CN104503153A - Liquid crystal panel and display device - Google Patents
Liquid crystal panel and display device Download PDFInfo
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- CN104503153A CN104503153A CN201510004031.9A CN201510004031A CN104503153A CN 104503153 A CN104503153 A CN 104503153A CN 201510004031 A CN201510004031 A CN 201510004031A CN 104503153 A CN104503153 A CN 104503153A
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
- G02F1/13394—Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
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Abstract
本发明涉及液晶显示技术领域,公开了一种液晶面板及显示装置。所述液晶面板的隔垫物支撑区域设置有凹槽结构,凹槽结构的槽底设置有支撑柱,隔垫物对应支撑柱所在区域的部分发生弹性压缩形变,使得所述支撑柱嵌入所述隔垫物中,用于固定支撑隔垫物,使得隔垫物不易发生偏移错位。隔垫物的顶部伸入所述凹槽结构中,在面板发生形变时,隔垫物还会受到所述凹槽结构的槽壁阻挡,进一步确保隔垫物不易发生偏移错位,提高了产品的质量和显示品质。同时,隔垫物与凹槽结构位置一一对应的结构,还可以提高液晶面板的对位精度。
The invention relates to the technical field of liquid crystal display, and discloses a liquid crystal panel and a display device. The support area of the spacer of the liquid crystal panel is provided with a groove structure, and the bottom of the groove structure is provided with a support column, and the part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the In the spacer, it is used to fix and support the spacer, so that the spacer is not easy to be shifted and misaligned. The top of the spacer protrudes into the groove structure, and when the panel is deformed, the spacer is also blocked by the groove wall of the groove structure, which further ensures that the spacer is not easy to be shifted and misplaced, and improves the product quality. quality and display quality. At the same time, the one-to-one correspondence structure between the spacer and the groove structure can also improve the alignment accuracy of the liquid crystal panel.
Description
技术领域technical field
本发明涉及液晶显示技术领域,特别是涉及一种液晶面板及显示装置。The invention relates to the technical field of liquid crystal display, in particular to a liquid crystal panel and a display device.
背景技术Background technique
薄膜晶体管液晶显示器(Thin Film Transistor-Liquid Crystal Display,简称TFT-LCD)具有体积小,功耗低,无辐射等特点,近年来得到迅速发展,在当前的平板显示器市场中占据主导地位。液晶显示器的主体结构为液晶面板,在在液晶面板的制造过程中,盒厚的设计与控制是液晶显示器的关键技术之一,其直接影响液晶显示器的品质。Thin Film Transistor-Liquid Crystal Display (TFT-LCD for short) has the characteristics of small size, low power consumption, and no radiation. It has developed rapidly in recent years and occupies a dominant position in the current flat panel display market. The main structure of the liquid crystal display is the liquid crystal panel. In the manufacturing process of the liquid crystal panel, the design and control of cell thickness is one of the key technologies of the liquid crystal display, which directly affects the quality of the liquid crystal display.
液晶面板包括对盒设置的阵列基板和彩膜基板,以及填充在阵列基板和彩膜基板之间的液晶层。其中,阵列基板上形成有数据线和栅线,以及由数据线和栅线限定的多个像素单元。液晶层厚度(即盒厚)主要通过形成在阵列基板和彩膜基板之间的隔垫物(PS)来控制。The liquid crystal panel includes an array substrate and a color filter substrate arranged opposite to each other, and a liquid crystal layer filled between the array substrate and the color filter substrate. Wherein, data lines and gate lines, and a plurality of pixel units defined by the data lines and gate lines are formed on the array substrate. The thickness of the liquid crystal layer (ie cell thickness) is mainly controlled by spacers (PS) formed between the array substrate and the color filter substrate.
PS的材料为具有弹性的聚合物,可以形成在阵列基板上,也可以形成在彩膜基板上。当PS形成在彩膜基板上时,在阵列基板上形成有隔垫物支撑区域,PS的顶部顶住阵列基板上对应的隔垫物支撑区域。其中,隔垫物支撑区域一般位于栅线上。这种结构的缺点是:The PS material is an elastic polymer, which can be formed on an array substrate or a color filter substrate. When the PS is formed on the color filter substrate, a spacer supporting area is formed on the array substrate, and the top of the PS bears against the corresponding spacer supporting area on the array substrate. Wherein, the spacer supporting area is generally located on the grid line. The disadvantages of this structure are:
大尺寸液晶面板,由于面板面积大,在搬运等过程中易发生形变,按压等外界应力也会造成基板形变,进而使得PS错位,偏移原来的位置,使液晶面板易发生zara、漏光等不良现象,造成面板显示不正常,进而影响产品品质。Large-size LCD panels, due to the large panel area, are prone to deformation during handling and other processes, and external stress such as pressing will also cause deformation of the substrate, which in turn makes the PS misaligned and shifted from the original position, making the LCD panel prone to defects such as zara and light leakage. Phenomenon, resulting in abnormal panel display, which in turn affects product quality.
