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CN104550914A - Iron-based self-lubrication powder metallurgy material for valve and preparation method of material - Google Patents

Iron-based self-lubrication powder metallurgy material for valve and preparation method of material Download PDF

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Publication number
CN104550914A
CN104550914A CN201410818952.4A CN201410818952A CN104550914A CN 104550914 A CN104550914 A CN 104550914A CN 201410818952 A CN201410818952 A CN 201410818952A CN 104550914 A CN104550914 A CN 104550914A
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powder
parts
iron
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吴寿涛
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Tongling Jingwei Fluid Technology Co Ltd
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Tongling Jingwei Fluid Technology Co Ltd
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Abstract

The invention relates to an iron-based self-lubrication powder metallurgy material for a valve, which comprises the following raw materials in parts by weight: 0.5-0.8 part of vanadium powder, 0.5-1 part of chromium powder, 0.05-0.08 part of niobium powder, 6-7 parts of sponge iron, 6-7 parts of molybdenum disulfide, 2-3 parts of kaolin, 0.5-0.8 parts of nanometer silver, 0.4-0.6 part of graphite, 12-16 parts of molybdenum powder, 0.3-0.4 part of silane coupling agent kh-500, a defined amount of 1% sodium carbonate solution, a defined amount of water, 2-3 parts of sodium hypophosphite, 0.4-0.6 part of polyethylene glycol, 20-25 parts of 2Mol/L copper sulphate solution, 2-3 parts of wetting auxiliaries and 70-74 parts of iron powder. According to the preparation technique for a valve material provided by the invention, the wettability and the caking property of nonmetal phase and metal phase are increased, the material tissue is uniform, the strength and the toughness are enhanced, the compressive strength exceeds 125 MPa, and the molybdenum disulfide and the nanometer silver are added so that the self-lubrication property, the abrasion resistance and the decay resistance of the valve are increased.

