CN104423082A - Method for manufacturing liquid crystal panel and substrate - Google Patents
Method for manufacturing liquid crystal panel and substrate Download PDFInfo
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- CN104423082A CN104423082A CN201310383999.8A CN201310383999A CN104423082A CN 104423082 A CN104423082 A CN 104423082A CN 201310383999 A CN201310383999 A CN 201310383999A CN 104423082 A CN104423082 A CN 104423082A
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- 239000000758 substrate Substances 0.000 title claims abstract description 413
- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000003292 glue Substances 0.000 claims abstract description 73
- 238000005260 corrosion Methods 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 239000000853 adhesive Substances 0.000 claims abstract description 23
- 230000001070 adhesive effect Effects 0.000 claims abstract description 23
- 230000002093 peripheral effect Effects 0.000 claims abstract description 18
- 238000000926 separation method Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 239000002173 cutting fluid Substances 0.000 claims description 20
- 239000000565 sealant Substances 0.000 claims description 13
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 9
- 239000010409 thin film Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000007688 edging Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133351—Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Liquid Crystal (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种液晶面板及基板的制造方法。 The invention relates to a method for manufacturing a liquid crystal panel and a substrate.
背景技术 Background technique
通常,液晶面板包括相对设置的薄膜晶体管阵列基板和彩色滤光片基板,以及夹在该两个基板之间的液晶层。为提高产量降低生产成本,在制造过程中通常在一母基板上制作多个薄膜晶体管阵列单元,而在另一母基板上制作多个彩色滤光片单元;于滴注液晶后的两个母基板相互贴合,使该多个薄膜晶体管阵列单元与该彩色滤光片单元相对齐,从而形成多个未切割处理的液晶面板。 Generally, a liquid crystal panel includes a thin film transistor array substrate and a color filter substrate disposed opposite to each other, and a liquid crystal layer sandwiched between the two substrates. In order to increase the yield and reduce the production cost, in the manufacturing process, a plurality of thin film transistor array units are usually fabricated on one mother substrate, and a plurality of color filter units are fabricated on another mother substrate; The substrates are attached to each other, so that the plurality of thin film transistor array units are aligned with the color filter units, thereby forming a plurality of uncut liquid crystal panels.
然而,在采用钻石刀对母基板的表面切割的裂片过程中母基板的碎屑飞溅,容易对液晶面板造成污染。同时,钻石刀的刻痕较浅,基板断裂纹路会延伸至液晶面板的显示区域从而引起液晶面板报废。 However, during the slicing process of cutting the surface of the mother substrate with a diamond knife, debris from the mother substrate is splashed, which easily pollutes the liquid crystal panel. At the same time, the notch of the diamond knife is relatively shallow, and the fracture lines of the substrate will extend to the display area of the liquid crystal panel, thereby causing the liquid crystal panel to be scrapped.
发明内容 Contents of the invention
有鉴于此,有必要提供一种于母基板上各液晶面板的分裂效果较好的液晶面板制造方法及分裂效果较好的基板的制造方法。 In view of this, it is necessary to provide a method for manufacturing a liquid crystal panel with a better splitting effect of each liquid crystal panel on a mother substrate and a method for manufacturing a substrate with a better splitting effect.
