CN104503146B - A kind of friction device - Google Patents
A kind of friction device Download PDFInfo
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- CN104503146B CN104503146B CN201410830080.3A CN201410830080A CN104503146B CN 104503146 B CN104503146 B CN 104503146B CN 201410830080 A CN201410830080 A CN 201410830080A CN 104503146 B CN104503146 B CN 104503146B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/13378—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation
- G02F1/133784—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation by rubbing
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- Nonlinear Science (AREA)
- Spectroscopy & Molecular Physics (AREA)
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- Crystallography & Structural Chemistry (AREA)
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- Optics & Photonics (AREA)
- Support Devices For Sliding Doors (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
Description
技术领域technical field
本发明涉及液晶显示制作技术领域,尤其涉及一种摩擦设备。The invention relates to the technical field of liquid crystal display production, in particular to a rubbing device.
背景技术Background technique
近年TFT-LCD行业蓬勃发展,产品技术越来越先进,我们对产品生产过程中品质管控提出了更高的要求。摩擦工艺是玻璃基板滴入液晶之前用摩擦辊在玻璃基板上摩擦,以使液晶分子能够有序的排列,是成盒工程的重要一环,而粉尘对于摩擦工艺的影响巨大。因此,玻璃基板在进入摩擦机之前都要经过USC清洗,也有先进的产线配备摩擦辊清洗装置。但由于目前的换辊单元都与摩擦机设计在一个封闭空间内,换辊时不可避免会有产线的粉尘进入摩擦机本体内部,造成摩擦环境的污染;并且摩擦辊也会粘附有产线的粉尘,而这些粉尘都会降低产品的品质。另外,使用当前换辊单位进行换辊操作时,必须等到摩擦机停止工作,解锁换辊入口门后,方可将新辊推入进行换辊。这种换辊方式造成了摩擦机闲置至少5分钟,降低了整个产线的生产效率。同时,打开换辊入口门后,操作人员将直接面对摩擦机内部,有被其内部安装的软X射线照射的危险,存在一定的安全隐患。In recent years, the TFT-LCD industry has developed vigorously, and product technology has become more and more advanced. We have put forward higher requirements for quality control in the production process of products. The rubbing process is to rub the glass substrate with a rubbing roller on the glass substrate before dropping the liquid crystal, so that the liquid crystal molecules can be arranged in an orderly manner. It is an important part of the box-making process, and the dust has a great impact on the rubbing process. Therefore, glass substrates must be cleaned by USC before entering the friction machine, and some advanced production lines are equipped with friction roller cleaning devices. However, since the current roll changing unit is designed in a closed space with the friction machine, it is inevitable that dust from the production line will enter the body of the friction machine when changing rolls, causing pollution to the friction environment; and the friction roll will also adhere to produce Line dust, and these dust will reduce the quality of the product. In addition, when using the current roll changing unit for roll changing, you must wait until the friction machine stops working and unlock the roll changing entrance door before pushing a new roll in for roll changing. This way of changing rolls caused the friction machine to be idle for at least 5 minutes, reducing the production efficiency of the entire production line. At the same time, after opening the roll change entrance door, the operator will directly face the inside of the friction machine, and there is a danger of being irradiated by the soft X-ray installed inside it, and there is a certain potential safety hazard.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种摩擦设备,换辊不会影响摩擦设备内的摩擦单元的环境,节省换辊时间。In order to solve the above-mentioned technical problems, the present invention provides a friction device, in which changing the roll will not affect the environment of the friction unit in the friction device, saving the time for changing the roll.
为了达到上述目的,本发明采用的技术方案是:一种摩擦设备,包括容纳空间,设置在所述容纳空间内的摩擦单元和用于将第一摩擦辊替换为第二摩擦辊的换辊单元,In order to achieve the above object, the technical solution adopted by the present invention is: a friction device, including a storage space, a friction unit arranged in the storage space and a roll changing unit for replacing the first friction roller with the second friction roller ,
所述容纳空间内还设有一隔离结构,所述隔离结构将所述容纳空间划分为第一部分和第二部分,所述换辊单元位于所述第一部分,所述摩擦单元位于所述第二部分;所述隔离结构上设有一门,其中An isolation structure is also provided in the accommodating space, and the isolation structure divides the accommodating space into a first part and a second part, the roll changing unit is located in the first part, and the friction unit is located in the second part ; The isolation structure is provided with a door, wherein
所述门位于打开状态时,所述第一摩擦辊或第二摩擦辊可进出所述摩擦单元;When the door is in an open state, the first friction roller or the second friction roller can enter and leave the friction unit;
所述门位于关闭状态时,所述隔离结构将所述换辊单元和所述摩擦单元隔离为相互独立的空间。When the door is in a closed state, the isolation structure isolates the roller changing unit and the friction unit into independent spaces.