Description

A kind of iron-based valve self lubricity mmaterial and preparation method thereof
Technical field
The present invention relates to powder metallurgical technology, particularly relate to a kind of iron-based valve self lubricity mmaterial and preparation method thereof.
Background technology
Valve is in fluid system, is used for controlling the device of the direction of fluid, pressure, flow, is the medium in pipe arrangement and equipment (liquid, gas, powder) is flowed or stops and controlling the device of its flow.
Valve material therefor is a lot, and wherein mmaterial manufacture craft is simple, makes precision high, saved cost, but powder metallurgy exists a lot of problem.Such as common iron-base powder metallurgy material is heat-resisting, erosion resistance is poor, and bearing is poor, and the mechanical properties such as intensity, hardness, shock-resistance are not high enough.
Metal has heat-shock resistance, the feature of good toughness, but metal is easily oxidized, and hot strength is not high.Stupalith has high rigidity, good heat resistance, the feature such as corrosion-resistant.By metal and Ceramic bond, can obtain that hardness is large, hot strength is high, high temperature creep is good, the material of good thermal shock, many excellent properties such as anti-oxidant, corrosion-resistant, wear-resistant, make valve be more suitable for the change of environment, longer service life.But due to nonmetallic phase and metallographic phase poor compatibility, easily make composition occur segregation, homogeneity of structure is poor, intensity is uneven, occur piebald, running-in ability is poor, wears no resistance, larger pressure can not be born, heat declines seriously, and cracking resistance can be poor, and thermal fatigue resistance can be poor, reduce use properties, shorten work-ing life.
The performance of iron-base powder metallurgy material can be improved by feed change, the performance of material can also be improved by the consistency improving nonmetallic phase and metallographic phase.
Summary of the invention
The object of the present invention is to provide a kind of iron-based valve self lubricity mmaterial and preparation method thereof, this valve material ultimate compression strength, more than 125MPa, has excellent self lubricity, resistance to abrasion and rotproofness.
Technical scheme of the present invention is as follows:
A kind of iron-based valve self lubricity mmaterial, is characterized in that being made up of the raw material of following weight part: vanadium powder 0.5-0.8, chromium powder 0.5-1, niobium powder 0.05-0.08, sponge iron 6-7, molybdenumdisulphide 6-7, kaolin 2-3, nanometer silver 0.5-0.8, graphite 0.4-0.6, molybdenum powder 12-16, silane coupling agent kh-550 0.3-0.4,1% sodium carbonate solution is appropriate, water appropriate, inferior sodium phosphate 2-3, polyoxyethylene glycol 0.4-0.6,2Mol/L copper-bath 20-25, wetting aid 2-3, iron powder 70-74;
Described wetting aid is made up of the raw material of following weight part: Ga1-2, P1-1.3, boron oxide 0.8-1.4, titanium 1.4-1.6, Mn 1.3-1.6, vanadium oxide 0.6-0.9, SnO0.3-0.5, Bi2O3 0.2-0.4, magnesium powder 0.6-0.9, NaF0.1-0.2, water 8-10, polyoxyethylene glycol 0.1-0.2; Preparation method is: be added to the water by polyoxyethylene glycol, add magnesium powder after stirring, be heated to 70-80 DEG C, stir 20-30 minute, ultrasonic disperse 3-4 minute, add P, vanadium oxide, boron oxide, titanium, SnO, Bi2O3, Mn again, under 7000-8000 rev/min, stir 10-15 minute, ultrasonic disperse 4-5 minute, spraying dry, mix with other remaining components, be ground to granularity and be less than 5 μm, to obtain final product.
The preparation method of described iron-based valve self lubricity mmaterial, is characterized in that comprising the following steps:
(1) by molybdenumdisulphide, kaolin mixing, add in 1% sodium carbonate solution of 3-4 times of weight part, be heated to 40-50 DEG C, stir 10-15 minute, filter, add the water washing of 3-4 times of weight part, repeated washing 2-3 time, filter, obtain filter cake;
(2) mixed with wetting aid by filter cake, grinding 30-40 minute, adds the water of 4-5 times of weight part, add silane coupling agent kh-550, stir 10-15 minute, be heated to 60-70 DEG C, then add the iron powder of vanadium powder, chromium powder, niobium powder, nanometer silver, 0.4-0.6 weight part, stir 30-40 minute, filter, spraying dry under an atmosphere of hydrogen, pulverize, cross 130 mesh sieves, obtain powder;
(3) powder that (2) step obtains is added in 2Mol/L copper-bath, add polyoxyethylene glycol, inferior sodium phosphate, be heated to 60-70 DEG C, stirring reaction 1-2 hour, filter, be washed with water to neutrality, pass into hot hydrogen and dry, pulverize, obtain powder;
(4) powder that (3) step obtains is mixed with other remaining components, ball milling, shaping, sintering, finished machined, to obtain final product.
Beneficial effect of the present invention
The manufacture craft of valve material of the present invention makes metallographic phase and nonmetallic phase intert mutually to combine, add wettability and the cohesiveness of nonmetallic phase and metallographic phase, can component segregation be prevented, make material structure even, add intensity and toughness, its ultimate compression strength is more than 125MPa; The wetting aid of the application of the invention, can increase the wettability of metal pair nonmetallic phase, increases fatigue strength and the toughness of valve; By adding molybdenumdisulphide, nanometer silver, add the self lubricity of valve, resistance to abrasion and rotproofness.
Embodiment
A kind of iron-based valve self lubricity mmaterial, is made up of the raw material of following weight part (kilogram): vanadium powder 0.6, chromium powder 0.7, niobium powder 0.07, sponge iron 6.5, molybdenumdisulphide 6.5, kaolin 2.5, nanometer silver 0.6, graphite 0.5, molybdenum powder 14, silane coupling agent kh-550 0.3,1% sodium carbonate solution are appropriate, water appropriate, inferior sodium phosphate 2.5, polyoxyethylene glycol 0.5,2Mol/L copper-bath 23, wetting aid 2.5, iron powder 72;
Described wetting aid is made up of the raw material of following weight part (kilogram): Ga1.5, P1.2, boron oxide 1, titanium 1.5, Mn 1.5, vanadium oxide 0.7, SnO0.4, Bi2O3 0.3, magnesium powder 0.7, NaF0.1, water 9, polyoxyethylene glycol 0.1; Preparation method is: be added to the water by polyoxyethylene glycol, add magnesium powder after stirring, be heated to 75 DEG C, stir 25 minutes, ultrasonic disperse 3.5 minutes, add P, vanadium oxide, boron oxide, titanium, SnO, Bi2O3, Mn again, stir 13 minutes under 7500 revs/min, ultrasonic disperse 4.5 minutes, spraying dry, mix with other remaining components, be ground to granularity and be less than 5 μm, to obtain final product.
The preparation method of described iron-based valve self lubricity mmaterial, comprises the following steps:
(1) by molybdenumdisulphide, kaolin mixing, add in 1% sodium carbonate solution of 3.5 times of weight parts, be heated to 45 DEG C, stir 13 minutes, filter, add the water washing of 3.5 times of weight parts, repeated washing 3 times, filter, obtain filter cake;
(2) filter cake is mixed with wetting aid, grind 35 minutes, add the water of 4.5 times of weight parts, add silane coupling agent kh-550, stir 13 minutes, be heated to 65 DEG C, then add the iron powder of vanadium powder, chromium powder, niobium powder, nanometer silver, 0.5 weight part, stir 35 minutes, filter, spraying dry under an atmosphere of hydrogen, pulverize, cross 130 mesh sieves, obtain powder;
(3) powder that (2) step obtains is added in 2Mol/L copper-bath, add polyoxyethylene glycol, inferior sodium phosphate, be heated to 65 DEG C, stirring reaction 1.5 hours, filter, be washed with water to neutrality, pass into hot hydrogen and dry, pulverize, obtain powder;
(4) powder that (3) step obtains is mixed with other remaining components, ball milling, shaping, sintering, finished machined, to obtain final product.
Experimental data:
The hardness HB of this embodiment valve material is 65 after tested, and density is 95.75%, voidage 9.15%, and fracture toughness property is 14.5MPam 1/2, ultimate compression strength is 156MPa, and bending strength is 505MPa.