一种液晶面板制造方法,其包括以下步骤:提供第一母基板与第二母基板,每一第一母基板与第二母基板分别定义多个子基板区域,位于同一母基板的相邻两个子基板区域之间区域为切割区域,第一母基板与第二母基板的子基板区域之间相互一一对应,其中第二母基板的子基板区域大于对应的第一母基板的子基板区域,以于大出部分设置周边电路区;于该周边电路区贴附第一防腐胶;将该两个母基板对准贴合,使该第一母基板与第二母基板的子基板区域之间层叠对位,且该第一防腐胶位于该第一母基板与第二母基板之间;采用切割液从该第一母基板的远离第二母基板一侧腐蚀切割区域以完成两个母基板中各子基板区域的分离。 A method for manufacturing a liquid crystal panel, which includes the following steps: providing a first mother substrate and a second mother substrate, each of the first mother substrate and the second mother substrate respectively defines a plurality of sub-substrate regions, and two adjacent sub-substrate regions are located on the same mother substrate. The area between the substrate areas is a cutting area, and there is a one-to-one correspondence between the sub-substrate areas of the first mother substrate and the second mother substrate, wherein the sub-substrate area of the second mother substrate is larger than the corresponding sub-substrate area of the first mother substrate, To set the peripheral circuit area on the large part; paste the first anti-corrosion glue on the peripheral circuit area; align and bond the two mother substrates so that the gap between the first mother substrate and the sub-substrate area of the second mother substrate is Lamination and alignment, and the first anti-corrosion glue is located between the first mother substrate and the second mother substrate; using cutting fluid to etch the cutting area from the side of the first mother substrate far away from the second mother substrate to complete the two mother substrates Separation of each sub-substrate area in.
一种基板的制造方法,其包括以下步骤:提供第一母基板与第二母基板,每一第一母基板与第二母基板分别定义多个子基板区域,位于同一母基板的相邻两个子基板区域之间区域为切割区域,每一第一母基板与第二母基板的切割区域之间相互一一对应;于第二母基板的子基板区域贴附第一防腐胶;将该二母基板对准,使该第一母基板与第二母基板的子基板区域之间层迭对位,且该第一防腐胶位于该第一母基板与第二母基板之间;采用切割液从该第一母基板的远离第二母基板一侧腐蚀切割区域以完成二母基板中各子基板区域的分离。 A substrate manufacturing method, which includes the following steps: providing a first mother substrate and a second mother substrate, each of the first mother substrate and the second mother substrate defines a plurality of sub-substrate regions, and two adjacent sub-substrate regions are located on the same mother substrate. The area between the substrate areas is a cutting area, and the cutting areas of each first mother substrate and the second mother substrate correspond to each other; the first anti-corrosion adhesive is pasted on the sub-substrate area of the second mother substrate; Aligning the substrates so that the first mother substrate and the sub-substrate area of the second mother substrate are stacked and aligned, and the first anti-corrosion glue is located between the first mother substrate and the second mother substrate; The side of the first mother substrate away from the second mother substrate is etched and cut to complete the separation of the regions of the sub-substrates in the two mother substrates.
与现有技术相比,上述液晶面板及基板的制造方法采用切割液腐蚀切割区域,从而完成母基板中各子基板区域,即多个液晶面板的分离,则此过程中即无母基板的碎屑飞溅,也不受刻痕深度的影响,则中各子基板区域的分离效果较好。 Compared with the prior art, the above-mentioned manufacturing method of the liquid crystal panel and the substrate uses the cutting fluid to corrode the cutting area, thereby completing the separation of each sub-substrate area in the mother substrate, that is, the separation of multiple liquid crystal panels, and there is no broken mother substrate in this process. Chip splashing is not affected by the depth of the notch, so the separation effect of each sub-substrate area in the middle is better.
附图说明 Description of drawings
图1为本发明液晶面板制造方法一实施方式的流程图。 FIG. 1 is a flowchart of an embodiment of a method for manufacturing a liquid crystal panel of the present invention.
图2为第一实施方式中液晶面板的第一母基板与第二母基板的立体示意图。 FIG. 2 is a three-dimensional schematic diagram of a first mother substrate and a second mother substrate of the liquid crystal panel in the first embodiment.
图3为第一实施方式中第二母基板与第一母基板贴合前于第二母基板设置框胶立体示意图。 FIG. 3 is a schematic perspective view of setting sealant on the second mother substrate before laminating the second mother substrate and the first mother substrate in the first embodiment.
图4为图3所示第二母基板设置第一防腐胶的立体示意图。 FIG. 4 is a three-dimensional schematic view of the first anti-corrosion adhesive provided on the second motherboard shown in FIG. 3 .
图5为图4所示第二母基板上滴注液晶的立体示意图。 FIG. 5 is a three-dimensional schematic diagram of liquid crystal dripping on the second mother substrate shown in FIG. 4 .
