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CN104619613B - Transfer device - Google Patents

Transfer device Download PDF

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Publication number
CN104619613B
CN104619613B CN201380046656.0A CN201380046656A CN104619613B CN 104619613 B CN104619613 B CN 104619613B CN 201380046656 A CN201380046656 A CN 201380046656A CN 104619613 B CN104619613 B CN 104619613B
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conveyor
hook
cargo
goods
control unit
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CN104619613A (en
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中村彰利
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Murata Machinery Ltd
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Murata Machinery Ltd
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Abstract

The present invention relates to a transfer device. A transfer device (100) is provided with a conveyor (121), a slide arm (110), hooks (114, 115), and a control unit (400). The conveyor (121) can convey the load (200) placed on the upper surface in parallel to the load conveying direction. The slide arm (110) is capable of sliding movement parallel to the direction of conveyance of the load. The hooks (114, 115) are attached to the slide arm (110) and can move between an operating posture in which the hooks protrude toward the load (200) placed on the conveyor (121) in a direction intersecting the sliding direction of the slide arm (110) and a retracted posture in which the hooks are prevented from abutting against the load (200) placed on the conveyor (121). The control unit (400) conveys the load (200) by the conveyor (121) in the direction opposite to the load conveying direction so that the end position in the direction opposite to the load conveying direction reaches the vicinity of the hook (115), and then moves the slide arm (110) in the load conveying direction.

Description

移载装置Transfer device

技术领域technical field

本发明涉及用于在堆垛起重机、无人输送系统的工作站等内移载货物的移载装置。The present invention relates to a transfer device for transferring goods in stacking cranes, workstations of unmanned conveyor systems and the like.

背景技术Background technique

堆垛起重机为了针对设置于自动仓库内的搁架存取货物,而具备移载装置。另外,在无人输送系统的工作站中,设置有用于在与输送车之间移载货物的移载装置。The stacking crane is equipped with a transfer device for loading and unloading goods from the racks installed in the automatic warehouse. In addition, in the workstation of the unmanned conveying system, a transfer device for transferring goods between the conveying vehicle and the conveying vehicle is provided.

作为移载装置的构成,具有用货叉将货物铲起并移载的滑动货叉方式、通过吸引将货物吸附保持并移载的吸引方式、通过拾取带将货物滑动并移载的拾取带方式、夹住货物的两侧进行保持并移载的夹具方式、通过设置于滑动臂的前端的钩将货物的端部钩住,并通过滑动臂的进退而将货物推出或者拉动来移载货物的钩方式等。As the configuration of the transfer device, there are sliding fork method in which goods are scooped up and transferred by forks, suction method in which goods are sucked and held by suction and transferred, and pick-up belt method in which goods are slid and transferred by pick-up belts , The clamp method of clamping the two sides of the cargo for holding and transferring, hooking the end of the cargo with the hook set at the front end of the sliding arm, and pushing the cargo out or pulling the cargo through the advance and retreat of the sliding arm to transfer the cargo Hook method etc.

例如,提出有具备以能够转动的方式支承在滑动臂前端的钩的移载装置(例如,参照专利文献1)。For example, a transfer device including a hook rotatably supported at the tip of a slide arm has been proposed (for example, refer to Patent Document 1).

在专利文献1中,设置于滑动臂前端的钩相对于滑动臂转动,从而能够在与货物的端部抵接的动作姿势和不与货物抵接的退避姿势之间移动。In Patent Document 1, the hook provided at the front end of the slide arm is pivoted relative to the slide arm so that it can move between an operating posture in contact with the end of the cargo and a retreat posture in which it does not contact the cargo.

在将货物从移载装置侧移载到搁架的动作中,该移载装置通过使钩为动作姿势而使之与货物的端部位置抵接,并使滑动臂向搁架侧前进从而将货物推到搁架。In the operation of transferring the goods from the side of the transfer device to the rack, the transfer device puts the hook in an operating posture so that it abuts against the end of the goods, and advances the slide arm to the side of the rack to move the The goods are pushed to the shelf.

在将处于动作姿势的钩与货物的端部位置抵接时,若以高速接触,则有可能导致货物的损伤。由此,在滑动臂的钩安装位置附近预先设置光学传感器,以低速使臂移动直到通过该光学传感器检测到货物的端部位置为止。When the hook in the operating posture comes into contact with the end position of the cargo, if the hook contacts at a high speed, the cargo may be damaged. Accordingly, an optical sensor is provided near the hook attachment position of the slide arm, and the arm is moved at a low speed until the end position of the load is detected by the optical sensor.

专利文献1:国际公开第2011/158422号小册子Patent Document 1: International Publication No. 2011/158422 Pamphlet

在上述那样的移载装置中,在钩到达抵接位置为止的期间,使滑动臂的移动速度为低速,所以存在移载处理费时间这样的问题。In the transfer device as described above, since the movement speed of the slide arm is kept low until the hook reaches the contact position, there is a problem that the transfer process takes time.

发明内容Contents of the invention

本发明的课题是在堆垛起重机、无人输送系统的工作站等所使用的移载装置中,缩短移载处理的时间。The object of the present invention is to shorten the time for transfer processing in transfer devices used in stacking cranes, workstations of unmanned conveyance systems, and the like.

以下,作为用于解决课题的方法对多个方式进行说明。这些方式能够根据需要任意地组合。Hereinafter, a plurality of aspects will be described as means for solving the problems. These methods can be combined arbitrarily as needed.

本发明的一观点涉及的移载装置具备输送机、滑动臂、钩和控制部。输送机能够将上表面所载置的货物与货物输送方向平行地搬送。滑动臂能够与货物输送方向平行地滑动移动。钩被安装在滑动臂,能够在与滑动臂的滑动移动方向交叉的方向上,在向输送机所载置的货物侧突出的动作姿势和避免与输送机所载置的货物的抵接的退避姿势之间移动。控制部通过输送机使货物向货物输送方向的相反侧输送以使货物输送方向的相反侧方向上的端部位置到达钩的附近,然后使滑动臂向货物输送方向移动。A transfer device according to an aspect of the present invention includes a conveyor, a slide arm, a hook, and a control unit. The conveyor can convey the cargo placed on the upper surface parallel to the conveying direction of the cargo. The sliding arm can slide and move parallel to the conveying direction of the goods. The hook is attached to the slide arm, and in the direction intersecting with the sliding movement direction of the slide arm, it can be moved toward the side of the goods placed on the conveyor in a protruding posture and retracted to avoid contact with the goods placed on the conveyor. Move between poses. The control unit conveys the goods to the opposite side of the goods conveying direction through the conveyor so that the end position on the opposite side of the goods conveying direction reaches the vicinity of the hook, and then moves the slide arm in the goods conveying direction.

在该移载装置中,输送货物时,预先通过输送机将货物向货物输送方向的相反侧方向输送,使货物的端部位置与钩抵接。由此,基于滑动臂的货物的移动能够从最初开始以高速进行,能够缩短移载处理的时间。In this transfer device, when transporting the goods, the goods are transported in advance by the conveyor in the direction opposite to the direction in which the goods are transported, so that the ends of the goods come into contact with the hooks. Accordingly, the movement of the cargo by the slide arm can be performed at high speed from the beginning, and the time for the transfer process can be shortened.

在此,控制部在钩已与货物的端部位置抵接后,能够在开始滑动臂的移动的同时或者移动开始后,通过输送机开始向货物输送方向的货物的输送。Here, the control unit can start conveyance of the cargo in the cargo conveying direction by the conveyor at the same time as or after starting the movement of the slide arm after the hook has come into contact with the end of the cargo.

在该情况下,通过滑动臂和输送机,能够迅速并且顺利进行货物的输送。In this case, the cargo can be quickly and smoothly conveyed by the slide arm and the conveyor.

另外,移载装置还具备被安装在滑动臂的钩的附近的端部检测传感器,控制部基于端部检测传感器的检测信号,能够判断货物的输送方向的相反侧方向上的端部位置是否已到达钩的附近。In addition, the transfer device further includes an end detection sensor installed near the hook of the slide arm, and the control unit can determine whether the end position in the direction opposite to the conveying direction of the cargo has been reached based on the detection signal of the end detection sensor. near the hook.

在该情况下,能够可靠地检测货物的端部位置是否已到达钩的附近,其结果为能够防止货物的损伤,迅速进行移载处理。In this case, it is possible to reliably detect whether or not the end position of the cargo has reached the vicinity of the hook. As a result, damage to the cargo can be prevented, and the transfer process can be quickly performed.

本发明的其他观点的移载装置具备第一输送机以及第二输送机、滑动臂、第一钩以及第二钩、第一端部检测传感器以及第二端部检测传感器以及控制部。第一输送机以及第二输送机在货物输送方向上连续地配置,能够将上表面所载置的货物与货物输送方向平行地输送。滑动臂能够与货物输送方向平行地滑动移动。第一钩以及第二钩被安装在滑动臂,能够在与滑动臂的滑动移动方向交叉的方向上,分别在向第一输送机以及第二输送机所载置的货物侧突出的动作姿势和避免与第一输送机以及第二输送机所载置的货物的抵接的退避姿势之间移动。第一端部检测传感器以及第二端部检测传感器被安装在滑动臂,分别在滑动臂的移动方向上检测第一输送机以及第二输送机所载置的货物的端部位置。控制部基于第一端部检测传感器以及第二端部检测传感器的检测结果,判别第一输送机以及第二输送机上所载置的货物的状态,基于判别结果通过第一输送机以及/或者第二输送机使货物向货物输送方向的相反侧方向输送以使第一输送机以及/或者第二输送机所载置的货物的输送方向的相反侧方向上的端部位置到达第一钩以及/或者第二钩的附近,然后使滑动臂向货物输送方向移动。A transfer device according to another aspect of the present invention includes a first conveyor and a second conveyor, a slide arm, a first hook and a second hook, a first end detection sensor, a second end detection sensor, and a control unit. The first conveyor and the second conveyor are arranged continuously in the cargo conveying direction, and can convey the cargo placed on the upper surface parallel to the cargo conveying direction. The sliding arm can slide and move parallel to the conveying direction of the goods. The first hook and the second hook are attached to the slide arm, and can be respectively protruding toward the side of the goods placed on the first conveyor and the second conveyor in a direction intersecting with the sliding movement direction of the slide arm and Movement between retracting postures to avoid contact with loads placed on the first conveyor and the second conveyor. The first end detection sensor and the second end detection sensor are installed on the sliding arm, and respectively detect the end positions of the goods loaded on the first conveyor and the second conveyor in the moving direction of the sliding arm. The control unit judges the states of the goods placed on the first conveyor and the second conveyor based on the detection results of the first end detection sensor and the second end detection sensor, and passes through the first conveyor and/or the second conveyor based on the judgment result. The second conveyor transports the cargo to the opposite side of the cargo conveying direction so that the end position of the cargo on the first conveyor and/or the second conveyor on the opposite side of the conveying direction reaches the first hook and/or Or the vicinity of the second hook, and then make the sliding arm move to the direction of cargo delivery.

在此,控制部基于第一端部检测传感器以及第二端部检测传感器的检测结果,判别是在第一输送机以及第二输送机都未载置货物的状态、在第一输送机以及第二输送机中的任意一方载置有货物的状态、在第一输送机以及第二输送机分别载置有货物的状态、或者横跨第一输送机以及第二输送机地载置有大型货物的状态的哪一个。Here, based on the detection results of the first end detection sensor and the second end detection sensor, the control unit discriminates whether there is no cargo placed on the first conveyor or the second conveyor, or whether the load is placed on the first conveyor or the second conveyor. A state where goods are placed on either of the two conveyors, a state in which goods are placed on the first and second conveyors, or a large-sized goods is placed across the first and second conveyors Which of the status.

