the 3rd cage winch and the 3rd cable core stent.
3. the one kind 24 according to claim 2 to twisted-pair feeder production line it is characterised in that: described first chromatograph band twines Include the first chromatograph band paying out reel around machine, the shaft core position of described first chromatograph band paying out reel is provided with the line passing through for cable core Cable passage, described first chromatograph band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, and described first chromatograph band paying out reel is driving Rotate around axle center under the driving of device;Described second chromatograph band wrapping machine includes the second chromatograph band paying out reel, and described second The shaft core position of chromatograph band paying out reel is provided with the cable passage passing through for cable core, and described second chromatograph band unwrapping wire outer shaft sleeve connects There is chromatograph band roller, described second chromatograph band paying out reel rotates around axle center under the driving of driving means;Described tertiary color spectrum Band wrapping machine includes tertiary color spectrum band paying out reel, and the shaft core position of described tertiary color spectrum band paying out reel is provided with to be worn for cable core The cable passage crossed, described tertiary color spectrum band unwrapping wire outer shaft sleeve is connected to chromatograph band roller, and described tertiary color composes band paying out reel Rotate around axle center under the driving of driving means.
4. the one kind 24 according to claim 3 to twisted-pair feeder production line it is characterised in that: described first chromatograph band is put Bobbin is contrary with the direction of rotation of described second chromatograph band paying out reel, described second chromatograph band paying out reel and described tertiary color The direction of rotation of spectrum band paying out reel is contrary.
5. the one kind 24 according to claim 3 to twisted-pair feeder production line it is characterised in that: described first chromatograph band twines It is equipped with tenslator around machine, described second chromatograph band wrapping machine and described tertiary color spectrum band wrapping machine.
6. the one kind 24 according to claim 5 to twisted-pair feeder production line it is characterised in that: described polyester belt wrapping machine bag Include polyester belt unwrapping wire main shaft and polyester belt unwrapping wire side axle, have between described polyester belt unwrapping wire side axle and described polyester belt unwrapping wire main shaft One angle being less than 90 degree, described polyester belt unwrapping wire side axle rotates around described polyester belt unwrapping wire main shaft, described polyester belt unwrapping wire Polyester belt roller is socketed with side axle.
7. the one kind 24 according to claim 6 to twisted-pair feeder production line it is characterised in that: described aluminium foil wrapping machine includes Aluminium foil paying out reel, the shaft core position of described aluminium foil paying out reel is provided with the cable passage passing through for cable core, outside described aluminium foil paying out reel It is socketed with aluminium foil roller, described aluminium foil paying out reel rotates around axle center under the driving of driving means.
CN201410561265.9A 2014-10-21 2014-10-21 Production line of 24 twisted pairs Active CN104409173B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410561265.9A CN104409173B (en) 2014-10-21 2014-10-21 Production line of 24 twisted pairs

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410561265.9A CN104409173B (en) 2014-10-21 2014-10-21 Production line of 24 twisted pairs

Publications (2)

Publication Number Publication Date
CN104409173A CN104409173A (en) 2015-03-11
CN104409173B true CN104409173B (en) 2017-01-18

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116936194B (en) * 2023-09-08 2023-12-15 量子科技长三角产业创新中心 Direct current wire forming method with extremely low heat conductivity and direct current wire for quantum computer

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101004958B (en) * 2006-09-30 2010-09-08 华为技术有限公司 a communication cable
JP2009231157A (en) * 2008-03-25 2009-10-08 Yazaki Corp Twisted wire and twisted wire manufacturing method
US8143522B2 (en) * 2009-03-17 2012-03-27 Nexans LAN cable and method for making the same
CN202221676U (en) * 2011-09-09 2012-05-16 苏州市职业大学 HYA type city call cable production system of 20 or below 20 pairs

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Effective date of registration: 20180201

Address after: 523000 Guangdong province Dongguan Dongkeng Mailiao side head prosperous road No. 2 Guangdong Zhongde Cable Co. Ltd.

Co-patentee after: Jiangsu Zhongli group Limited by Share Ltd

Patentee after: Guangdong Zhongde Cable Co., Ltd.

Address before: 523000 Guangdong province Dongguan Dongkeng Mailiao side head prosperous road No. 2 Guangdong Zhongde Cable Co. Ltd.

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Address after: 523000 Guangdong province Dongguan Dongkeng Mailiao side head prosperous road No. 2 Guangdong Zhongde Cable Co. Ltd.

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Address before: 523000 Guangdong province Dongguan Dongkeng Mailiao side head prosperous road No. 2 Guangdong Zhongde Cable Co. Ltd.

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Denomination of invention: Production line of 24 twisted pairs

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