图6为图5所示液晶面板的第一母基板与第二母基板贴合后的立体示意图。 FIG. 6 is a three-dimensional schematic view of the first mother substrate and the second mother substrate of the liquid crystal panel shown in FIG. 5 after bonding.
图7为图6中VII-VII的剖示图。 FIG. 7 is a sectional view of VII-VII in FIG. 6 .
图8为图7所示液晶面板的第一母基板的子基板区域上设置第二防腐胶的示意图。 FIG. 8 is a schematic diagram of disposing a second anti-corrosion glue on the sub-substrate region of the first mother substrate of the liquid crystal panel shown in FIG. 7 .
图9为图8所示于液晶面板的第一母基板的切割区域设切割液的示意图。 FIG. 9 is a schematic diagram of disposing cutting fluid in the cutting area of the first mother substrate of the liquid crystal panel shown in FIG. 8 .
图10为图9所示液晶面板的第一母基板及第二母基板的切割区域在切割液的作用下中各子基板区域的分离的示意图。 FIG. 10 is a schematic diagram of the separation of sub-substrate regions in the cut regions of the first mother substrate and the second mother substrate of the liquid crystal panel shown in FIG. 9 under the action of cutting liquid.
图11为本发明基板制造方法另一实施方式的流程图。 FIG. 11 is a flowchart of another embodiment of the manufacturing method of the substrate of the present invention.
图12为本发明基板于第二实施方式中第一母基板与第二母基板的立体示意图。 FIG. 12 is a schematic perspective view of a first mother substrate and a second mother substrate in a second embodiment of the substrate of the present invention.
图13为图12所示第二母基板与第一母基板贴合前于第二母基板设置图案的立体示意图。 FIG. 13 is a schematic perspective view of setting patterns on the second mother substrate before bonding the second mother substrate and the first mother substrate shown in FIG. 12 .
图14为图13所示于第一母基板与第二母基板设置第一防腐胶与第二防腐胶的立体示意图。 FIG. 14 is a three-dimensional schematic view of disposing the first anti-corrosion adhesive and the second anti-corrosion adhesive on the first motherboard and the second motherboard shown in FIG. 13 .
图15为图14中第一母基板与第二母基板贴合后的立体示意图。 FIG. 15 is a schematic perspective view of the first mother substrate and the second mother substrate in FIG. 14 after lamination.
图16为图15中XVI-XVI的剖示图。 Fig. 16 is a sectional view of XVI-XVI in Fig. 15 .
图17为图16所示第一母基板及第二母基板的切割区域在切割液的作用下各子基板区域的分离的示意图。 FIG. 17 is a schematic diagram of the separation of the sub-substrate regions under the action of the cutting fluid in the cutting regions of the first mother substrate and the second mother substrate shown in FIG. 16 .
主要元件符号说明 Description of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式 Detailed ways
请参阅图1与图2。本发明于第一实施方式中液晶面板制造方法包括以下步骤:步骤S21,提供第一母基板与第二母基板,每一第一母基板与第二母基板分别定义多个子基板区域,位于同一母基板的相邻两个子基板区域之间区域为切割区域;步骤S22,于第二母基板的子基板区域的的周边电路区贴附第一防腐胶;步骤S23,将该第一母基板及第二母基板对准贴合,该第一母基板与第二母基板的子基板区域之间层叠对位,该第一防腐胶位于该第一母基板与第二母基板之间;步骤S24采用切割液腐蚀切割区域以完成两个母基板中各子基板区域的分离。其中,各步骤的详述描述如下。 Please refer to Figure 1 and Figure 2. In the first embodiment of the present invention, the liquid crystal panel manufacturing method includes the following steps: step S21, providing a first mother substrate and a second mother substrate, each of the first mother substrate and the second mother substrate defines a plurality of sub-substrate regions, located on the same The area between two adjacent sub-substrate areas of the mother substrate is a cutting area; step S22, attaching the first anti-corrosion glue to the peripheral circuit area of the sub-substrate area of the second mother substrate; step S23, the first mother substrate and The second mother substrate is aligned and bonded, the first mother substrate and the sub-substrate area of the second mother substrate are laminated and aligned, and the first anti-corrosion glue is located between the first mother substrate and the second mother substrate; step S24 The cutting area is corroded by cutting fluid to complete the separation of the regions of the sub-substrates in the two mother substrates. Wherein, the detailed description of each step is as follows.
