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CN104454616A - Method for accurately regulating and controlling rotating speed of fan - Google Patents

Method for accurately regulating and controlling rotating speed of fan Download PDF

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Publication number
CN104454616A
CN104454616A CN201410833135.6A CN201410833135A CN104454616A CN 104454616 A CN104454616 A CN 104454616A CN 201410833135 A CN201410833135 A CN 201410833135A CN 104454616 A CN104454616 A CN 104454616A
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fan
sensor
temperature
value
pwm
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苏丽
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IEIT Systems Co Ltd
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Inspur Electronic Information Industry Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/004Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by varying driving speed
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16Constructional details or arrangements
    • G06F1/20Cooling means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/40Type of control system
    • F05D2270/44Type of control system active, predictive, or anticipative

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Control Of Positive-Displacement Air Blowers (AREA)

Abstract

本发明提供一种精确调控风扇转速的方法,涉及系统散热领域,本发明同时计算多个传感器所读取到的实际温度与设定温度的差值、并对这些温度差值进行比较,通过一定的数学计算确定可同时满足所有被监控发热点散热所需的风扇PWM,最终将此PWM通过主板传递给风扇,来实现风扇转速的实时监控和快速反馈调控。

The invention provides a method for precisely controlling the fan speed, which relates to the field of system heat dissipation. The invention simultaneously calculates the difference between the actual temperature read by multiple sensors and the set temperature, and compares these temperature differences. Mathematical calculations determine the fan PWM that can meet the heat dissipation requirements of all monitored hot spots at the same time, and finally pass this PWM to the fan through the motherboard to realize real-time monitoring and fast feedback regulation of the fan speed.

Description

一种精确调控风扇转速的方法A Method of Accurately Regulating Fan Speed

技术领域 technical field

本发明涉及系统散热技术,尤其涉及一种精确调控风扇转速的方法。  The invention relates to system heat dissipation technology, in particular to a method for precisely regulating the rotating speed of a fan. the

背景技术 Background technique

近年来,互联网及云计算技术高速发展,从方方面面影响、改变着人们的生活,而这些发展离不开硬件技术的依托,也就是以服务器为裁体的数据中心的支撑。数据中心机房是高密度、高性能服务器集中应用的大型场合,提到数据中心,往往来不开“温度”、“绿色”、“耗电”等词语,因为数据中心的稳定运行对服务器的散热及环境要求特别高,好的服务器散热设计可保障设备稳定运行,延长设备生命周期、降低故障率,还可减少机房耗电量、节省运行和维护费用。 In recent years, the rapid development of Internet and cloud computing technology has affected and changed people's lives in all aspects, and these developments are inseparable from the support of hardware technology, that is, the support of server-based data centers. The data center computer room is a large-scale occasion where high-density, high-performance servers are intensively used. When it comes to data centers, words such as "temperature", "green", and "power consumption" are often used, because the stable operation of the data center affects the heat dissipation of the server. And the environmental requirements are particularly high. A good server heat dissipation design can ensure the stable operation of the equipment, prolong the life cycle of the equipment, reduce the failure rate, reduce the power consumption of the computer room, and save operation and maintenance costs.