另外,控制部在判断为是在第一输送机以及第二输送机都未载置货物的状态的情况下,结束货物的输送处理,在判断为是在第一输送机以及第二输送机中的任意一方载置有货物的状态的情况下,使与第一输送机以及第二输送机中载置有货物的输送机对应的钩为动作姿势,通过输送机使货物向与货物输送方向相反侧方向输送,以使输送机所载置的货物的输送方向的相反侧方向上的端部位置到达钩的附近,在判断为是在第一输送机以及第二输送机分别载置有货物的状态的情况下,使第一钩以及第二钩为动作姿势,通过第一输送机以及第二输送机使货物向与货物输送方向相反侧方向输送直到第一输送机以及第二输送机所载置的货物的输送方向的相反侧方向上端部位置分别到达第一钩以及第二钩的附近为止,在判断为是横跨第一输送机以及第二输送机地载置有大型货物的状态的情况下,使第一钩以及第二钩中位于货物输送方向的相反侧方向的钩为动作姿势,通过第一输送机以及第二输送机使货物向货物输送方向的相反侧方向输送以使货物输送方向的相反侧方向上的端部位置到达钩的附近。In addition, when it is determined that no cargo is placed on the first conveyor and the second conveyor, the control unit ends the conveyance process of the cargo, and when it is determined that the cargo is placed on the first conveyor and the second conveyor When the goods are placed on either side of the conveyor, the hook corresponding to the conveyor on which the goods are placed among the first conveyor and the second conveyor is set to the action posture, and the goods are moved to the opposite direction to the direction of goods conveyance by the conveyor. Convey in the side direction so that the end position of the cargo loaded on the conveyor in the direction opposite to the conveying direction reaches the vicinity of the hook, and when it is judged that the cargo is loaded on the first conveyor and the second conveyor state, make the first hook and the second hook the action posture, and the goods are transported to the opposite side of the goods conveying direction through the first conveyor and the second conveyor until the goods are loaded on the first conveyor and the second conveyor. When the position of the upper end of the placed cargo on the opposite side of the conveying direction reaches the vicinity of the first hook and the second hook, it is determined that a large cargo is placed across the first conveyor and the second conveyor. In this case, make the hook on the opposite side of the cargo conveying direction out of the first hook and the second hook be in the action posture, and the cargo is conveyed to the opposite side of the cargo conveying direction by the first conveyor and the second conveyor so that the cargo The end position in the direction opposite to the conveying direction reaches the vicinity of the hook.

而且,第一端部检测传感器以及第二端部检测传感器分别被安装在滑动臂的第一钩以及第二钩的附近,控制部基于第一端部检测传感器以及第二端部检测传感器的检测信号,能够判别第一输送机以及/或者第二输送机所载置的货物的输送方向的相反侧方向上的端部位置是否已与第一钩以及/或者第二钩抵接。Furthermore, the first end detection sensor and the second end detection sensor are attached to the vicinity of the first hook and the second hook of the slide arm, respectively, and the control unit signal, it can be determined whether the end position of the goods loaded on the first conveyor and/or the second conveyor in the direction opposite to the conveying direction has abutted against the first hook and/or the second hook.

在本发明中,在堆垛起重机、无人输送系统的工作站等所使用的移载装置中,能够缩短移载处理的时间。In the present invention, it is possible to shorten the time for transfer processing in transfer devices used in stacking cranes, workstations of unmanned conveyance systems, and the like.

附图说明Description of drawings

图1是表示设置有具有移载装置的堆垛起重机的自动仓库的一部分的立体图。FIG. 1 is a perspective view showing a part of an automatic warehouse provided with a stacking crane having a transfer device.

图2是示意性地表示自动仓库的侧视图。Fig. 2 is a side view schematically showing the automated warehouse.

图3是第一实施方式的移载装置100的说明图,图3(A)是钩处于退避姿势的情况下的俯视图,图3(B)是其侧视图。Fig. 3 is an explanatory diagram of the transfer device 100 according to the first embodiment, Fig. 3(A) is a plan view when the hook is in a withdrawn posture, and Fig. 3(B) is a side view thereof.

图4(A)是钩处于动作姿势的情况下的俯视图,图4(B)是其侧视图。FIG. 4(A) is a top view of the hook in an operating posture, and FIG. 4(B) is a side view thereof.

图5是第一实施方式的控制框图。FIG. 5 is a control block diagram of the first embodiment.

图6是第一实施方式的控制流程图。FIG. 6 is a control flowchart of the first embodiment.

图7是第二实施方式的移载装置100的说明图。FIG. 7 is an explanatory diagram of a transfer device 100 according to the second embodiment.

图8是第二实施方式中的控制框图。FIG. 8 is a control block diagram in the second embodiment.

图9是第二实施方式的控制流程图。FIG. 9 is a control flowchart of the second embodiment.

图10是将升降台316上所载置的2个货物200A、200B同时移载的情况下的说明图。FIG. 10 is an explanatory diagram in the case of simultaneously transferring two loads 200A and 200B placed on the lift table 316 .

图11是将在设置于升降台316的第一输送机121和第二输送机122上横跨载置的货物200移载到搁架302的动作的说明图。FIG. 11 is an explanatory diagram of the operation of transferring the goods 200 straddled on the first conveyor 121 and the second conveyor 122 provided on the lift table 316 to the rack 302 .

具体实施方式detailed description

(1)自动仓库的构成(1) Composition of automatic warehouse

对于本发明的移载装置的实施方式,例示设置于堆垛起重机的情况进行说明。Embodiments of the transfer device according to the present invention will be described by exemplifying a case where it is installed in a stacker crane.

图1是表示设置有具有移载装置的堆垛起重机的自动仓库的一部分的立体图。FIG. 1 is a perspective view showing a part of an automatic warehouse provided with a stacking crane having a transfer device.

如图1所示,自动仓库300具备为了输送货物200而能够行驶的堆垛起重机301和配置在堆垛起重机301的行驶方向两侧的搁架302。As shown in FIG. 1 , the automated warehouse 300 includes a stacking crane 301 that can travel to convey goods 200 , and shelves 302 arranged on both sides in the traveling direction of the stacking crane 301 .

自动仓库300具备用于使货物200出库入库的工作站303。在堆垛起重机301中设置有移载装置100。堆垛起重机301通过移载装置100将被搬入到工作站303的货物200移载到堆垛起重机301。而且,堆垛起重机301将货物200输送到搁架302的收纳位置,使用移载装置100而移载到符合的搁架302。The automated warehouse 300 includes a workstation 303 for loading and unloading goods 200 . The transfer device 100 is installed in the stacker crane 301 . The stacking crane 301 transfers the cargo 200 loaded into the workstation 303 to the stacking crane 301 through the transfer device 100 . And the stacker crane 301 conveys the goods 200 to the storage position of the rack 302, and transfers to the appropriate rack 302 using the transfer apparatus 100.

同样地,堆垛起重机301通过移载装置100将收纳在搁架302的货物200移载到堆垛起重机301,并输送到工作站303。Similarly, the stacking crane 301 transfers the goods 200 stored in the rack 302 to the stacking crane 301 through the transfer device 100 , and transports them to the workstation 303 .

图2是示意性地表示自动仓库的侧视图。Fig. 2 is a side view schematically showing the automated warehouse.

堆垛起重机301构成为以柱313将下部台车311和上部台车312连结,升降台316沿柱313进行上下运动。The stacking crane 301 is configured such that a lower carriage 311 and an upper carriage 312 are connected by a column 313 , and an elevating platform 316 moves up and down along the column 313 .

在升降台316设置有移载装置100。The transfer device 100 is installed on the lift table 316 .

(2)第一实施方式(2) First Embodiment

(2-1)构成(2-1) Composition

图3是第一实施方式的移载装置100的说明图,图3(A)是钩处于退避姿势的情况下的俯视图,图3(B)是其侧视图。图4是第一实施方式的移载装置100的说明图,图4(A)是钩处于动作姿势的情况下的俯视图,图4(B)是其侧视图。此外,在图3(A)、图4(A)中,设图左右方向为第一水平方向,设图上下方向为第二水平方向。Fig. 3 is an explanatory diagram of the transfer device 100 according to the first embodiment, Fig. 3(A) is a plan view when the hook is in a withdrawn posture, and Fig. 3(B) is a side view thereof. Fig. 4 is an explanatory view of the transfer device 100 according to the first embodiment, Fig. 4(A) is a plan view when the hook is in an operating posture, and Fig. 4(B) is a side view thereof. In addition, in FIG. 3(A) and FIG. 4(A), let the left-right direction of a drawing be a 1st horizontal direction, and let the up-down direction of a drawing be a 2nd horizontal direction.

移载装置100(移载装置的一个例子)是用于在升降台316与搁架302之间移载货物200(货物的一个例子)的装置,具备一对滑动臂110(滑动臂的一个例子)。The transfer device 100 (an example of the transfer device) is a device for transferring the goods 200 (an example of the goods) between the lift table 316 and the shelf 302, and is provided with a pair of sliding arms 110 (an example of the sliding arms). ).

一对滑动臂110在第二水平方向上隔开间隔地配置。各滑动臂110具备基臂111、中间臂112、顶臂113、第一钩114以及第二钩115。The pair of slide arms 110 are arranged at intervals in the second horizontal direction. Each sliding arm 110 includes a base arm 111 , an intermediate arm 112 , a top arm 113 , a first hook 114 , and a second hook 115 .

基臂111被固定在升降台316。中间臂112以能够在第一水平方向上滑动的方式被基臂111支承,并以能够在第一水平方向上滑动的方式支承顶臂113。通过使中间臂112以及顶臂113相对于基臂111滑动移动,能够将顶臂113插入到两侧的搁架302内。The base arm 111 is fixed to the lift table 316 . The intermediate arm 112 is supported by the base arm 111 in a slidable manner in the first horizontal direction, and supports the top arm 113 in a slidable manner in the first horizontal direction. By sliding the middle arm 112 and the top arm 113 relative to the base arm 111 , the top arm 113 can be inserted into the shelf 302 on both sides.

第一钩114被安装在顶臂113的端部,能够在如图4(A)、(B)所示那样的向货物200侧突出的动作姿势(动作姿势的一个例子)和如图3(A)、(B)所示那样的不与货物200抵接的退避姿势(退避姿势的一个例子)之间移动。The first hook 114 is mounted on the end of the top arm 113, and can be in an action posture (an example of an action posture) protruding toward the cargo 200 side as shown in Figure 4 (A), (B) and as shown in Figure 3 ( A) and (B) show the movement between the retreat postures (an example of the retreat posture) that do not come into contact with the cargo 200 .

例如,第一钩114能够构成为被安装在沿着顶臂113的长度方向设置的旋转轴,通过被未图示的驱动单元转动而在动作姿势与退避姿势之间移动。For example, the first hook 114 can be attached to a rotation shaft provided along the longitudinal direction of the top arm 113 and rotated by a drive unit (not shown) to move between an operating posture and a retreat posture.

第一钩114只要够成为能够在向货物200侧突出并与货物200的端部卡合的动作姿势和不与货物200抵接的退避姿势之间移动即可,不限定于图示那样的构成。The first hook 114 is not limited to the configuration shown in the figure as long as it can move between an operating posture protruding toward the cargo 200 and engaging with an end of the cargo 200 and a retracting posture not in contact with the cargo 200 .

第二钩115被安装在顶臂113的端部,能够在向货物200侧突出的动作姿势和不与货物200抵接的退避姿势之间移动。The second hook 115 is attached to the end of the top arm 113 and is movable between an operating posture protruding toward the cargo 200 and a retracting posture not in contact with the cargo 200 .