进一步的,所述换辊单元包括用于对所述第二摩擦辊进行清洁的风淋装置。Further, the roller changing unit includes an air shower device for cleaning the second friction roller.
进一步的,所述换辊单元包括用于对所述第二摩擦辊进行清洁的吸尘装置。Further, the roller changing unit includes a dust suction device for cleaning the second friction roller.
进一步的,还包括设于所述容纳空间上用于控制所述隔离结构上的门开闭的驱动装置。Further, it also includes a driving device arranged on the accommodating space for controlling the opening and closing of the door on the isolation structure.
进一步的,所述隔离结构包括一隔离板,所述隔离板的相对的两侧设有导轨,所述门在所述驱动装置的作用下可沿着所述导轨移动以呈打开或关闭状态。Further, the isolation structure includes an isolation plate, guide rails are provided on opposite sides of the isolation plate, and the door can move along the guide rails under the action of the driving device to be in an open or closed state.
进一步的,还包括设于所述容纳空间上用于所述第一摩擦辊或第二摩擦辊进出所述换辊单元的门,所述换辊单元的门呈打开状态时,所述隔离结构上的门呈关闭状态。Further, it also includes a door provided on the accommodating space for the first friction roller or the second friction roller to enter and exit the roller changing unit, when the door of the roller changing unit is opened, the isolation structure The upper door is closed.
进一步的,还包括用于运输第一摩擦辊和第二摩擦辊的运输装置。Further, a transport device for transporting the first friction roller and the second friction roller is also included.
本发明的有益效果是:换辊单元与摩擦单元分离,换辊时不会影响摩擦单元的环境。The beneficial effect of the invention is that the roll changing unit is separated from the friction unit, and the environment of the friction unit will not be affected when the roll is changed.
附图说明Description of drawings
图1表示本发明实施例第一部分结构示意图;Fig. 1 shows the structural schematic diagram of the first part of the embodiment of the present invention;
图2表示图1的侧视图;Fig. 2 represents the side view of Fig. 1;
图3表示本发明实施例隔离结构上的门关闭状态示意图;Fig. 3 shows the schematic diagram of the closed state of the door on the isolation structure of the embodiment of the present invention;
图4表示本发明实施例隔离结构上的门打开状态示意图。Fig. 4 is a schematic diagram showing an open state of a door on an isolation structure according to an embodiment of the present invention.
具体实施方式detailed description
以下结合附图对本发明的结构和原理进行详细说明,所举实施例仅用于解释本发明,并非以此限定本发明的保护范围。The structure and principle of the present invention will be described in detail below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, not to limit the protection scope of the present invention.
本实施例提供一种摩擦设备,包括容纳空间,设置在所述容纳空间内的摩擦单元和用于将第一摩擦辊替换为第二摩擦辊的换辊单元,This embodiment provides a rubbing device, comprising an accommodating space, a friction unit disposed in the accommodating space, and a roll changing unit for replacing the first rubbing roller with the second rubbing roller,
所述容纳空间内还设有一隔离结构,所述隔离结构将所述容纳空间划分为第一部分和第二部分,所述换辊单元位于所述第一部分,所述摩擦单元位于所述第二部分;所述隔离结构上设有一门,其中An isolation structure is also provided in the accommodating space, and the isolation structure divides the accommodating space into a first part and a second part, the roll changing unit is located in the first part, and the friction unit is located in the second part ; The isolation structure is provided with a door, wherein
所述门位于打开状态时,所述第一摩擦辊或第二摩擦辊可进出所述摩擦单元;When the door is in an open state, the first friction roller or the second friction roller can enter and leave the friction unit;
所述门位于关闭状态时,所述隔离结构将所述换辊单元和所述摩擦单元隔离为相互独立的空间。When the door is in a closed state, the isolation structure isolates the roller changing unit and the friction unit into independent spaces.
