CN104444199B - A kind of belt type conveying mechanism of applicable complicated landform - Google Patents
A kind of belt type conveying mechanism of applicable complicated landform Download PDFInfo
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- CN104444199B CN104444199B CN201410709921.5A CN201410709921A CN104444199B CN 104444199 B CN104444199 B CN 104444199B CN 201410709921 A CN201410709921 A CN 201410709921A CN 104444199 B CN104444199 B CN 104444199B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 239000000203 mixture Substances 0.000 claims 1
- 239000011295 pitch Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 10
- 238000005265 energy consumption Methods 0.000 abstract 1
- 240000000111 Saccharum officinarum Species 0.000 description 2
- 235000007201 Saccharum officinarum Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
- B65G39/07—Other adaptations of sleeves
- B65G39/071—Other adaptations of sleeves for aligning belts or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/001—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2812/00—Indexing codes relating to the kind or type of conveyors
- B65G2812/02—Belt or chain conveyors
- B65G2812/02128—Belt conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2812/00—Indexing codes relating to the kind or type of conveyors
- B65G2812/02—Belt or chain conveyors
- B65G2812/02128—Belt conveyors
- B65G2812/02217—Belt conveyors characterised by the configuration
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
本发明公开一种适合复杂地形的带式输送机构,主要包括核心部分和连接部分,核心部分和连接部分均主要由传输系统、机架支撑系统组成,核心部分还包括动力系统。本发明结构的长度和高度可以灵活调节,避免输送带出现打滑和跑偏的现象,传动运转平稳、承载力高,采用混合动力,可自由折叠及拆装、操作简便、能耗低、工作效率高,特别适合复杂地形下快速搬运物料。
The invention discloses a belt conveying mechanism suitable for complex terrain, which mainly includes a core part and a connecting part, both of which are mainly composed of a transmission system and a frame support system, and the core part also includes a power system. The length and height of the structure of the present invention can be flexibly adjusted to avoid slipping and deviation of the conveyor belt. The transmission runs smoothly and has a high bearing capacity. It adopts hybrid power, can be folded and disassembled freely, and is easy to operate, low in energy consumption, and efficient in work. High, especially suitable for rapid material handling in complex terrain.
Description
技术领域technical field
本发明涉及一种输送机构,特别是涉及一种适合复杂地形的带式输送机构。The invention relates to a conveying mechanism, in particular to a belt conveying mechanism suitable for complex terrain.
背景技术Background technique
带式输送机是一种摩擦驱动以连续方式运输物料的机械,可以用于水平区域、倾斜环境运输,使用非常方便,被广泛应用于现代化的各种企业中,如:矿山、煤炭、木材加工及粮食、甘蔗的储运等。目前,在一些地形地貌复杂的地区,如:山地、水沟、丘陵等,或在没有电力供应的情况下,都无法使用带式输送机构进行物料输送,只能靠人工搬运,工作效率低、成本高,极大影响企业的正常生产及运行。Belt conveyor is a kind of machinery that is driven by friction to transport materials in a continuous manner. It can be used in horizontal areas and inclined environments. It is very convenient to use and is widely used in various modern enterprises, such as: mining, coal, wood processing And storage and transportation of grain and sugar cane. At present, in some areas with complex topography, such as: mountains, ditches, hills, etc., or in the absence of power supply, it is impossible to use the belt conveyor mechanism for material transportation, and it can only be transported manually, with low work efficiency. The high cost greatly affects the normal production and operation of the enterprise.