例如,第二钩115与第一钩114同样地,能够构成为被安装在沿着顶臂113的长度方向设置的旋转轴,通过被未图示的驱动单元转动而在动作姿势与退避姿势之间移动。第一钩114与第二钩115的旋转轴以及驱动单元能够使用通用的部件。For example, like the first hook 114, the second hook 115 can be configured to be attached to a rotation shaft provided along the longitudinal direction of the top arm 113, and can be rotated by a driving unit (not shown) to move between the operating posture and the retreating posture. to move between. Common components can be used for the rotation shafts and drive means of the first hook 114 and the second hook 115 .

第二钩115只要够成为能够在向货物200侧突出并与货物200的端部卡合的动作姿势和不与货物200抵接的退避姿势之间移动即可,不限定于图示那样的构成。The second hook 115 is not limited to the configuration shown in the figure as long as it can move between an operating posture protruding toward the cargo 200 and engaging with an end of the cargo 200 and a retracting posture in which it does not come into contact with the cargo 200 .

一对滑动臂110能够通过未图示的驱动单元与载置的货物200一体地或者同步地滑动移动。The pair of slide arms 110 can slide and move integrally or synchronously with the loaded cargo 200 by a drive unit not shown.

在顶臂113,在第一钩114的附近,设置有用于检测货物200的端部的第一端部检测传感器116A、116B。第一端部检测传感器116A、116B是检测在滑动臂110的滑动移动方向上货物200的端部位置是否到达了第一钩114能够卡合的位置的传感器。更具体地说,若滑动移动方向上的位置与货物200的端部位置一致或者处于其附近,第一端部检测传感器116A、116B则检测到货物200的端部位置,因此,被安装在与第一钩114邻接的位置。On the top arm 113 , in the vicinity of the first hook 114 , first end detection sensors 116A, 116B for detecting the end of the cargo 200 are provided. The first end detection sensors 116A and 116B are sensors for detecting whether or not the end position of the cargo 200 has reached a position where the first hook 114 can engage in the sliding movement direction of the slide arm 110 . More specifically, if the position in the sliding movement direction coincides with or is in the vicinity of the end position of the cargo 200, the first end detection sensors 116A, 116B detect the end position of the cargo 200. The location where the first hook 114 adjoins.

在作为第一端部检测传感器116A、116B使用透射式的光学传感器的情况下,使一方为投光元件,使另一方为受光元件。而且,作为第一端部检测传感器,也能够使用漫反射型的光学传感器。When using transmissive optical sensors as the first end detection sensors 116A and 116B, one of them is a light projecting element and the other is a light receiving element. Furthermore, a diffuse reflection type optical sensor can also be used as the first end portion detection sensor.

在使用透射型的光学传感器的情况下,在使滑动臂110滑动时,第一端部检测传感器116A、116B检测受光元件从受光状态变为非受光状态的位置以及从非受光状态变为受光状态的位置来作为货物200的升降台316侧的端部或者搁架302侧的端部。In the case of using a transmissive optical sensor, when the sliding arm 110 is slid, the first end detection sensors 116A and 116B detect the position of the light receiving element from the light receiving state to the non-light receiving state and the position from the non-light receiving state to the light receiving state. The position of the goods 200 is used as the end portion on the elevator table 316 side or the end portion on the shelf 302 side of the cargo 200 .

在顶臂113设置有第二端部检测传感器117A、117B,该第二端部检测传感器117A、117B位于第二钩115的附近,用于检测货物200的端部。The top arm 113 is provided with second end detection sensors 117A, 117B located near the second hook 115 for detecting the end of the cargo 200 .

第二端部检测传感器117A、117B是检测在滑动臂110的滑动移动方向上货物200的端部位置是否到达了第二钩115能够卡合的位置的传感器。更具体地说,若滑动移动方向上的位置与货物200的端部位置一致或者处于其附近,第二端部检测传感器117A、117B则检测到货物200的端部位置,因此,被安装在与第二钩115相邻的位置。The second end detection sensors 117A and 117B are sensors for detecting whether or not the end position of the cargo 200 has reached a position where the second hook 115 can engage in the sliding movement direction of the slide arm 110 . More specifically, if the position in the sliding movement direction coincides with or is in the vicinity of the end position of the cargo 200, the second end detection sensors 117A, 117B detect the end position of the cargo 200, so they are installed at the same position as the cargo 200. The position adjacent to the second hook 115 .

第二端部检测传感器117A、117B与第一端部检测传感器116A、116B同样地,能够使用透射型的光学传感器。另外,作为第二端部检测传感器也能够使用漫反射型的光学传感器。The second end detection sensors 117A and 117B can use transmissive optical sensors similarly to the first end detection sensors 116A and 116B. In addition, a diffuse reflection type optical sensor can also be used as the second end portion detection sensor.

在使用透射型的光学传感器的情况下,在使滑动臂110滑动时,第二端部检测传感器117A、117B检测受光元件从受光状态变为非受光状态的位置以及从非受光状态变为受光状态的位置作为货物200的升降台316侧的端部或者搁架302侧的端部。In the case of using a transmissive optical sensor, when the sliding arm 110 is slid, the second end detection sensors 117A and 117B detect the position of the light receiving element from the light receiving state to the non-light receiving state and the position from the non-light receiving state to the light receiving state. The position of the cargo 200 is defined as the end portion of the cargo 200 on the elevator table 316 side or the end portion on the shelf 302 side.

升降台316具备能够将所载置的货物200与滑动臂110的移动方向平行地输送的输送机121。输送机121能够对上表面所载置的货物200进行支承,并且被未图示的输送机驱动部驱动,与滑动臂110的移动方向平行,在向搁架302侧推出的方向或者从搁架302侧拉进的方向上输送货物200。The lift table 316 includes a conveyor 121 capable of conveying the loaded cargo 200 parallel to the moving direction of the slide arm 110 . The conveyor 121 can support the goods 200 placed on the upper surface, and is driven by a conveyor drive unit (not shown), parallel to the moving direction of the sliding arm 110, in the direction of pushing out to the side of the shelf 302 or from the shelf. The goods 200 are transported in the direction of pulling in from the side 302.

(2-2)控制模块(2-2) Control module

图5是第一实施方式的控制框图。FIG. 5 is a control block diagram of the first embodiment.

移载装置100具备用于控制各部的控制部400。控制部400能够由具备CPU、ROM、RAM等的微处理器构成。The transfer device 100 includes a control unit 400 for controlling each unit. The control unit 400 can be constituted by a microprocessor including a CPU, ROM, RAM, and the like.

控制部400与用于使滑动臂110相对于搁架302滑动移动的滑动臂驱动部402连接。The control unit 400 is connected to a slide arm drive unit 402 for slidingly moving the slide arm 110 relative to the shelf 302 .

另外,控制部400与钩驱动部403连接,该钩驱动部403使被安装在滑动臂110的第一钩114、第二钩115在动作姿势与退避姿势之间移动。In addition, the control unit 400 is connected to a hook driving unit 403 that moves the first hook 114 and the second hook 115 attached to the slide arm 110 between an operating posture and a retreat posture.

而且,控制部400与根据移载货物200的方向而驱动输送机121的输送机驱动部404连接。Furthermore, the control unit 400 is connected to a conveyor drive unit 404 that drives the conveyor 121 according to the direction in which the goods 200 are transferred.

另外,控制部400与第一端部检测传感器116以及第二端部检测传感器117连接,被输入来自两传感器的检测信号。Moreover, the control part 400 is connected to the 1st edge detection sensor 116 and the 2nd edge detection sensor 117, and receives the detection signal from both sensors.

在移载装置100被构成为堆垛起重机301的一部分的情况下,控制部400是对堆垛起重机301的各部也进行控制的部件。在该情况下,例如,行驶以及升降驱动部401与控制部400连接,该行驶以及升降驱动部401使以柱313连结下部台车311和上部台车312的主体部沿着行驶导轨行驶,使升降台316进行升降到形成为多层的搁架302的成为移载对象的位置。When the transfer device 100 is configured as a part of the stacker crane 301 , the control unit 400 is a member that also controls each unit of the stacker crane 301 . In this case, for example, the traveling and lifting driving unit 401 is connected to the control unit 400, and the traveling and raising and lowering driving unit 401 drives the main body part connecting the lower trolley 311 and the upper trolley 312 with the column 313 along the traveling guide rail, so that The elevating table 316 moves up and down to the position of the rack 302 formed in multiple layers to be transferred.

(2-3)控制动作(2-3) Control action

图6是第一实施方式的控制流程图。FIG. 6 is a control flowchart of the first embodiment.

在此,对将移载装置100的升降台316所载置的货物200移载到搁架302时的动作进行说明。Here, the operation at the time of transferring the goods 200 placed on the elevating table 316 of the transfer device 100 to the rack 302 will be described.

在步骤S601中,控制部400向钩驱动部403发送控制信号,使用于将货物200向搁架302侧推出的钩处于动作姿势。如图3所示,从升降台316将货物200移载到位于左侧的搁架302的情况下,使位于移载方向后方的第二钩115处于动作姿势。由此,第二钩115能够与货物200的端部位置抵接。In step S601 , the control unit 400 transmits a control signal to the hook drive unit 403 so that the hook for pushing out the goods 200 toward the rack 302 is in an operating position. As shown in FIG. 3 , when transferring the goods 200 from the elevator table 316 to the shelf 302 located on the left side, the second hook 115 located at the rear in the transfer direction is in an operating posture. Thereby, the second hook 115 can abut against the end position of the cargo 200 .

在步骤S602中,控制部400向输送机驱动部404发送控制信号,从而驱动输送机121以将货物200向输送方向的相反侧方向输送。在此,为了将移载装置100的升降台316所载置的货物200输送到搁架302,在图3(A)、图4(A)中将从右向左的方向设为货物200的输送方向,在图3(A)、图4(A)中将从左向右的方向设为货物200的输送方向的相反侧方向。In step S602 , the control unit 400 sends a control signal to the conveyor driving unit 404 to drive the conveyor 121 to transport the goods 200 to the opposite side of the transport direction. Here, in order to transport the goods 200 placed on the lifting table 316 of the transfer device 100 to the rack 302, the direction from right to left in FIG. 3(A) and FIG. As for the transport direction, the direction from left to right in FIG. 3(A) and FIG.

例如,从在图4(A)的点划线所示的位置上载置有货物200的状态起驱动输送机121,来使货物200移动到货物200的输送方向的相反侧方向的端部位置与第二钩115抵接的位置(基于图的实线的货物200的位置)。For example, the conveyor 121 is driven from the state where the goods 200 are placed on the position shown by the dotted line in FIG. The position where the second hook 115 abuts (the position of the cargo 200 based on the solid line in the figure).

在步骤S603中,控制部400判断货物200的输送方向的相反侧方向的端部位置是否已到达第二钩115的设置位置。In step S603 , the control unit 400 determines whether or not the end position of the cargo 200 in the direction opposite to the conveyance direction has reached the installation position of the second hook 115 .

例如,假设第二端部检测传感器117A、117B由透射型的光学传感器构成,并被设置于第二钩115的附近。若第二端部检测传感器117A、117B的受光元件从受光状态变到非受光状态,则能够判断为货物200的输送方向的相反侧方向的端部位置已到达第二端部检测传感器117A、117B的位置。其后,进一步通过输送机121使货物200移动,使之移动第二端部检测传感器117A、117B的设置位置与第二钩115之间的间隙的量,能够使货物200的端部位置与第二钩115抵接。For example, it is assumed that the second end detection sensors 117A and 117B are composed of transmissive optical sensors and are provided near the second hook 115 . When the light-receiving elements of the second end detection sensors 117A and 117B change from the light-receiving state to the non-light-receiving state, it can be judged that the end position in the direction opposite to the transport direction of the cargo 200 has reached the second end detection sensors 117A and 117B. s position. Thereafter, the cargo 200 is further moved by the conveyor 121 by the amount of the gap between the installation positions of the second end detection sensors 117A, 117B and the second hook 115, so that the position of the end of the cargo 200 can be aligned with the second hook 115. The two hooks 115 abut against each other.