发明内容Contents of the invention
本发明提供一种液晶面板及显示装置,用以解决在搬运或受到外界应力时,面板发生形变,造成PS错位,出现zara、漏光等不良现象的问题。The invention provides a liquid crystal panel and a display device, which are used to solve the problems that the panel is deformed when being transported or subjected to external stress, resulting in dislocation of PS, zara, light leakage and other undesirable phenomena.
为解决上述技术问题,本发明实施例中提供一种液晶面板,包括对盒设置的第一基板和第二基板,所述第一基板包括隔垫物支撑区域,所述隔垫物为弹性材料,所述第二基板包括隔垫物,所述隔垫物为弹性材料,其中,所述隔垫物支撑区域设置有用于支撑隔垫物的凹槽结构,所述凹槽结构的槽底设置有支撑柱;In order to solve the above-mentioned technical problems, an embodiment of the present invention provides a liquid crystal panel, including a first substrate and a second substrate arranged opposite to each other, the first substrate includes a spacer supporting area, and the spacer is an elastic material , the second substrate includes a spacer, the spacer is an elastic material, wherein the spacer supporting area is provided with a groove structure for supporting the spacer, and the groove bottom of the groove structure is provided with supporting columns;
所述隔垫物的顶部伸入所述凹槽结构中,所述隔垫物对应所述支撑柱所在区域的部分发生弹性压缩形变,使得所述支撑柱嵌入所述隔垫物中。The top of the spacer protrudes into the groove structure, and the part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the spacer.
如上所述的液晶面板,优选的是,所述支撑柱的高度小于或等于所述凹槽结构的槽深。In the above-mentioned liquid crystal panel, preferably, the height of the support columns is less than or equal to the groove depth of the groove structure.
如上所述的液晶面板,优选的是,所述支撑柱位于所述槽底的中心。As for the above-mentioned liquid crystal panel, preferably, the support column is located at the center of the bottom of the groove.
如上所述的液晶面板,优选的是,所述第一基板为薄膜晶体管阵列基板;In the above liquid crystal panel, preferably, the first substrate is a thin film transistor array substrate;
所述隔垫物支撑区域位于栅线上。The spacer supporting regions are located on the grid lines.
如上所述的液晶面板,优选的是,所述隔垫物支撑区域包括源漏金属层。In the above-mentioned liquid crystal panel, preferably, the spacer supporting region includes a source-drain metal layer.
如上所述的液晶面板,优选的是,所述凹槽结构延伸至栅线,所述支撑柱包括源漏金属层。In the above-mentioned liquid crystal panel, preferably, the groove structure extends to the gate lines, and the support pillars include a source-drain metal layer.
如上所述的液晶面板,优选的是,所述隔垫物支撑区域包括源漏金属层和有源层。In the above-mentioned liquid crystal panel, preferably, the spacer supporting region includes a source-drain metal layer and an active layer.
如上所述的液晶面板,优选的是,所述凹槽结构延伸至栅线,所述支撑柱包括源漏金属层和有源层。In the above-mentioned liquid crystal panel, preferably, the groove structure extends to the gate lines, and the support pillars include a source-drain metal layer and an active layer.
如上所述的液晶面板,优选的是,所述凹槽结构延伸至栅线,所述支撑柱包括源漏金属层和有源层的其中一个,不包括另一个。In the above-mentioned liquid crystal panel, preferably, the groove structure extends to the gate line, and the support pillar includes one of the source-drain metal layer and the active layer, but does not include the other.
本发明实施例中还提供一种显示装置,包括如上所述的液晶面板。An embodiment of the present invention also provides a display device, including the above-mentioned liquid crystal panel.
