CN104441210A - Molding method of artificial stone bathroom sanitary fitting product with three-dimensional pattern - Google Patents
Molding method of artificial stone bathroom sanitary fitting product with three-dimensional pattern Download PDFInfo
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- CN104441210A CN104441210A CN201310415244.1A CN201310415244A CN104441210A CN 104441210 A CN104441210 A CN 104441210A CN 201310415244 A CN201310415244 A CN 201310415244A CN 104441210 A CN104441210 A CN 104441210A
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- artificial stone
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- sanitary ware
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
- B28B7/364—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article of plastic material or rubber
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
本发明公开了一种具有立体花纹图案的人造石卫浴洁具产品的成型方法，包括以下步骤：第一步，制作用于浇注人造石卫浴洁具产品的产品模具；制作具有立体花纹图案的软胶片作为花纹图案模具；第二步，将软胶片贴合在产品模具上待形成立体花纹图案的部位；第三步，将产品模具合模，浇注人造石卫浴洁具产品；第四步，固化；第五步，脱模；第六步，将软胶片从人造石浇注毛坯件上剥离；第七步，后续处理。本发明采用软质胶片模具直接成型花纹，能够真实再现花纹图案效果；由于软质胶片材料柔韧没有脱模限制，花纹图案的设计可以更加丰富和细腻。The invention discloses a method for forming artificial stone sanitary ware products with three-dimensional pattern patterns, which comprises the following steps: firstly, making a product mold for pouring artificial stone sanitary ware products; making a soft film with three-dimensional pattern patterns as Pattern pattern mold; the second step is to attach the soft film to the part of the product mold where the three-dimensional pattern pattern is to be formed; the third step is to close the product mold and pour artificial stone sanitary ware products; the fourth step is curing; the fifth step The first step is demoulding; the sixth step is to peel off the soft film from the cast artificial stone blank; the seventh step is subsequent processing. The invention adopts the soft film mold to directly form the pattern, which can truly reproduce the effect of the pattern pattern; because the soft film material is flexible and has no mold release restriction, the design of the pattern pattern can be richer and more delicate.
Description
技术领域technical field
本发明涉及一种卫浴洁具产品的成型方法，具体涉及一种具有立体花纹图案的人造石卫浴洁具产品的成型方法。The invention relates to a molding method of a sanitary ware product, in particular to a molding method of an artificial stone sanitary ware product with a three-dimensional pattern.
背景技术Background technique
为了增加美感和艺术性，人造石浴缸、台盆等卫浴洁具产品上会采用立体花纹图案作为装饰。In order to increase the aesthetic feeling and artistry, artificial stone bathtubs, basins and other sanitary ware products will be decorated with three-dimensional patterns.
目前，人造石卫浴洁具产品上的立体花纹图案一般采用喷砂刻或者刀具刻(手工刀具、CNC刀具)等雕刻方式加工而成。这种雕刻方法的消耗时间长，加工成本高，制作可重复性差，批次间的误差不可避免，并且加工过程中有粉尘污染，还会产生废弃靠模材料或者人造石废料。另外，由于雕刻加工需考虑刀具走向局限及喷砂工艺刻蚀过程都不可能成型细腻的R角，损失了图案花纹设计的美观要求。At present, the three-dimensional patterns on artificial stone sanitary ware products are generally processed by engraving methods such as sandblasting or cutting tools (manual cutting tools, CNC cutting tools). This engraving method consumes a long time, has high processing costs, poor repeatability, unavoidable batch-to-batch errors, dust pollution during processing, and waste pattern materials or artificial stone waste. In addition, because the engraving process needs to consider the limitation of the direction of the tool and the etching process of the sandblasting process, it is impossible to form a fine R angle, which loses the aesthetic requirements of the pattern design.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种具有立体花纹图案的人造石卫浴洁具产品的成型方法，它可以节省加工时间。The technical problem to be solved by the present invention is to provide a molding method of artificial stone sanitary ware products with three-dimensional patterns, which can save processing time.