另外,在电子产品体积越做越小,效能却越来越强的发展趋势下,散热成为系统设计时一项极为重要的议题,若散热处理不当,将使得系统的运作速度变慢、组件寿命缩短,而且也对缩小产品体积造成限制。而服务器更是以高密度、高性能著称,为了实现更大的处理量和更快的运算速度,往往需要将多个子系统整合互联使用,以达到单台服务器远远无法企及的性能。这样高密度、高性能的设计,通常伴随高功耗、高发热,因而对系统的散热可靠性与噪音控制是十分严峻的挑战。服务器的噪音主要有几方面来源:系统风扇、电源风扇以及硬盘马达,其中系统风扇则为主要噪音源。为控制风扇噪音,业界通用做法是根据不同的系统负载来调节风扇转速,当系统负载比较低时可适当调低风扇转速,只有在高负载下系统内部发热部件温度比较高时再调高风扇转速满足其散热需求。但是,以往的风扇调控策略都是基于处理器的温度来设定,然而在实际的服务器运行过程中,除了处理器之外,系统内其他发热部件或主板上某些芯片也会有散热风险、甚至比处理器的散热问题更加严重,仅依据处理器的温度来调节风扇转速并不能准确反映系统运行可靠性,也无法得到精确的风扇控制策略、最终也不能很好地控制风扇噪音或降低风扇功耗。  In addition, under the development trend of electronic products getting smaller and smaller, but their performance is getting stronger and stronger, heat dissipation has become an extremely important issue in system design. If the heat dissipation is not handled properly, the operating speed of the system will be slowed down and the life of components will be reduced. Shorten, but also limit the size of the product. The server is famous for its high density and high performance. In order to achieve greater processing capacity and faster computing speed, it is often necessary to integrate and interconnect multiple subsystems to achieve performance that is far beyond the reach of a single server. Such a high-density, high-performance design is usually accompanied by high power consumption and high heat generation, so it is a very serious challenge to the system's heat dissipation reliability and noise control. There are several sources of server noise: system fans, power supply fans, and hard disk motors, with system fans being the main noise source. In order to control fan noise, the common practice in the industry is to adjust the fan speed according to different system loads. When the system load is relatively low, the fan speed can be appropriately reduced. Only when the system internal heat-generating components are relatively high under high load can the fan speed be increased. meet its cooling needs. However, the previous fan control strategy was set based on the temperature of the processor. However, during the actual server operation, in addition to the processor, other heat-generating components in the system or certain chips on the motherboard may also have heat dissipation risks. Even more serious than the heat dissipation problem of the processor, adjusting the fan speed only based on the temperature of the processor cannot accurately reflect the reliability of the system operation, nor can it obtain an accurate fan control strategy, and ultimately cannot control the fan noise well or reduce the fan speed. power consumption. the

发明内容 Contents of the invention

针对以上问题,本发明提出一种精确调控风扇转速的方法,在保证系统散热可靠性的基础上可有效控制系统噪音、降低震动幅度和频率,更好地保护系统内各部件长期工作在稳定温度下,还能减少由散热产生的功耗、实现节能减耗,有效保证CPU、内存、硬盘等部件的寿命和性能。 In view of the above problems, the present invention proposes a method for precisely regulating the fan speed, which can effectively control the system noise, reduce the vibration amplitude and frequency on the basis of ensuring the reliability of system heat dissipation, and better protect the long-term operation of each component in the system at a stable temperature It can also reduce the power consumption caused by heat dissipation, realize energy saving and consumption reduction, and effectively guarantee the life and performance of CPU, memory, hard disk and other components.

本发明用于大型服务器高端集成应用中,本发明提出一种精确调控服务器风扇转速的方法,在主板及系统内布置对个温度传感器(Sensors)来监控系统内可疑发热元器件温度,针对这些元器件设定合适的工作点温度(Sensor Set point),通过控制器自动计算这些传感器读数(Sensor Reading)与设定点之间的差值(ΔT= Reading- Set point),根据这些差值基于一定的运算法则做加权运算以确定需要输出到风扇的PWM,从而实现对风扇转速的实时监控和快速响应、调控。 The present invention is used in high-end integrated applications of large servers. The present invention proposes a method for precisely controlling the fan speed of the server. A pair of temperature sensors (Sensors) are arranged in the motherboard and the system to monitor the temperature of suspicious heating components in the system. The device sets an appropriate operating point temperature (Sensor Set point), and automatically calculates the difference between these sensor readings (Sensor Reading) and the set point (ΔT= Reading-Set point) through the controller, based on these differences based on a certain The algorithm performs weighted calculations to determine the PWM that needs to be output to the fan, so as to realize real-time monitoring, fast response and regulation of the fan speed.

温度传感器的布置,基于预先规定的传感器布置规则,确定几大区域,同时需要根据服务器的布局特点、前期散热仿真评估出的风险点做调整,在系统内主板与其他板卡上可疑发热点布置多个传感器,这多个传感器可监测、读取到多个温度值。 The layout of the temperature sensor is based on the pre-specified sensor layout rules to determine several major areas. At the same time, it needs to be adjusted according to the layout characteristics of the server and the risk points evaluated by the previous heat dissipation simulation. The suspicious hot spots on the main board and other boards in the system are arranged. A plurality of sensors, the plurality of sensors can monitor and read a plurality of temperature values.

