CN104531002B - A kind of magnetic PUR and its preparation and application - Google Patents
A kind of magnetic PUR and its preparation and application Download PDFInfo
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- CN104531002B CN104531002B CN201510013027.9A CN201510013027A CN104531002B CN 104531002 B CN104531002 B CN 104531002B CN 201510013027 A CN201510013027 A CN 201510013027A CN 104531002 B CN104531002 B CN 104531002B
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 2
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- 150000001875 compounds Chemical class 0.000 claims description 2
- 239000002122 magnetic nanoparticle Substances 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
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- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical group C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 claims 1
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- 238000002844 melting Methods 0.000 abstract description 11
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- 229910001289 Manganese-zinc ferrite Inorganic materials 0.000 description 17
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- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
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- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
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- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
针对目前尚无磁性纳米粉促使热熔胶熔化的相关技术,本发明提供了一种磁热熔胶及其制备和使用方法,属于胶粘剂领域。磁热熔胶原料按重量份数组成:10‑60份热塑性聚合物,25‑55份增黏剂,2‑20份增塑剂,3‑15份黏度调节剂,0.1‑4.5份抗氧剂,5‑30份磁性铁氧体粉。磁热熔胶把具有磁热特性的纳米磁性铁氧体粉均匀分散在热熔胶内,在交变磁场中纳米铁氧体颗粒产生的热量以辐射状快速向四周延伸,促使邻近热熔胶分子快速受热,可在数秒内迅速粘合,因而具有涂布均匀,粘结强度高的优点。使用时无需配备加热设备,也不需要预热熔胶,只需要小型交变磁场发生器即可,操作简便,适于连续化、自动化高速作业。已固化的热熔胶重新放置于交变磁场中加热可轻易进行再分离。
Aiming at the current lack of related technology that magnetic nano powder can promote the melting of hot-melt adhesive, the present invention provides a magnetic hot-melt adhesive and its preparation and use methods, which belong to the field of adhesives. The magnetic hot melt adhesive raw material is composed of parts by weight: 10-60 parts of thermoplastic polymer, 25-55 parts of tackifier, 2-20 parts of plasticizer, 3-15 parts of viscosity regulator, 0.1-4.5 parts of antioxidant , 5‑30 parts magnetic ferrite powder. The magnetothermal melt adhesive disperses nano-magnetic ferrite powder with magnetocaloric properties evenly in the hot-melt adhesive. In the alternating magnetic field, the heat generated by the nano-ferrite particles spreads rapidly to the surroundings in a radial manner, prompting the neighboring hot-melt adhesive to Molecules are heated quickly and can be quickly bonded within a few seconds, so it has the advantages of uniform coating and high bonding strength. It does not need to be equipped with heating equipment, nor does it need to preheat the melt glue. It only needs a small alternating magnetic field generator. It is easy to operate and suitable for continuous, automated and high-speed operations. The cured hot melt adhesive can be easily re-separated by heating in an alternating magnetic field.
Description
技术领域technical field
本发明属于胶粘剂领域,具体涉及一种磁热熔胶及其制备和使用方法。The invention belongs to the field of adhesives, and in particular relates to a magnetothermal melt adhesive and a preparation and use method thereof.
背景技术Background technique
热熔胶具有固化快、无污染、制备方便等优点,广泛应用于机械化包装、家具制作、制鞋、汽车、无线装订、电子元件及日常用品粘接。目前,有填充料的热熔胶因其价格低廉占据了绝大多数市场,但由于其熔化时间较长,熔融后黏度较高,故润湿性差,较难涂布均匀,不适宜大面积的涂布粘接,且热熔胶耐热性不高,只能用于工艺要求不高的产品。虽然国内有很多关于加入填料对热熔胶性能影响的研究,但目前大部分关于填充剂的研究还停留在填充剂的补强作用阶段,就一些填料的特殊性能和由此引起的胶的性能变化没有进行深入广泛的研究。目前,国内外还没有磁性纳米粉促使热熔胶熔化的相关技术。Hot melt adhesives have the advantages of fast curing, no pollution, and convenient preparation, and are widely used in mechanized packaging, furniture making, shoemaking, automobiles, perfect binding, electronic components and daily necessities bonding. At present, hot melt adhesives with fillers occupy the vast majority of the market due to their low price, but due to their long melting time and high viscosity after melting, they have poor wettability and are difficult to coat evenly, so they are not suitable for large areas. Coating and bonding, and the heat resistance of hot melt adhesive is not high, so it can only be used for products with low process requirements. Although there are many studies on the effect of adding fillers on the properties of hot melt adhesives in China, most of the research on fillers is still in the reinforcement stage of fillers, and the special properties of some fillers and the resulting adhesive properties Variations have not been studied extensively. At present, there is no related technology of magnetic nano powder to promote the melting of hot melt adhesive at home and abroad.
当使用热熔胶时需配备专门的设备熔融、施胶,如热熔胶机、热熔胶加热管、热熔胶枪等,在使用上不方便,从而限制了热熔胶的使用和推广。对于已固化的热熔胶层的分离,有加热法和溶剂溶解法两种分离方法。溶剂溶解法可产生环境污染,而在许多场合不允许甚至不可能加热分离,例如土木建筑等。因而市场上迫切要求开发出低成本、快速熔化、涂布均匀、粘结强度高并易于实现再分离的热熔胶。When using hot-melt adhesive, it needs to be equipped with special equipment for melting and sizing, such as hot-melt adhesive machine, hot-melt adhesive heating tube, hot-melt adhesive gun, etc., which is inconvenient to use, thus limiting the use and promotion of hot-melt adhesive . For the separation of the cured hot melt adhesive layer, there are two separation methods: heating method and solvent dissolution method. The solvent dissolution method can cause environmental pollution, and heating separation is not allowed or even impossible in many occasions, such as civil engineering and construction. Therefore, there is an urgent demand in the market to develop hot melt adhesives with low cost, fast melting, uniform coating, high bonding strength and easy separation.