本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
上述技术方案中,在液晶面板的隔垫物支撑区域设置有凹槽结构,所述凹槽结构的槽底设置有支撑柱,所述隔垫物对应所述支撑柱所在区域的部分发生弹性压缩形变,使得所述支撑柱嵌入所述隔垫物中,用于固定支撑隔垫物,使得隔垫物不易发生偏移错位。隔垫物的顶部伸入所述凹槽结构中,在面板发生形变时,隔垫物还会受到所述凹槽结构的槽壁阻挡,进一步确保隔垫物不易发生偏移错位。从而在搬运或受到外界应力时,凹槽结构的槽底上的支撑柱和槽壁同时作用于隔垫物,使其不会发生偏移错位,提高了产品的质量显示品质。同时,隔垫物与凹槽结构位置一一对应的结构,还可以提高液晶面板的对位精度。In the above technical solution, a groove structure is provided in the support area of the spacer of the liquid crystal panel, and a support column is provided at the bottom of the groove structure, and the part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the spacer, and is used to fix and support the spacer, so that the spacer is not easy to be shifted and dislocated. The top of the spacer protrudes into the groove structure, and when the panel is deformed, the spacer is also blocked by the groove wall of the groove structure, further ensuring that the spacer is not easy to be shifted and dislocated. Therefore, when being transported or subjected to external stress, the support column and the groove wall on the groove bottom of the groove structure act on the spacer at the same time, so that the displacement and dislocation will not occur, and the quality display quality of the product is improved. At the same time, the one-to-one correspondence structure between the spacer and the groove structure can also improve the alignment accuracy of the liquid crystal panel.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1表示本发明实施例中液晶面板的第一基板的结构示意图一;FIG. 1 shows a schematic structural diagram of a first substrate of a liquid crystal panel in an embodiment of the present invention;
图2表示本发明实施例中液晶面板的结构示意图一;Fig. 2 shows the structural schematic diagram 1 of the liquid crystal panel in the embodiment of the present invention;
图3表示图2的局部俯视图;Fig. 3 shows the partial plan view of Fig. 2;
图4表示本发明实施例中液晶面板的第一基板的结构示意图二;Fig. 4 shows the structural schematic diagram II of the first substrate of the liquid crystal panel in the embodiment of the present invention;
图5表示本发明实施例中液晶面板的结构示意图二;Fig. 5 shows the structural schematic diagram II of the liquid crystal panel in the embodiment of the present invention;
图6表示本发明实施例中液晶面板的第一基板的结构示意图三;FIG. 6 shows a schematic structural diagram III of the first substrate of the liquid crystal panel in the embodiment of the present invention;
图7表示本发明实施例中液晶面板的结构示意图三;Fig. 7 shows the structural schematic diagram III of the liquid crystal panel in the embodiment of the present invention;
具体实施方式detailed description
对于液晶面板,其主体结构为对盒设置的阵列基板和彩膜基板,面板的盒厚由设置在阵列基板和彩膜基板之间的隔垫物支撑。其中,隔垫物为弹性材料,可以设置在阵列基板或彩膜基板上,并在另一个基板上设置隔垫物支撑区域,隔垫物的顶部顶住隔垫物支撑区域。这种结构的缺点是:在运输或受到外界应力时,面板容易变形,进而造成隔垫物发生偏移错位,发生zara、漏光等不良现象。For a liquid crystal panel, its main structure is an array substrate and a color filter substrate arranged opposite to each other, and the cell thickness of the panel is supported by a spacer arranged between the array substrate and the color filter substrate. Wherein, the spacer is an elastic material, which can be arranged on the array substrate or the color filter substrate, and a spacer supporting area is provided on the other substrate, and the top of the spacer bears against the spacer supporting area. The disadvantage of this structure is that the panel is easily deformed when it is transported or subjected to external stress, which will cause the spacer to be shifted and dislocated, and undesirable phenomena such as zara and light leakage will occur.
