CN104614551A - Combined optical grating micromechanical acceleration sensor and acceleration measurement method thereof - Google Patents
Combined optical grating micromechanical acceleration sensor and acceleration measurement method thereof Download PDFInfo
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Abstract
本发明公开了一种组合光栅微机械加速度传感器及其测量加速度的方法,该传感器包括四组发射接收装置、增反层、第一固定底座、第二固定底座、回形悬臂梁、上层电容平板、下层电容平板、信号处理模块和电流驱动模块。本发明大大缩小了系统的体积,而且引入了梳状电极、电容平板作为静电力回复闭环器件,能够精确对位移进行探测,扩大了探测器的动态范围;通过一组光栅产生的脉冲式光强变化信号来锁定另一组光栅产生的平缓光强变化信号斜率最大的位置,从而测量由于加速度牵引质量块所产生的位移;实现了传感系统的小型化、高精度,在航空、军事领域都有很广泛的应用前景。
The invention discloses a combined grating micro-mechanical acceleration sensor and a method for measuring acceleration thereof. The sensor includes four sets of transmitting and receiving devices, an enhancement layer, a first fixed base, a second fixed base, a curved cantilever beam, and an upper capacitor plate , a lower capacitive plate, a signal processing module and a current driving module. The invention greatly reduces the volume of the system, and introduces comb electrodes and capacitive plates as electrostatic force recovery closed-loop devices, which can accurately detect the displacement and expand the dynamic range of the detector; the pulsed light intensity generated by a group of gratings Change the signal to lock the position where the slope of the gentle light intensity change signal generated by another group of gratings is the largest, so as to measure the displacement caused by the acceleration pulling the mass block; realize the miniaturization and high precision of the sensing system, and are widely used in aviation and military fields. There are very broad application prospects.
Description
技术领域 technical field
本发明涉及传感器技术领域,特别是涉及一种组合光栅微机械加速度传感器及其测量加速度的方法。 The invention relates to the technical field of sensors, in particular to a combined grating micromachined acceleration sensor and a method for measuring acceleration thereof.
背景技术 Background technique
近年来随着集成电路制造工艺和微机械加工工艺的发展,以这两种制作工艺为基础的微机械传感器的到了快速的发展。微机械传感器以其体积小、重量轻、功耗小、成本低、易集成、过载能力强和可批量生产等特点,迅速占领了各种传感器领域,例如微机械加速度传感器等。目前,随着对微机械位移传感器性能要求的提高,特别是中高精度位移传感应用需求的不断扩展,与光学测量和微光学技术相结合的高精度微光机加速度传感器的研究成为了一个重要发展方向。 In recent years, with the development of integrated circuit manufacturing technology and micro-machining technology, micro-mechanical sensors based on these two manufacturing technologies have developed rapidly. With its small size, light weight, low power consumption, low cost, easy integration, strong overload capability and mass production, micromechanical sensors have quickly occupied various sensor fields, such as micromechanical acceleration sensors. At present, with the improvement of the performance requirements of micro-mechanical displacement sensors, especially the continuous expansion of the application requirements of medium and high-precision displacement sensing, the research of high-precision micro-optical machine acceleration sensors combined with optical measurement and micro-optical technology has become an important Direction of development.
在现有的报到中加速度传感器主要分为电感式加速度传感器,电容式加速度传感器,隧道式加速度传感器。虽然种类繁多,但是现在的加速度传感器的位移精度最高只能达到ng量级,一种ng量级的微位移测量装置是美国Sandia National Lab设计的双光栅MEMS位移传感器,该装置是利用光栅反射光强来测量微小加速度,通过信号光强变化来将光栅锁定在测量加速度最灵敏的位置,由于光强变化曲线相对平缓,无法准确区分光强的变化由于外界环境导致还是加速度导致的,因此无法精确将光栅锁定在加速度最灵敏的位置,测量精度不高。 Acceleration sensors are mainly divided into inductive acceleration sensors, capacitive acceleration sensors, and tunnel acceleration sensors in the existing registration. Although there are many types, the highest displacement accuracy of the current acceleration sensor can only reach the ng level. A micro-displacement measuring device of the ng level is a double-grating MEMS displacement sensor designed by Sandia National Lab in the United States. The intensity is used to measure the tiny acceleration, and the grating is locked at the most sensitive position for measuring the acceleration through the change of the signal light intensity. Since the light intensity change curve is relatively flat, it is impossible to accurately distinguish whether the change of light intensity is caused by the external environment or the acceleration, so it cannot be accurate. Lock the grating at the most sensitive position for acceleration, and the measurement accuracy is not high.
发明内容 Contents of the invention
本发明的目的在于针对现有技术的步不足,提供一种组合光栅微机械加速度传感器及其测量加速度的方法。 The object of the present invention is to provide a combined grating micromachined acceleration sensor and a method for measuring acceleration thereof, aiming at the shortcomings of the prior art.