发明内容Contents of the invention
本发明的目的是克服现有技术中的缺陷,提供一种磁热熔胶及其制备和使用方法。本发明提出的磁热熔胶是以多元醇法制备的铁氧体纳米颗粒为填料,用偶联剂对其表面进行改性,使其均匀分散在热熔胶中,并利用磁性颗粒具有磁热效应特性使其在交变磁场中将磁能转化为热能,纳米铁氧体颗粒产生的热量以辐射状快速向四周延伸,促使热熔胶邻近分子均匀受热,缩短熔化时间,提高粘结强度。该产品低成本、无污染、操作快速、简便、涂布均匀、粘结强度高并易于实现再分离。该制备和使用方法简单方便,易于实施。The purpose of the present invention is to overcome the defects in the prior art, and provide a magnetic hot melt adhesive and its preparation and use method. The magnetic hot-melt adhesive proposed by the present invention uses ferrite nanoparticles prepared by polyol method as filler, and its surface is modified with a coupling agent so that it is evenly dispersed in the hot-melt adhesive, and the magnetic particles have magnetic properties. The thermal effect makes it convert magnetic energy into thermal energy in an alternating magnetic field, and the heat generated by nano-ferrite particles spreads rapidly to the surroundings in a radial manner, which promotes uniform heating of adjacent molecules of the hot melt adhesive, shortens the melting time, and improves the bonding strength. The product has the advantages of low cost, no pollution, fast and simple operation, uniform coating, high bonding strength and easy re-separation. The preparation and use method is simple, convenient and easy to implement.
为了实现上述目的,本发明的技术方案之一如下:In order to achieve the above object, one of the technical solutions of the present invention is as follows:
一种磁热熔胶,按照重量份数组成为:热塑性聚合物为10-60份,增黏剂为25-55份,增塑剂为2-20份,黏度调节剂为3-15份,抗氧剂为0.1-4.5份,纳米磁性铁氧体为5-30份;A magnetic hot-melt adhesive, according to the number of parts by weight: 10-60 parts of thermoplastic polymer, 25-55 parts of tackifier, 2-20 parts of plasticizer, 3-15 parts of viscosity regulator, anti- The oxygen agent is 0.1-4.5 parts, and the nano-magnetic ferrite is 5-30 parts;
较好的质量份数组成为:热塑性聚合物为25-45份,增黏剂为25-45份,增塑剂为2-10份,黏度调节剂为6-14份,抗氧剂为0.3-2.5份,纳米磁性铁氧体为6-25份;A good number of parts by mass is: 25-45 parts for thermoplastic polymers, 25-45 parts for tackifiers, 2-10 parts for plasticizers, 6-14 parts for viscosity modifiers, and 0.3-45 parts for antioxidants. 2.5 parts, nano-magnetic ferrite is 6-25 parts;
最好的质量份数组成为:热塑性聚合物为27-35份,增黏剂为26-40份,增塑剂为3-6份,黏度调节剂为9-13份,抗氧剂为0.5-1.8份,纳米磁性铁氧体为8-20份;The best mass parts are: 27-35 parts for thermoplastic polymers, 26-40 parts for tackifiers, 3-6 parts for plasticizers, 9-13 parts for viscosity modifiers, and 0.5-30 parts for antioxidants. 1.8 parts, nano-magnetic ferrite is 8-20 parts;
其中,所述热塑性聚合物为乙烯-醋酸乙烯酯共聚物(EVA)、聚酰胺树脂、聚酯树脂、聚氨酯树脂、聚丙烯树脂、聚醋酸乙烯酯树脂、苯乙烯-二烯烃-苯乙烯三元嵌段共聚物SDS(苯乙烯-丁二烯-苯乙烯三元嵌段共聚物SBS、苯乙烯-异戊二烯-苯乙烯三元嵌段共聚物SIS)、聚乙烯醇、聚乙烯、聚氯乙烯、乙烯-丙烯酸乙酯共聚物(EEA)、乙烯-丙烯酸共聚物(EAA)、聚邻苯二甲酸二烯丙酯(DAP)中的一种或几种的混合物;Wherein, the thermoplastic polymer is ethylene-vinyl acetate copolymer (EVA), polyamide resin, polyester resin, polyurethane resin, polypropylene resin, polyvinyl acetate resin, styrene-diene-styrene ternary Block copolymer SDS (styrene-butadiene-styrene triblock copolymer SBS, styrene-isoprene-styrene triblock copolymer SIS), polyvinyl alcohol, polyethylene, polyvinyl alcohol One or a mixture of vinyl chloride, ethylene-ethyl acrylate copolymer (EEA), ethylene-acrylic acid copolymer (EAA), and diallyl phthalate (DAP);
所述增黏剂为松香及其衍生物、萜烯类树脂、石油树脂、酚醛树脂、古马隆树脂中的一种或几种的混合物;The tackifier is one or a mixture of rosin and derivatives thereof, terpene resins, petroleum resins, phenolic resins, and coumarone resins;
所述增塑剂为邻苯二甲酸二辛酯、邻苯二甲酸二丁酯、磷酸三甲苯酯、环烷油、聚丁二烯中的一种或几种的混合物;The plasticizer is one or a mixture of dioctyl phthalate, dibutyl phthalate, tricresyl phosphate, naphthenic oil, polybutadiene;
所述黏度调节剂为石蜡、沙索合成蜡、微晶蜡、地蜡、低分子聚乙烯蜡中的一种或几种的混合物;The viscosity regulator is one or a mixture of paraffin wax, Sasol synthetic wax, microcrystalline wax, ozokerite wax, and low molecular polyethylene wax;
所述抗氧剂为2,6-叔丁基对甲酚(BHT)、抗氧剂1010、4,4-巯基双(6-叔丁基双甲酚)(RC)、硫代二丙酸酯中的一种或几种的混合物;The antioxidant is 2,6-tert-butyl p-cresol (BHT), antioxidant 1010, 4,4-mercaptobis(6-tert-butylxylenol) (RC), thiodipropionic acid One or a mixture of esters;
所述纳米磁性铁氧体为采用多元醇法制备的镍锌、锰锌、钴锌铁氧体磁性纳米颗粒,较好的纳米磁性铁氧体为锰锌铁氧体;铁氧体的磁含量为30-70wt%,铁氧体的平均粒径为6nm-80nm。The nano-magnetic ferrite is nickel-zinc, manganese-zinc, cobalt-zinc ferrite magnetic nanoparticles prepared by the polyol method, and the preferred nano-magnetic ferrite is manganese-zinc ferrite; the magnetic content of the ferrite is It is 30-70wt%, and the average particle diameter of ferrite is 6nm-80nm.