中国申请号为:2013203622159,公开了一种适合复杂地形的收获甘蔗输送机构,主要包括核心部分和连接部分,采用可调结构,可自由折叠及拆装,机构灵活。这种输送机构能够克服现有艰难复杂环境下只能靠人工搬运的不足,但具有以下缺陷:其一,输送带在滚筒摩擦力作用下运行,会出现跑偏和打滑的现象,影响正常生产及运行;其二,没有电力情况下,通过摇动手轮带动齿轮组实现物料输送,因摇动手轮提供的动力较小,适用输送较轻的物料,且工作效率低;另外,输送机构的高度只能靠手动调节支撑梁的倾斜角度,来实现不同高度的调节,浪费时间和人力,从而影响工作效率。The Chinese application number is: 2013203622159, which discloses a harvesting sugarcane conveying mechanism suitable for complex terrain, mainly including a core part and a connecting part, adopting an adjustable structure, which can be freely folded and disassembled, and the mechanism is flexible. This kind of conveying mechanism can overcome the shortcomings of manual handling in the existing difficult and complicated environment, but has the following defects: First, the conveyor belt runs under the action of roller friction, and there will be deviation and slippage, which will affect normal production and operation; secondly, in the absence of electricity, the material is conveyed by shaking the handwheel to drive the gear set, because the power provided by the shaking handwheel is small, it is suitable for conveying lighter materials, and the work efficiency is low; in addition, the height of the conveying mechanism Different heights can only be adjusted by manually adjusting the inclination angle of the support beam, which wastes time and manpower, thereby affecting work efficiency.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的是提供一种适合复杂地形的的带式输送机构,该带式输送机构承载力高、可机械调节机构的高度。In view of the deficiencies in the prior art, the object of the present invention is to provide a belt conveyor mechanism suitable for complex terrains, the belt conveyor mechanism has a high bearing capacity, and the height of the mechanism can be adjusted mechanically.
为达到上述目的,本发明采取的技术方案是:For achieving the above object, the technical scheme that the present invention takes is:
一种适合复杂地形的带式输送机构,包括核心部分和至少一段连接部分;核心部分和连接部分均主要由传输系统、机架支撑系统组成,核心部分还包括动力系统;核心部分和连接部分的传输系统均主要由传动滚筒、皮带、输送带组成,核心部分的传输系统还包括驱动滚筒;核心部分的机架支撑系统由主梁、与主梁连接的主脚架组成,所述主梁还与支架连接并且通过万向轮与地面接触;连接部分的机架支撑系统由分梁、与分梁连接的分脚架组成;主梁和分梁均开有孔,主梁中心开孔处安装驱动滚筒,两梁对接处的开孔处安装传动滚筒,传动滚筒之间通过皮带连接;带式输送机构还包括脚踏、驱动齿轮和与驱动齿轮啮合的传动齿轮,所述脚踏穿过驱动齿轮的轴孔并通过支杆固定在驱动齿轮上,传动齿轮通过皮带与驱动滚筒连接;所述分脚架上均安装有用于调节其高度的液压调节阀。A belt conveyor mechanism suitable for complex terrain, including a core part and at least one connecting part; both the core part and the connecting part are mainly composed of a transmission system and a frame support system, and the core part also includes a power system; the core part and the connecting part The transmission system is mainly composed of driving rollers, belts, and conveyor belts. The transmission system of the core part also includes driving rollers; the frame support system of the core part is composed of a main beam and a main tripod connected with the main beam. It is connected with the bracket and is in contact with the ground through universal wheels; the frame support system of the connecting part is composed of sub-beams and sub-beams connected with sub-beams; both the main beam and sub-beams have holes, and the drive roller is installed at the opening in the center of the main beam , the drive roller is installed at the opening at the joint of the two beams, and the drive roller is connected by a belt; the belt conveyor mechanism also includes a pedal, a drive gear and a drive gear meshed with the drive gear, and the pedal passes through the drive gear. The shaft hole is fixed on the driving gear through a pole, and the driving gear is connected with the driving drum through a belt; hydraulic regulating valves for adjusting its height are installed on the sub-pods.
作为优选技术方案,为了防止输送带跑偏和打滑的现象出现以及保证输送机构有较好传输性能,所述的驱动滚筒和传动滚筒两端均设置圆形齿状连接机构,所述圆形齿状连接机构包括套装在滚筒上的中心连接孔和沿其径向延伸且均匀分布在其外缘上的齿牙;所述输送带两侧上开设有供圆形齿状连接机构上齿牙穿过的圆孔,相邻圆孔的距离与圆形齿状连接机构上相邻齿牙的齿距相等。As an optimal technical solution, in order to prevent the deviation and slipping of the conveyor belt and to ensure that the conveying mechanism has better transmission performance, the two ends of the driving roller and the driving roller are provided with a circular toothed connection mechanism, and the circular tooth The circular tooth-shaped connection mechanism includes a central connection hole fitted on the roller and teeth extending radially and evenly distributed on its outer edge; two sides of the conveyor belt are provided with holes for the upper teeth of the circular tooth-shaped connection mechanism to pass through. The distance between adjacent circular holes is equal to the pitch of adjacent teeth on the circular toothed connection mechanism.