为了解决上述技术问题,本发明提供一种液晶面板,在液晶面板的隔垫物支撑区域设置有用于支撑隔垫物的凹槽结构,在所述凹槽结构的槽底设置有支撑柱,所述隔垫物对应所述支撑柱所在区域的部分发生弹性压缩形变,使得所述支撑柱嵌入所述隔垫物中,用于固定支撑隔垫物,使得隔垫物不易发生偏移错位。而且,隔垫物的顶部伸入所述凹槽结构中,在面板发生形变时,隔垫物还会受到所述凹槽结构的槽壁阻挡,进一步确保隔垫物不易发生偏移错位。从而在搬运或受到外界应力时,凹槽结构的槽底上的支撑柱和槽壁同时作用于隔垫物,使其不会发生偏移错位,提高了产品的质量和显示品质。同时,隔垫物与凹槽结构位置一一对应的结构,还可以提高液晶面板的对位精度。In order to solve the above-mentioned technical problems, the present invention provides a liquid crystal panel, in which a groove structure for supporting spacers is arranged in the spacer supporting area of the liquid crystal panel, and a support column is arranged at the groove bottom of the groove structure, so that The part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the spacer, and is used to fix and support the spacer, so that the spacer is not easy to be shifted and dislocated. Moreover, the top of the spacer protrudes into the groove structure, and when the panel is deformed, the spacer is also blocked by the groove wall of the groove structure, which further ensures that the spacer is not easily displaced. Therefore, when being transported or subjected to external stress, the support column and the groove wall on the groove bottom of the groove structure act on the spacer at the same time, so that the displacement and dislocation will not occur, and the quality of the product and the display quality are improved. At the same time, the one-to-one correspondence structure between the spacer and the groove structure can also improve the alignment accuracy of the liquid crystal panel.
下面将结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manner of the present invention will be further described in detail below with reference to the drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明实施例中提供一种液晶面板,其包括对盒设置的第一基板和第二基板,所述第一基板包括隔垫物支撑区域,所述第二基板包括隔垫物,所述隔垫物为弹性材料。所述隔垫物支撑区域设置有用于支撑隔垫物的凹槽结构,所述凹槽结构的槽底设置有支撑柱。所述隔垫物的顶部伸入所述凹槽结构中,所述隔垫物对应所述支撑柱所在区域的部分发生弹性压缩形变,使得所述支撑柱嵌入所述隔垫物中。An embodiment of the present invention provides a liquid crystal panel, which includes a first substrate and a second substrate arranged opposite to each other, the first substrate includes a spacer supporting area, the second substrate includes a spacer, and the spacer The padding is elastic material. The spacer supporting area is provided with a groove structure for supporting the spacer, and the groove bottom of the groove structure is provided with a support column. The top of the spacer protrudes into the groove structure, and the part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the spacer.
上述技术方案中,通过设置支撑柱,使得隔垫物对应所述支撑柱所在区域的部分发生弹性压缩形变,从而所述支撑柱嵌入所述隔垫物中,用于固定支撑隔垫物,使得隔垫物不易发生偏移错位。同时,在面板发生形变时,隔垫物还会受到凹槽结构的槽壁阻挡,进一步确保隔垫物不易发生偏移错位,保证了产品的质量,提高了显示品质。In the above technical solution, by setting the support column, the part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the spacer to fix and support the spacer, so that The spacer is not easy to be shifted and dislocated. At the same time, when the panel is deformed, the spacer will be blocked by the groove wall of the groove structure, which further ensures that the spacer is not easy to be shifted and dislocated, thereby ensuring the quality of the product and improving the display quality.
其中,所述支撑柱的高度最好小于或等于所述凹槽结构的槽深,以保证隔垫物的顶部能够克服支撑柱的阻力,伸入到所述凹槽结构中。而且所述支撑柱的横截面积很小,比凹槽结构的横截面积小得多,保证所述凹槽结构能够起到阻挡隔垫物的作用。Wherein, the height of the support column is preferably less than or equal to the groove depth of the groove structure, so as to ensure that the top of the spacer can overcome the resistance of the support column and extend into the groove structure. Moreover, the cross-sectional area of the support column is very small, which is much smaller than that of the groove structure, so as to ensure that the groove structure can play a role of blocking spacers.
在实际应用过程中,所述支撑柱的横截面与所述凹槽结构的横截面的形状可以相同,也可以不相同。例如:所述凹槽结构的横截面为矩形,所述支撑柱的横截面为圆形;或,所述凹槽结构与支撑柱的横截面均为矩形或圆形。In practical application, the shape of the cross-section of the support column and the cross-section of the groove structure may be the same or different. For example: the cross-section of the groove structure is rectangular, and the cross-section of the supporting column is circular; or, the cross-section of the groove structure and the supporting column are both rectangular or circular.
优选地,所述支撑柱位于所述槽底的中心,这种对称的结构使得隔垫物的受力平衡,稳定性更高,不易发生偏移错位。Preferably, the support column is located at the center of the bottom of the groove, and this symmetrical structure makes the force balance of the spacer, the stability is higher, and the displacement and dislocation are not easy to occur.