本发明的技术方案之二如下:The second technical scheme of the present invention is as follows:
一种磁热熔胶的制备方法,包括以下步骤:A preparation method of magnetic hot melt adhesive, comprising the following steps:
1)按上述配方用量将增黏剂、抗氧化剂、黏度调节剂放入容器中,并加热到60℃以上,搅拌均匀,使混合物熔化;1) Put the tackifier, antioxidant, and viscosity modifier into the container according to the dosage of the above formula, heat it to above 60°C, stir evenly, and melt the mixture;
2)待步骤1)制得的混合物完全熔化后,再分别加入配方量的热塑性聚合物、增塑剂,在150~180℃下搅拌均匀;2) After the mixture prepared in step 1) is completely melted, add the thermoplastic polymer and plasticizer in the formulated amount respectively, and stir evenly at 150-180°C;
3)待步骤2)制得的混合物完全熔化混合后,加入配方量的表面改性后的磁性纳米铁氧体粉,搅拌均匀;3) After the mixture prepared in step 2) is completely melted and mixed, add the surface-modified magnetic nano-ferrite powder of the formula amount, and stir evenly;
其中,对磁性纳米铁氧体粉表面改性的方法为:称取适量的纳米粉体,加入硅烷偶联剂KH-550超声处理2小时,然后真空干燥制得表面改性的磁性纳米铁氧体粉;Among them, the method for surface modification of magnetic nano-ferrite powder is as follows: Weigh an appropriate amount of nano-powder, add silane coupling agent KH-550 for ultrasonic treatment for 2 hours, and then vacuum dry to obtain surface-modified magnetic nano-ferrite powder. body powder;
4)将步骤3)制得的混合料停止加热,使其温度降至≤130℃后,经200~300目滤网过滤;4) Stop heating the mixture prepared in step 3), make its temperature drop to ≤130°C, and filter through a 200-300 mesh filter screen;
5)将步骤4)过滤后的混合料置于挤出机中,于100~160℃挤出成型,再经冷却、切粒、烘干等工序即得磁热熔胶。5) Put the filtered compound in step 4) in an extruder, extrude it at 100-160°C, and then undergo cooling, pelletizing, drying and other processes to obtain the magnetic hot-melt adhesive.
本发明的技术方案之三如下:The third technical scheme of the present invention is as follows:
一种磁热熔胶的使用方法,可选择如下方法1)或2):A kind of using method of magnetothermal melt adhesive, can choose following method 1) or 2):
1)当磁热熔胶用于粘贴时,将磁热熔胶涂撒于待粘结面上,加一交变磁场使其熔化后,将两个粘结面粘在一起,待磁热熔胶凝固后即可;1) When the magnetic hot melt adhesive is used for pasting, spread the magnetic hot melt adhesive on the surface to be bonded, add an alternating magnetic field to melt it, stick the two bonding surfaces together, and wait for the magnetic hot melt to melt. After the gel is solidified;
2)当将已固化的磁热熔胶层分离时,在粘结面上加一交变磁场即可使磁热熔胶重新熔化实现再分离;2) When the solidified magnetothermal melt adhesive layer is separated, an alternating magnetic field is added on the bonding surface to remelt the magnetothermal melt adhesive to achieve re-separation;
较好的交变磁场强度为5-15kA/m,交变加热电流为10-100A,磁场频率为100-180kHz。The preferable alternating magnetic field intensity is 5-15kA/m, the alternating heating current is 10-100A, and the magnetic field frequency is 100-180kHz.
本发明与现有技术相比,其优点在于:Compared with the prior art, the present invention has the advantages of:
1、涂布均匀:由于磁性纳米铁氧体在热熔胶内均匀分布,在交变磁场中纳米铁氧体颗粒产生的热量以辐射状快速向四周延伸,促使热熔胶邻近分子均匀受热。磁热熔胶可克服传统热熔胶由表及里的加热方式,实现分子内均匀加热,因而避免温度梯度产生,从而保证热熔胶在各个方向上受热相同,使热熔胶涂布均匀。1. Uniform coating: due to the uniform distribution of magnetic nano-ferrite in the hot melt adhesive, the heat generated by the nano-ferrite particles in the alternating magnetic field rapidly extends to the surroundings in a radial manner, which promotes the uniform heating of the adjacent molecules of the hot melt adhesive. Magnetic hot melt adhesives can overcome the heating method of traditional hot melt adhesives from the surface to the inside, and realize uniform heating within the molecule, thus avoiding the generation of temperature gradients, thereby ensuring that the hot melt adhesives are heated equally in all directions, so that the hot melt adhesives can be evenly coated.
2、快速粘合:交变磁场不用预热和加热待粘结面即可直接加热固体熔胶,可在数秒内迅速粘合,适于连续化、自动化高速作业,且成本低。2. Fast bonding: the alternating magnetic field can directly heat the solid melt adhesive without preheating and heating the surface to be bonded, and can bond quickly within a few seconds, suitable for continuous, automated high-speed operations, and low cost.
3、可再分离:如涂在被粘物上的热熔胶,因冷却固化而不能粘结或粘结效果不理想时,可以重新放置于交变磁场中加热进行再分离。3. Re-separation: If the hot melt adhesive coated on the adherend cannot be bonded due to cooling and solidification or the bonding effect is not satisfactory, it can be re-placed in an alternating magnetic field and heated for re-separation.