图1所示的是摩擦设备中第一部分结构示意图,即换辊单元结构示意图,隔离结构的设置将换辊单元和摩擦单元分离开来,且仅在第一摩擦辊或第二摩擦辊进出所述摩擦单元时,所述隔离结构的门呈打开状态,如图4所示,其余情况下,隔离结构上的门呈关闭状态,如图3所示,此时,所述第一部分和所述第二部分被所述隔离结构隔离为相互独立的空间,即所述换辊单元和所述摩擦单元被隔离为相互独立的封闭空间,则在换辊单元进行换辊时,外部环境不会对摩擦单元的环境造成任何影响,且摩擦单元仍可正常工作,节省了时间,提高工作效率。Figure 1 is a schematic diagram of the structure of the first part of the friction equipment, that is, a schematic diagram of the structure of the roller changing unit. When the friction unit is described, the door of the isolation structure is in an open state, as shown in Figure 4, and in other cases, the door on the isolation structure is in a closed state, as shown in Figure 3, at this time, the first part and the The second part is separated into mutually independent spaces by the isolation structure, that is, the roll changing unit and the friction unit are separated into closed spaces independent of each other, then when the roll changing unit performs roll changing, the external environment will not affect the The environment of the friction unit does not cause any influence, and the friction unit can still work normally, which saves time and improves work efficiency.
可选的,所述换辊单元包括用于对所述第二摩擦辊1进行清洁的风淋装置2。Optionally, the roller changing unit includes an air shower device 2 for cleaning the second friction roller 1 .
可选的,所述换辊单元包括用于对所述第二摩擦辊1进行清洁的吸尘装置3。Optionally, the roller changing unit includes a dust suction device 3 for cleaning the second friction roller 1 .
由图1所示,所述风淋装置2设于换辊单元的顶部,即位于所述第二摩擦辊1的上方,所述吸尘装置3位于换辊单元的底部,即位于所述第二摩擦辊1的下方,风淋装置2和吸尘装置3的设置便于所述第二摩擦辊1的清洁,所述第二摩擦辊1在进入所述摩擦单元之前被清洁,有效的避免了摩擦单元的环境污染。As shown in Figure 1, the air shower device 2 is located on the top of the roller changing unit, that is, above the second friction roller 1, and the dust suction device 3 is located at the bottom of the roller changing unit, that is, on the first roller changing unit. Below the second friction roller 1, the air shower device 2 and the dust suction device 3 are arranged to facilitate the cleaning of the second friction roller 1, and the second friction roller 1 is cleaned before entering the friction unit, effectively avoiding the Environmental contamination of the friction unit.
可选的,所述隔离结构包括一端固定于所述容纳空间的顶部,另一端为自由端的隔离板,所述门即所述隔离板,在所述第一摩擦辊或第二摩擦辊进出所述摩擦单元时,所述第一摩擦辊或所述第二摩擦辊的移动使得所述隔离板沿着所述第一摩擦辊或第二摩擦辊的移动方向摇摆、以打开所述门,其余情况下,所述隔离板在重力作用下将所述换辊单元和所述摩擦单元隔离为相互独立的空间。Optionally, the isolation structure includes an isolation plate whose one end is fixed to the top of the accommodation space and the other end is a free end. The door is the isolation plate. When the friction unit is used, the movement of the first friction roller or the second friction roller makes the separation plate swing along the moving direction of the first friction roller or the second friction roller to open the door, and the rest In some cases, the separation plate isolates the roll changing unit and the friction unit into independent spaces under the action of gravity.
所述隔离结构的结构形式可以有多种,并不限于上述描述,在另一实施例中,所述摩擦设备还包括设于所述容纳空间上用于控制所述隔离结构上的门开闭的驱动装置。There may be various structural forms of the isolation structure, which are not limited to the above description. In another embodiment, the friction device further includes a door arranged on the accommodating space for controlling the opening and closing of the isolation structure. drive unit.