Claims (2)

1. an iron-based valve self lubricity mmaterial, is characterized in that being made up of the raw material of following weight part: vanadium powder 0.5-0.8, chromium powder 0.5-1, niobium powder 0.05-0.08, sponge iron 6-7, molybdenumdisulphide 6-7, kaolin 2-3, nanometer silver 0.5-0.8, graphite 0.4-0.6, molybdenum powder 12-16, silane coupling agent kh-550 0.3-0.4,1% sodium carbonate solution are appropriate, water appropriate, inferior sodium phosphate 2-3, polyoxyethylene glycol 0.4-0.6,2Mol/L copper-bath 20-25, wetting aid 2-3, iron powder 70-74;
Described wetting aid is made up of the raw material of following weight part: Ga1-2, P1-1.3, boron oxide 0.8-1.4, titanium 1.4-1.6, Mn 1.3-1.6, vanadium oxide 0.6-0.9, SnO0.3-0.5, Bi2O3 0.2-0.4, magnesium powder 0.6-0.9, NaF0.1-0.2, water 8-10, polyoxyethylene glycol 0.1-0.2; Preparation method is: be added to the water by polyoxyethylene glycol, add magnesium powder after stirring, be heated to 70-80 DEG C, stir 20-30 minute, ultrasonic disperse 3-4 minute, add P, vanadium oxide, boron oxide, titanium, SnO, Bi2O3, Mn again, under 7000-8000 rev/min, stir 10-15 minute, ultrasonic disperse 4-5 minute, spraying dry, mix with other remaining components, be ground to granularity and be less than 5 μm, to obtain final product.
2. the iron-based valve preparation method of self lubricity mmaterial according to claim 1, is characterized in that comprising the following steps:
(1) by molybdenumdisulphide, kaolin mixing, add in 1% sodium carbonate solution of 3-4 times of weight part, be heated to 40-50 DEG C, stir 10-15 minute, filter, add the water washing of 3-4 times of weight part, repeated washing 2-3 time, filter, obtain filter cake;
(2) mixed with wetting aid by filter cake, grinding 30-40 minute, adds the water of 4-5 times of weight part, add silane coupling agent kh-550, stir 10-15 minute, be heated to 60-70 DEG C, then add the iron powder of vanadium powder, chromium powder, niobium powder, nanometer silver, 0.4-0.6 weight part, stir 30-40 minute, filter, spraying dry under an atmosphere of hydrogen, pulverize, cross 130 mesh sieves, obtain powder;
(3) powder that (2) step obtains is added in 2Mol/L copper-bath, add polyoxyethylene glycol, inferior sodium phosphate, be heated to 60-70 DEG C, stirring reaction 1-2 hour, filter, be washed with water to neutrality, pass into hot hydrogen and dry, pulverize, obtain powder;
(4) powder that (3) step obtains is mixed with other remaining components, ball milling, shaping, sintering, finished machined, to obtain final product.
CN201410818952.4A 2014-12-25 2014-12-25 Iron-based self-lubrication powder metallurgy material for valve and preparation method of material Pending CN104550914A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111405951A (en) * 2018-03-27 2020-07-10 山阳特殊制钢株式会社 Powder for mold