4、粘接强度高:热熔胶中加入铁氧体填料可减小收缩率,提高粘接强度和耐热性。4. High bonding strength: Adding ferrite fillers to hot melt adhesives can reduce shrinkage and improve bonding strength and heat resistance.
5、操作简便:无需配备热熔胶机、热熔胶加热管、手持式热熔胶枪和热熔胶涂布机等加热设备,也不需要预热熔胶,只需要小型交变磁场发生器即可使其迅速熔化。5. Easy to operate: no heating equipment such as hot-melt glue machine, hot-melt glue heating tube, hand-held hot-melt glue gun and hot-melt glue coating machine are needed, and there is no need to preheat the melt glue, only a small alternating magnetic field is required The device can make it melt quickly.
附图说明Description of drawings
图1为本发明选用的锰锌铁氧体的透射电镜图;Fig. 1 is the transmission electron microscope figure of the manganese zinc ferrite that the present invention selects;
图2为本发明选用的锰锌铁氧体的磁滞回线图。Fig. 2 is a hysteresis loop diagram of the manganese zinc ferrite selected in the present invention.
具体实施方式detailed description
本发明所用材料,除特别说明以外,均为市购。The materials used in the present invention are commercially available unless otherwise specified.
镍锌、锰锌和钴锌铁氧体的制备方法:将摩尔比为4:1:1的乙酰丙酮铁、乙酰丙酮锌和乙酰丙酮镍或乙酰丙酮锰或乙酰丙酮钴加入到乙二醇中,在Ar保护气氛中加热,在80~90℃保温10~30min;再缓慢升温至170~200℃保温2~5min,再快速升温到255~265℃,回流50~90min,最后自然冷却到室温;再向反应液加入无水乙醇,得到黑色反应液;将溶液离心,用无水乙醇反复洗涤沉淀3~5次,最后把洗涤后的黑色沉淀物真空干燥,得到Ni0.5Zn0.5Fe2O4、Mn0.5Zn0.5Fe2O4或Co0.5Zn0.5Fe2O4纳米铁氧体粉。The preparation method of nickel-zinc, manganese-zinc and cobalt-zinc ferrite: adding iron acetylacetonate, zinc acetylacetonate and nickel acetylacetonate or manganese acetylacetonate or cobalt acetylacetonate at a molar ratio of 4:1:1 to ethylene glycol , heated in an Ar protective atmosphere, and kept at 80-90°C for 10-30 minutes; then slowly raised to 170-200°C and held for 2-5 minutes, then rapidly raised to 255-265°C, refluxed for 50-90 minutes, and finally cooled naturally to room temperature Add absolute ethanol to the reaction solution to obtain a black reaction solution; centrifuge the solution, wash the precipitate repeatedly with absolute ethanol for 3 to 5 times, and finally dry the washed black precipitate in vacuum to obtain Ni 0.5 Zn 0.5 Fe 2 O 4. Mn 0.5 Zn 0.5 Fe 2 O 4 or Co 0.5 Zn 0.5 Fe 2 O 4 nano ferrite powder.
对磁性纳米铁氧体粉表面改性的方法为:称取适量的纳米粉,加入硅烷偶联剂KH-550超声处理2小时,然后真空干燥制得表面改性的磁性纳米铁氧体粉。The method for surface modification of magnetic nano-ferrite powder is as follows: Weighing an appropriate amount of nano-powder, adding silane coupling agent KH-550 for ultrasonic treatment for 2 hours, and then vacuum-drying to obtain surface-modified magnetic nano-ferrite powder.
实施例1Example 1
制作65.5千克磁热熔胶时需EVA 25千克、松香22.5千克、聚丁二烯4.5千克、沙索合成蜡5千克、抗氧剂1010 0.5千克、表面改性后的磁性锰锌铁氧体纳米粉8千克;所述的沙索合成蜡软化点在110℃-120℃之间;所述的增塑剂为分子量2300的低分子聚丁二烯。25 kg of EVA, 22.5 kg of rosin, 4.5 kg of polybutadiene, 5 kg of Sasol synthetic wax, 0.5 kg of antioxidant 1010, and surface-modified magnetic manganese zinc ferrite nano 8 kilograms of powder; the softening point of the Sasol synthetic wax is between 110° C. and 120° C.; the plasticizer is low-molecular polybutadiene with a molecular weight of 2300.
按配方用量将松香、抗氧化剂1010、沙索合成蜡放入容器中,并加热到60℃以上,搅拌均匀,使上述混合物熔化;待物料完全熔融后,分别加入配方量的EVA、聚丁二烯,在150~180℃下搅拌均匀;待完全熔融混合后,加入配方量的表面改性后的磁性锰锌铁氧体纳米粉,搅拌均匀;将混合后的熔融料停止加热,使其温度降至不高于130℃,再将上述熔融料经200目滤网过滤;取过滤后的熔融料置于挤出机中,于100~160℃挤出成型,再经冷却、切粒、烘干等工序即得磁热熔胶。Put rosin, antioxidant 1010, and Sasol synthetic wax into the container according to the formula dosage, and heat it to above 60°C, stir evenly to melt the above mixture; after the materials are completely melted, add the formula amount of EVA and polybutane ene, stir evenly at 150-180°C; after complete melting and mixing, add the surface-modified magnetic manganese-zinc-ferrite nano-powder in the formula amount, and stir evenly; stop heating the mixed molten material to make the temperature Lower to no higher than 130°C, then filter the above molten material through a 200-mesh filter; take the filtered molten material and put it in an extruder, extrude at 100-160°C, and then cool, pelletize, and dry After drying and other processes, the magnetic hot-melt adhesive can be obtained.
在使用该磁热熔胶时,将其涂撒于待粘结面上,加一交变磁场即可使其在1分钟之内迅速熔化,再将两个粘结面粘在一起,待磁热熔胶凝固后即可,磁场强度为8kA/m,交变加热电流为30A,磁场频率为130kHz。When using the magnetic hot melt adhesive, spread it on the surface to be bonded, add an alternating magnetic field to make it melt rapidly within 1 minute, then stick the two bonding surfaces together, and wait for the magnetic After the hot melt glue is solidified, the magnetic field strength is 8kA/m, the alternating heating current is 30A, and the magnetic field frequency is 130kHz.