请参阅图2与图3。步骤S21,提供第一母基板310与第二母基板320,每一第一母基板310与第二母基板320分别定义多个子基板区域311、321,位于同一母基板310、320的相邻两个子基板区域311、321之间区域为切割区域313、323。该步骤S21具体如下。 Please refer to Figure 2 and Figure 3. Step S21, providing a first mother substrate 310 and a second mother substrate 320, each of the first mother substrate 310 and the second mother substrate 320 respectively defines a plurality of sub-substrate regions 311, 321, which are located on two adjacent sides of the same mother substrate 310, 320 The area between the two sub-substrate areas 311 , 321 is the cutting area 313 , 323 . The step S21 is specifically as follows.
提供一第一母基板310。该第一母基板310为一彩色滤光片母基板,其包括多个呈矩阵分布的子基板区域311,每子基板区域321内设置彩色滤光片单元。每两个相邻的子基板区域311定义为切割区域313。 A first motherboard 310 is provided. The first mother substrate 310 is a color filter mother substrate, which includes a plurality of sub-substrate regions 311 distributed in a matrix, and a color filter unit is disposed in each sub-substrate region 321 . Every two adjacent sub-substrate regions 311 are defined as cutting regions 313 .
提供一第二母基板320。该第二母基板320为一薄膜晶体管阵列母基板,其包括多个呈矩阵分布的子基板区域321。每子基板区域321内设置薄膜晶体管阵列单元。每两个相邻的子基板区域321定义为切割区域323。该第二母基板320的每个子基板区域321包括框胶设置区322、由框胶设置区322围成的显示区327及与该框胶设置区322邻接的周边电路区324。该框胶设置区322与显示区327的面积和与该第一母基板310的子基板区域311的大小相同。 A second motherboard 320 is provided. The second mother substrate 320 is a thin film transistor array mother substrate, which includes a plurality of sub-substrate regions 321 distributed in a matrix. A thin film transistor array unit is disposed in each sub-substrate region 321 . Every two adjacent sub-substrate regions 321 are defined as cutting regions 323 . Each sub-substrate area 321 of the second motherboard 320 includes a sealant area 322 , a display area 327 surrounded by the frame area 322 , and a peripheral circuit area 324 adjacent to the frame area 322 . The area of the sealant setting area 322 and the display area 327 are the same as the size of the sub-substrate area 311 of the first motherboard 310 .
每一第一母基板310的子基板区域311与每一第二母基板320的子基板区域321之间相互一一对应,其中第二母基板320的子基板区域321于延伸某一方向或某两个方向上长于对应的第一母基板310的子基板区域311。 There is a one-to-one correspondence between the sub-substrate regions 311 of each first mother substrate 310 and the sub-substrate regions 321 of each second mother substrate 320, wherein the sub-substrate regions 321 of the second mother substrate 320 extend in a certain direction or in a certain direction. It is longer than the corresponding sub-substrate region 311 of the first mother substrate 310 in two directions.
在本实施方式中,第一母基板310与第二母基板320平面面积大小相同。子基板区域311与子基板区域321于水平的X方向宽度相同,于水平的Y方向长度不同,其中,子基板区域321长于子基板区域311,长出部分为该周边电路区324。距离该第一母基板310边缘最近的子基板区域311到相邻的两个边缘的距离与距离该第二母基板320边缘最近的子基板区域321到相邻的二边缘的距离相同。可以理解地,第一母基板310的切割区域313相较于第二母基板320的切割区域323大于周边电路区324面积大小的区域。 In this embodiment, the first motherboard 310 and the second motherboard 320 have the same plane area. The sub-substrate region 311 and the sub-substrate region 321 have the same width in the horizontal X direction and different lengths in the horizontal Y direction. The distance from the sub-substrate region 311 closest to the edge of the first mother substrate 310 to two adjacent edges is the same as the distance from the sub-substrate region 321 closest to the edge of the second mother substrate 320 to two adjacent edges. It can be understood that the cutting area 313 of the first mother substrate 310 is larger than the cutting area 323 of the second mother substrate 320 by an area of the peripheral circuit area 324 .