本发明实施例中的第一基板为阵列基板,即隔垫物支撑区域位于液晶面板的阵列基板上,隔垫物设置在彩膜基板上。The first substrate in the embodiment of the present invention is an array substrate, that is, the spacer supporting area is located on the array substrate of the liquid crystal panel, and the spacer is arranged on the color filter substrate.
当然,第一基板也可以为彩膜基板,隔垫物支撑区域位于液晶面板的彩膜基板上,隔垫物设置在阵列基板上。Certainly, the first substrate may also be a color filter substrate, the spacer supporting area is located on the color filter substrate of the liquid crystal panel, and the spacers are arranged on the array substrate.
下面以第一基板为液晶面板的阵列基板,第二基板为液晶面板的彩膜基板为例,来对本发明的技术方案进行具体描述。The technical solution of the present invention will be specifically described below by taking an array substrate in which the first substrate is a liquid crystal panel and a color filter substrate in which the second substrate is a liquid crystal panel as an example.
其中,隔垫物支撑区域位于阵列基板上,隔垫物设置在彩膜基板上。Wherein, the spacer supporting area is located on the array substrate, and the spacer is arranged on the color filter substrate.
图1表示本发明实施例中阵列基板的结构示意图,图2表示本发明实施例中液晶面板的结构示意图,图3为图2的局部俯视图。FIG. 1 shows a schematic structural view of an array substrate in an embodiment of the present invention, FIG. 2 shows a schematic structural view of a liquid crystal panel in an embodiment of the present invention, and FIG. 3 is a partial top view of FIG. 2 .
结合图1-图3所示,本发明实施例中液晶面板的第一基板为阵列基板,第二基板为彩膜基板。阵列基板包括隔垫物支撑区域300,彩膜基板包括隔垫物11。As shown in FIGS. 1-3 , the first substrate of the liquid crystal panel in the embodiment of the present invention is an array substrate, and the second substrate is a color filter substrate. The array substrate includes a spacer supporting area 300 , and the color filter substrate includes a spacer 11 .
其中,隔垫物支撑区域300设置有用于支撑隔垫物11的凹槽结构1,凹槽结构1的槽底设置有支撑柱12,隔垫物11对应支撑柱12所在区域的部分发生弹性压缩形变,使得支撑柱12嵌入隔垫物11中,用于固定支撑隔垫物11,使得隔垫物11不易发生偏移错位。隔垫物11的顶部伸入凹槽结构1中,在面板发生形变时,隔垫物11会受到凹槽结构1的槽壁的阻挡,不易发生偏移错位。Wherein, the spacer supporting area 300 is provided with a groove structure 1 for supporting the spacer 11, the groove bottom of the groove structure 1 is provided with a support column 12, and the part of the spacer 11 corresponding to the area where the support column 12 is located undergoes elastic compression deformation, so that the support column 12 is embedded in the spacer 11 for fixing and supporting the spacer 11 , so that the spacer 11 is not easy to be shifted and dislocated. The top of the spacer 11 protrudes into the groove structure 1 , and when the panel is deformed, the spacer 11 will be blocked by the groove wall of the groove structure 1 , so that the displacement and dislocation are not easy to occur.
最好设置隔垫物11在凹槽结构1的槽壁的作用力下,发生一定的弹性压缩形变后,与所述槽壁接触设置,以提高槽壁阻挡隔垫物11发生偏移的效果。为了便于实现该目的,一般设置隔垫物11的纵截面为上大下小的倒梯形,但并不局限于此结构。Preferably, the spacer 11 is set in contact with the groove wall after a certain elastic compression deformation occurs under the force of the groove wall of the groove structure 1, so as to improve the effect of the groove wall blocking the displacement of the spacer 11 . In order to facilitate this purpose, the longitudinal section of the spacer 11 is generally set to be an inverted trapezoid with a large top and a small bottom, but it is not limited to this structure.