如需将已固化的热熔胶层再分离,在已粘结面上加一交变磁场,即可使磁热熔胶重新熔化实现再分离,磁场强度为10kA/m,交变加热电流为35A,磁场频率为140kHz。If it is necessary to separate the solidified hot-melt adhesive layer, add an alternating magnetic field on the bonded surface to re-melt the magnetic hot-melt adhesive to achieve re-separation. The magnetic field strength is 10kA/m, and the alternating heating current is 35A with a magnetic field frequency of 140kHz.
检测结果见表1。The test results are shown in Table 1.
实施例2Example 2
制作129千克磁热熔胶时需EEA 52千克、古马隆树脂41.2千克、邻苯二甲酸二丁酯3.6千克、微晶蜡11千克、硫代二丙酸酯1.2千克、表面改性后的磁性镍锌铁氧体纳米粉20千克;所述的微晶蜡软化点在60℃-90℃之间。52 kg of EEA, 41.2 kg of coumarone resin, 3.6 kg of dibutyl phthalate, 11 kg of microcrystalline wax, 1.2 kg of thiodipropionate, and surface-modified 20 kg of magnetic nickel-zinc ferrite nanopowder; the softening point of the microcrystalline wax is between 60°C and 90°C.
按配方用量将古马隆树脂、硫代二丙酸酯、微晶蜡放入容器中,并加热到60℃以上,搅拌均匀,使上述混合物熔化;待物料完全熔融后,分别加入配方量的EEA、邻苯二甲酸二丁酯,在150~180℃下搅拌均匀;待完全熔融混合后,加入配方量的表面改性后的磁性镍锌铁氧体纳米粉,搅拌均匀;将混合后的熔融料停止加热,使其温度降至不高于130℃,再将上述熔融料经300目滤网过滤;取过滤后的熔融料置于挤出机中,于100~160℃挤出成型,再经冷却、切粒、烘干等工序即得磁热熔胶。Put the coumarone resin, thiodipropionate, and microcrystalline wax into the container according to the amount of the formula, and heat it to above 60°C, stir evenly to melt the above mixture; after the materials are completely melted, add the amount of the formula respectively EEA, dibutyl phthalate, stir evenly at 150-180°C; after complete melting and mixing, add the surface-modified magnetic nickel-zinc ferrite nano-powder in the formulated amount, and stir evenly; mix the Stop heating the molten material to lower its temperature to no higher than 130°C, and then filter the above molten material through a 300-mesh filter; take the filtered molten material and place it in an extruder, and extrude it at 100-160°C. After cooling, pelletizing, drying and other processes, the magnetic hot melt adhesive is obtained.
在使用该磁热熔胶时,将其涂撒于待粘结面上,加一交变磁场即可使其在1分钟之内迅速熔化,再将两个粘结面粘在一起,待磁热熔胶凝固后即可,磁场强度为12kA/m,交变加热电流为40A,磁场频率为160kHz。When using the magnetic hot melt adhesive, spread it on the surface to be bonded, add an alternating magnetic field to make it melt rapidly within 1 minute, then stick the two bonding surfaces together, and wait for the magnetic After the hot melt glue is solidified, the magnetic field strength is 12kA/m, the alternating heating current is 40A, and the magnetic field frequency is 160kHz.
如需将已固化的热熔胶层再分离,在已粘结面上加一交变磁场,即可使磁热熔胶重新熔化实现再分离,磁场强度为14kA/m,交变加热电流为45A,磁场频率为170kHz。If it is necessary to separate the solidified hot-melt adhesive layer, add an alternating magnetic field on the bonded surface to re-melt the magnetic hot-melt adhesive to achieve re-separation. The magnetic field strength is 14kA/m, and the alternating heating current is 45A with a magnetic field frequency of 170kHz.
检测结果见表1。The test results are shown in Table 1.
实施例3Example 3
制作69.5千克磁热熔胶时需EVA 26.5千克、松香20.3千克、邻苯二甲酸二丁酯1.9千克、石蜡5千克、硫代二丙酸酯0.8千克、表面改性后的磁性钴锌铁氧体纳米粉15千克;所述的石蜡软化点在55℃-85℃之间。26.5 kg of EVA, 20.3 kg of rosin, 1.9 kg of dibutyl phthalate, 5 kg of paraffin, 0.8 kg of thiodipropionate, and surface-modified magnetic cobalt zinc iron oxide are required to make 69.5 kg of magnetic hot melt adhesive 15 kg of body nano powder; the softening point of the paraffin wax is between 55°C and 85°C.
按配方用量将松香、硫代二丙酸酯、石蜡放入容器中,并加热到60℃以上,搅拌均匀,使上述混合物熔化;待物料完全熔融后,分别加入配方量的EVA、邻苯二甲酸二丁酯,在150~180℃下搅拌均匀;待完全熔融混合后,加入配方量的表面改性后的磁性钴锌铁氧体纳米粉,搅拌均匀;将混合后的熔融料停止加热,使其温度降至不高于130℃,再将上述熔融料经200目滤网过滤;取过滤后的熔融料置于挤出机中,于100~160℃挤出成型,再经冷却、切粒、烘干等工序即得磁热熔胶。Put rosin, thiodipropionate, and paraffin into the container according to the formula dosage, and heat it to above 60°C, stir evenly to melt the above mixture; after the materials are completely melted, add the formula amount of EVA, phthalate For dibutyl formate, stir evenly at 150-180°C; after complete melting and mixing, add the surface-modified magnetic cobalt-zinc ferrite nano-powder in the formulated amount, and stir evenly; stop heating the mixed molten material, Lower the temperature to no higher than 130°C, and then filter the above molten material through a 200-mesh filter; take the filtered molten material and place it in an extruder, extrude it at 100-160°C, and then cool and cut Granulation, drying and other processes to obtain magnetic hot melt adhesive.