本发明的目的是通过以下技术方案来实现的:一种组合光栅微机械加速度传感器,包括四组发射接收装置、增反层、第一固定底座、第二固定底座、回形悬臂梁、上层电容平板、下层电容平板、信号处理模块和电流驱动模块;所述上层电容平板的一端与第一固定底座相连,另一端与第二固定底座相连;上层电容平板的正中间设有质量块区域;在质量块区域的左右两侧刻蚀回形悬臂梁,上下两端各设有一与质量块区域相连的T形光栅区,在上层电容平板上围绕质量块区域和T形光栅区刻蚀通道;所述通道在质量块区域的四个角上具有梳状结构,梳状结构在质量块区域形成的梳状齿作为第一梳状电极,与第一梳状电极配对的梳状齿作为第二梳状电极,所述第二梳状电极靠静电力被第一梳状电极吸引或排斥。 The purpose of the present invention is achieved through the following technical solutions: a combined grating micro-mechanical acceleration sensor, including four groups of transmitting and receiving devices, an enhancement layer, a first fixed base, a second fixed base, a curved cantilever beam, and an upper capacitor Plate, lower capacitor plate, signal processing module and current drive module; one end of the upper capacitor plate is connected to the first fixed base, and the other end is connected to the second fixed base; a quality block area is provided in the middle of the upper capacitor plate; The left and right sides of the mass block area are etched back-shaped cantilever beams, and a T-shaped grating area connected to the mass block area is respectively provided at the upper and lower ends, and a channel is etched around the mass block area and the T-shaped grating area on the upper capacitor plate; The channel has a comb-like structure on the four corners of the mass block area, the comb-like teeth formed by the comb-like structure in the mass block area serve as the first comb-like electrodes, and the comb-like teeth paired with the first comb-like electrodes serve as the second comb The second comb-shaped electrode is attracted or repelled by the first comb-shaped electrode by electrostatic force.
所述T形光栅区顶面的两侧边缘具有向下的矩形凹槽,所述凹槽的槽深为600-900nm,在凹槽上刻蚀第二运动光栅,在T形光栅区的顶面内侧对称刻蚀与第二运动光栅结构相同的第一运动光栅;第一固定底座和第二固定底座均固定在增反层上并与增反层电连接。 The two side edges of the top surface of the T-shaped grating area have downward rectangular grooves, the groove depth of which is 600-900nm, and the second moving grating is etched on the groove, and the top of the T-shaped grating area The first moving grating having the same structure as the second moving grating is symmetrically etched inside the plane; the first fixed base and the second fixed base are both fixed on the enhancement and reflection layer and electrically connected with the enhancement and reflection layer.
所述下层电容平板上与上层电容平板的四个第一运动光栅相对应的位置刻蚀与第一运动光栅结构相同的第一固定光栅,与四个第二运动光栅相对应的位置刻蚀与第二运动光栅结构相同的第二固定光栅;所述第一固定光栅的横向初始位置与第一运动光栅的横向初始位置在垂直于光栅方向上的距离为295-305nm;所述第二固定光栅的横向初始位置与第二运动光栅的横向初始位置在垂直于光栅方向上的距离为163-167nm;下层电容平板固定在增反层上,与增反层绝缘。 A first fixed grating having the same structure as the first moving grating is etched on the lower capacitive plate at positions corresponding to the four first moving gratings on the upper capacitive plate, and a position corresponding to the four second moving gratings is etched with The second fixed grating with the same second moving grating structure; the distance between the initial lateral position of the first fixed grating and the initial lateral position of the first movable grating in the direction perpendicular to the grating is 295-305nm; the second fixed grating The distance between the lateral initial position of the second moving grating and the lateral initial position of the second moving grating in the direction perpendicular to the grating is 163-167nm; the lower capacitor plate is fixed on the anti-reflection layer and is insulated from the anti-reflection layer.
所述每组发射接收装置包括两组发射接收器,所述每组发射接收器包括光源、分束器、第一红外光电探测器、第一聚焦透镜组、第二红外光电探测器和第二聚焦透镜组;每组发射接收装置的两个光源分别置于上层电容平板的第一运动光栅和第二运动光栅的正上方,光源的下方设有分束器,第一红外光电探测器和第二红外光电探测器对称置于光源的两侧,第一聚焦透镜组置于第一红外光电探测器的正下方,第二聚焦透镜组置于第二红外光电探测器的正下方;八个第一红外光电探测器和八个第二红外光电探测器均与信号处理模块相连;下层电容平板的两侧通过引线相连后接入电流驱动模块;增反层的两侧通过引线相连后接入电流驱动模块;电流驱动模块与信号处理模块相连。 Each group of transmitting and receiving devices includes two groups of transmitting receivers, and each group of transmitting and receiving devices includes a light source, a beam splitter, a first infrared photodetector, a first focusing lens group, a second infrared photodetector and a second infrared photodetector. Focusing lens group; the two light sources of each group of transmitting and receiving devices are respectively placed directly above the first moving grating and the second moving grating of the upper capacitive plate, and a beam splitter is provided below the light source, the first infrared photodetector and the second moving grating The two infrared photodetectors are symmetrically placed on both sides of the light source, the first focusing lens group is placed directly below the first infrared photodetector, and the second focusing lens group is placed directly below the second infrared photodetector; An infrared photodetector and eight second infrared photodetectors are all connected to the signal processing module; both sides of the lower capacitive plate are connected through leads and then connected to the current drive module; both sides of the enhancement layer are connected through leads and connected to the current A driving module; the current driving module is connected with the signal processing module.
所述光源为带有准直扩束的红外1530nm光源;所述增反层由Si基底上依次镀有600nm的SiO2和800nm的Si3N4形成。 The light source is an infrared 1530nm light source with collimated beam expansion; the antireflection layer is formed by sequentially coating 600nm SiO 2 and 800nm Si 3 N 4 on the Si substrate.
所述第一运动光栅、第二运动光栅、第一固定光栅和第二固定光栅的厚度均为950-965nm,光栅数均为30-80个,周期T均为1493-1500nm,占空比均为0.45-0.5;第一运动光栅和第一固定光栅的空气间隙为300-400nm;第二运动光栅与第二固定光栅的空气间隙为1000nm-1200nm。 The thicknesses of the first moving grating, the second moving grating, the first fixed grating and the second fixed grating are all 950-965nm, the number of gratings is 30-80, the period T is 1493-1500nm, and the duty cycle is uniform. 0.45-0.5; the air gap between the first moving grating and the first fixed grating is 300-400nm; the air gap between the second moving grating and the second fixed grating is 1000nm-1200nm.