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CN103223484A (en) * 2013-03-30 2013-07-31 安徽省恒宇粉末冶金有限公司 Powder metallurgy special-shaped gear and preparation method thereof
CN103231052A (en) * 2013-03-30 2013-08-07 安徽省恒宇粉末冶金有限公司 Powder metallurgy sun gear and preparation method thereof
CN103231050A (en) * 2013-03-30 2013-08-07 安徽省恒宇粉末冶金有限公司 Powder metallurgy horizontal gear and preparation method thereof
CN103526134A (en) * 2013-10-18 2014-01-22 安庆帝伯粉末冶金有限公司 High-performance powder metallurgy valve retainer material
CN103567433A (en) * 2013-10-10 2014-02-12 铜陵国方水暖科技有限责任公司 Powder metallurgy valve seat and preparation method thereof
CN104057090A (en) * 2013-03-20 2014-09-24 江苏天一超细金属粉末有限公司 Method for removing printing metal, ceramic product metal, ceramic powder and polymer mixed material and polymer from finished product

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050132842A1 (en) * 2003-11-21 2005-06-23 Hitachi Powdered Metals Co., Ltd. Alloy powder for forming hard phase and ferriferous mixed powder using the same, and manufacturing method for wear resistant sintered alloy and wear resistant sintered alloy
CN102497948A (en) * 2008-12-15 2012-06-13 惠而浦股份有限公司 Composition of particulate materials for forming self- lubricating products in sintered steel, product in self- lubricating sintered steel and process for obtaining self-lubricating products in sintered steel
CN104057090A (en) * 2013-03-20 2014-09-24 江苏天一超细金属粉末有限公司 Method for removing printing metal, ceramic product metal, ceramic powder and polymer mixed material and polymer from finished product
CN103223484A (en) * 2013-03-30 2013-07-31 安徽省恒宇粉末冶金有限公司 Powder metallurgy special-shaped gear and preparation method thereof
CN103231052A (en) * 2013-03-30 2013-08-07 安徽省恒宇粉末冶金有限公司 Powder metallurgy sun gear and preparation method thereof
CN103231050A (en) * 2013-03-30 2013-08-07 安徽省恒宇粉末冶金有限公司 Powder metallurgy horizontal gear and preparation method thereof
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111405951A (en) * 2018-03-27 2020-07-10 山阳特殊制钢株式会社 Powder for mold
CN111405951B (en) * 2018-03-27 2024-04-05 山阳特殊制钢株式会社 Powder for mold

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Application publication date: 20150429