在使用该磁热熔胶时,将其涂撒于待粘结面上,加一交变磁场即可使其在1分钟之内迅速熔化,再将两个粘结面粘在一起,待磁热熔胶凝固后即可,磁场强度为5kA/m,交变加热电流为10A,磁场频率为100kHz。When using the magnetic hot melt adhesive, spread it on the surface to be bonded, add an alternating magnetic field to make it melt rapidly within 1 minute, then stick the two bonding surfaces together, and wait for the magnetic After the hot melt glue is solidified, the magnetic field strength is 5kA/m, the alternating heating current is 10A, and the magnetic field frequency is 100kHz.
如需将已固化的热熔胶层再分离,在已粘结面上加一交变磁场,即可使磁热熔胶重新熔化实现再分离,磁场强度为12kA/m,交变加热电流为40A,磁场频率为160kHz。If it is necessary to separate the solidified hot-melt adhesive layer, add an alternating magnetic field on the bonded surface to re-melt the magnetic hot-melt adhesive to achieve re-separation. The magnetic field strength is 12kA/m, and the alternating heating current is 40A, the magnetic field frequency is 160kHz.
检测结果见表1。The test results are shown in Table 1.
实施例4Example 4
制作39.9千克磁热熔胶时需聚丙烯树脂15.3千克、古马隆树脂14.1千克、环烷油0.8千克、低分子聚乙烯蜡2.7千克、2,6-叔丁基对甲酚0.4千克、表面改性后的磁性锰锌铁氧体纳米粉6.6千克;所述的低分子聚乙烯蜡软化点在90℃-110℃之间。15.3 kg of polypropylene resin, 14.1 kg of coumarone resin, 0.8 kg of naphthenic oil, 2.7 kg of low molecular weight polyethylene wax, 0.4 kg of 2,6-tert-butyl p-cresol, and 6.6 kg of modified magnetic manganese zinc ferrite nanopowder; the softening point of the low molecular weight polyethylene wax is between 90°C and 110°C.
按配方用量将古马隆树脂、2,6-叔丁基对甲酚、低分子聚乙烯蜡放入容器中,并加热到60℃以上,搅拌均匀,使上述混合物熔化;待物料完全熔融后,分别加入配方量的聚丙烯树脂、环烷油,在150~180℃下搅拌均匀;待完全熔融混合后,加入配方量的表面改性后的磁性锰锌铁氧体纳米粉,搅拌均匀;将混合后的熔融料停止加热,使其温度降至不高于130℃,再将上述熔融料经200目滤网过滤取过滤后的熔融料置于挤出机中,于100~160℃挤出成型,再经冷却、切粒、烘干等工序即得磁热熔胶。Put coumarone resin, 2,6-tert-butyl-p-cresol, and low-molecular-weight polyethylene wax into a container according to the formula dosage, and heat to above 60°C, stir evenly to melt the above mixture; after the materials are completely melted , respectively add the polypropylene resin and naphthenic oil in the formulated amount, and stir evenly at 150-180° C.; after completely melting and mixing, add the surface-modified magnetic manganese zinc ferrite nano powder in the formulated amount, and stir evenly; Stop heating the mixed molten material to lower its temperature to no higher than 130°C, then filter the above molten material through a 200-mesh filter, put the filtered molten material in an extruder, and extrude at 100-160°C out of molding, and then through cooling, dicing, drying and other processes to obtain magnetic hot melt adhesive.
在使用该磁热熔胶时,将其涂撒于待粘结面上,加一交变磁场即可使其在1分钟之内迅速熔化,再将两个粘结面粘在一起,待磁热熔胶凝固后即可,磁场强度为7kA/m,交变加热电流为25A,磁场频率为120kHz。When using the magnetic hot melt adhesive, spread it on the surface to be bonded, add an alternating magnetic field to make it melt rapidly within 1 minute, then stick the two bonding surfaces together, and wait for the magnetic After the hot melt glue is solidified, the magnetic field strength is 7kA/m, the alternating heating current is 25A, and the magnetic field frequency is 120kHz.
如需将已固化的热熔胶层再分离,在已粘结面上加一交变磁场,即可使磁热熔胶重新熔化实现再分离,磁场强度为15kA/m,交变加热电流为100A,磁场频率为180kHz。If it is necessary to separate the solidified hot-melt adhesive layer, add an alternating magnetic field on the bonded surface to re-melt the magnetic hot-melt adhesive to achieve re-separation. The magnetic field strength is 15kA/m, and the alternating heating current is 100A, the magnetic field frequency is 180kHz.
检测结果见表1。The test results are shown in Table 1.
表1 热熔胶性能测试数据Table 1 Hot melt adhesive performance test data
实施例5Example 5
制作184.5千克磁热熔胶,需SBS 20千克、SIS 20千克、DAP 20千克、萜烯类树脂35千克、氢化松香20g千克、邻苯二甲酸二辛酯14千克、邻苯二甲酸二丁酯6千克、地蜡15千克、4,4-巯基双(6-叔丁基双甲酚)4.5千克、表面改性后的磁性锰锌铁氧体纳米粉30千克;所述的地蜡软化点在62℃-75℃之间。To make 184.5 kg of magnetic hot melt adhesive, 20 kg of SBS, 20 kg of SIS, 20 kg of DAP, 35 kg of terpene resin, 20 g of hydrogenated rosin, 14 kg of dioctyl phthalate, and dibutyl phthalate are required 6 kilograms, 15 kilograms of ceresine wax, 4.5 kilograms of 4,4-mercapto bis(6-tert-butylxylenol), 30 kilograms of magnetic manganese zinc ferrite nanopowder after surface modification; Described ceresine wax softening point Between 62°C and 75°C.