另外,也能够预先检测载置有货物200的位置,对输送机121驱动规定时间以使货物200的输送方向的相反侧方向的端部位置到达第二钩115。Also, the position where the cargo 200 is placed may be detected in advance, and the conveyor 121 may be driven for a predetermined time so that the end position of the cargo 200 in the direction opposite to the conveying direction reaches the second hook 115 .

控制部400维持输送机121的驱动状态直到货物200的端部位置与钩抵接为止,在判断为货物200的端部位置已与钩抵接的情况下,移至步骤S604。The control unit 400 maintains the driving state of the conveyor 121 until the end position of the cargo 200 touches the hook, and when it is determined that the end position of the cargo 200 touches the hook, the process proceeds to step S604.

在步骤S604中,控制部400停止输送机121的驱动,使滑动臂110的移动开始。In step S604, the control part 400 stops the drive of the conveyor 121, and starts the movement of the slide arm 110.

控制部400向输送机驱动部404发送控制信号,停止将货物200向输送方向的相反侧方向的输送。另外,控制部400向滑动臂驱动部402发送控制信号,开始第二钩115与货物200的端部位置已抵接的状态下的滑动臂110向搁架302侧的移动。The control unit 400 transmits a control signal to the conveyor driving unit 404 to stop conveying the goods 200 in the direction opposite to the conveying direction. In addition, the control unit 400 sends a control signal to the slide arm drive unit 402 to start the movement of the slide arm 110 toward the shelf 302 in a state where the second hook 115 is in contact with the end position of the cargo 200 .

另外,对控制部400来说,能够在滑动臂110的移动开始的同时,或者稍延迟地开始输送机121向输送方向的移动。In addition, the control unit 400 can start the movement of the conveyor 121 in the conveyance direction at the same time as the movement of the slide arm 110 is started, or with a slight delay.

在步骤S605中,控制部400判断基于滑动臂110的货物200的移载是否已完成。在滑动臂驱动部402由具备伺服机构的步进电机构成的情况下,控制部400根据驱动脉冲数判断为货物200向搁架302的移载已完成。另外,构成为:预先设置检测滑动臂110的前端位置的传感器,控制部400基于来自该传感器的检测信号,判断滑动臂110是否已到达搁架302的规定位置。In step S605, the control part 400 judges whether the transfer of the goods 200 by the slide arm 110 has been completed. When the slide arm driving unit 402 is constituted by a stepping motor equipped with a servo mechanism, the control unit 400 determines that the transfer of the goods 200 to the rack 302 has been completed based on the number of driving pulses. In addition, a sensor for detecting the position of the tip of the slide arm 110 is provided in advance, and the control unit 400 determines whether the slide arm 110 has reached a predetermined position of the shelf 302 based on a detection signal from the sensor.

控制部400维持滑动臂110的移动状态直到货物200的移载已完成为止,在判断为货物200的移载已完成的情况下,移至步骤S606。The control unit 400 maintains the moving state of the slide arm 110 until the transfer of the cargo 200 is completed, and when it is determined that the transfer of the cargo 200 is completed, the process proceeds to step S606.

在步骤S606中,控制部400使滑动臂110停止。控制部400向滑动臂驱动部402发送控制信号,使滑动臂110的滑动移动结束。在同时驱动输送机121的情况下,控制部400向输送机驱动部404发送控制信号,使输送机121的驱动停止。In step S606, the control unit 400 stops the slide arm 110. The control unit 400 sends a control signal to the sliding arm driving unit 402 to end the sliding movement of the sliding arm 110 . When the conveyor 121 is simultaneously driven, the control unit 400 sends a control signal to the conveyor drive unit 404 to stop the drive of the conveyor 121 .

在步骤S607中,控制部400向钩驱动部403发送控制信号使第二钩115移动到退避姿势,向滑动臂驱动部402发送控制信号使滑动臂110复原到初始位置。In step S607 , the control unit 400 sends a control signal to the hook driving unit 403 to move the second hook 115 to the withdrawn posture, and sends a control signal to the sliding arm driving unit 402 to return the sliding arm 110 to the initial position.

在这样的第一实施方式所涉及的移载装置100中,在将升降台316上所载置的货物200移载到搁架302时,预先通过输送机121使货物200向输送方向的相反侧方向移动,在使货物200的端部位置与第二钩115抵接后,开始滑动臂110向输送方向的移动。由此,开始滑动臂110的移动时,第二钩115与货物200的输送方向相反侧方向的端部位置抵接,滑动臂驱动部402能够从滑动臂110的初始运动起以高速驱动。由此,能够缩短从升降台316向搁架302移载货物200的移载处理的时间。In such a transfer device 100 according to the first embodiment, when transferring the cargo 200 placed on the elevating table 316 to the rack 302, the conveyor 121 moves the cargo 200 to the opposite side of the conveying direction in advance. After the end position of the cargo 200 is brought into contact with the second hook 115, the movement of the sliding arm 110 in the conveying direction is started. Thus, when the movement of the slider arm 110 starts, the second hook 115 abuts against the end position of the cargo 200 in the direction opposite to the conveying direction, and the slider arm drive unit 402 can drive the slider arm 110 at high speed from the initial movement. Thereby, it is possible to shorten the time for the transfer process of transferring the goods 200 from the elevator 316 to the rack 302 .

(3)第二实施方式(3) Second Embodiment

(3-1)构成(3-1) Composition

图7是第二实施方式的移载装置100的说明图。FIG. 7 is an explanatory diagram of a transfer device 100 according to the second embodiment.

在第二实施方式中,表示能够同时移载在滑动臂110的移动方向上连续载置的2个货物200A、200B的移载装置100,对与第一实施方式相同的部分标注相同的附图标记。In the second embodiment, a transfer device 100 capable of simultaneously transferring two loads 200A and 200B placed continuously in the moving direction of the slide arm 110 is shown, and the same parts as those in the first embodiment are denoted by the same drawings. mark.

移载装置100是用于在升降台316与搁架302之间移载货物200的装置,具备一对滑动臂110。The transfer device 100 is a device for transferring the goods 200 between the elevating table 316 and the rack 302 , and includes a pair of slide arms 110 .

一对滑动臂110在第二水平方向上隔开间隔地配置。各滑动臂110具备基臂111、中间臂112、顶臂113、第一钩114、第二钩115以及第三钩118。The pair of slide arms 110 are arranged at intervals in the second horizontal direction. Each sliding arm 110 includes a base arm 111 , an intermediate arm 112 , a top arm 113 , a first hook 114 , a second hook 115 , and a third hook 118 .

基臂111被固定在升降台316。中间臂112被基臂111以能够在第一水平方向上滑动的方式支承,并以能够在第一水平方向上滑动的方式支承顶臂113。通过使中间臂112以及顶臂113相对于基臂111滑动移动,从而能够将顶臂113插入到两侧的搁架302内。The base arm 111 is fixed to the lift table 316 . The intermediate arm 112 is supported by the base arm 111 in a slidable manner in the first horizontal direction, and supports the top arm 113 in a slidable manner in the first horizontal direction. By sliding the middle arm 112 and the top arm 113 relative to the base arm 111 , the top arm 113 can be inserted into the shelf 302 on both sides.

第一钩114被安装在顶臂113的端部,能够在向货物200侧突出的动作姿势和不与货物200抵接的退避姿势之间移动。The first hook 114 is attached to an end of the top arm 113 and is movable between an operating posture protruding toward the cargo 200 and a retracting posture not in contact with the cargo 200 .

例如,第一钩114能够构成为被安装在沿顶臂113的长度方向设置的旋转轴,通过被未图示的驱动单元转动而在动作姿势与退避姿势之间移动。For example, the first hook 114 can be attached to a rotation shaft provided along the longitudinal direction of the top arm 113, and can be configured to move between an operating posture and a retreat posture by being rotated by a driving unit (not shown).

第一钩114只要构成为能够在向货物200侧突出并与货物200的端部卡合的动作姿势和不与货物200抵接的退避姿势之间移动即可,不限定于图示那样的构成。As long as the first hook 114 is configured to be movable between an operating posture protruding toward the cargo 200 and engaging with an end of the cargo 200 and a retracting posture not in contact with the cargo 200, it is not limited to the configuration shown in the figure. .

第二钩115被安装在顶臂113的第一水平方向中间部,能够在向货物200侧突出的动作姿势和不与货物200抵接的退避姿势之间移动。The second hook 115 is attached to a first horizontal middle portion of the top arm 113 and is movable between an operating posture protruding toward the cargo 200 and a retracting posture not in contact with the cargo 200 .

例如,第二钩115与第一钩114同样地,能够构成为被安装在沿顶臂113的长度方向设置的旋转轴,通过被未图示的驱动单元转动而在动作姿势与退避姿势之间移动。第一钩114与第二钩115的旋转轴以及驱动单元能够使用通用的部件。For example, like the first hook 114, the second hook 115 can be configured to be attached to a rotation shaft provided along the longitudinal direction of the top arm 113, and to be rotated by a driving unit (not shown) between the operating posture and the retreating posture. move. Common components can be used for the rotation shafts and drive means of the first hook 114 and the second hook 115 .

第二钩115只要构成为能够在向货物200侧突出并与货物200的端部卡合的动作姿势和不与货物200抵接的退避姿势之间移动即可,不限定于图示那样的构成。As long as the second hook 115 is configured to be movable between an operating posture protruding toward the cargo 200 and engaging with an end of the cargo 200 and a retracting posture in which it does not come into contact with the cargo 200, it is not limited to the configuration shown in the figure. .

第三钩118被安装在顶臂113的端部,能够在向货物200侧突出的动作姿势和不与货物200抵接的退避姿势之间移动。The third hook 118 is attached to the end of the top arm 113 and is movable between an operating posture protruding toward the cargo 200 and a retracting posture not in contact with the cargo 200 .

例如,第二钩115与第一钩114同样,能够构成为被安装在沿顶臂113的长度方向设置的旋转轴,通过被未图示的驱动单元转动而在动作姿势与退避姿势之间移动。第一钩114、第二钩115以及第三钩118的旋转轴以及驱动单元能够使用通用的部件。For example, like the first hook 114, the second hook 115 can be configured to be attached to a rotation shaft provided along the longitudinal direction of the top arm 113, and to be rotated by a driving unit (not shown) to move between an operating posture and a retreat posture. . Common components can be used for the rotation shafts and driving means of the first hook 114 , the second hook 115 , and the third hook 118 .

第三钩118只要构成为能够在向货物200侧突出并与货物200的端部卡合的动作姿势和不与货物200抵接的退避姿势之间移动即可,不限定于图示那样的构成。As long as the third hook 118 is configured to be movable between an operating posture protruding toward the cargo 200 and engaging with an end of the cargo 200 and a retracting posture not in contact with the cargo 200, it is not limited to the configuration shown in the figure. .

一对滑动臂110能够通过未图示的驱动单元而与所载置的货物200一体或者同步地滑动移动。The pair of sliding arms 110 can slide and move integrally or synchronously with the loaded cargo 200 by a drive unit (not shown).