进一步地,所述的光源为垂直腔表面发射激光器。 Further, the light source is a vertical cavity surface emitting laser.
一种利用上述组合光栅微机械加速度传感器测量加速度的方法,包括以下步骤: A method for measuring acceleration using the above-mentioned combined grating micromachined acceleration sensor, comprising the following steps:
每组发射接收装置的两个光源发出的光均通过分束器产生两路激光,其中,两个光源的一路激光均照射到上层电容平板没有光栅的区域后反射,反射光束通过第一聚焦透镜组照射到第一红外光电探测器上;一个光源的另一路激光依次通过上层电容平板的第一运动光栅、下层电容平板的第一固定光栅和增反层后,经过增反层反射的光束通过第二聚焦透镜组照射到第二红外光电探测器上;另一个光源的另一路激光依次通过上层电容平板的第二运动光栅、下层电容平板的第二固定光栅和增反层后,经过增反层反射的光束通过第二聚焦透镜组照射到第二红外光电探测器上; The light emitted by the two light sources of each group of transmitting and receiving devices passes through the beam splitter to generate two laser beams, wherein one laser beam of the two light sources is irradiated to the area without grating on the upper capacitor plate and then reflected, and the reflected beam passes through the first focusing lens The group is irradiated on the first infrared photodetector; the other laser beam from one light source passes through the first moving grating of the upper capacitive plate, the first fixed grating of the lower capacitive plate and the anti-reflection layer in turn, and the light beam reflected by the anti-reflection layer passes through The second focusing lens group is irradiated onto the second infrared photodetector; another laser beam from another light source passes through the second moving grating of the upper capacitive plate, the second fixed grating of the lower capacitive plate, and the enhancement and reflection layer in sequence, and then passes through the enhancement and reflection The light beam reflected by the layer is irradiated onto the second infrared photodetector through the second focusing lens group;
每组发射接收装置的两个第一红外光电探测器和两个第二红外光电探测器上接收到的光强信号传送到信号处理模块进行对比分析,通过差分技术滤除噪声得到一般伍德异常平缓光强变化信号和特殊伍德异常脉冲式光强变化信号;电流驱动模块输出电流到上层电容平板和下层电容平板,通过调整电流的大小来调整两层电容平板的纵向间隔,从而得到线宽不同的特殊伍德异常脉冲式光强变化信号,当得到的脉冲式光强变化信号的线宽最窄时,锁定此时给予电容平板的电流;当上层电容平板和下层电容平板由于加速度对质量块的牵引发生横向相对位移时产生一般伍德异常平缓光强变化信号和特殊伍德异常脉冲式光强变化信号,调整提供给第一梳状电极和第二梳状电极的电流,使得第一运动光栅和第一固定光栅横向相对位置保持在平缓光强变化曲线斜率最大的位置,该位置即为同时使得第二运动光栅和第二固定光栅产生脉冲式光强信号峰值的相对位置,利用脉冲的极窄线宽,锁定此时给予梳状电极的电流,记为横向初始位置,即锁定平缓光强变化曲线斜率最大的位置;当上层电容平板和下层电容平板再次由于加速度对质量块的牵引发生横向相对位移时,通过电流驱动模块驱动第一梳状电极和第二梳状电极,将运动光栅拉回到锁定的横向初始位置,计算输出的电流,根据回形悬臂梁的弹性系数和质量块的质量,计算出输入的加速度大小;对八个第一红外光电探测器和八个第二红外光电探测器采集的信号进行分析得到的四组加速度大小取平均,得到最终的加速度;若由于外界震动的原因造成上层电容平板和下层电容平板之间的间隔变化,使得脉冲信号消失,电流驱动模块再次调整输出电流,直到重新出现脉冲式光强信号。 The light intensity signals received by the two first infrared photodetectors and the two second infrared photodetectors of each group of transmitting and receiving devices are sent to the signal processing module for comparison and analysis, and the noise is filtered out by differential technology to obtain the general Wood abnormally smooth Light intensity change signal and special Wood anomaly pulsed light intensity change signal; the current drive module outputs current to the upper capacitor plate and the lower capacitor plate, and adjust the longitudinal interval of the two capacitor plates by adjusting the magnitude of the current to obtain different line width Special Wood anomaly pulsed light intensity change signal, when the line width of the obtained pulsed light intensity change signal is the narrowest, lock the current given to the capacitor plate at this time; when the upper capacitor plate and the lower capacitor plate are pulled by the mass block due to acceleration When a lateral relative displacement occurs, a general Wood anomalous light intensity change signal and a special Wood anomaly pulsed light intensity change signal are generated, and the current supplied to the first comb-shaped electrode and the second comb-shaped electrode is adjusted so that the first moving grating and the first The horizontal relative position of the fixed grating is kept at the position where the slope of the gentle light intensity change curve is the largest. This position is the relative position at which the second moving grating and the second fixed grating generate pulsed light intensity signal peaks at the same time. Using the extremely narrow line width of the pulse , lock the current given to the comb-shaped electrode at this time, and record it as the initial horizontal position, that is, the position where the slope of the gentle light intensity change curve is the largest; , drive the first comb-shaped electrode and the second comb-shaped electrode through the current drive module, pull the moving grating back to the locked lateral initial position, calculate the output current, and calculate according to the elastic coefficient of the cantilever beam and the mass Output the input acceleration; the four groups of accelerations obtained by analyzing the signals collected by the eight first infrared photodetectors and eight second infrared photodetectors are averaged to obtain the final acceleration; if it is caused by external vibrations The interval between the upper capacitive plate and the lower capacitive plate changes, so that the pulse signal disappears, and the current drive module adjusts the output current again until the pulsed light intensity signal reappears.