实施例6Example 6
制作45.1千克磁热熔胶,需聚乙烯5千克、EAA 5千克、石油树脂25千克、磷酸三甲苯酯2千克、石蜡3千克、抗氧剂1010 0.1千克、表面改性后的磁性锰锌铁氧体纳米粉5千克;所述的石蜡软化点在55℃-85℃之间。To make 45.1 kg of magnetic hot-melt adhesive, 5 kg of polyethylene, 5 kg of EAA, 25 kg of petroleum resin, 2 kg of tricresyl phosphate, 3 kg of paraffin, 0.1 kg of antioxidant 1010, and surface-modified magnetic manganese-zinc-iron 5 kg of oxygen nano powder; the softening point of the paraffin is between 55°C and 85°C.
实施例7Example 7
制作磁热熔胶,需EVA 27-35千克、萜烯类树脂26-40千克、邻苯二甲酸二辛酯3-6千克、沙索合成蜡9-13千克、4,4-巯基双(6-叔丁基双甲酚)0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的沙索合成蜡软化点在110℃-120℃之间。To make magnetic hot melt adhesive, 27-35 kg of EVA, 26-40 kg of terpene resin, 3-6 kg of dioctyl phthalate, 9-13 kg of Sasol synthetic wax, 4,4-mercaptobis( 0.5-1.8 kg of 6-tert-butylbiscresol) and 8-20 kg of surface-modified magnetic manganese zinc ferrite nanopowder; the softening point of the Sasol synthetic wax is between 110°C and 120°C.
实施例8Example 8
制作磁热熔胶,需聚酰胺树脂27-35千克、松香26-40千克、邻苯二甲酸二丁酯3-6千克、石蜡9-13千克、2,6-叔丁基对甲酚0.5-1.8千克、表面改性后的磁性镍锌铁氧体纳米粉8-20千克;所述的石蜡软化点在55℃-85℃之间。To make magnetic hot melt adhesive, 27-35 kg of polyamide resin, 26-40 kg of rosin, 3-6 kg of dibutyl phthalate, 9-13 kg of paraffin wax, 0.5 kg of 2,6-tert-butyl p-cresol - 1.8 kg, 8-20 kg of surface-modified magnetic nickel zinc ferrite nanopowder; the softening point of the paraffin wax is between 55°C and 85°C.
实施例9Example 9
制作磁热熔胶,需聚酯树脂27-35千克、水白松香26-40千克、聚丁二烯3-6千克、微晶蜡9-13千克、抗氧剂1010 0.5-1.8千克、表面改性后的磁性钴锌铁氧体纳米粉8-20千克;所述的微晶蜡软化点在60℃-90℃之间;所述的增塑剂为分子量2300的低分子聚丁二烯。To make magnetic hot melt adhesive, polyester resin 27-35 kg, water white rosin 26-40 kg, polybutadiene 3-6 kg, microcrystalline wax 9-13 kg, antioxidant 1010 0.5-1.8 kg, surface 8-20 kg of modified magnetic cobalt-zinc ferrite nanopowder; the softening point of the microcrystalline wax is between 60°C and 90°C; the plasticizer is low-molecular polybutadiene with a molecular weight of 2300 .
实施例10Example 10
制作磁热熔胶,需聚氨酯树脂27-35千克、古马隆树脂26-40千克、环烷油3-6千克、低分子聚乙烯蜡9-13千克、硫代二丙酸酯0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的低分子聚乙烯蜡软化点在90℃-110℃之间。To make magnetic hot melt adhesive, 27-35 kg of polyurethane resin, 26-40 kg of coumarone resin, 3-6 kg of naphthenic oil, 9-13 kg of low molecular weight polyethylene wax, and 0.5-1.8 kg of thiodipropionate are required 8-20 kg of surface-modified magnetic manganese-zinc-ferrite nanopowder; the softening point of the low-molecular polyethylene wax is between 90°C and 110°C.
实施例11Example 11
制作磁热熔胶,需聚丙烯树脂27-35千克、酚醛树脂26-40千克、聚丁二烯3-6千克、沙索合成蜡9-13千克、抗氧剂1010 0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的沙索合成蜡软化点在110℃-120℃之间;所述的增塑剂为分子量2300的低分子聚丁二烯。To make magnetic hot melt adhesive, 27-35 kg of polypropylene resin, 26-40 kg of phenolic resin, 3-6 kg of polybutadiene, 9-13 kg of Sasol synthetic wax, 0.5-1.8 kg of antioxidant 1010, surface 8-20 kg of modified magnetic manganese zinc ferrite nanopowder; the softening point of the Sasol synthetic wax is between 110°C and 120°C; alkene.
实施例12Example 12
制作磁热熔胶,需聚醋酸乙烯酯树脂27-35千克、石油树脂26-40千克、磷酸三甲苯酯3-6千克、地蜡9-13千克、抗氧剂1010 0.5-1.8千克、表面改性后的磁性钴锌铁氧体纳米粉8-20千克;所述的地蜡软化点在62℃-75℃之间。To make magnetic hot melt adhesive, 27-35 kg of polyvinyl acetate resin, 26-40 kg of petroleum resin, 3-6 kg of tricresyl phosphate, 9-13 kg of ozokerite, 0.5-1.8 kg of antioxidant 1010, surface 8-20 kg of modified magnetic cobalt-zinc ferrite nanopowder; the softening point of the ozokerite is between 62°C and 75°C.
实施例13Example 13
制作磁热熔胶,需SDS 27-35千克、松香26-40千克、聚丁二烯3-6千克、沙索合成蜡9-13千克、抗氧剂10100.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的沙索合成蜡软化点在110℃-120℃之间;所述的增塑剂为分子量2300的低分子聚丁二烯。To make magnetic hot melt adhesive, 27-35 kg of SDS, 26-40 kg of rosin, 3-6 kg of polybutadiene, 9-13 kg of Sasol synthetic wax, 10100.5-1.8 kg of antioxidant, and surface modified 8-20 kg of magnetic manganese zinc ferrite nano powder; the softening point of the Sasol synthetic wax is between 110 DEG C and 120 DEG C; the plasticizer is low-molecular polybutadiene with a molecular weight of 2300.