在顶臂113,位于第一钩114的附近,具有用于检测货物200的端部的第一端部检测传感器116A、116B(端部检测传感器的一个例子)。第一端部检测传感器116A、116B是检测在滑动臂110的滑动移动方向上货物200的端部位置是否已到达通过第一钩114能够卡合的位置的传感器。更具体地说,若滑动移动方向上的位置与货物200的端部位置一致或者处于其附近,第一端部检测传感器116A、116B则检测到货物200的端部位置,因此,被安装在与第一钩114相邻的位置。The top arm 113 has first end detection sensors 116A, 116B (an example of an end detection sensor) for detecting the end of the cargo 200 in the vicinity of the first hook 114 . The first end detection sensors 116A and 116B are sensors for detecting whether or not the end position of the cargo 200 has reached a position where the first hook 114 can be engaged with in the sliding movement direction of the slide arm 110 . More specifically, if the position in the sliding movement direction coincides with or is in the vicinity of the end position of the cargo 200, the first end detection sensors 116A, 116B detect the end position of the cargo 200. The position adjacent to the first hook 114 .

作为第一端部检测传感器116A、116B,在使用透射型的光学传感器的情况下,使一方为投光元件,使另一方为受光元件。而且,作为第一端部检测传感器,也能够使用漫反射型的光学传感器。When a transmissive optical sensor is used as the first end detection sensors 116A and 116B, one of them is a light projecting element, and the other is a light receiving element. Furthermore, a diffuse reflection type optical sensor can also be used as the first end portion detection sensor.

在使用透射型的光学传感器的情况下,使滑动臂110滑动时,第一端部检测传感器116A、116B检测受光元件从受光状态变为非受光状态的位置以及从非受光状态变为受光状态的位置,分别作为货物200的端部位置。In the case of using a transmissive optical sensor, when the sliding arm 110 is slid, the first end detection sensors 116A and 116B detect the position of the light receiving element from the light receiving state to the non-light receiving state and the position of the light receiving element from the non-light receiving state to the light receiving state. positions, respectively as the end positions of the goods 200.

在顶臂113,位于第二钩115的附近,设置有用于检测货物200的端部的第二端部检测传感器117A、117B以及第三端部检测传感器119A、119B。In the top arm 113 , in the vicinity of the second hook 115 , second end detection sensors 117A, 117B and third end detection sensors 119A, 119B for detecting the ends of the cargo 200 are provided.

第二端部检测传感器117A、117B以及第三端部检测传感器119A、119B是检测在滑动臂110的滑动移动方向上货物200的端部位置是否已到达通过第二钩115能够卡合的位置的传感器。更具体地说,若滑动移动方向上的位置与货物200的端部位置一致或者处于其附近,第二端部检测传感器117A、117B以及第三端部检测传感器119A、119B则检测到货物200的端部位置,因此,被安装在与第二钩115相邻的位置。The second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B detect whether the end position of the cargo 200 has reached the position where the second hook 115 can be engaged in the sliding movement direction of the sliding arm 110 sensor. More specifically, if the position in the sliding movement direction is consistent with or near the end position of the cargo 200, the second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B detect the position of the cargo 200. The end position, therefore, is mounted adjacent to the second hook 115 .

在图7中,第二端部检测传感器117A、117B为了检测位于第二钩115的左侧的货物200的端部位置,而安装在接近第一端部检测传感器116A、116B的一侧。另外,在图7中,第三端部检测传感器119A、119B为了检测位于第二钩115的右侧的货物200的端部位置,而被安装在远离第一端部检测传感器116A、116B的一侧。In FIG. 7 , second end detection sensors 117A, 117B are installed near first end detection sensors 116A, 116B to detect the end position of cargo 200 on the left side of second hook 115 . In addition, in FIG. 7 , the third end detection sensors 119A, 119B are installed on a side far from the first end detection sensors 116A, 116B in order to detect the end position of the goods 200 on the right side of the second hook 115 . side.

第二端部检测传感器117A、117B以及第三端部检测传感器119A、119B与第一端部检测传感器116A、116B同样地,能够使用透射型的光学传感器。另外,作为第二端部检测传感器以及第三端部检测传感器,也能够使用漫反射型的光学传感器。For the second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B, similarly to the first end detection sensors 116A, 116B, transmission type optical sensors can be used. In addition, diffuse reflection type optical sensors can also be used as the second end detection sensor and the third end detection sensor.

在使用透射型的光学传感器的情况下,在使滑动臂110滑动时,第二端部检测传感器117A、117B以及第三端部检测传感器119A、119B检测受光元件从受光状态变为非受光状态的位置以及从非受光状态变为受光状态的位置,分别作为货物200的端部位置。In the case of using a transmissive optical sensor, when the slide arm 110 is slid, the second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B detect when the light receiving element changes from the light receiving state to the non-light receiving state. The position and the position from the non-light-receiving state to the light-receiving state are respectively defined as the end positions of the cargo 200 .

在顶臂113,位于第三钩118的附近,设置有用于检测货物200的端部的第四端部检测传感器120A、120B。On the top arm 113 , in the vicinity of the third hook 118 , fourth end detection sensors 120A, 120B for detecting the end of the cargo 200 are provided.

第四端部检测传感器120A、120B是检测在滑动臂110的滑动移动方向上货物200的端部位置是否已到达通过第三钩118能够卡合的位置的传感器。更具体地说,第四端部检测传感器120A、120B是若滑动移动方向上的位置与货物200的端部位置一致或者处于其附近,则检测到货物200的端部位置,因此,被安装在与第三钩118相邻的位置。The fourth end detection sensors 120A and 120B are sensors for detecting whether the end position of the cargo 200 has reached a position where the third hook 118 can engage with the sliding movement direction of the sliding arm 110 . More specifically, the fourth end detection sensors 120A, 120B detect the end position of the cargo 200 if the position in the sliding movement direction coincides with or is in the vicinity of the end position of the cargo 200, so they are installed in A position adjacent to the third hook 118 .

第四端部检测传感器120A、120B与第一端部检测传感器116A、116B同样地,能够使用透射型的光学传感器。另外,作为第四端部检测传感器,也能够使用漫反射型的光学传感器。Similar to the first end detection sensors 116A and 116B, the fourth end detection sensors 120A and 120B can use transmissive optical sensors. In addition, a diffuse reflection type optical sensor can also be used as the fourth end portion detection sensor.

在使用透射型的光学传感器的情况下,使滑动臂110滑动时,第四端部检测传感器120A、120B检测受光元件从受光状态变为非受光状态的位置以及从非受光状态变为受光状态的位置,分别作为货物200的端部位置。In the case of using a transmissive optical sensor, when the sliding arm 110 is slid, the fourth end detection sensors 120A, 120B detect the position of the light receiving element from the light receiving state to the non-light receiving state and the position of the light receiving element from the non-light receiving state to the light receiving state. positions, respectively as the end positions of the goods 200.

在升降台316,在滑动臂110的移动方向上以连续的方式设置有2个第一输送机121以及第二输送机122。第一输送机121以及第二输送机122分别能够载置货物200,通过被未图示的驱动单元驱动而能够相互地交接货物200。Two first conveyors 121 and two second conveyors 122 are provided in series on the lift table 316 in the moving direction of the slide arm 110 . Each of the first conveyor 121 and the second conveyor 122 can place the cargo 200 , and can deliver the cargo 200 to each other by being driven by a drive unit (not shown).

(3-2)控制模块(3-2) Control module

图8是第二实施方式中的控制框图。FIG. 8 is a control block diagram in the second embodiment.

移载装置100具备用于控制各部的控制部400。控制部400能够由具备CPU、ROM、RAM等的微处理器构成。The transfer device 100 includes a control unit 400 for controlling each unit. The control unit 400 can be constituted by a microprocessor including a CPU, ROM, RAM, and the like.

控制部400与用于使滑动臂110相对于搁架302滑动移动的滑动臂驱动部402连接。The control unit 400 is connected to a slide arm drive unit 402 for slidingly moving the slide arm 110 relative to the shelf 302 .

另外,控制部400与使被安装在滑动臂110的第一钩114、第二钩115、第三钩118在动作姿势与退避姿势之间移动的钩驱动部403连接。In addition, the control unit 400 is connected to a hook drive unit 403 that moves the first hook 114 , the second hook 115 , and the third hook 118 attached to the slide arm 110 between the operating posture and the retracting posture.

而且,控制部400与根据移载货物200的方向而驱动第一输送机121以及第二输送机122的输送机驱动部404连接。Furthermore, the control unit 400 is connected to a conveyor driving unit 404 that drives the first conveyor 121 and the second conveyor 122 according to the direction in which the goods 200 are transferred.

另外,控制部400与第一端部检测传感器116、第二端部检测传感器117、第三端部检测传感器119、第四端部检测传感器120连接,被输入来自各传感器的检测信号。In addition, the control unit 400 is connected to the first end detection sensor 116 , the second end detection sensor 117 , the third end detection sensor 119 , and the fourth end detection sensor 120 , and receives detection signals from the sensors.

在移载装置100被构成为堆垛起重机301的一部分的情况下,控制部400是对堆垛起重机301的各部也进行控制的部件。在该情况下,例如,行驶以及升降驱动部401与控制部400连接,该行驶以及升降驱动部401使以柱313连结下部台车311和上部台车312的主体部沿行驶导轨行驶,使升降台316进行升降到形成为多层的搁架302的成为移载对象的位置。When the transfer device 100 is configured as a part of the stacker crane 301 , the control unit 400 is a member that also controls each unit of the stacker crane 301 . In this case, for example, the traveling and lifting driving unit 401 is connected to the control unit 400, and the traveling and raising and lowering driving unit 401 drives the main body part connecting the lower trolley 311 and the upper trolley 312 with the column 313 along the traveling guide rail to make the lifting The stage 316 is raised and lowered to a position to be transferred in the rack 302 formed in multiple layers.

(3-3)控制动作(3-3) Control action

图9是第二实施方式的控制流程图。FIG. 9 is a control flowchart of the second embodiment.

在此,假设对将货物200移载到位于升降台316的左侧的搁架302的情况进行说明,将图7的从右向左的方向设为货物的输送方向,将图7的从左向右的方向设为货物的输送方向的相反侧方向。Here, it is assumed that the case where the cargo 200 is transferred to the shelf 302 located on the left side of the elevator platform 316 is described, and the direction from right to left in FIG. The rightward direction is set as the direction opposite to the conveyance direction of the cargo.

在步骤S901中,控制部400把握升降台316上的货物的载置状态。在用于检测第一输送机121以及第二输送机122上的载置状态的传感器被设置在升降台316的情况下,控制部400基于相应的传感器的检测信号,获取与第一输送机121以及第二输送机122上的载置状态相关的数据。In step S901 , the control unit 400 ascertains the loading state of the cargo on the elevator table 316 . When the sensors for detecting the loading states on the first conveyor 121 and the second conveyor 122 are provided on the lifting table 316, the control unit 400 acquires information related to the first conveyor 121 based on the detection signals of the corresponding sensors. And data related to the loading state on the second conveyor 122 .

升降台316上的货物的载置状态例如具有在第一输送机121或者第二输送机122的任意一个都未载置有货物200的状态、仅在第一输送机121或者第二输送机122中的一方载置有货物200的状态、在第一输送机121以及第二输送机122分别载置有货物200A、200B的状态,横跨第一输送机121以及第二输送机122地载置有大型货物的状态。The loading state of the goods on the elevator table 316 is, for example, a state where no goods 200 are placed on either the first conveyor 121 or the second conveyor 122 , and only the first conveyor 121 or the second conveyor 122 The state where the goods 200 are placed on one of them, and the state where the goods 200A and 200B are placed on the first conveyor 121 and the second conveyor 122 respectively, are placed across the first conveyor 121 and the second conveyor 122 There is a state of large cargo.

在升降台316的侧方设置有透光型或者漫反射型的多个光学传感器,能够检测在第一输送机121以及第二输送机122上是否载置有货物。A plurality of light-transmitting or diffuse-reflecting optical sensors are provided on the side of the lifting platform 316 to detect whether or not goods are placed on the first conveyor 121 and the second conveyor 122 .