如图3和图4所示,所述隔离结构包括一隔离板5,所述隔离板5的相对的两侧设有导轨4,所述门6在所述驱动装置的作用下可沿着所述导轨4移动以呈打开或关闭状态。As shown in Figures 3 and 4, the isolation structure includes an isolation plate 5, guide rails 4 are provided on opposite sides of the isolation plate 5, and the door 6 can move along the The guide rail 4 moves to be in an open or closed state.
图3所示的是隔离板上的门呈关闭状态的状态示意图,图4所示的是隔离板的门呈打开状态的状态示意图。FIG. 3 is a schematic diagram of a closed state of the door on the isolation plate, and FIG. 4 is a schematic view of an open state of the door of the isolation plate.
所述门的开关可以是自动的,也可以是手动的,所述门的开关是手动控制时,所述驱动装置可以是设置在所述容纳空间上的可控制所述门6移动的把手,所述门的开关是自动控制时,所述驱动装置为一与所述门6连接的电机。The switch of the door can be automatic or manual. When the switch of the door is manually controlled, the driving device can be a handle arranged on the accommodation space that can control the movement of the door 6, When the switch of the door is automatically controlled, the driving device is a motor connected to the door 6 .
所述摩擦设备还包括设于所述容纳空间上用于所述第一摩擦辊或第二摩擦辊进出所述换辊单元的门(图中未示出),所述换辊单元的门呈打开状态时,所述隔离结构上的门呈关闭状态。The friction device also includes a door (not shown in the figure) provided on the accommodation space for the first friction roller or the second friction roller to enter and exit the roller changing unit, and the door of the roller changing unit is in the form of When in an open state, the door on the isolation structure is in a closed state.
所述隔离结构的设置,使得所述摩擦单元在工作状态下,所述容纳空间上的门仍然可以打开,即将第二摩擦辊运送至换辊单元准备替换所述第二摩擦辊这一过程中,摩擦单元仍可正常工作,提高工作效率。The isolation structure is set so that when the friction unit is in working condition, the door on the accommodation space can still be opened, that is, during the process of transporting the second friction roller to the roller changing unit and preparing to replace the second friction roller , the friction unit can still work normally, improving work efficiency.
可选的,还包括用于运输第一摩擦辊和第二摩擦辊的运输装置。Optionally, a transport device for transporting the first friction roller and the second friction roller is also included.
以下具体介绍本实施例中换辊流程:The following specifically introduces the roll changing process in the present embodiment:
将所述容纳空间的门打开,通过第一子运输装置10(如图1所示,所述第一子运输装置为一运输车)将第二摩擦辊1送入换辊单元,通过风淋装置2和吸尘装置3对所述第二摩擦辊1进行清洁(以上工作流程中,所述隔离结构上的门6呈关闭状态,所述换辊单元和所述摩擦单元被隔离结构隔离为相互独立的空间),摩擦单元工作结束后,所述隔离结构上的门6打开,第二子运输装置20将第一摩擦辊运送至换辊单元,且将清洁后的第二摩擦辊1运送至摩擦单元,所述隔离结构的门6关闭。The door of the accommodating space is opened, and the second friction roller 1 is sent into the roller changing unit through the first sub-transportation device 10 (as shown in Figure 1, the first sub-transportation device is a transport cart), and the air shower The device 2 and the dust suction device 3 clean the second friction roller 1 (in the above work flow, the door 6 on the isolation structure is in a closed state, and the roller changing unit and the friction unit are isolated by the isolation structure as space independent of each other), after the work of the friction unit is finished, the door 6 on the isolation structure is opened, and the second sub-transportation device 20 transports the first friction roller to the roller changing unit, and transports the cleaned second friction roller 1 To the friction unit, the door 6 of the isolation structure is closed.
以上所述为本发明较佳实施例,需要指出的是,对于本领域普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.
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| CN202230280U (en) * | 2011-09-02 | 2012-05-23 | 北京京东方光电科技有限公司 | Roll changing machine |
| CN202372733U (en) * | 2011-12-20 | 2012-08-08 | 京东方科技集团股份有限公司 | Friction roller replacing device |
| CN103018966A (en) * | 2012-12-12 | 2013-04-03 | 京东方科技集团股份有限公司 | Replacing mechanism of friction roller in friction device |
| CN203643723U (en) * | 2013-12-05 | 2014-06-11 | 合肥京东方光电科技有限公司 | a friction device |
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| CN104503146A (en) | 2015-04-08 |
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