进一步地,当第一基板为薄膜晶体管阵列基板时,所述第一基板包括衬底基板100,如:玻璃基板、石英基板等透明基板。在衬底基板100上形成有横纵交叉分布的栅线10和数据线(图中未示出),以及由栅线10和数据线限定的多个像素单元(图中未示出),每个像素单元包括一个薄膜晶体管(Thin FilmTransistor,简称TFT)。所述TFT包括栅电极、源电极和漏电极,以及位于源电极和漏电极之间的沟道。薄膜晶体管阵列基板的栅线10和栅电极由同一栅金属(如:Cu,Al,Ag,Mo,Cr,Nd,Ni,Mn,Ti,Ta,W等金属以及这些金属的合金)形成,数据线、源电极和漏电极由同一源漏金属(如:Cu,Al,Ag,Mo,Cr,Nd,Ni,Mn,Ti,Ta,W等金属以及这些金属的合金)形成,TFT的有源层图案由半导体层(如:硅半导体,金属氧化物半导体)形成。Further, when the first substrate is a thin film transistor array substrate, the first substrate includes a base substrate 100 , such as a transparent substrate such as a glass substrate or a quartz substrate. On the base substrate 100, gate lines 10 and data lines (not shown in the figure) distributed vertically and vertically, and a plurality of pixel units (not shown in the figure) defined by the gate lines 10 and data lines are formed, each Each pixel unit includes a thin film transistor (Thin Film Transistor, referred to as TFT). The TFT includes a gate electrode, a source electrode and a drain electrode, and a channel between the source electrode and the drain electrode. The gate line 10 and the gate electrode of the thin film transistor array substrate are formed by the same gate metal (such as: Cu, Al, Ag, Mo, Cr, Nd, Ni, Mn, Ti, Ta, W and other metals and alloys of these metals), the data The line, source electrode and drain electrode are formed of the same source and drain metal (such as: Cu, Al, Ag, Mo, Cr, Nd, Ni, Mn, Ti, Ta, W and other metals and alloys of these metals). The layer pattern is formed by a semiconductor layer (eg silicon semiconductor, metal oxide semiconductor).
通常地,所述薄膜晶体管阵列基板的隔垫物支撑区域300位于栅线10上。具体的,隔垫物支撑区域300可以包括源漏金属层101,还可以同时包括源漏金属层101和有源层102。Generally, the spacer supporting region 300 of the TFT array substrate is located on the gate line 10 . Specifically, the spacer supporting region 300 may include the source-drain metal layer 101 , and may also include the source-drain metal layer 101 and the active layer 102 at the same time.
在一个具体的实施方式中,结合图1-图3所示,隔垫物支撑区域300包括源漏金属层101,凹槽结构1延伸至栅线10,露出栅线10。支撑柱12也包括源漏金属层101,其高度等于凹槽结构1的槽深。In a specific embodiment, as shown in FIGS. 1-3 , the spacer supporting region 300 includes a source-drain metal layer 101 , and the groove structure 1 extends to the gate line 10 to expose the gate line 10 . The support pillar 12 also includes a source-drain metal layer 101 whose height is equal to the groove depth of the groove structure 1 .
优选地,隔垫物支撑区域300的源漏金属层101与薄膜晶体管的源电极和漏电极通过对同一源漏金属层的构图工艺形成,从而无需增加额外的制作工艺形成隔垫物支撑区域300,降低生产成本。Preferably, the source-drain metal layer 101 of the spacer supporting region 300 and the source electrode and drain electrode of the thin film transistor are formed by patterning the same source-drain metal layer, so that no additional manufacturing process is required to form the spacer supporting region 300 ,reduce manufacturing cost.
在另一个具体的实施方式中,结合图4和图5,以及图3所示,隔垫物支撑区域300同时包括源漏金属层101和有源层102,凹槽结构1延伸至栅线10,露出栅线10。支撑柱12也同时包括源漏金属层101和有源层102。其高度等于凹槽结构1的槽深。In another specific embodiment, as shown in FIG. 4 and FIG. 5, and FIG. , exposing the grid lines 10 . The support pillar 12 also includes a source-drain metal layer 101 and an active layer 102 . Its height is equal to the groove depth of the groove structure 1 .