在该情况下,控制部400能够基于设置于升降台316的传感器的检测信号,判断上述的载置状态中的任意一个。In this case, the control unit 400 can determine any one of the above-mentioned placement states based on the detection signal of the sensor provided on the lift table 316 .

另外,控制部400将以往的移载处理的数据预先存储到规定的存储区域,基于该移载处理的数据,能够把握升降台316上的载置状态。例如,如果从工作站303或者搁架302移载2个货物200A、200B的移载处理是最新的,则控制部400能够判断为在第一输送机121以及第二输送机122分别载置有货物200A、200B。In addition, the control unit 400 stores the data of the conventional transfer processing in a predetermined storage area in advance, and based on the data of the transfer processing, it is possible to grasp the loading state on the elevating table 316 . For example, if the transfer process of transferring two goods 200A and 200B from the workstation 303 or the shelf 302 is the latest, the control unit 400 can determine that the goods are placed on the first conveyor 121 and the second conveyor 122 respectively. 200A, 200B.

在步骤S902中,控制部400判别货物200是否是横跨第一输送机121和第二输送机122地被载置的大型货物。In step S902 , the control unit 400 determines whether or not the cargo 200 is a large cargo placed across the first conveyor 121 and the second conveyor 122 .

图11是横跨第一输送机121和第二输送机122地载置有货物200的升降台316的说明图。FIG. 11 is an explanatory diagram of the lift table 316 on which the goods 200 are placed astride the first conveyor 121 and the second conveyor 122 .

控制部400基于设置于升降台316的传感器(未图示)的检测信号,判别货物200是否横跨第一输送机121和第二输送机122地被载置。The control unit 400 determines whether or not the cargo 200 is placed across the first conveyor 121 and the second conveyor 122 based on a detection signal from a sensor (not shown) provided on the elevator 316 .

另外,第二端部检测传感器117A、117B与第三端部检测传感器119A、119B的间隔被设定得比第一输送机121上的货物200A和第二输送机122上的货物200B的最小间隔小的情况下,横跨第一输送机121和第二输送机122载置大型的货物200,则第二端部检测传感器117A、117B与第三端部检测传感器119A、119B的检测信号都为非受光状态。In addition, the distance between the second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B is set to be smaller than the minimum distance between the goods 200A on the first conveyor 121 and the goods 200B on the second conveyor 122 . In a small case, if a large cargo 200 is placed across the first conveyor 121 and the second conveyor 122, the detection signals of the second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B are both non-light-receiving state.

由此,在这种情况下,对控制部400来说,在第二端部检测传感器117A、117B与第三端部检测传感器119A、119B都为非受光状态的情况下,控制部400能够判断为货物200是横跨第一输送机121和第二输送机122地被载置的大型的货物。Therefore, in this case, for the control unit 400, when both the second end detection sensors 117A, 117B and the third end detection sensors 119A, 119B are in the non-light-receiving state, the control unit 400 can judge that The load 200 is a large load placed across the first conveyor 121 and the second conveyor 122 .

控制部400在判断为在升降台316载置有大型的货物200的情况下移至步骤S903,在判断为在升降台316未载置有大型的货物200的情况下移至步骤S904。The control unit 400 proceeds to step S903 when judging that a large cargo 200 is placed on the elevator platform 316 , and proceeds to step S904 when judging that no large cargo 200 is placed on the elevator platform 316 .

在步骤S903中,控制部400向钩驱动部403发送控制信号,使相对于货物200的输送方向位于后方的第三钩118处于动作姿势。此时,为了防止货物200的落下,也能够使第一钩114为动作姿势。In step S903 , the control unit 400 transmits a control signal to the hook driving unit 403 so that the third hook 118 located behind with respect to the transport direction of the cargo 200 is in an operating posture. At this time, in order to prevent the cargo 200 from falling, the first hook 114 can also be brought into an operating posture.

在步骤S904中,控制部400判断在第一输送机121以及第二输送机122这两方是否载置有货物200A、200B。In step S904 , the control unit 400 determines whether or not the cargoes 200A and 200B are placed on both the first conveyor 121 and the second conveyor 122 .

控制部400在基于设置于升降台316的传感器的检测信号,或者以往的移载处理的数据,判断为仅在第一输送机121以及第二输送机122中的一方载置有货物200的情况下移至步骤S905,在判断为在第一输送机121以及第二输送机122这两方载置有货物200A、200B的情况下移至步骤S912。The control unit 400 determines that the cargo 200 is placed on only one of the first conveyor 121 and the second conveyor 122 based on the detection signal of the sensor provided on the elevator 316 or the data of the conventional transfer process. It moves down to step S905, and moves to step S912 when it judges that the goods 200A, 200B are placed on both the 1st conveyor 121 and the 2nd conveyor 122.

在步骤S905中,控制部400向钩驱动部403发送控制信号,使位于中央部的第二钩115以及位于货物200的输送方向的相反侧方向的第三钩118中的一方处于动作姿势。In step S905, the control unit 400 sends a control signal to the hook drive unit 403 to make one of the second hook 115 located in the center and the third hook 118 located on the opposite side of the transport direction of the cargo 200 be in an operating posture.

例如,在第一输送机121上载置有货物200的情况下,控制部400发送控制信号以便钩驱动部403使位于中央的第二钩115处于动作姿势。另外,在第二输送机122上载置有货物200的情况下,控制部400发送控制信号以便钩驱动部403使位于输送方向的相反侧方向的第三钩118处于动作姿势。此时,为了防止货物200的落下,也可以使位于货物200的前方的第一钩114以及/或者第二钩115处于动作姿势。For example, when the cargo 200 is placed on the first conveyor 121 , the control unit 400 sends a control signal so that the hook driving unit 403 makes the second hook 115 located in the center an operating posture. In addition, when the cargo 200 is placed on the second conveyor 122, the control unit 400 sends a control signal so that the hook driving unit 403 makes the third hook 118 located on the opposite side of the conveying direction take an operating position. At this time, in order to prevent the cargo 200 from falling, the first hook 114 and/or the second hook 115 located in front of the cargo 200 may be in an operating posture.

在步骤S906中,控制部400向输送机驱动部404发送控制信号,驱动第一输送机121、第二输送机122以便使货物200向输送方向的相反侧方向输送。在货物200是横跨第一输送机121、第二输送机122地载置的大型的货物的情况下,控制部400向输送机驱动部404发送控制信号以便驱动第一输送机121、第二输送机122两方。另外,在第一输送机121、第二输送机122中的任意一方载置有货物200的情况下,控制部400向输送机驱动部404发送控制信号以便驱动相应的第一输送机121或者第二输送机122。In step S906, the control unit 400 sends a control signal to the conveyor driving unit 404 to drive the first conveyor 121 and the second conveyor 122 so as to transport the goods 200 to the opposite side of the transport direction. When the cargo 200 is a large cargo placed across the first conveyor 121 and the second conveyor 122, the control unit 400 sends a control signal to the conveyor driving unit 404 to drive the first conveyor 121 and the second conveyor 122. Conveyor 122 on both sides. In addition, when the goods 200 are placed on any one of the first conveyor 121 and the second conveyor 122, the control unit 400 sends a control signal to the conveyor driving unit 404 so as to drive the corresponding first conveyor 121 or the second conveyor 122. Two conveyors 122.

其后,步骤S907~S911的工序与第一实施方式的步骤S603~S607的工序同样,在此省略详细的说明。Thereafter, the process of steps S907 to S911 is the same as the process of steps S603 to S607 in the first embodiment, and a detailed description thereof will be omitted here.

在步骤S912中,控制部400向钩驱动部403发送控制信号,使位于货物200A的输送方向的相反侧方向的第二钩115(中央钩)以及位于货物200B的输送方向的相反侧方向的第三钩118(后方钩)处于动作姿势。此时,为了防止货物200A的落下,也可以使第一钩114为动作姿势。In step S912, the control unit 400 sends a control signal to the hook drive unit 403 so that the second hook 115 (central hook) located on the opposite side of the transport direction of the cargo 200A and the second hook 115 located on the opposite side of the transport direction of the cargo 200B are connected to each other. The three hooks 118 (rear hook) are in the action posture. At this time, in order to prevent the cargo 200A from falling, the first hook 114 may be in an operating posture.

在步骤S913中,控制部400向输送机驱动部404发送控制信号,驱动第一输送机121、第二输送机122以便使货物200A、200B向输送方向的相反侧方向输送。In step S913 , the control unit 400 sends a control signal to the conveyor driving unit 404 to drive the first conveyor 121 and the second conveyor 122 so as to convey the goods 200A and 200B to the opposite side of the conveying direction.

在步骤S914中,控制部400判断货物200A、200B中的一方货物的输送方向的相反侧方向的端部位置是否已到达第二钩115或者第三钩118。In step S914 , control unit 400 determines whether the end position of one of cargo 200A, 200B in the direction opposite to the conveying direction has reached second hook 115 or third hook 118 .

图10是同时移载升降台316上所载置的2个货物200A、200B的情况的说明图。FIG. 10 is an explanatory diagram of a case where two cargoes 200A and 200B placed on the elevating platform 316 are simultaneously transferred.

在设置于升降台316的第一输送机121和第二输送机122分别载置有货物200A以及货物200B的情况下,从载置位置到到达钩的时间因货物200A、200B的载置位置及其大小而不同。When the first conveyor 121 and the second conveyor 122 installed on the elevator table 316 respectively load the cargo 200A and the cargo 200B, the time from the loading position to the hook depends on the loading position and the position of the cargo 200A, 200B. Its size varies.

例如,在图10所示的例子中,从货物200A的载置位置到第二钩115的距离比从货物200B的载置位置到第三钩118的距离短。因此,如果第一输送机121和第二输送机122的输送速度相同,货物200A的后部位置就先到达第二钩115。For example, in the example shown in FIG. 10 , the distance from the loading position of the cargo 200A to the second hook 115 is shorter than the distance from the loading position of the cargo 200B to the third hook 118 . Therefore, if the conveying speeds of the first conveyor 121 and the second conveyor 122 are the same, the rear position of the cargo 200A reaches the second hook 115 first.

在滑动臂110的第二钩115的附近,且在货物的输送方向上比第二钩115靠前方,设置有第二端部检测传感器117A、117B(在图8中第二端部检测传感器117),若该第二端部检测传感器117A、117B的受光部的检测信号从受光状态变为非受光状态,则控制部400能够判断为货物200A的输送方向的相反侧方向的端部位置已到达第二端部检测传感器117A、117B的位置。其后,进一步,通过第一输送机121使货物200A移动第二端部检测传感器117A、117B的设置位置与第二钩115之间的间隙的量,而能够使货物200A的端部位置到达第二钩115。In the vicinity of the second hook 115 of the sliding arm 110, and in front of the second hook 115 in the conveying direction of the goods, second end detection sensors 117A, 117B (in FIG. 8 the second end detection sensor 117), if the detection signal of the light receiving part of the second end detection sensors 117A, 117B changes from the light receiving state to the non-light receiving state, the control part 400 can determine that the end position in the direction opposite to the conveying direction of the cargo 200A has been reached. The position of the second end detection sensor 117A, 117B is reached. Thereafter, by moving the cargo 200A by the first conveyor 121 by the amount of the gap between the installation positions of the second end detection sensors 117A, 117B and the second hook 115, the end position of the cargo 200A can reach the second hook 115. Two hooks 115.

另外,还能够预先检测货物200A被载置的位置,将第一输送机121驱动规定时间以使货物200A的输送方向的相反侧方向的端部位置到达第二钩115。It is also possible to detect in advance the position where the cargo 200A is placed, and drive the first conveyor 121 for a predetermined time so that the end position of the cargo 200A in the direction opposite to the conveying direction reaches the second hook 115 .