传感器将当前读取的温度值传送给控制器,控制器会将它同预先给定的目标值进行比较,如果存在一个偏差,那么对这个偏差进行计算,得到需要的PWM值输出给风扇,风扇按照给定的PWM工作,来减小sensor偏差;接着进入下一个周期,传感器再次读取sensor当前值,如此循环,直到风扇工作的转速能够使sensor偏差等于或接近零。在每个周期内,控制器都会对这些PWM值进行比较,将这多个PWM中的最大值传递给风扇,并将此PWM对应的sensor识别、标记为主控sensor。在此过程中,控制器不断进行计算、比较和调整PWM输出值,每个周期的主控sensor可能不同,但最终目的都是为了使得所有sensor的实时值最终趋于设定值,使得所有发热部件、可疑发热垫都能够在合适的温度稳定运行,系统风扇保持在一定的转速也趋于稳定、减少其震动幅度和频率,从而使得整个服务器系统都保持在较平稳的状态。这种控制方式相较于传统的仅根据处理器温度来进行风扇转速调控的方式,有以下优点: The sensor transmits the currently read temperature value to the controller, and the controller will compare it with the preset target value. If there is a deviation, then calculate the deviation to obtain the required PWM value and output it to the fan. Work according to the given PWM to reduce the sensor deviation; then enter the next cycle, the sensor reads the current value of the sensor again, and so on, until the fan's working speed can make the sensor deviation equal to or close to zero. In each cycle, the controller will compare these PWM values, pass the maximum value of these multiple PWMs to the fan, and identify and mark the sensor corresponding to this PWM as the master sensor. During this process, the controller continuously calculates, compares, and adjusts the PWM output value. The main sensor of each cycle may be different, but the ultimate goal is to make the real-time values of all sensors tend to the set value, so that all heat The components and the suspicious heating pad can all run stably at a suitable temperature, and the system fan keeps a certain speed and tends to be stable, reducing its vibration amplitude and frequency, so that the entire server system remains in a relatively stable state. Compared with the traditional way of regulating the fan speed only based on the temperature of the processor, this control method has the following advantages:

1)可使得所有传感器均保持一定的温度; 1) It can keep all sensors at a certain temperature;

2)只要温度偏离设定点,就可相应地增加或减少风扇PWM从而提高或降低风扇转速; 2) As long as the temperature deviates from the set point, the fan PWM can be increased or decreased accordingly to increase or decrease the fan speed;

3)节约风扇的能耗; 3) Save the energy consumption of the fan;

4)更容易得到比较精确、准确的风扇控制曲线,降低风扇噪音。 4) It is easier to get a more precise and accurate fan control curve and reduce fan noise.

此发明可大大提高风扇调控的及时性和精确度,全面监控系统中的散热风险点和发热部件温度,提高系统工作可靠性,有效控制系统功耗与噪音、延长部件使用寿命。 This invention can greatly improve the timeliness and accuracy of fan regulation, comprehensively monitor the heat dissipation risk points and the temperature of heating components in the system, improve the reliability of the system, effectively control the power consumption and noise of the system, and prolong the service life of components.

附图说明 Description of drawings

图1、调控服务器系统风扇转速传统方式的逻辑原理图。 Figure 1. The logical schematic diagram of the traditional method of regulating the fan speed of the server system.

图2、基于传统风扇调控方式所设定的服务器系统风扇调控方案图。 Fig. 2 is a diagram of a server system fan control scheme based on traditional fan control methods.

图3、本发明所述精确调控风扇转速方法的逻辑原理图。 Fig. 3 is a logical schematic diagram of the method for precisely regulating the fan speed in the present invention.

图4、基于精确调控风扇转速方法所设定的服务器系统风扇调控方案图。 Fig. 4 is a diagram of a fan control scheme of a server system based on the method of precisely controlling the fan speed.

具体实施方式 Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明做进一步地详细描述,且以具体实例来描述实现这一有效调控服务器系统风扇转速方法的过程,并与常规的风扇调控方式进行对比,论述本发明中提出的调控方法如何高效监控风扇转速、降低风扇噪音和功耗,更好地保护系统内各部件能够长期工作在稳定温度下,有效保证CPU、内存、硬盘等部件的寿命和性能。 In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail in conjunction with the accompanying drawings, and the process of realizing this method for effectively regulating the fan speed of the server system will be described with specific examples, and compared with conventional Compared with the fan control methods, how the control method proposed in the present invention can efficiently monitor the fan speed, reduce fan noise and power consumption, better protect the various components in the system can work at a stable temperature for a long time, and effectively ensure that the CPU, memory, hard disk life and performance of components.