优选地,隔垫物支撑区域300的源漏金属层101与薄膜晶体管的源电极和漏电极通过对同一源漏金属层的构图工艺形成,有源层102与薄膜晶体管的有源层图案通过对同一半导体层的构图工艺形成,从而无需增加额外的制作工艺形成隔垫物支撑区域300,降低生产成本。具体的形成过程可以为:Preferably, the source-drain metal layer 101 of the spacer supporting region 300 and the source electrode and drain electrode of the thin film transistor are formed by patterning the same source-drain metal layer, and the active layer 102 and the active layer pattern of the thin film transistor are formed by matching The patterning process of the same semiconductor layer is formed, so that there is no need to add an additional manufacturing process to form the spacer supporting region 300, thereby reducing the production cost. The specific formation process can be:
在衬底基板100上依次形成半导体层和源漏金属层;sequentially forming a semiconductor layer and a source-drain metal layer on the base substrate 100;
在所述源漏金属层上涂覆光刻胶,采用灰色调或半色调掩膜板对光刻胶进行曝光,显影后形成光刻胶完全保留区域、光刻胶半保留区域和光刻胶不保留区域,其中,光刻胶完全保留区域对应隔垫物支撑区域300和支撑柱12,以及薄膜晶体管的源电极和漏电极所在的区域,光刻胶半保留区域对应薄膜晶体管的源电极和漏电极之间的区域,光刻胶不保留区域至少对应凹槽结构1所在的区域;Coating photoresist on the source-drain metal layer, exposing the photoresist with a gray-tone or half-tone mask, forming a photoresist completely reserved area, a photoresist half-retained area and a photoresist after development The non-retained area, wherein, the photoresist completely reserved area corresponds to the spacer support area 300 and the support column 12, and the area where the source electrode and the drain electrode of the thin film transistor are located, and the photoresist semi-retained area corresponds to the source electrode and the drain electrode of the thin film transistor. In the region between the drain electrodes, the photoresist-free region at least corresponds to the region where the groove structure 1 is located;
刻蚀掉光刻胶不保留区域的半导体层和源漏金属层,形成凹槽结构1,以及隔垫物支撑区域300、支撑柱12、薄膜晶体管的源电极和漏电极的图案;Etching away the semiconductor layer and the source-drain metal layer in the region where the photoresist does not remain, forming the groove structure 1, and the pattern of the spacer support region 300, the support pillar 12, and the source electrode and drain electrode of the thin film transistor;
通过灰化工艺去除光刻胶半保留区域的光刻胶;Removing the photoresist in the semi-retained area of the photoresist by an ashing process;
刻蚀掉光刻胶半保留区域的源漏金属层,形成薄膜晶体管的有源层图案;Etching away the source-drain metal layer in the half-retained area of the photoresist to form the active layer pattern of the thin film transistor;
剥离剩余的光刻胶,形成隔垫物支撑区域300、支撑柱12、薄膜晶体管的源电极和漏电极。The remaining photoresist is stripped to form the spacer supporting region 300, the supporting pillar 12, the source electrode and the drain electrode of the thin film transistor.
当隔垫物支撑区域300同时包括源漏金属层101和有源层102时,还可以设置支撑柱12包括源漏金属层101和有源层102的其中一个,不包括另一个,例如:支撑柱12包括源漏金属层101,不包括有源层102,结合图6和图7所示。此时,支撑柱12的高度小于凹槽结构1的槽深。具体的形成过程可以为:When the spacer support region 300 includes the source-drain metal layer 101 and the active layer 102 at the same time, it is also possible to set the support column 12 to include one of the source-drain metal layer 101 and the active layer 102, excluding the other, for example: support The pillar 12 includes a source-drain metal layer 101 , but does not include an active layer 102 , as shown in FIG. 6 and FIG. 7 . At this time, the height of the support column 12 is smaller than the groove depth of the groove structure 1 . The specific formation process can be:
在衬底基板100上形成半导体层;forming a semiconductor layer on the base substrate 100;
在所述半导体层上涂覆光刻胶,采用掩膜板对光刻胶进行曝光,显影后形成光刻胶保留区域和光刻胶不保留区域,其中,光刻胶保留区域对应隔垫物支撑区域300和薄膜晶体管的有源层图案所在的区域,光刻胶不保留区域至少对应凹槽结构1和支撑柱12所在的区域;Coating photoresist on the semiconductor layer, using a mask to expose the photoresist, forming a photoresist reserved area and a photoresist non-retained area after development, wherein the photoresist reserved area corresponds to the spacer The area where the support area 300 and the active layer pattern of the thin film transistor are located, and the area where the photoresist is not retained corresponds at least to the area where the groove structure 1 and the support pillar 12 are located;
刻蚀掉光刻胶不保留区域的半导体层,形成凹槽结构1;Etching away the semiconductor layer in the region where the photoresist does not remain, forming a groove structure 1;