步骤S22,于第二母基板320的子基板区域320的周边电路区324贴附第一防腐胶325。该周边电路区324可以是未来绑定驱动芯片的区域。该步骤S22具体如下。 Step S22 , pasting the first anti-corrosion adhesive 325 on the peripheral circuit area 324 of the sub-substrate area 320 of the second mother substrate 320 . The peripheral circuit area 324 may be an area where the driver chip will be bound in the future. The step S22 is specifically as follows.
首先,请一并参阅图3和图4,在该第二母基板320表面的每个子基板区域321的框胶设置区322分别涂布或者印刷一框胶326。 First, referring to FIG. 3 and FIG. 4 together, a frame glue 326 is coated or printed on the frame glue setting area 322 of each sub-substrate area 321 on the surface of the second mother substrate 320 .
该框胶326可以为热固化材料或光固化材料,能在加热、加压或光照射下固化。每一该胶框326与第二母基板320围成的多个收容空间328用于后续制造步骤中收容液晶分子。在本实施方式中,该框胶326采用热固化材料。 The sealant 326 can be a heat-curable material or a light-curable material, which can be cured under heat, pressure or light irradiation. A plurality of receiving spaces 328 enclosed by each of the plastic frames 326 and the second motherboard 320 are used for receiving liquid crystal molecules in subsequent manufacturing steps. In this embodiment, the sealant 326 is made of thermosetting material.
其次,在对该第二母基板320实施框胶印刷步骤的同时或者之后还包括在该周边电路区324贴附该第一防腐胶325的步骤,见图4。该第一防腐胶325的设置步骤与框胶326的设置步骤相同或者相仿,可以为涂布或者印刷制造。该框胶326与该第一防腐胶325的材料可以选用同种材料,但设置时两者预留间隙,便于第一防腐胶325于后续制作步骤中的移除。此外,该第一防腐胶325也可以为可剥离胶。如中国台湾联致科技股份有限公司的型号为TPM-300HF、TPM-300HF XX800的可剥离胶。 Secondly, a step of affixing the first anti-corrosion glue 325 on the peripheral circuit area 324 is also included while or after the sealant printing step on the second motherboard 320 , see FIG. 4 . The setting steps of the first anti-corrosion glue 325 are the same or similar to the setting steps of the sealant 326 , and can be manufactured by coating or printing. The material of the frame glue 326 and the first anticorrosion glue 325 can be selected from the same material, but a gap is reserved between them during installation to facilitate the removal of the first anticorrosion glue 325 in subsequent manufacturing steps. In addition, the first anti-corrosion glue 325 can also be peelable glue. For example, the models of Taiwan Lianzhi Technology Co., Ltd. are TPM-300HF, TPM-300HF XX800 peelable adhesives.
最后,在该第二母基板320表面的每个子基板区域321内涂布或者印刷一框胶326的步骤或者在该周边电路区324贴附该第一防腐胶325的步骤后,包括于收容空间328内滴注液晶329的步骤,见图5。 Finally, after the step of coating or printing a sealant 326 in each sub-substrate region 321 on the surface of the second mother substrate 320 or the step of attaching the first anti-corrosion glue 325 in the peripheral circuit region 324, it is included in the receiving space The step of instilling liquid crystal 329 in 328 is shown in FIG. 5 .