本发明的有益效果是:当上下两层光栅由于加速度对质量块牵引发生微位移时,一组光栅的反射光强会产生脉冲式的变化,另一组光栅的反射光强产生较为平缓的变化,利用脉冲式光强信号的极窄线宽,梳状电极锁定此时另一组上下两层光栅的横向相对位置,即平缓反射光强曲线斜率最大的位置,即探测器灵敏度最高的位置,通过梳状电极的反馈电流计算加速度大小。本发明大大缩小了系统的体积,而且引入了梳状电极、电容平板作为静电力回复闭环器件,能够精确对加速度进行探测,扩大了探测器的动态范围;通过一组光栅产生的脉冲式光强变化信号来锁定另一组光栅产生的平缓光强变化信号斜率最大的位置,从而测量加速度;实现了传感系统的小型化、高精度,在航空、军事领域都有很广泛的应用前景。 The beneficial effects of the present invention are: when the upper and lower gratings are slightly displaced due to the acceleration of the mass block, the reflected light intensity of one set of gratings will produce pulse-like changes, and the reflected light intensity of the other set of gratings will produce relatively gentle changes , using the extremely narrow line width of the pulsed light intensity signal, the comb electrode locks the lateral relative position of another set of upper and lower gratings at this time, that is, the position where the slope of the gentle reflected light intensity curve is the largest, that is, the position where the detector sensitivity is the highest, The magnitude of the acceleration is calculated through the feedback current of the comb electrodes. The present invention greatly reduces the volume of the system, and introduces comb electrodes and capacitive plates as electrostatic force recovery closed-loop devices, which can accurately detect acceleration and expand the dynamic range of the detector; the pulsed light intensity generated by a group of gratings Change the signal to lock the position of the maximum slope of the gentle light intensity change signal generated by another group of gratings, so as to measure the acceleration; realize the miniaturization and high precision of the sensing system, and have a wide range of application prospects in the aviation and military fields.
附图说明 Description of drawings
图1 为本发明组合光栅微机械加速度传感器的总体结构示意图; Fig. 1 is the overall structure schematic diagram of the combined grating micromachined acceleration sensor of the present invention;
图2为上层电容平板的结构示意图; Fig. 2 is the structural representation of upper strata capacitor plate;
图3为下层电容平板的结构示意图; Fig. 3 is the structural representation of lower floor capacitor plate;
图4为光源和探测器的结构示意图; Fig. 4 is the structural representation of light source and detector;
图5为整体结构示意图; Figure 5 is a schematic diagram of the overall structure;
图6为上层电容平板四组结构中一组光栅局部放大图; Fig. 6 is a partially enlarged view of a group of gratings in the four-group structure of the upper capacitive plate;
图7为下层电容平板四组结构中一组光栅局部放大图; Fig. 7 is a partially enlarged view of a group of gratings in the structure of four groups of lower capacitor plates;
图8为光栅间隔为300-400nm时,反射光强随着上下两层光栅相对移动产生的脉冲式变化曲线图; Figure 8 is a graph showing the pulsed change curve of the reflected light intensity as the upper and lower gratings move relative to each other when the grating interval is 300-400nm;
图9为光栅间隔为1000-1200nm时,反射光强随着上下两层光栅相对移动产生的平缓变化曲线图; Figure 9 is a graph showing the gentle change of the reflected light intensity as the upper and lower gratings move relative to each other when the grating interval is 1000-1200 nm;
图中,光源1、第一运动光栅2、第一固定光栅3、增反层4、第一红外光电探测器5、第一聚焦透镜组6、第二红外光电探测器7、第二聚焦透镜组8、第一固定底座9、回形悬臂梁10、上层电容平板11、下层电容平板12、信号处理模块13、电流驱动模块14、第二固定底座15、分束器16、第一梳状电极17、第二梳状电极18、第二运动光栅20、第二固定光栅21、质量块区域22。 In the figure, the light source 1, the first moving grating 2, the first fixed grating 3, the antireflection layer 4, the first infrared photodetector 5, the first focusing lens group 6, the second infrared photodetector 7, and the second focusing lens Group 8, first fixed base 9, return-shaped cantilever beam 10, upper capacitor plate 11, lower capacitor plate 12, signal processing module 13, current drive module 14, second fixed base 15, beam splitter 16, first comb An electrode 17 , a second comb electrode 18 , a second moving grating 20 , a second fixed grating 21 , and a proof mass region 22 .