作为优选技术方案,为了能够确保圆形齿状连接机构上的齿牙连贯穿过输送带,从而保证输送带稳定快速运行,所述圆形齿状连接机构上的齿牙上端为圆弧形状。As an optimal technical solution, in order to ensure that the teeth on the circular tooth-shaped connection mechanism pass through the conveyor belt, thereby ensuring the stable and fast running of the conveyor belt, the upper ends of the teeth on the circular tooth-shaped connection mechanism are arc-shaped.
作为优选技术方案,为了保证输送带的张紧度合适从而传输性能好,所述输送带两侧开设的圆孔直径小于圆形齿状连接机构上的齿牙上端圆弧弦长。As an optimal technical solution, in order to ensure proper tension of the conveyor belt and good transmission performance, the diameter of the round holes on both sides of the conveyor belt is smaller than the chord length of the upper end of the teeth on the circular toothed connection mechanism.
作为优选技术方案,为了保证机构传动运转平稳、承载力高,所述驱动齿轮和传动齿轮均为锥形传动齿轮。As an optimal technical solution, in order to ensure stable transmission and high bearing capacity of the mechanism, the driving gear and the transmission gear are both bevel transmission gears.
作为优选技术方案,为了方便带式输送机构的工作使用到必需辅助工具,所述与主脚架连接的支架上安装有工具箱。As a preferred technical solution, in order to facilitate the use of necessary auxiliary tools for the work of the belt conveyor mechanism, a tool box is installed on the bracket connected to the main tripod.
本发明的有益效果:设置有连接部分和连接部分的分脚架上均安装有液压调节阀,实现了机构的长度和高度可以根据地形灵活机械调节,结构稳固,特别适合于凹凸不平的复杂地形的物料输送;输送带在圆形齿状连接机构在带动下进行物料输送,避免输送带出现打滑和跑遍的现象,且增加一组传输性,从而传输性能高、输送物料快速平稳、工作效率高;输送机构的动力系统可以由电动机、柴油机或人工脚踩提供,实现机构在不同环境下尤其在没有电力情况下也可使用;本发明操作简便、可自由折叠及拆装、传动运转平稳、承载力高、工作效力高,解决了复杂地形下快速搬运物料的问题。Beneficial effects of the present invention: the connecting part and the connecting part are all equipped with hydraulic regulating valves, so that the length and height of the mechanism can be flexibly and mechanically adjusted according to the terrain, and the structure is stable, especially suitable for uneven and complex terrain Material conveying; the conveyor belt is driven by the circular toothed connection mechanism to carry out material conveying, avoiding the phenomenon of slipping and running over the conveyor belt, and adding a set of transmission properties, so that the transmission performance is high, the conveying material is fast and stable, and the work efficiency High; the power system of the conveying mechanism can be provided by an electric motor, a diesel engine or an artificial foot, so that the mechanism can be used in different environments, especially without electricity; the invention is easy to operate, can be folded and disassembled freely, and the transmission runs smoothly. With high bearing capacity and high working efficiency, it solves the problem of rapid material handling under complex terrain.
附图说明Description of drawings
下面结合附图和具体实施例对本发明作进一步地详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为输送机构的结构示意图;Fig. 1 is the structural representation of conveying mechanism;
图2为驱动滚筒和传动滚筒的结构示意图;Fig. 2 is the structural representation of driving drum and transmission drum;
图3为圆形齿状连接机构的结构示意图;Fig. 3 is a structural schematic diagram of a circular toothed connection mechanism;
图4为输送带的结构示意图。Fig. 4 is a structural schematic diagram of the conveyor belt.