步骤S23,将该第一母基板310及第二母基板320对准贴合,该第一母基板310与第二母基板320的子基板区域311、321之间层迭对位,该第一防腐胶325位于该第一母基板310与第二母基板320之间。该步骤S23具体如下。 Step S23, the first mother substrate 310 and the second mother substrate 320 are aligned and bonded, the sub-substrate regions 311 and 321 of the first mother substrate 310 and the second mother substrate 320 are laminated and aligned, and the first The anticorrosion glue 325 is located between the first motherboard 310 and the second motherboard 320 . The step S23 is specifically as follows.
请参阅图6与图7。首先,将该第一母基板310的设置有彩色滤光片的表面与该第二母基板320的涂布/印刷该框胶326的表面相互面对并且上下对准,并使得该第一母基板310的子基板区域311与第二母基板320的子基板区域321的框胶设置区322与显示区327分别一一正对。 Please refer to Figure 6 and Figure 7. First, the surface of the first mother substrate 310 provided with the color filter and the surface of the second mother substrate 320 coated/printed with the sealant 326 face each other and align up and down, and make the first mother substrate The sub-substrate region 311 of the substrate 310 is opposite to the frame glue setting region 322 and the display region 327 of the sub-substrate region 321 of the second mother substrate 320 respectively.
其次,对该第一母基板310或者第一母基板310及第二母基板320加压、加热,令该框胶326及第一防腐胶325固化,从而令固化之后该第一母基板310和该第二母基板320紧密贴合。 Next, pressurize and heat the first mother substrate 310 or the first mother substrate 310 and the second mother substrate 320, so that the frame glue 326 and the first anticorrosion glue 325 are cured, so that the first mother substrate 310 and the second mother substrate 320 are cured. The second motherboard 320 is in close contact with each other.
最后,请参阅图8。对该第一母基板310的远离该第二母基板320一侧贴附/涂布/印刷第二防腐胶319以分别覆盖第一母基板310的子基板区域311,其中该第一母基板310的切割区域313裸露。第二防腐胶319及第一防腐胶325的材料可以选用同种材料,同为可剥离胶。并在该第二防腐胶319贴附后对该第一基板进行加热、加压的制程令该第二防腐胶319固化。 Finally, see Figure 8. Attaching/coating/printing second anti-corrosion glue 319 on the side of the first mother substrate 310 away from the second mother substrate 320 to respectively cover the sub-substrate regions 311 of the first mother substrate 310, wherein the first mother substrate 310 The cutting area 313 is exposed. The materials of the second anticorrosion glue 319 and the first anticorrosion glue 325 can be selected from the same material, which are both peelable glues. And after the second anticorrosion glue 319 is pasted, the first substrate is heated and pressurized to cure the second anticorrosion glue 319 .
可变更地,该框胶326、第一防腐胶325及第二防腐胶319的固化制程可以同步实施,以减少对液晶分子的影响。 Alternatively, the curing processes of the frame glue 326 , the first anticorrosion glue 325 and the second anticorrosion glue 319 can be implemented simultaneously to reduce the influence on the liquid crystal molecules.
步骤S24,采用切割液501从该第一母基板310的远离第二母基板320一侧腐蚀切割区域313以完成第一母基板310及第二母基板320中各子基板区域的分离。该步骤S24具体如下。 Step S24 , using the cutting fluid 501 to etch the cutting area 313 from the side of the first mother substrate 310 away from the second mother substrate 320 to separate the first mother substrate 310 and the sub-substrate regions of the second mother substrate 320 . The step S24 is specifically as follows.
首先,请参阅图9,沿着第一母基板310的切割区域313利用喷嘴500设切割液501,该切割液500腐蚀该第一母基板310的切割区域313,并于腐蚀后形成的孔洞内滴向该第二母基板320的切割区域323,见图10,直至每一第一母基板310及第二母基板320中相邻的两个子基板区域311、321完成分离。 First, please refer to FIG. 9 , along the cutting area 313 of the first mother substrate 310, a cutting fluid 501 is provided with a nozzle 500, and the cutting fluid 500 corrodes the cutting area 313 of the first mother substrate 310, and is formed in the holes formed after etching. Drops are poured onto the cutting area 323 of the second mother substrate 320 , as shown in FIG. 10 , until the two adjacent sub-substrate regions 311 , 321 in each of the first mother substrate 310 and the second mother substrate 320 are separated.