具体实施方式 Detailed ways
下面结合附图对本发明作进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
当TE偏振的1530nm的红外光源垂直照射到亚波长光栅上时,会在光栅表面以倏逝波的形式传播。当两个光栅在垂直方向距离很近时,光会在两层光栅之间震荡,光通过倏逝场从一个光栅传到另外一个光栅,同时另外一个光栅的倏逝波也会通过倏逝场耦合会原来的光栅。当两层光栅由于加速度对质量块牵引发生的横向相对位移时,会导致谐振场发生变化,使得反射光的强度急剧提高,通过探测反射光的光强变化,我们可以精确知道发生的横向、纵向相对位移,从而知道输入加速度的大小。通过调整两层光栅的纵向间隔,可以产生两种反射光强变化,一种是光强相对于位移的平缓变化的曲线,一种是光强相对于位移的脉冲式变化曲线。利用脉冲式变化曲线的极窄线宽,梳状电极可以锁定平缓变化曲线的斜率最大的位置,从而利用反馈电流计算出加速度的大小。 When the TE polarized 1530nm infrared light source is irradiated vertically on the sub-wavelength grating, it will propagate in the form of evanescent waves on the surface of the grating. When the two gratings are very close in the vertical direction, the light will oscillate between the two gratings, the light will pass from one grating to the other through the evanescent field, and the evanescent wave of the other grating will also pass through the evanescent field Coupling will be the original grating. When the two layers of gratings are laterally displaced due to the traction of the mass block by the acceleration, the resonance field will change, and the intensity of the reflected light will increase sharply. By detecting the change in the intensity of the reflected light, we can accurately know the horizontal and vertical Relative displacement, so as to know the magnitude of the input acceleration. By adjusting the longitudinal interval of the two layers of gratings, two kinds of reflected light intensity changes can be produced, one is a gentle change curve of light intensity relative to displacement, and the other is a pulsed change curve of light intensity relative to displacement. Utilizing the extremely narrow line width of the pulse-like change curve, the comb-shaped electrode can lock the position where the slope of the gentle change curve is the largest, so that the magnitude of the acceleration can be calculated by using the feedback current.
如图1-7所示,本发明一种组合光栅微机械加速度传感器,包括四组发射接收装置、增反层4、第一固定底座9、第二固定底座15、回形悬臂梁10、上层电容平板11、下层电容平板12、信号处理模块13和电流驱动模块14;所述上层电容平板11的一端与第一固定底座9相连,另一端与第二固定底座15相连;上层电容平板11的正中间设有质量块区域22;在质量块区域22的左右两侧刻蚀回形悬臂梁10,上下两端各设有一与质量块区域22相连的T形光栅区,在上层电容平板11上围绕质量块区域22和T形光栅区刻蚀通道;所述通道在质量块区域22的四个角上具有梳状结构,梳状结构在质量块区域形成的梳状齿作为第一梳状电极17,与第一梳状电极17配对的梳状齿作为第二梳状电极18,所述第二梳状电极18靠静电力被第一梳状电极17吸引或排斥。 As shown in Figures 1-7, a combined grating micromechanical acceleration sensor of the present invention includes four sets of transmitting and receiving devices, an enhancement layer 4, a first fixed base 9, a second fixed base 15, a circular cantilever beam 10, an upper layer Capacitance plate 11, lower floor capacitor plate 12, signal processing module 13 and current drive module 14; One end of described upper layer capacitor plate 11 is connected with first fixed base 9, and the other end is connected with second fixed base 15; Upper layer capacitor plate 11 A proof mass area 22 is provided in the middle; a curved cantilever beam 10 is etched on the left and right sides of the mass area 22, and a T-shaped grating area connected to the mass area 22 is respectively provided at the upper and lower ends of the mass area 22. On the upper capacitor plate 11 A channel is etched around the mass block area 22 and the T-shaped grating area; the channel has a comb-like structure on the four corners of the mass block area 22, and the comb-shaped teeth formed by the comb-like structure in the mass block area serve as the first comb-shaped electrode 17 , the comb teeth paired with the first comb electrode 17 serve as the second comb electrode 18 , and the second comb electrode 18 is attracted or repelled by the first comb electrode 17 by electrostatic force.
所述T形光栅区顶面的两侧边缘具有向下的矩形凹槽,所述凹槽的槽深为600-900nm,在凹槽上刻蚀第二运动光栅20,在T形光栅区的顶面内侧对称刻蚀与第二运动光栅20结构相同的第一运动光栅2;第一固定底座9和第二固定底座15均固定在增反层4上并与增反层4电连接。 The two side edges of the top surface of the T-shaped grating area have downward rectangular grooves, and the groove depth of the groove is 600-900nm, and the second moving grating 20 is etched on the groove, and in the T-shaped grating area The first moving grating 2 with the same structure as the second moving grating 20 is symmetrically etched inside the top surface; the first fixed base 9 and the second fixed base 15 are both fixed on the anti-reflection layer 4 and electrically connected with the anti-reflection layer 4 .
所述下层电容平板12上与上层电容平板11的四个第一运动光栅2相对应的位置刻蚀与第一运动光栅2结构相同的第一固定光栅3,与四个第二运动光栅20相对应的位置刻蚀与第二运动光栅20结构相同的第二固定光栅21;所述第一固定光栅3的横向初始位置与第一运动光栅2的横向初始位置在垂直于光栅方向上的距离为295-305nm;所述第二固定光栅21的横向初始位置与第二运动光栅20的横向初始位置在垂直于光栅方向上的距离为163-167nm;下层电容平板12固定在增反层4上,与增反层4绝缘。 The first fixed grating 3 with the same structure as the first movable grating 2 is etched at the position corresponding to the four first moving gratings 2 of the upper layer capacitor flat plate 11 on the lower capacitor plate 12, which is similar to the four second movable gratings 20. The corresponding position is etched with the second fixed grating 21 having the same structure as the second moving grating 20; the distance between the initial position of the first fixed grating 3 and the initial position of the first moving grating 2 in the direction perpendicular to the grating is 295-305nm; the distance between the horizontal initial position of the second fixed grating 21 and the lateral initial position of the second moving grating 20 in the direction perpendicular to the grating is 163-167nm; the lower capacitor plate 12 is fixed on the antireflection layer 4, Insulated from the anti-reflection layer 4.