如图1所示,常规风扇调控方式,只根据CPU的温度对系统风扇进行调控,控制器从CPU内部读取CPU的温度Tj或温度差值ΔTj,通过预先设定好的CPU温度差值ΔTj与系统风扇转速对应关系,每个ΔTj都有一个风扇PWM值与之对应,此PWM通过控制器传输给风扇从而实现对系统风扇转速的控制和调节。 As shown in Figure 1, the conventional fan control method only regulates the system fan according to the temperature of the CPU. The controller reads the temperature Tj or the temperature difference ΔTj of the CPU from the inside of the CPU. Corresponding to the system fan speed, each ΔTj has a fan PWM value corresponding to it, and this PWM is transmitted to the fan through the controller to realize the control and adjustment of the system fan speed.

如图2所示,为基于传统风扇调控方式所设定的服务器系统风扇调控方案,从CPU温度与风扇PWM的曲线关系可看出,这种线性调节方法比较粗放,且仅仅CPU的温度并不能反映整个服务器系统的散热情况,CPU没有散热风险并不代表系统内其他部件或发热点没有潜在散热问题;另外,为了确保散热安全性,这种调控方案往往会给风扇转速留出一定的余量,比实际需要的转速略高,这也并不能很好滴将转速控制在合理的范围内,且转速与温度之间跳动比较大,对噪音和震动不能很好地控制。 As shown in Figure 2, it is a server system fan control scheme based on the traditional fan control method. From the curve relationship between CPU temperature and fan PWM, it can be seen that this linear adjustment method is relatively extensive, and only the CPU temperature cannot It reflects the heat dissipation of the entire server system. The fact that the CPU has no heat dissipation risk does not mean that other components or heat spots in the system have no potential heat dissipation problems; in addition, in order to ensure heat dissipation safety, this control scheme often leaves a certain margin for the fan speed , which is slightly higher than the actual required speed, which is not very good to control the speed within a reasonable range, and the jump between the speed and temperature is relatively large, and the noise and vibration cannot be well controlled.

如图3所示,正如发明内容中所描述的,同时在系统内布置i个Sensor来监控各个发热部件及可疑发热点的温度Sensor 1 Reading、Sensor 2 Reading……Sensor i Reading,每隔几秒就将这些温度值,传感器将当前读取的温度值传送给控制器,控制器会将它同预先给定的目标值Sensor 1 Setpoint 、Sensor 2 Setpoint……Sensor i Setpoint进行比较,如果存在一个偏差error,那么对这个偏差error进行计算,得到需要的PWM1、PWM2……PWMi值输出给风扇,风扇按照给定的PWM工作,来减小sensor偏差;接着进入下一个周期,传感器再次读取sensor当前值,如此循环,直到风扇工作的转速能够使sensor偏差等于或接近零。在每个周期内,控制器都会对这些PWM值进行比较,将这i个PWM中的最大值传递给风扇,并将此PWM对应的sensor识别、标记为主控sensor。在此过程中,控制器不断进行计算、比较和调整PWM输出值,每个周期的主控sensor可能不同,但最终目的都是为了使得所有sensor的实时值最终趋于设定值。为了能使得所有的Sensor值最终都能趋于设定值,要对每个Sensor设定合理、合适的预定值,这个设定过程需要结合服务器系统实际散热情况以及每个被Sensor监控的部件或发热点的规格进行反复测试、调整才能得到比较合理的值。 As shown in Figure 3, as described in the Summary of the Invention, i Sensors are arranged in the system to monitor the temperature of each heating component and suspicious hot spots. Sensor 1 Reading, Sensor 2 Reading...Sensor i Reading, every few seconds For these temperature values, the sensor will transmit the currently read temperature value to the controller, and the controller will compare it with the preset target value Sensor 1 Setpoint, Sensor 2 Setpoint...Sensor i Setpoint, if there is a deviation error, then calculate this deviation error, get the required PWM1, PWM2... PWMi value output to the fan, the fan works according to the given PWM to reduce the sensor deviation; then enter the next cycle, the sensor reads the sensor current value, and so on, until the fan speed can make the sensor deviation equal to or close to zero. In each cycle, the controller will compare these PWM values, pass the maximum value of the i PWMs to the fan, and identify and mark the sensor corresponding to this PWM as the master sensor. During this process, the controller continuously calculates, compares, and adjusts the PWM output value. The main control sensor may be different in each cycle, but the ultimate goal is to make the real-time values of all sensors tend to the set value. In order to make all the Sensor values tend to the set value in the end, it is necessary to set a reasonable and appropriate predetermined value for each Sensor. This setting process needs to combine the actual heat dissipation of the server system and each component monitored by the Sensor or The specifications of the hot spots need to be tested and adjusted repeatedly to get a more reasonable value.