然后,对第一母基板310与第二母基板320的子基板区域311、321的边缘分别进行磨边的步骤,具体可以利用数控加工机台对子基板区域311、321的边缘进行研磨。 Then, edge grinding is performed on the edges of the sub-substrate regions 311 and 321 of the first mother substrate 310 and the second mother substrate 320 , specifically, the edges of the sub-substrate regions 311 and 321 can be ground using a numerically controlled processing machine.
最后移除第一防腐胶325与第二防腐胶319。 Finally, the first anticorrosion glue 325 and the second anticorrosion glue 319 are removed.
该切割液500在本实施方式中为高强酸,氢氟酸(HF)。优选地,该框胶326的材料也选用防腐胶材料,以防止切割液500腐蚀显示区327内。 The cutting fluid 500 in this embodiment is a high-strength acid, hydrofluoric acid (HF). Preferably, the frame glue 326 is also made of an anti-corrosion glue material to prevent the cutting fluid 500 from corroding the display area 327 .
与现有技术相比,本发明的液晶面板制造方法中,采用切割液500腐蚀切割区域313、323,从而完成第一母基板310及第二母基板320中各子基板区域的分离,则此过程中即无对第一母基板310及第二母基板320的碎屑飞溅,也不受刀轮刻痕深度的影响,则第一母基板310及第二母基板320中各子基板区域的分离效果较好。进一步地,在该第一防腐胶325及第二防腐胶319的保护下,子基板区域311、321,即每个产品中的液晶面板不会受到切割液500腐蚀,则液晶面板的质量较好。此外,贴附第二防腐胶315于第一母基板310的步骤可与贴附第一防腐胶325于第二母基板320的步骤同时进行。 Compared with the prior art, in the liquid crystal panel manufacturing method of the present invention, the cutting liquid 500 is used to corrode the cutting regions 313 and 323, thereby completing the separation of the sub-substrate regions in the first mother substrate 310 and the second mother substrate 320, then the In the process, there is no debris splashing on the first mother substrate 310 and the second mother substrate 320, and it is not affected by the depth of the cutter wheel scoring, so the area of each sub-substrate in the first mother substrate 310 and the second mother substrate 320 The separation effect is better. Further, under the protection of the first anticorrosion glue 325 and the second anticorrosion glue 319, the sub-substrate regions 311, 321, that is, the liquid crystal panel in each product will not be corroded by the cutting fluid 500, and the quality of the liquid crystal panel is better. . In addition, the step of attaching the second anticorrosion glue 315 on the first mother substrate 310 can be performed simultaneously with the step of attaching the first anticorrosion glue 325 on the second mother substrate 320 .
可以理解地,上述液晶面板制造方法也同样适用于其它基板的制造。例如两层结构的触控基板等。请参阅图15,具体的基板的制造方式包括下列步骤。 It can be understood that the above liquid crystal panel manufacturing method is also applicable to the manufacture of other substrates. For example, a touch substrate with a two-layer structure. Please refer to FIG. 15 , the specific manufacturing method of the substrate includes the following steps.
步骤S31,提供第一母基板410与第二母基板420,每一第一母基板410与第二母基板420分别定义多个子基板区域411与421,位于同一母基板410与420的相邻两个子基板区域411与421之间区域为切割区域413与423,每一第一母基板410与第二母基板420的切割区域413与423之间相互一一对应。该步骤具体如下。 Step S31, providing a first mother substrate 410 and a second mother substrate 420, each of the first mother substrate 410 and the second mother substrate 420 respectively defines a plurality of sub-substrate regions 411 and 421, which are located on two adjacent sides of the same mother substrate 410 and 420 The regions between the sub-substrate regions 411 and 421 are cutting regions 413 and 423 , and the cutting regions 413 and 423 of each of the first mother substrate 410 and the second mother substrate 420 correspond to each other one-to-one. The steps are as follows.