为解决上述技术问题，本发明具有立体花纹图案的人造石卫浴洁具产品的成型方法的技术解决方案为：In order to solve the above-mentioned technical problems, the technical solution of the molding method of the artificial stone sanitary ware product with three-dimensional pattern pattern of the present invention is:
包括以下步骤：Include the following steps:
第一步，制作用于浇注人造石卫浴洁具产品的产品模具；制作具有立体花纹图案的软胶片作为花纹图案模具；The first step is to make a product mold for pouring artificial stone sanitary ware products; make a soft film with a three-dimensional pattern as a pattern pattern mold;
所述产品模具是玻璃钢模具。The product mold is a fiberglass mold.
所述软胶片的材料为硅胶、橡胶、软质PVC或柔软的改性塑料。The material of the soft film is silica gel, rubber, soft PVC or soft modified plastic.
第二步，将软胶片贴合在产品模具上待形成立体花纹图案的部位；The second step is to paste the soft film on the part of the product mold where the three-dimensional pattern is to be formed;
第三步，将产品模具合模，浇注人造石卫浴洁具产品；The third step is to close the product mold and pour artificial stone sanitary ware products;
第四步，固化；The fourth step, curing;
使人造石卫浴洁具产品在产品模具内固化；Solidify the artificial stone sanitary ware products in the product mold;
第五步，脱模；The fifth step, demoulding;
使人造石卫浴洁具产品与产品模具脱离，形成人造石浇注毛坯件；Separate artificial stone sanitary ware products from product molds to form artificial stone pouring blanks;
第六步，将软胶片从人造石浇注毛坯件上剥离；The sixth step is to peel off the soft film from the cast artificial stone blank;
第七步，后续处理；The seventh step, follow-up processing;
对人造石浇注毛坯件进行打磨、抛光，形成成品。Grinding and polishing artificial stone pouring blanks to form finished products.
本发明可以达到的技术效果是：The technical effect that the present invention can reach is:
本发明采用软质胶片模具直接成型花纹，能够真实再现花纹图案效果；由于软质胶片材料柔韧没有脱模限制，花纹图案的设计可以更加丰富和细腻。The invention adopts the soft film mold to directly form the pattern, which can truly reproduce the effect of the pattern pattern; because the soft film material is flexible and has no mold release restriction, the design of the pattern pattern can be richer and more delicate.
本发明采用一定厚度的具有立体花纹图案的软胶片，然后将软胶片贴合在原洁具成型的浇注模具表面，待浇注完成之后，脱模后即可得到表面带花纹的产品。由于立体花纹图案直接在模具内一次成型，工艺简单，能够节省时间和成本。The invention adopts a soft film with a certain thickness and a three-dimensional pattern, and then attaches the soft film to the surface of the casting mold formed by the original sanitary ware. After the pouring is completed, the product with the pattern on the surface can be obtained after demoulding. Since the three-dimensional pattern pattern is directly formed in the mold at one time, the process is simple, and time and cost can be saved.
本发明无需脱模后额外刀具雕刻或者喷砂刻等费时加工，能够节省加工时间。The invention does not need time-consuming processing such as engraving with an additional tool or sandblasting engraving after demolding, and can save processing time.
本发明采用模具成型，加工重复性好，批次间误差小，并且能够减少粉尘污染，降低加工成本。The invention adopts mold molding, has good processing repeatability, small error between batches, and can reduce dust pollution and processing cost.