所述每组发射接收装置包括两组发射接收器,所述每组发射接收器包括光源1、分束器16、第一红外光电探测器5、第一聚焦透镜组6、第二红外光电探测器7和第二聚焦透镜组8;每组发射接收装置的两个光源1分别置于上层电容平板11的第一运动光栅2和第二运动光栅20的正上方,光源1的下方设有分束器16,第一红外光电探测器5和第二红外光电探测器7对称置于光源1的两侧,第一聚焦透镜组6置于第一红外光电探测器5的正下方,第二聚焦透镜组8置于第二红外光电探测器7的正下方;八个第一红外光电探测器5和八个第二红外光电探测器7均与信号处理模块13相连;下层电容平板12的两侧通过引线相连后接入电流驱动模块14;增反层4的两侧通过引线相连后接入电流驱动模块14;电流驱动模块14与信号处理模块13相连。 Each group of transmitting and receiving devices includes two groups of transmitting receivers, and each group of transmitting and receiving devices includes a light source 1, a beam splitter 16, a first infrared photodetector 5, a first focusing lens group 6, a second infrared photodetector device 7 and second focusing lens group 8; the two light sources 1 of each group of transmitting and receiving devices are respectively placed directly above the first moving grating 2 and the second moving grating 20 of the upper capacitive plate 11, and a splitter is arranged below the light source 1 Beamer 16, the first infrared photodetector 5 and the second infrared photodetector 7 are symmetrically placed on both sides of the light source 1, the first focusing lens group 6 is placed directly below the first infrared photodetector 5, and the second focusing The lens group 8 is placed directly below the second infrared photodetector 7; eight first infrared photodetectors 5 and eight second infrared photodetectors 7 are all connected to the signal processing module 13; The current drive module 14 is connected after being connected by leads; the two sides of the AR layer 4 are connected by leads and then connected to the current drive module 14 ;
所述光源1为带有准直扩束的红外1530nm光源;所述增反层4由Si基底上依次镀有600nm的SiO2和800nm的Si3N4形成。 The light source 1 is an infrared 1530nm light source with collimated beam expansion; the antireflection layer 4 is formed by sequentially coating 600nm SiO 2 and 800nm Si 3 N 4 on a Si substrate.
所述第一运动光栅2、第二运动光栅20、第一固定光栅3和第二固定光栅21的厚度均为950-965nm,光栅数均为30-80个,周期T均为1493-1500nm,占空比均为0.45-0.5;第一运动光栅2和第一固定光栅3的空气间隙为300-400nm;第二运动光栅20与第二固定光栅21的空气间隙为1000nm-1200nm。 The thicknesses of the first moving grating 2, the second moving grating 20, the first fixed grating 3 and the second fixed grating 21 are all 950-965nm, the number of gratings is 30-80, and the period T is 1493-1500nm. The duty cycle is 0.45-0.5; the air gap between the first moving grating 2 and the first fixed grating 3 is 300-400nm; the air gap between the second moving grating 20 and the second fixed grating 21 is 1000nm-1200nm.
一种利用上述组合光栅微机械加速度传感器测量加速度的方法,包括以下步骤: A method for measuring acceleration using the above-mentioned combined grating micromachined acceleration sensor, comprising the following steps:
每组发射接收装置的两个光源1发出的光均通过分束器16产生两路激光,其中,两个光源1的一路激光均照射到上层电容平板11没有光栅的区域后反射,反射光束通过第一聚焦透镜组6照射到第一红外光电探测器5上;一个光源的另一路激光依次通过上层电容平板11的第一运动光栅2、下层电容平板12的第一固定光栅3和增反层4后,经过增反层4反射的光束通过第二聚焦透镜组8照射到第二红外光电探测器7上;另一个光源的另一路激光依次通过上层电容平板11的第二运动光栅20、下层电容平板12的第二固定光栅21和增反层4后,经过增反层4反射的光束通过第二聚焦透镜组8照射到第二红外光电探测器7上; The light emitted by the two light sources 1 of each group of transmitting and receiving devices passes through the beam splitter 16 to generate two laser beams, wherein, one laser beam from the two light sources 1 is irradiated to the area of the upper capacitor plate 11 without a grating and then reflected, and the reflected beam passes through The first focusing lens group 6 is irradiated onto the first infrared photodetector 5; the other laser light of one light source passes through the first moving grating 2 of the upper capacitive plate 11, the first fixed grating 3 of the lower capacitive plate 12, and the anti-reflection layer After 4, the light beam reflected by the antireflection layer 4 is irradiated on the second infrared photodetector 7 through the second focusing lens group 8; another laser light from another light source passes through the second moving grating 20 of the upper capacitor plate 11, the lower layer After the second fixed grating 21 and the anti-reflection layer 4 of the capacitor plate 12, the light beam reflected by the anti-reflection layer 4 is irradiated onto the second infrared photodetector 7 through the second focusing lens group 8;