首先,请参阅图12,制造第一母基板410与第二母基板420,该每一第一母基板410与第二母基板420分别定义多个子基板区域411与421,位于同一母基板410与420的相邻两个子基板区域411与421之间区域为切割区域413与423。在本实施方式中,该第一母基板410与第二母基板420长宽相同。二子基板区域411与421长宽相同。位于第一母基板410与第二母基板420的切割区域413与423的长宽相同。 First, referring to FIG. 12 , a first mother substrate 410 and a second mother substrate 420 are manufactured. Each of the first mother substrate 410 and the second mother substrate 420 defines a plurality of sub-substrate regions 411 and 421 respectively, which are located on the same mother substrate 410 and The area between two adjacent sub-substrate areas 411 and 421 of 420 is the cutting area 413 and 423 . In this embodiment, the length and width of the first motherboard 410 and the second motherboard 420 are the same. The two sub-substrate regions 411 and 421 have the same length and width. The cutting regions 413 and 423 located on the first mother substrate 410 and the second mother substrate 420 have the same length and width.
然后,请参阅图13,于第一母基板410与第二母基板420的两个子基板区域411与421内设置图案419与429。当该子基板区域411与421是用于制造触控基板时,该图案419与429可以是金属走线。 Then, referring to FIG. 13 , patterns 419 and 429 are disposed in the two sub-substrate regions 411 and 421 of the first mother substrate 410 and the second mother substrate 420 . When the sub-substrate regions 411 and 421 are used to manufacture a touch substrate, the patterns 419 and 429 may be metal traces.
步骤S32,于第二母基板420的子基板区域423贴附第一防腐胶425。请参阅图14。 Step S32 , pasting the first anti-corrosion adhesive 425 on the sub-substrate region 423 of the second mother substrate 420 . See Figure 14.
该步骤同时,之后或者之前还可以包括对该第一母基板410贴附第二防腐胶415以分别覆盖第一母基板410的子基板区域413,其中第一母基板410的切割区域413裸露。 At the same time, after or before this step, attaching a second anti-corrosion adhesive 415 to the first mother substrate 410 to respectively cover the sub-substrate regions 413 of the first mother substrate 410 , wherein the cutting region 413 of the first mother substrate 410 is exposed.
步骤S33,将该二母基板410,420对准,使该第一母基板410与第二母基板420的子基板区域411,421之间层迭对位,且该第一防腐胶425位于该第一母基板410与第二母基板420之间。请参阅图15与图16。 Step S33, aligning the two mother substrates 410, 420 so that the sub-substrate regions 411, 421 of the first mother substrate 410 and the second mother substrate 420 are laminated and aligned, and the first anti-corrosion adhesive 425 is located on the Between the first motherboard 410 and the second motherboard 420 . Please refer to Figure 15 and Figure 16.
该步骤中,如第一防腐胶425与第二防腐胶415需要固化则需要增加对第一母基板410与第二母基板420进行加热、加压令第一防腐胶425及第二防腐胶415固化的步骤。 In this step, if the first anti-corrosion glue 425 and the second anti-corrosion glue 415 need to be cured, it is necessary to heat and pressurize the first mother substrate 410 and the second mother substrate 420 to make the first anti-corrosion glue 425 and the second anti-corrosion glue 415 curing steps.
步骤S34,采用切割液601从该第一母基板410的远离第二母基板420一侧腐蚀切割区域413与423以完成二母基板410,420中各子基板区域411,421的分离。 Step S34 , using the cutting fluid 601 to etch the cutting regions 413 and 423 from the side of the first mother substrate 410 away from the second mother substrate 420 to complete the separation of the sub-substrate regions 411 , 421 in the two mother substrates 410 , 420 .
该切割液601可以为氢氟酸。该第一防腐胶425及第二防腐胶415可以采用可剥离胶。 The cutting fluid 601 may be hydrofluoric acid. The first anti-corrosion glue 425 and the second anti-corrosion glue 415 can use peelable glue.
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Application publication date: 20150318 |