附图标号:1、核心部分,2、连接部分,3、驱动滚筒,4、传动滚筒,5、主梁,6、分梁,7、主脚架,8、分脚架,9、支架,10、万向轮,11、脚踏,12、驱动齿轮,13、传动齿轮,14、皮带,15、液压调节阀,16、输送带,17、工具箱,18、圆形齿状连接机构,18-1、中心连接孔,18-2、齿牙,19、圆孔。Reference numerals: 1, core part, 2, connecting part, 3, driving drum, 4, driving drum, 5, main beam, 6, sub-beam, 7, main tripod, 8, split tripod, 9, bracket, 10, universal wheel, 11, pedal, 12, driving gear, 13, transmission gear, 14, belt, 15, hydraulic control valve, 16, conveyor belt, 17, tool box, 18, circular toothed connection mechanism, 18-1, center connecting hole, 18-2, teeth, 19, circular hole.
具体实施方式detailed description
如图1所示,一种适合复杂地形的带式输送机构,包括核心部分1和至少一段连接部分2;核心部分1和连接部分2均主要由传输系统、机架支撑系统组成,核心部分1还包括动力系统;核心部分1和连接部分2的传输系统主要由传动滚筒4、皮带14、输送带16组成,连接部分1的传输系统还包括驱动滚筒3。As shown in Figure 1, a belt conveyor mechanism suitable for complex terrain includes a core part 1 and at least one connecting part 2; both the core part 1 and the connecting part 2 are mainly composed of a transmission system and a frame support system, and the core part 1 It also includes a power system; the transmission system of the core part 1 and the connecting part 2 is mainly composed of a driving drum 4 , a belt 14 and a conveyor belt 16 , and the transmission system of the connecting part 1 also includes a driving drum 3 .
所述核心部分1的机架支撑系统由主梁5、与主梁5连接的主脚架7组成,所述主梁5还与支架9连接、并且通过万向轮10与地面接触;本实施例中优选设置与主脚架7连接的支架9上安装有工具箱17。The frame support system of the core part 1 is composed of a main beam 5 and a main foot frame 7 connected with the main beam 5, and the main beam 5 is also connected with the support 9 and contacts the ground through the caster 10; this implementation Tool box 17 is preferably installed on the bracket 9 that is connected with main tripod 7 in the example.
所述连接部分2的机架支撑系统由分梁6、与分梁6连接的分脚架8组成;主梁5和分梁6均开有孔,主梁6中心开孔处安装驱动滚筒3,两梁对接处的开孔处安装传动滚筒4,传动滚筒4之间通过皮带14连接;本实施例优选设置所有分脚架8均安装有用于调节其高度的液压调节阀15。The frame support system of the connecting part 2 is composed of a sub-beam 6 and a sub-beam 8 connected with the sub-beam 6; the main beam 5 and the sub-beam 6 are all provided with holes, and the driving roller 3 is installed at the central opening of the main beam 6 , The drive drum 4 is installed at the opening of the butt joint of the two beams, and the drive drum 4 is connected by a belt 14; the preferred setting of the present embodiment is that all sub-legs 8 are equipped with a hydraulic control valve 15 for adjusting its height.
本发明还包括脚踏11、驱动齿轮12、与驱动齿轮12啮合的传动齿轮13,所述脚踏11穿过驱动齿轮12的轴孔并通过支杆固定在驱动齿轮12上,传动齿轮13通过皮带14与驱动滚筒3连接;本实施例优选设置驱动齿轮12和传动齿轮13均为锥形传动齿轮。The present invention also includes a pedal 11, a drive gear 12, a transmission gear 13 meshed with the drive gear 12, the pedal 11 passes through the shaft hole of the drive gear 12 and is fixed on the drive gear 12 by a pole, and the transmission gear 13 passes through The belt 14 is connected to the driving drum 3; in this embodiment, the driving gear 12 and the transmission gear 13 are preferably set to be bevel transmission gears.
上述技术方案中,驱动滚动3和传动滚筒4的结构可以与现有技术相同;在本实施例中,驱动滚筒3和传动滚筒4的结构如图2所示,驱动滚动3和传动滚筒4两端均设置有圆形齿状连接机构18。In the above-mentioned technical solution, the structure of the driving roller 3 and the driving roller 4 can be the same as that of the prior art; Both ends are provided with a circular toothed connection mechanism 18.
如图3所示,所述圆形齿状连接机构18包括套装在滚筒上的中心连接孔18-1和沿其径向延伸且均匀分布在其外缘上的齿牙18-2;本实施例优选设置齿牙18-2上端为圆弧形状。As shown in Figure 3, the circular toothed connection mechanism 18 includes a central connection hole 18-1 set on the drum and teeth 18-2 extending radially and uniformly distributed on its outer edge; For example, it is preferred to set the upper end of the tooth 18-2 as an arc shape.