具体实施方式Detailed ways
本发明具有立体花纹图案的人造石卫浴洁具产品的成型方法，包括以下步骤：The molding method of the artificial stone sanitary ware product with three-dimensional pattern pattern of the present invention comprises the following steps:
第一步，制作用于浇注人造石卫浴洁具产品的产品模具；The first step is to make product molds for pouring artificial stone sanitary ware products;
该产品模具可以是玻璃钢模具；The product mold can be a glass fiber reinforced plastic mold;
此步骤的产品模具与现有的浇注人造石卫浴洁具产品的模具相同，无需改变原有的人造石卫浴洁具产品的模具，不会增加成本；The product mold in this step is the same as the mold of the existing cast artificial stone sanitary ware product, and there is no need to change the mold of the original artificial stone sanitary ware product, and the cost will not be increased;
制作具有立体花纹图案的软胶片作为花纹图案模具；Make a soft film with a three-dimensional pattern as a pattern mold;
软胶片的材料可以是硅胶、橡胶、软质PVC（聚氯乙烯）或类似的柔软改性塑料材质；The material of the soft film can be silicone, rubber, soft PVC (polyvinyl chloride) or similar soft modified plastic materials;
第二步，将软胶片贴合在产品模具上待形成立体花纹图案的部位；The second step is to paste the soft film on the part of the product mold where the three-dimensional pattern is to be formed;
第三步，将产品模具合模，浇注人造石卫浴洁具产品；The third step is to close the product mold and pour artificial stone sanitary ware products;
第四步，固化；The fourth step, curing;
使人造石卫浴洁具产品在产品模具内固化；Solidify the artificial stone sanitary ware products in the product mold;
第五步，脱模；The fifth step, demoulding;
使人造石卫浴洁具产品与产品模具脱离，形成人造石浇注毛坯件；Separate artificial stone sanitary ware products from product molds to form artificial stone pouring blanks;
第六步，将软胶片从人造石浇注毛坯件上剥离；The sixth step is to peel off the soft film from the cast artificial stone blank;
第七步，后续处理；The seventh step, follow-up processing;
对人造石浇注毛坯件进行打磨、抛光，形成成品。Grinding and polishing artificial stone pouring blanks to form finished products.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310415244.1A CN104441210A (en) | 2013-09-12 | 2013-09-12 | Molding method of artificial stone bathroom sanitary fitting product with three-dimensional pattern |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310415244.1A CN104441210A (en) | 2013-09-12 | 2013-09-12 | Molding method of artificial stone bathroom sanitary fitting product with three-dimensional pattern |
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| CN104441210A true CN104441210A (en) | 2015-03-25 |
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| CN201310415244.1A Pending CN104441210A (en) | 2013-09-12 | 2013-09-12 | Molding method of artificial stone bathroom sanitary fitting product with three-dimensional pattern |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666656A (en) * | 2016-01-21 | 2016-06-15 | 卓达新材料科技集团河北有限公司 | Method for manufacturing stone panel model mold |
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| JPH08319356A (en) * | 1995-05-29 | 1996-12-03 | Okura Ind Co Ltd | Method for manufacturing molded article having three-dimensional pattern formed |
| US20060255512A1 (en) * | 2005-05-12 | 2006-11-16 | Victor Joyner | Method and apparatus for creating sacrificial patterns and cast parts |
| CN1915888A (en) * | 2006-09-25 | 2007-02-21 | 李光华 | Material formulation of lavatory basin, and preparation method |
| CN201261218Y (en) * | 2008-08-07 | 2009-06-24 | 刘德恩 | Forming die capable of making delicate intaglio surface ceramic products |
| US20100215788A1 (en) * | 2009-02-24 | 2010-08-26 | Fujifilm Corporation | Mold and method for producing the same |
| CN102038444A (en) * | 2009-10-23 | 2011-05-04 | 广州市威洋石材有限公司 | Artificial stone bathtub and method for manufacturing same |
| CN103118850A (en) * | 2010-09-27 | 2013-05-22 | 乐金华奥斯有限公司 | Molding mold for forming three-dimensional pattern and manufacturing method of home appliance exterior material using same |
-
2013
- 2013-09-12 CN CN201310415244.1A patent/CN104441210A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08319356A (en) * | 1995-05-29 | 1996-12-03 | Okura Ind Co Ltd | Method for manufacturing molded article having three-dimensional pattern formed |
| US20060255512A1 (en) * | 2005-05-12 | 2006-11-16 | Victor Joyner | Method and apparatus for creating sacrificial patterns and cast parts |
| CN1915888A (en) * | 2006-09-25 | 2007-02-21 | 李光华 | Material formulation of lavatory basin, and preparation method |
| CN201261218Y (en) * | 2008-08-07 | 2009-06-24 | 刘德恩 | Forming die capable of making delicate intaglio surface ceramic products |
| US20100215788A1 (en) * | 2009-02-24 | 2010-08-26 | Fujifilm Corporation | Mold and method for producing the same |
| CN102038444A (en) * | 2009-10-23 | 2011-05-04 | 广州市威洋石材有限公司 | Artificial stone bathtub and method for manufacturing same |
| CN103118850A (en) * | 2010-09-27 | 2013-05-22 | 乐金华奥斯有限公司 | Molding mold for forming three-dimensional pattern and manufacturing method of home appliance exterior material using same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666656A (en) * | 2016-01-21 | 2016-06-15 | 卓达新材料科技集团河北有限公司 | Method for manufacturing stone panel model mold |
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Application publication date: 20150325 |
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