控制部400维持第一输送机121以及第二输送机122的驱动状态直到货物200A的端部位置到达钩为止,在判断为货物200A的端部位置已到达第二钩115的情况下,移至步骤S915。The control unit 400 maintains the driving state of the first conveyor 121 and the second conveyor 122 until the end position of the cargo 200A reaches the hook, and when it is determined that the end position of the cargo 200A has reached the second hook 115, it moves to Step S915.

在步骤S915中,控制部400向输送机驱动部404发送控制信号,使第一输送机121以及第二输送机122中的载置有端部位置已到达钩的货物的输送机停止。In step S915 , the control unit 400 transmits a control signal to the conveyor driving unit 404 to stop the conveyor on which the cargo whose end position has reached the hook is placed, among the first conveyor 121 and the second conveyor 122 .

在图10所示的例子中,在第一输送机121上的货物200A的端部位置到达第二钩115的时刻,控制部400向输送机驱动部404发送使第一输送机121停止的控制信号。In the example shown in FIG. 10 , when the end position of the cargo 200A on the first conveyor 121 reaches the second hook 115, the control unit 400 sends a control to stop the first conveyor 121 to the conveyor driving unit 404. Signal.

在步骤S916中,控制部400判断货物200A、200B中的另一货物的输送方向的相反侧方向的端部位置是否已到达第二钩115或者第三钩118。In step S916 , the control unit 400 determines whether or not the end position in the direction opposite to the transport direction of the other of the cargo 200A, 200B has reached the second hook 115 or the third hook 118 .

在图10所示的例子中,在第一输送机121上的货物200A已到达第二钩115后,第二输送机122上的货物200B到达第三钩118。在滑动臂110的第三钩118的附近设置有第四端部检测传感器120A、120B(图8中为第四端部检测传感器120),若该第四端部检测传感器120A、120B的受光部的检测信号从受光状态变为非受光状态,则控制部400能够判断为货物200B的输送方向的相反侧方向的端部位置已到达第四端部检测传感器120A、120B的位置。其后,进一步通过第二输送机122使货物200B移动第四端部检测传感器120A、120B的设置位置与第三钩118之间的间隙的量,而能够使货物200B的端部位置到达第三钩118。In the example shown in FIG. 10 , the goods 200B on the second conveyor 122 arrive at the third hook 118 after the goods 200A on the first conveyor 121 have reached the second hook 115 . Near the third hook 118 of the slide arm 110 are provided fourth end detection sensors 120A, 120B (in FIG. 8 , fourth end detection sensors 120 ). The control unit 400 can determine that the end position of the cargo 200B in the direction opposite to the conveying direction has reached the position of the fourth end detection sensors 120A and 120B. Thereafter, the cargo 200B is further moved by the second conveyor 122 by the amount of the gap between the installation positions of the fourth end detection sensors 120A, 120B and the third hook 118, so that the end position of the cargo 200B can reach the third hook 118. Hook 118.

另外,也可以预先检测载置有货物200B的位置,将第二输送机122驱动规定时间以便使货物200B的输送方向的相反侧方向的端部位置到达第三钩118。Alternatively, the position where the cargo 200B is placed may be detected in advance, and the second conveyor 122 may be driven for a predetermined time so that the end position of the cargo 200B in the direction opposite to the conveying direction reaches the third hook 118 .

控制部400维持第二输送机122的驱动状态直到货物200B的端部位置到达第三钩118为止,在判断为货物200B的端部位置已到达第三钩118的情况下,移至步骤S917。The control unit 400 maintains the driving state of the second conveyor 122 until the end position of the cargo 200B reaches the third hook 118 , and when it is determined that the end position of the cargo 200B has reached the third hook 118 , the process proceeds to step S917 .

在步骤S917中,控制部400向输送机驱动部404发送控制信号,使第一输送机121以及第二输送机122中被驱动的输送机停止。In step S917 , the control unit 400 sends a control signal to the conveyor driving unit 404 to stop the driven conveyor among the first conveyor 121 and the second conveyor 122 .

在图10所示的例子中,在第二输送机122上的货物200B的端部位置已到达第三钩118的时刻,控制部400向输送机驱动部404发送使第二输送机122停止的控制信号。其后,移至步骤908。In the example shown in FIG. 10, when the end position of the cargo 200B on the second conveyor 122 has reached the third hook 118, the control unit 400 sends a command to stop the second conveyor 122 to the conveyor driving unit 404. control signal. Thereafter, move to step 908 .

在步骤S908中,控制部400开始滑动臂110的移动。In step S908 , the control unit 400 starts moving the sliding arm 110 .

控制部400向滑动臂驱动部402发送控制信号,使第二钩115与货物200的端部位置抵接、第三钩118与货物200B的端部位置抵接的状态下的滑动臂110向搁架302侧移动。The control unit 400 sends a control signal to the sliding arm driving unit 402, so that the sliding arm 110 in the state where the second hook 115 is in contact with the end position of the cargo 200 and the third hook 118 is in contact with the end position of the cargo 200B moves toward the shelf. The frame 302 moves sideways.

另外,控制部400能够在开始滑动臂110的移动的同时,或者稍延迟地开始第一输送机121以及第二输送机122向输送方向的移动。In addition, the control unit 400 can start the movement of the first conveyor 121 and the second conveyor 122 in the conveying direction simultaneously with the start of the movement of the slide arm 110 or with a slight delay.

在步骤S909中,控制部400判断基于滑动臂110的货物200的移载是否已完成。在滑动臂驱动部402由具备伺服机构的步进电机构成的情况下,控制部400判断为根据驱动脉冲数货物200A,200B向搁架302的移载已完成。另外,预先设置检测滑动臂110的前端位置的传感器,控制部400能够构成为基于来自该传感器的检测信号,判断滑动臂110是否已到达搁架302的规定位置。In step S909 , the control unit 400 determines whether the transfer of the cargo 200 by the slide arm 110 has been completed. When the slide arm driving unit 402 is constituted by a stepping motor equipped with a servo mechanism, the control unit 400 determines that the transfer of the goods 200A, 200B to the rack 302 has been completed based on the number of driving pulses. In addition, a sensor for detecting the position of the tip of the sliding arm 110 is provided in advance, and the control unit 400 can be configured to determine whether the sliding arm 110 has reached a predetermined position of the shelf 302 based on a detection signal from the sensor.

控制部400维持滑动臂110的移动状态直到判断为货物200A、200B的移载已完成为止,在判断为货物200A、200B的移载已完成的情况下,移至步骤S910。The control unit 400 maintains the moving state of the slide arm 110 until it determines that the transfer of the goods 200A and 200B is completed, and when it determines that the transfer of the goods 200A and 200B is completed, the process proceeds to step S910 .

在步骤S910中,控制部400使滑动臂110停止。控制部400向滑动臂驱动部402发送控制信号,使滑动臂110的滑动移动结束。在同时驱动第一输送机121、第二输送机122的情况下,控制部400向输送机驱动部404发送控制信号,使第一输送机121的驱动停止。In step S910 , the control unit 400 stops the slide arm 110 . The control unit 400 sends a control signal to the sliding arm driving unit 402 to end the sliding movement of the sliding arm 110 . When the first conveyor 121 and the second conveyor 122 are simultaneously driven, the control unit 400 sends a control signal to the conveyor drive unit 404 to stop the driving of the first conveyor 121 .

在步骤S911中,控制部400将控制信号向钩驱动部403发送而使第一钩114、第二钩115以及第三钩118移动到退避姿势,向滑动臂驱动部402发送控制信号使滑动臂110复原到初始位置。In step S911, the control unit 400 sends a control signal to the hook drive unit 403 to move the first hook 114, the second hook 115, and the third hook 118 to the retreat posture, and sends a control signal to the sliding arm driving unit 402 to make the sliding arm 110 returns to the initial position.

在这样的第二实施方式涉及的移载装置中,使用设置于升降台316的第一输送机121以及第二输送机122,使货物200、200A、200B的输送方向的相反侧方向的端部位置与第二钩115、第三钩118预先抵接,能够使滑动臂110的移动从初始运动起高速驱动。由此,能够缩短移载处理的时间。In such a transfer device according to the second embodiment, using the first conveyor 121 and the second conveyor 122 provided on the lift table 316, the ends of the cargo 200, 200A, and 200B in the direction opposite to the conveying direction are The position is in contact with the second hook 115 and the third hook 118 in advance, and the movement of the slide arm 110 can be driven at high speed from the initial movement. Thereby, the time for transfer processing can be shortened.

另外,基于被设置于第一钩114、第二钩115、第三钩118的附近的第一端部检测传感器116A、116B、第二端部检测传感器117A、117B、第三端部检测传感器119A、119B、第四端部检测传感器120A、120B的检测信号,能够检测第一输送机121以及第二输送机122上的货物200A、200B的载置状态。由此,基于第一输送机121、第二输送机122上所载置的货物的个数、形状,能够进行迅速的移载处理。In addition, the first end detection sensors 116A and 116B, the second end detection sensors 117A and 117B, and the third end detection sensor 119A provided in the vicinity of the first hook 114 , the second hook 115 , and the third hook 118 , 119B, the detection signals of the fourth end detection sensors 120A, 120B can detect the loading state of the goods 200A, 200B on the first conveyor 121 and the second conveyor 122 . Thereby, based on the number and shape of the goods loaded on the 1st conveyor 121 and the 2nd conveyor 122, a quick transfer process can be performed.

(4)其他实施方式(4) Other implementations

以上,对本发明的一实施方式进行了说明,但本发明并不限定于上述实施方式,在不脱离发明的主旨的范围能够进行各种变更。尤其是,本说明书所记载的多个实施方式以及变形例能够根据需要任意组合。As mentioned above, although one embodiment of this invention was described, this invention is not limited to the said embodiment, Various changes are possible in the range which does not deviate from the summary of invention. In particular, a plurality of embodiments and modifications described in this specification can be combined arbitrarily as necessary.

如图1以及图2所示,对于相对于堆垛起重机301的行驶方向在两侧面具备搁架302的自动仓库300,也能够应用上述的实施方式的构成。As shown in FIGS. 1 and 2 , the configuration of the above-described embodiment can also be applied to an automated warehouse 300 having racks 302 on both sides with respect to the traveling direction of a stacking crane 301 .

例如,在图3、图4所示的例子中,存在位于图右侧的搁架302的情况下,移载装置100使第一钩114与货物200的端部位置抵接而向搁架侧推出。此时,驱动第一输送机121,使货物200向图的左侧移动,端部位置与第一钩114抵接。For example, in the example shown in FIG. 3 and FIG. 4 , when there is a shelf 302 located on the right side of the figure, the transfer device 100 makes the first hook 114 abut against the end position of the cargo 200 and moves toward the shelf side. roll out. At this time, the first conveyor 121 is driven to move the goods 200 to the left in the figure, and the end position is in contact with the first hook 114 .

(5)各实施方式的通用事项(5) Items common to each embodiment

在上述任意的实施方式中,控制部(例如,控制部400)也共通地执行以下的控制动作。In any of the embodiments described above, the control unit (for example, the control unit 400 ) also commonly executes the following control operations.

(A)通过输送机(例如,第一输送机121,第二输送机122)使货物向输送方向的相反侧方向输送(例如,步骤S602,步骤S902)直到钩(例如,第二钩115,第三钩118)与货物(例如,货物200)的端部位置抵接为止。(A) Transport the goods to the opposite side of the conveying direction (for example, step S602, step S902) by the conveyor (for example, the first conveyor 121, the second conveyor 122) until the hook (for example, the second hook 115, The third hook 118) abuts against the end position of the cargo (for example, the cargo 200).

(B)使滑动臂(例如,滑动臂110)向货物的输送方向(例如,搁架302侧)移动。(B) Move the slide arm (for example, the slide arm 110 ) in the conveyance direction of the cargo (for example, toward the rack 302 side).