如图4所示,所述输送带16两侧上开设有供齿牙18-2穿过的圆孔19,相邻两个圆孔19的距离与圆形齿状连接机构18上相邻齿牙18-2的齿距相等;本实施例中优选设置输送带16两侧开设的圆孔19直径小于圆形齿状连接机构18上的齿牙18-2上端圆弧的弦长。As shown in Figure 4, the two sides of the conveyor belt 16 are provided with round holes 19 for the teeth 18-2 to pass through. The teeth 18-2 have the same tooth pitch; in this embodiment, the diameter of the round holes 19 provided on both sides of the conveyor belt 16 is preferably set to be smaller than the chord length of the upper arc of the teeth 18-2 on the circular toothed connection mechanism 18.
本发明应用时,根据复杂地形情况设置若干个连接部分2,通过液压调节阀15调整分脚架8的高度,放置好输送机构后,动力系统可由电动机、柴油机提供,或通过脚踏11带动驱动齿轮12,从而传动齿轮13经过皮带14将动力传递给驱动滚筒3,带动输送带16运行,实现输送带将物料向前或向后传输。When the present invention is applied, several connecting parts 2 are set according to complex terrain conditions, and the height of the sub-footstand 8 is adjusted through the hydraulic control valve 15. After the conveying mechanism is placed, the power system can be provided by an electric motor or a diesel engine, or driven by a pedal 11. Gear 12, so that the transmission gear 13 transmits power to the driving drum 3 through the belt 14, and drives the conveyor belt 16 to run, so that the conveyor belt can transmit the material forward or backward.
当然,上面结合附图只是对本发明优选的具体实施方式作了详细描述,并非以此限制本发明的实施范围,凡依本发明的原理、构造以及结构所作的等效变化,均应涵盖于本发明的保护范围内。Of course, above in conjunction with the accompanying drawings, the preferred specific implementation of the present invention has been described in detail, not to limit the scope of the present invention, and all equivalent changes made according to the principle, structure and structure of the present invention should be covered by this within the scope of protection of the invention.
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| CN105000317A (en) * | 2015-07-12 | 2015-10-28 | 安徽捷迅光电技术有限公司 | Equidirectional conveyor |
| CN108275408A (en) * | 2018-03-20 | 2018-07-13 | 东莞市沃德精密机械有限公司 | Automatic feeding equipment |
| CN108891860B (en) * | 2018-05-21 | 2020-08-14 | 丹阳东港灯具有限公司 | Intelligent car lamp detection system |
| CN108931744B (en) * | 2018-05-21 | 2020-12-11 | 日照亿铭科技服务有限公司 | A kind of detection method of automobile headlight |
| CN115947114A (en) * | 2023-01-10 | 2023-04-11 | 山东创新精密科技有限公司 | An aluminum profile surface treatment device |
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| DK1483183T3 (en) * | 2002-03-05 | 2007-03-12 | Mol Belting Co | Conveyor belt |
| CN102815494A (en) * | 2012-09-18 | 2012-12-12 | 昆山特力伯传动科技有限公司 | Conveyer |
| CN203302002U (en) * | 2013-06-24 | 2013-11-27 | 钦州学院 | Conveying mechanism suitable for complex terrain for harvesting sugarcanes |
| CN203529478U (en) * | 2013-09-09 | 2014-04-09 | 黄毅 | Horizontal grain conveyor |
| CN203512598U (en) * | 2013-10-21 | 2014-04-02 | 黑龙江工程学院 | Driving belt for logistics park |
| CN204384327U (en) * | 2014-11-28 | 2015-06-10 | 钦州学院 | A kind of belt type conveying mechanism of applicable complex-terrain |
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Effective date of registration: 20180912 Address after: 550300 Guiyang, Guizhou, Kaiyang County, Jinzhong Town, Zhai village Ping'an phosphate mine two office building Patentee after: Guizhou Zheng Li Mining Co., Ltd. Address before: 535000 No. 89, West Ring Road, Qinnan District, Qinzhou, the Guangxi Zhuang Autonomous Region. Patentee before: Qinzhou Univarsity |