每组发射接收装置的两个第一红外光电探测器5和两个第二红外光电探测器7上接收到的光强信号传送到信号处理模块13进行对比分析,通过差分技术滤除噪声得到一般伍德异常平缓光强变化信号和特殊伍德异常脉冲式光强变化信号;电流驱动模块14输出电流到上层电容平板11和下层电容平板12,通过调整电流的大小来调整两层电容平板的纵向间隔,从而得到线宽不同的特殊伍德异常脉冲式光强变化信号,当得到的脉冲式光强变化信号的线宽最窄时,锁定此时给予电容平板的电流;当上层电容平板11和下层电容平板12由于加速度对质量块22的牵引发生横向相对位移时产生一般伍德异常平缓光强变化信号和特殊伍德异常脉冲式光强变化信号,调整提供给第一梳状电极17和第二梳状电极18的电流,使得第一运动光栅2和第一固定光栅20横向相对位置保持在平缓光强变化曲线斜率最大的位置,该位置即为同时使得第二运动光栅3和第二固定光栅21产生脉冲式光强信号峰值的相对位置,利用脉冲的极窄线宽,锁定此时给予梳状电极的电流,记为横向初始位置,即锁定平缓光强变化曲线斜率最大的位置;当上层电容平板11和下层电容平板12再次由于加速度对质量块22的牵引发生横向相对位移时,通过电流驱动模块14驱动第一梳状电极17和第二梳状电极18,将运动光栅拉回到锁定的横向初始位置,计算输出的电流,根据回形悬臂梁的弹性系数和质量块的质量,计算出输入的加速度大小;对八个第一红外光电探测器5和八个第二红外光电探测器7采集的信号进行分析得到的四组加速度大小取平均,得到最终的加速度;若由于外界震动的原因造成上层电容平板11和下层电容平板12之间的间隔变化,使得脉冲信号消失,电流驱动模块14再次调整输出电流,直到重新出现脉冲式光强信号。 The light intensity signals received on the two first infrared photodetectors 5 and the two second infrared photodetectors 7 of each group of transmitting and receiving devices are sent to the signal processing module 13 for comparison and analysis, and the noise is filtered out by differential technology to obtain a general Wood abnormal gentle light intensity change signal and special Wood abnormal pulsed light intensity change signal; the current drive module 14 outputs current to the upper capacitor plate 11 and the lower capacitor plate 12, and adjust the vertical distance between the two capacitor plates by adjusting the magnitude of the current. Thereby obtaining the special Wood anomaly pulsed light intensity change signal with different line widths, when the line width of the obtained pulsed light intensity change signal is the narrowest, lock the current given to the capacitor plate at this time; when the upper layer capacitor plate 11 and the lower layer capacitor plate 12 Due to the lateral relative displacement of the traction of the mass block 22 by the acceleration, a general Wood anomaly gentle light intensity change signal and a special Wood anomaly pulse light intensity change signal are generated, and the adjustment is provided to the first comb-shaped electrode 17 and the second comb-shaped electrode 18 current, so that the lateral relative position of the first moving grating 2 and the first fixed grating 20 is maintained at the position where the slope of the gentle light intensity change curve is the largest, and this position is to simultaneously make the second moving grating 3 and the second fixed grating 21 generate a pulse pattern The relative position of the peak value of the light intensity signal uses the extremely narrow line width of the pulse to lock the current given to the comb electrode at this time, which is recorded as the horizontal initial position, that is, the position where the slope of the gentle light intensity change curve is locked; when the upper capacitor plate 11 and When the lower capacitive plate 12 is displaced laterally due to the pull of the mass block 22 by the acceleration, the first comb-shaped electrode 17 and the second comb-shaped electrode 18 are driven by the current drive module 14, and the moving grating is pulled back to the locked lateral initial position , calculate the output current, and calculate the input acceleration size according to the elastic coefficient of the cantilever beam and the quality of the mass block; to the signals collected by eight first infrared photodetectors 5 and eight second infrared photodetectors 7 The four groups of accelerations obtained by the analysis are averaged to obtain the final acceleration; if the interval between the upper capacitor plate 11 and the lower capacitor plate 12 changes due to external vibrations, the pulse signal disappears, and the current drive module 14 adjusts the output again current until the pulsed light intensity signal reappears.
本发明组合光栅微机械加速度传感器的制作方法包括以下步骤: The manufacturing method of the combined grating micromachined acceleration sensor of the present invention comprises the following steps:
1.本发明示例中采用的光源1为武汉电信器件有限公司(WTD)的,功率为1-10mW,波长为1530nm,由恒功率电路驱动,光源1经过Thorlab的红外波段准直器后,使发散角小于1度,调整光源1和运动光栅2表面的距离,使得光斑大小与光栅面积相匹配;第一红外光电探测器5和第二红外光电探测器7采用光电倍增管。 1. The light source 1 adopted in the example of the present invention is from Wuhan Telecom Devices Co., Ltd. (WTD), with a power of 1-10mW and a wavelength of 1530nm, driven by a constant power circuit. After the light source 1 passes through the infrared band collimator of Thorlab, the If the divergence angle is less than 1 degree, adjust the distance between the light source 1 and the surface of the moving grating 2 so that the spot size matches the grating area; the first infrared photodetector 5 and the second infrared photodetector 7 use photomultiplier tubes.
2.取一块直径为150mm的Si片基底表面清洁,对其进行n型掺杂,并通过传统的湿法氧化,在高温环境下1050℃ 处理1.5小时,在其上氧化出一层SiO2薄膜,薄膜厚度为600nm。接着通过LPCVD技术在850℃ 温度下在SiO2上沉积800nm的Si3N4。之后利用反应离子束刻蚀的方法在SiO2和 Si3N4层刻蚀出一个开口,该开口用于固定第一固定底座9和第二固定底座15,使得电流可以从基地导通,控制两层光栅的间隔。 2. Take a 150mm-diameter Si substrate surface to clean, do n-type doping on it, and oxidize it by traditional wet method at 1050°C for 1.5 hours in a high temperature environment, and oxidize a layer of SiO 2 film on it , film thickness is 600nm. Then 800nm Si 3 N 4 is deposited on SiO 2 by LPCVD technique at a temperature of 850°C. Then use reactive ion beam etching to etch an opening in the SiO 2 and Si 3 N 4 layer, which is used to fix the first fixed base 9 and the second fixed base 15, so that the current can be conducted from the base, control The spacing between the two raster layers.