实施例14Example 14
制作磁热熔胶,需聚乙烯醇27-35千克、氢化松香26-40千克、聚丁二烯3-6千克、微晶蜡9-13千克、BHT 0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的微晶蜡软化点在60℃-90℃之间;所述的增塑剂为分子量2300的低分子聚丁二烯。To make magnetic hot melt adhesive, 27-35 kg of polyvinyl alcohol, 26-40 kg of hydrogenated rosin, 3-6 kg of polybutadiene, 9-13 kg of microcrystalline wax, 0.5-1.8 kg of BHT, and surface modified 8-20 kg of magnetic manganese zinc ferrite nano powder; the softening point of the microcrystalline wax is between 60 DEG C and 90 DEG C; the plasticizer is low-molecular polybutadiene with a molecular weight of 2300.
实施例15Example 15
制作磁热熔胶,需聚乙烯27-35千克、古马隆树脂26-40千克、聚丁二烯3-6千克、沙索合成蜡9-13千克、BHT 0.5-1.8千克、表面改性后的磁性镍锌铁氧体纳米粉8-20千克;所述的沙索合成蜡软化点在110℃-120℃之间;所述的增塑剂为分子量2300的低分子聚丁二烯。To make magnetic hot melt adhesive, 27-35 kg of polyethylene, 26-40 kg of coumarone resin, 3-6 kg of polybutadiene, 9-13 kg of Sasol synthetic wax, 0.5-1.8 kg of BHT, surface modification The final magnetic nickel zinc ferrite nanopowder is 8-20 kg; the softening point of the Sasol synthetic wax is between 110°C and 120°C; the plasticizer is low-molecular polybutadiene with a molecular weight of 2300.
实施例16Example 16
制作磁热熔胶,需聚氯乙烯27-35千克、松香26-40千克、邻苯二甲酸二丁酯3-6千克、微晶蜡9-13千克、RC 0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的微晶蜡软化点在60℃-90℃之间。To make magnetic hot melt adhesive, 27-35 kg of polyvinyl chloride, 26-40 kg of rosin, 3-6 kg of dibutyl phthalate, 9-13 kg of microcrystalline wax, 0.5-1.8 kg of RC, surface modification The final magnetic manganese zinc ferrite nano powder is 8-20 kg; the softening point of the microcrystalline wax is between 60°C-90°C.
实施例17Example 17
制作磁热熔胶,需EEA 27-35千克、古马隆树脂26-40千克、邻苯二甲酸二辛酯3-6千克、微晶蜡9-13千克、RC 0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉8-20千克;所述的微晶蜡软化点在60℃-90℃之间。To make magnetic hot melt adhesive, 27-35 kg of EEA, 26-40 kg of coumarone resin, 3-6 kg of dioctyl phthalate, 9-13 kg of microcrystalline wax, 0.5-1.8 kg of RC, surface modification 8-20 kg of magnetic manganese-zinc-ferrite nano-powder after curing; the softening point of the microcrystalline wax is between 60°C and 90°C.
实施例18Example 18
制作磁热熔胶,需EAA 27-35千克、古马隆树脂26-40千克、邻苯二甲酸二辛酯3-6千克、沙索合成蜡9-13千克、RC 0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉为10-20千克;所述的沙索合成蜡软化点在110℃-120℃之间。To make magnetic hot melt adhesive, 27-35 kg of EAA, 26-40 kg of coumarone resin, 3-6 kg of dioctyl phthalate, 9-13 kg of Sasol synthetic wax, 0.5-1.8 kg of RC, surface The modified magnetic manganese zinc ferrite nano powder weighs 10-20 kg; the softening point of the Sasol synthetic wax is between 110 DEG C and 120 DEG C.
实施例19Example 19
制作磁热熔胶,需DAP 27-35千克、松香26-40千克、邻苯二甲酸二丁酯3-6千克、沙索合成蜡9-13千克、RC 0.5-1.8千克、表面改性后的磁性锰锌铁氧体纳米粉为10-20千克;所述的沙索合成蜡软化点在110℃-120℃之间。To make magnetic hot melt adhesive, DAP 27-35 kg, rosin 26-40 kg, dibutyl phthalate 3-6 kg, Sasol synthetic wax 9-13 kg, RC 0.5-1.8 kg, after surface modification The magnetic manganese zinc ferrite nano powder is 10-20 kg; the softening point of the Sasol synthetic wax is between 110°C and 120°C.
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| CN108394622A (en) * | 2018-03-16 | 2018-08-14 | 刘华 | It is a kind of magnetism viscose glue, can magnetic separation recovery packing container and packaging waste recovery method |
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| CN109096972A (en) * | 2018-09-29 | 2018-12-28 | 沈阳建筑大学 | A kind of magnetic heat molten type epoxyn and its application |
| CN110669453A (en) * | 2019-09-20 | 2020-01-10 | 宁波东旭成新材料科技有限公司 | Preparation method of magnetic-thermal viscosity-reducing adhesive tape |
| CN110669465A (en) * | 2019-09-20 | 2020-01-10 | 宁波东旭成新材料科技有限公司 | Magnetic-thermal viscosity-reducing adhesive tape and preparation method thereof |
| CN110964471A (en) * | 2019-12-30 | 2020-04-07 | 广州合曼电子科技有限公司 | Magnetism-increasing adhesive and preparation method thereof |
| CN113416504A (en) * | 2021-08-13 | 2021-09-21 | 广州市方佳崇医疗科技有限公司 | Medical hot-melt adhesive and preparation method thereof |
| CN115011292A (en) * | 2021-08-30 | 2022-09-06 | 烟台德邦科技股份有限公司 | Epoxy resin bonding material capable of being cured by magnetic field and preparation method thereof |
| CN116478636A (en) * | 2023-04-18 | 2023-07-25 | 锐腾新材料制造(苏州)有限公司 | Preparation method of hot melt adhesive shielding film with electromagnetic wave absorption function |
| WO2025029197A1 (en) * | 2023-08-01 | 2025-02-06 | Nanyang Technological University | Magnetic induction processing of thermoplastics, their composites, and production thereof |
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| CN104531002A (en) | 2015-04-22 |
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