剥离剩余的光刻胶,形成隔垫物支撑区域300的有源层102,以及薄膜晶体管的有源层图案;stripping the remaining photoresist, forming the active layer 102 of the spacer supporting region 300, and the active layer pattern of the thin film transistor;
在有源层上形成源漏金属层;forming a source-drain metal layer on the active layer;
在所述源漏金属层上涂覆光刻胶,采用掩膜板对光刻胶进行曝光,显影后形成光刻胶保留区域和光刻胶不保留区域,其中,光刻胶保留区域对应隔垫物支撑区域300和支撑柱12,以及薄膜晶体管的源电极和漏电极所在的区域,光刻胶不保留区域至少对应凹槽结构1所在的区域,以及源电极和漏电极之间的区域;Coat photoresist on the source-drain metal layer, use a mask to expose the photoresist, and form a photoresist reserved area and a photoresist non-retained area after development, wherein the photoresist reserved area corresponds to the barrier The pad support region 300 and the support pillar 12, as well as the region where the source electrode and the drain electrode of the thin film transistor are located, the photoresist-free region at least corresponds to the region where the groove structure 1 is located, and the region between the source electrode and the drain electrode;
刻蚀掉光刻胶不保留区域的源漏金属层,形成凹槽结构1,以及隔垫物支撑区域300、支撑柱12、薄膜晶体管的源电极和漏电极的图案;Etching away the source-drain metal layer in the region where the photoresist does not remain, forming the groove structure 1, and the patterns of the spacer support region 300, the support pillar 12, and the source electrode and the drain electrode of the thin film transistor;
剥离剩余的光刻胶,形成隔垫物支撑区域300和支撑柱12,以及薄膜晶体管的源电极和漏电极。The remaining photoresist is stripped to form the spacer supporting region 300 and the supporting pillar 12, as well as the source electrode and the drain electrode of the thin film transistor.
当然,隔垫物支撑区域300还可以包括其他层,如:栅绝缘层,而支撑柱12可以包括栅绝缘层,也可以不包括栅绝缘层。优选地,设置支撑柱12的高度小于或等于凹槽结构1的槽深。Of course, the spacer supporting region 300 may also include other layers, such as a gate insulating layer, and the supporting pillar 12 may include a gate insulating layer, or may not include a gate insulating layer. Preferably, the height of the support column 12 is set to be less than or equal to the groove depth of the groove structure 1 .
本发明实施例中还提供一种显示装置,其包括上述的液晶面板,由于液晶面板的隔垫物不易发生偏移错位,从而提高了产品的质量和显示品质。An embodiment of the present invention also provides a display device, which includes the above-mentioned liquid crystal panel, since the spacers of the liquid crystal panel are less likely to be shifted and dislocated, thereby improving product quality and display quality.
所述显示装置其他部分的结构可以参考现有技术,对此本文不再详细描述。For the structure of other parts of the display device, reference may be made to the prior art, which will not be described in detail herein.
所述显示装置可以为:数码相框、手机、平板电脑等具有任何显示功能的产品或部件。The display device may be a product or component with any display function, such as a digital photo frame, a mobile phone, and a tablet computer.
本发明的技术方案中,液晶面板隔垫物支撑区域设置有用于支撑隔垫物的凹槽结构,隔垫物的顶部伸入所述凹槽结构中,在所述凹槽结构的槽底设置有支撑柱,所述隔垫物对应所述支撑柱所在区域的部分发生弹性压缩形变,使得所述支撑柱嵌入所述隔垫物中,用于固定支撑隔垫物,使得隔垫物不易发生偏移错位。而且,在面板发生形变后,隔垫物还会受到所述凹槽结构的槽壁阻挡,进一步确保隔垫物不易发生偏移错位。从而在搬运或受到外界应力时,凹槽结构的槽底上的支撑柱和槽壁同时作用于隔垫物,使其不会发生偏移错位,提高了显示品质。同时,隔垫物与凹槽结构位置一一对应的结构,还可以提高液晶面板的两个基板的对位精度。In the technical solution of the present invention, the spacer supporting area of the liquid crystal panel is provided with a groove structure for supporting the spacer, the top of the spacer extends into the groove structure, and a groove structure is arranged at the bottom of the groove structure. There is a support column, and the part of the spacer corresponding to the area where the support column is located undergoes elastic compression deformation, so that the support column is embedded in the spacer, and is used to fix and support the spacer, so that the spacer is not easy to occur Misalignment. Moreover, after the panel is deformed, the spacer is also blocked by the groove wall of the groove structure, which further ensures that the spacer is not easy to be shifted and dislocated. Therefore, when being transported or subjected to external stress, the support column and the groove wall on the groove bottom of the groove structure act on the spacer at the same time, so that it will not be shifted and dislocated, and the display quality will be improved. At the same time, the one-to-one correspondence between the spacer and the groove structure can also improve the alignment accuracy of the two substrates of the liquid crystal panel.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.
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Application publication date: 20150408 |