如图4所示,应用本发明所提出的高效调控方式结合PID控制器所设定的服务器系统风扇调控方案,在系统进风处、CPU、内存、芯片、芯片所在区域环境温度、CPU VR、内存VR、CPU VR所在区域环境温度等系统各个发热部件以及可疑发热点/区域均布置Sensor来监测其温度,通过一系列散热测试对这些Sensor预设Setpoint和P/I/D值,这些设置可形成能被协调BMC或BOIS识别的文件并导入其中,通过PID控制器来按照这些设置值并结合Sensor读取到的实时温度Sensor I Reading来实现对风扇转速的调控。 As shown in Figure 4, applying the high-efficiency control method proposed by the present invention in combination with the server system fan control scheme set by the PID controller, the air inlet of the system, CPU, memory, chip, ambient temperature in the area where the chip is located, CPU VR, The memory VR, the ambient temperature of the area where the CPU VR is located, and other heating components of the system, as well as suspicious hot spots/areas, are equipped with Sensors to monitor their temperatures. Setpoint and P/I/D values are preset for these Sensors through a series of heat dissipation tests. These settings can be Form a file that can be recognized by the coordinated BMC or BOIS and import it, and use the PID controller to control the fan speed according to these set values and combined with the real-time temperature Sensor I Reading read by the Sensor.

Claims (5)

1.一种精确调控风扇转速的方法,其特征在于,在主板及系统内布置数个温度传感器来监控系统内可疑发热元器件温度,针对这些元器件为其设定工作点温度,传感器读取到的温度传输给控制器,控制器会自动计算传感器设定点和传感器读数之间的差值,根据这些差值通过计算来确定如何调整需要输出到风扇的PWM,并将此PWM信号传递给风扇。 1. A method for precisely regulating the fan speed, characterized in that several temperature sensors are arranged in the main board and the system to monitor the temperature of suspicious heating components in the system, and the operating point temperature is set for these components, and the sensor reads The received temperature is transmitted to the controller, and the controller will automatically calculate the difference between the sensor set point and the sensor reading, and determine how to adjust the PWM output to the fan according to these differences, and pass this PWM signal to fan. 2.根据权利要求1所述的方法,其特征在于,温度传感器的布置,基于预先规定的传感器布置规则,确定区域,同时需要根据服务器的布局特点、前期散热仿真评估出的风险点做调整,在系统内主板与其他板卡上可疑发热点布置数个传感器,这数个传感器可监测、读取到数个温度值。 2. The method according to claim 1, characterized in that the arrangement of the temperature sensors is based on the predetermined sensor arrangement rules to determine the area, and at the same time needs to be adjusted according to the layout characteristics of the server and the risk points evaluated by the previous heat dissipation simulation, Several sensors are arranged on suspicious hot spots on the main board and other boards in the system, and these sensors can monitor and read several temperature values. 3.根据权利要求2所述的方法,其特征在于,传感器将当前读取的温度值传送给控制器,控制器会将它同预先给定的目标值进行比较,如果存在一个偏差,那么对这个偏差进行计算,得到需要的PWM值输出给风扇,风扇按照给定的PWM工作,来减小sensor偏差;接着进入下一个周期,传感器再次读取sensor当前值,如此循环,直到风扇工作的转速能够使sensor偏差等于或接近零。 3. The method according to claim 2, wherein the sensor transmits the currently read temperature value to the controller, and the controller will compare it with a preset target value, and if there is a deviation, then the This deviation is calculated, and the required PWM value is output to the fan, and the fan works according to the given PWM to reduce the sensor deviation; then enters the next cycle, the sensor reads the current value of the sensor again, and so on, until the fan works at a speed It is possible to make the sensor bias equal to or close to zero. 4.根据权利要求3所述的方法,其特征在于,在每个周期内,控制器都会对这些PWM值进行比较,将这数个PWM中的最大值传递给风扇,并将此PWM对应的sensor识别、标记为主控sensor。 4. The method according to claim 3, characterized in that, in each cycle, the controller will compare these PWM values, deliver the maximum value among the several PWMs to the fan, and transfer the corresponding PWM value to the fan. The sensor identifies and marks the master sensor. 5.根据权利要求4所述的方法,其特征在于,在此过程中,控制器不断进行计算、比较和调整PWM输出值,每个周期的主控sensor不同的,最终都使得所有sensor的实时值最终趋于设定值。 5. The method according to claim 4, characterized in that, during this process, the controller continuously calculates, compares and adjusts the PWM output value, and the main control sensor of each cycle is different, finally all the sensors' real-time The value eventually tends to the set value.
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