3.接着在Si3N4的表面利用LPCVD的方式在580摄氏度的条件下沉积960nm的Si薄膜。这一层Si的厚度有较高的要求,需通过两次沉积完成。第一次沉积大约800nm的Si,第二次降低沉积的速率,使用N型掺杂的Si来沉积,同时使用化学机械抛光法抛光硅层表面,使得硅层达到精确960nm厚度。接着,在蒸镀的Si层表面附上掩膜,利用248nm的紫外光刻技术和反应离子束刻蚀技术刻蚀出四组第一固定光栅3和四组第二固定光栅21。第一固定光栅3、第二固定光栅21的光栅线条数为30-80条。 3. Next, deposit a 960nm Si film on the surface of Si 3 N 4 by LPCVD at 580 degrees Celsius. The thickness of this layer of Si has a higher requirement and needs to be completed through two depositions. For the first time, about 800nm of Si is deposited, and for the second time, the deposition rate is reduced, and N-type doped Si is used for deposition, while chemical mechanical polishing is used to polish the surface of the silicon layer, so that the silicon layer reaches an accurate thickness of 960nm. Next, a mask is attached on the surface of the evaporated Si layer, and four sets of first fixed gratings 3 and four sets of second fixed gratings 21 are etched by using 248nm ultraviolet lithography technology and reactive ion beam etching technology. The number of grating lines of the first fixed grating 3 and the second fixed grating 21 is 30-80.
4.接着在Si表面沉积一层1.2um的SiO2作为牺牲层,产生上下两层光栅的空气间隔,同时使用CMP技术来平滑其表面,然后附上掩膜,刻蚀出上层电容平板11的向下的矩形凹槽所需的空间。完成后,在SiO2表面使用沉积第一固定光栅3和第二固定光栅21的方法再次沉积960nm的Si薄膜,使得硅层达到精确960nm厚度,同时使用化学机械抛光法抛光硅层表面。接着,使用掩膜刻蚀出质量块区域22、回形悬臂梁10、第一梳状电极17、第二梳状电极18、四组第一运动光栅2和四组第二运动光栅20。 4. Then deposit a layer of 1.2um SiO 2 on the Si surface as a sacrificial layer to create an air gap between the upper and lower layers of the grating, and use CMP technology to smooth the surface, and then attach a mask to etch the upper capacitor plate 11. The space required for the downward rectangular groove. After completion, deposit a 960nm Si film on the surface of SiO2 by depositing the first fixed grating 3 and the second fixed grating 21 again, so that the silicon layer reaches an accurate thickness of 960nm, and at the same time use chemical mechanical polishing to polish the surface of the silicon layer. Next, a mask is used to etch the proof-mass region 22 , the return-shaped cantilever beam 10 , the first comb-shaped electrodes 17 , the second comb-shaped electrodes 18 , four groups of first moving gratings 2 and four groups of second moving gratings 20 .
5.最后,再沉积0.5um的SiO2牺牲层,用来包裹增反层4以及光栅的各个部件,因为需要将器件在1100摄氏度的高温下用N型杂质沉积到运动光栅2,以此来释放Si材料的应力。之后将器件浸没在HF溶液中来牺牲SiO2层,形成两层光栅层之间的间隙,然后用去离子水洗净,用CO2进行零点干燥。然后对器件进行封装,与电流驱动模块14相连接。 5. Finally, deposit a 0.5um SiO 2 sacrificial layer to wrap the anti-reflection layer 4 and the various parts of the grating, because the device needs to be deposited on the moving grating 2 with N-type impurities at a high temperature of 1100 degrees Celsius, so as to Release the stress of the Si material. Afterwards, the device was immersed in HF solution to sacrifice the SiO2 layer to form a gap between the two grating layers, then rinsed with deionized water and zero-point dried with CO2 . Then the device is packaged and connected to the current driving module 14 .
本发明的两层亚波长光栅组合构成一个谐振腔,第一层光栅为可动部分,第二层光栅为固定部分,可动部分与固定部分之间由于加速度对质量块牵引发生的相对位移可以影响入射光在光栅内部的传播模式,分别是泄露模式和传导模式,从而导致光栅反射光强的变化。调整两层光栅的纵向间隔,可以产生不同形式的光强变化曲线。通过图8可见,本发明中,相对纵向间隔是300-400nm时,曲线会产生脉冲的形状,相对横向位移是163-167nm时,脉冲达到峰值。通过图9可见,本发明中,相对纵向间隔是1000-1200nm时,曲线会较为平缓,相对横向位移是295-305nm时,曲线达到其斜率最大位置。通过合理调整两组光栅的初始相对位置,当两层光栅运动到某一位置时,使得脉冲达到其峰值同时,曲线的达到其斜率最大处,从而利用脉冲极窄的线宽来锁定斜率最大位置,从而实现加速度的精确测量。 Two layers of sub-wavelength gratings of the present invention are combined to form a resonant cavity, the first layer of grating is a movable part, the second layer of grating is a fixed part, and the relative displacement between the movable part and the fixed part due to the traction of the mass block by acceleration can be Affecting the propagation modes of the incident light inside the grating, they are the leakage mode and the conduction mode, resulting in changes in the reflected light intensity of the grating. Adjusting the longitudinal interval of the two layers of gratings can produce different forms of light intensity change curves. It can be seen from Fig. 8 that in the present invention, when the relative longitudinal interval is 300-400 nm, the curve will produce a pulse shape, and when the relative lateral displacement is 163-167 nm, the pulse will reach a peak. It can be seen from Fig. 9 that in the present invention, when the relative longitudinal distance is 1000-1200 nm, the curve will be gentler, and when the relative lateral displacement is 295-305 nm, the curve reaches its maximum slope position. By rationally adjusting the initial relative positions of the two groups of gratings, when the two layers of gratings move to a certain position, the pulse reaches its peak value and the curve reaches its maximum slope, so that the extremely narrow line width of the pulse is used to lock the maximum slope position , so as to achieve accurate measurement of acceleration.
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