在该移载装置中,通过设置于滑动臂的钩而将货物移载在搁架侧时,通过输送机使钩预先与货物的输送方向相反侧方向的端部位置抵接,在基于滑动臂的移载处理时,能够从滑动臂的初始运动起以高速驱动(例如,步骤S604,步骤S904)。由此,能够缩短移载装置中的移载处理的时间。In this transfer device, when the cargo is transferred to the rack side by the hook provided on the sliding arm, the hook is brought into contact with the end position of the opposite side of the conveying direction of the cargo by the conveyor in advance, and the load is transferred based on the sliding arm. During the transfer process, it is possible to drive at high speed from the initial movement of the slide arm (for example, step S604, step S904). Thereby, the time of the transfer process in a transfer apparatus can be shortened.

工业上的可利用性Industrial availability

本发明的移载装置能够在自动仓库等中的堆垛起重机、无人输送系统的工作站等中移载货物。The transfer device of the present invention can transfer goods in a stacking crane in an automatic warehouse or the like, a workstation of an unmanned conveyance system, or the like.

附图标记说明Explanation of reference signs

100…移载装置;110…滑动臂;111…基臂;112…中间臂;113…顶臂;114…第一钩;115…第二钩;116A…第一端部检测传感器;116B…第一端部检测传感器;117A…第二端部检测传感器;117B…第二端部检测传感器;118…第三钩;119A…第三端部检测传感器;119B…第三端部检测传感器;120A…第四端部检测传感器;120B…第四端部检测传感器;121…第一输送机;122…第二输送机;200…货物;200A…货物;200B…货物;300…自动仓库;301…堆垛起重机;302…搁架;303…工作站;311…下部台车;312…上部台车;316…升降台;400…控制部;401…行驶以及升降驱动部;402…滑动臂驱动部;403…钩驱动部;404…输送机驱动部。100...transfer device; 110...sliding arm; 111...base arm; 112...middle arm; 113...top arm; 114...first hook; 115...second hook; 116A...first end detection sensor; 116B...first One end detection sensor; 117A...second end detection sensor; 117B...second end detection sensor; 118...third hook; 119A...third end detection sensor; 119B...third end detection sensor; 120A... 4th end detection sensor; 120B...fourth end detection sensor; 121...first conveyor; 122...second conveyor; 200...goods; 200A...goods; 200B...goods; 300...automatic warehouse; 301...stack Stacking crane; 302...shelf; 303...workstation; 311...lower trolley; 312...upper trolley; 316...lifting platform; 400...control department; 401...traveling and lifting driving department; ...hook drive; 404...conveyor drive.

Claims (8)

1.一种移载装置,其中,具备:1. A transfer device, wherein: 输送机,其能够将上表面所载置的货物沿与所述货物的输送方向平行的方向输送;a conveyor capable of conveying the goods placed on the upper surface in a direction parallel to the conveying direction of the goods; 滑动臂,其能够沿与货物输送方向平行的方向滑动移动;a sliding arm capable of slidingly moving in a direction parallel to the conveying direction of the goods; 钩,其被安装于所述滑动臂,能够在与所述滑动臂的滑动移动方向交叉的方向上且在动作姿势和退避姿势之间移动,所述动作姿势是指向所述输送机所载置的货物侧突出的姿势,所述退避姿势是指避免与所述输送机所载置的货物的抵接的姿势;a hook mounted on the slide arm and capable of moving in a direction intersecting with a slide movement direction of the slide arm and between an operating posture directed toward the The posture in which the side of the cargo is protruding, the avoidance posture refers to a posture to avoid contact with the cargo loaded on the conveyor; 控制部,通过所述输送机使所述货物向与所述货物输送方向相反的方向输送以使与所述货物输送方向相反侧方向上的端部位置到达所述钩的附近,然后使所述滑动臂向所述货物输送方向移动。The control unit conveys the goods in a direction opposite to the direction in which the goods are conveyed by the conveyor so that the end position in the direction opposite to the direction of conveyance of the goods reaches the vicinity of the hook, and then makes the The sliding arm moves to the conveying direction of the goods. 2.根据权利要求1所述的移载装置,其中,2. The transfer device according to claim 1, wherein: 在所述钩与所述货物的端部位置抵接后,所述控制部在所述滑动臂的移动开始的同时或者移动开始后,使所述输送机开始将所述货物向所述货物输送方向的输送。After the hook abuts against the end position of the cargo, the control unit causes the conveyor to start conveying the cargo to the cargo at the same time as or after the movement of the sliding arm starts. direction of transport. 3.根据权利要求1所述的移载装置,其中,3. The transfer device according to claim 1, wherein: 还具备安装在所述滑动臂的所述钩的附近的端部检测传感器,further comprising an end detection sensor installed in the vicinity of the hook of the sliding arm, 所述控制部基于所述端部检测传感器的检测信号,判断所述货物的与输送方向相反侧方向上的端部位置是否已到达所述钩的附近。The control unit may determine whether or not an end position of the cargo in a direction opposite to the conveyance direction has reached the vicinity of the hook based on a detection signal of the end detection sensor. 4.根据权利要求2所述的移载装置,其中,4. The transfer device according to claim 2, wherein: 还具备被安装在所述滑动臂的所述钩的附近的端部检测传感器,further comprising an end detection sensor installed in the vicinity of the hook of the sliding arm, 所述控制部基于所述端部检测传感器的检测信号,判断所述钩是否已与所述货物的端部位置抵接。The control unit determines whether or not the hook has come into contact with the end of the cargo based on a detection signal from the end detection sensor. 5.一种移载装置,其中,具备:5. A transfer device, wherein: 第一输送机以及第二输送机,它们在货物输送方向上连续地配置,能够将上表面所载置的所述货物沿与所述货物输送方向平行的方向输送;The first conveyor and the second conveyor are arranged continuously in the cargo conveying direction, and can convey the cargo placed on the upper surface in a direction parallel to the cargo conveying direction; 滑动臂,其能够沿与所述货物输送方向平行的方向滑动移动;a sliding arm capable of slidingly moving in a direction parallel to the conveying direction of the goods; 第一钩以及第二钩,它们被安装于所述滑动臂,能够在与所述滑动臂的滑动移动方向交叉的方向上,分别在动作姿势和退避姿势之间移动;所述动作姿势是指向所述第一输送机以及所述第二输送机所载置的货物侧突出的姿势,所述退避姿势是指避免与所述第一输送机以及所述第二输送机所载置的货物的抵接的姿势,The first hook and the second hook, which are installed on the sliding arm, can respectively move between an action posture and a retreat posture in a direction intersecting with the sliding movement direction of the sliding arm; A posture in which the sides of the goods placed on the first conveyor and the second conveyor protrude, and the avoidance posture refers to avoiding contact with the goods placed on the first conveyor and the second conveyor. abutting posture, 第一端部检测传感器以及第二端部检测传感器,它们被安装于所述滑动臂,分别检测在所述滑动臂的移动方向上所述第一输送机以及所述第二输送机所载置的货物的端部位置;The first end detection sensor and the second end detection sensor are installed on the slide arm and respectively detect the loads on the first conveyor and the second conveyor in the moving direction of the slide arm. the end position of the cargo; 控制部,其基于所述第一端部检测传感器以及所述第二端部检测传感器的检测结果,判别所述第一输送机以及所述第二输送机上载置的所述货物的状态,基于所述判别的结果通过所述第一输送机以及/或者所述第二输送机使所述货物向所述货物的输送方向的相反方向移动以使所述第一输送机以及/或者所述第二输送机载置的货物的与输送方向相反侧方向上的端部位置到达所述第一钩以及/或者所述第二钩的附近,然后使所述滑动臂向所述货物的输送方向移动。A control unit that determines the state of the cargo placed on the first conveyor and the second conveyor based on the detection results of the first end detection sensor and the second end detection sensor, based on As a result of the discrimination, the first conveyor and/or the second conveyor moves the goods to the opposite direction of the conveying direction of the goods so that the first conveyor and/or the second conveyor The end position of the goods loaded on the second conveyor in the direction opposite to the conveying direction reaches the vicinity of the first hook and/or the second hook, and then the sliding arm is moved to the conveying direction of the goods . 6.根据权利要求5所述的移载装置,其中,6. The transfer device according to claim 5, wherein: 所述控制部基于所述第一端部检测传感器以及所述第二端部检测传感器的检测结果,判别是所述第一输送机以及所述第二输送机都未载置货物的状态、在所述第一输送机以及所述第二输送机中的任意一方载置有货物的状态、在所述第一输送机以及所述第二输送机分别载置有货物的状态、或者横跨所述第一输送机以及所述第二输送机地载置有大型货物的状态中的哪一个。The control unit judges that neither the first conveyor nor the second conveyor is loaded on the state based on the detection results of the first end detection sensor and the second end detection sensor. Either one of the first conveyor and the second conveyor is loaded with goods, the first conveyor and the second conveyor are respectively loaded with goods, or across all Which of the states in which the large cargo is placed on the first conveyor and the second conveyor. 7.根据权利要求6所述的移载装置,其中,7. The transfer device according to claim 6, wherein: 所述控制部执行如下处理:The control unit performs the following processing: 在判断为是在所述第一输送机以及所述第二输送机都未载置货物的状态的情况下,结束所述货物的输送处理,When it is determined that no cargo is placed on the first conveyor and the second conveyor, the conveyance process of the cargo is terminated, 在判断为是在所述第一输送机以及所述第二输送机中的任意一方载置有货物的状态的情况下,使与所述第一输送机以及所述第二输送机中载置有货物的输送机对应的钩为动作姿势,通过所述输送机使所述货物向所述货物输送方向的相反侧方向输送以使所述一方输送机载置的所述货物输送方向的相反侧方向上的端部位置到达所述钩的附近,When it is determined that the goods are placed on any one of the first conveyor and the second conveyor, the goods placed on the first conveyor and the second conveyor The hook corresponding to the conveyor with the goods is in an operating posture, and the goods are transported by the conveyor to the opposite side of the direction of conveyance of the goods so that the side opposite to the direction of conveyance of the goods placed on the one conveyor is direction on which the end position reaches the vicinity of the hook, 在判断为是在所述第一输送机以及所述第二输送机分别载置有货物的状态的情况下,使所述第一钩以及所述第二钩为动作姿势,通过所述第一输送机以及所述第二输送机使所述货物向所述货物输送方向的相反侧方向输送直到所述第一输送机以及所述第二输送机载置的所述货物的与输送方向相反侧方向上的端部位置分别到达所述第一钩以及所述第二钩的附近为止,When it is determined that the goods are placed on the first conveyor and the second conveyor, the first hook and the second hook are put into an operating posture, and the first hook and the second hook The conveyor and the second conveyor convey the cargo to the opposite side of the cargo conveying direction until the cargo placed on the first conveyor and the second conveyor is opposite to the conveying direction. The end positions in the direction respectively reach the vicinity of the first hook and the second hook, 在判断为是横跨所述第一输送机以及所述第二输送机地载置有大型货物的状态的情况下,使所述第一钩以及所述第二钩中位于所述货物的输送方向的端侧方向的钩为动作姿势,通过所述第一输送机以及所述第二输送机使所述货物向所述货物输送方向的相反侧方向输送以使所述货物输送方向的相反侧方向上的端部位置到达所述钩的附近。When it is determined that a large-sized cargo is placed across the first conveyor and the second conveyor, the cargo located in the first hook and the second hook is conveyed. The hook in the direction of the end side of the direction is an action posture, and the goods are transported to the opposite side of the goods conveying direction by the first conveyor and the second conveyor so that the goods are transported on the opposite side of the goods conveying direction. The end position in the direction reaches the vicinity of the hook. 8.根据权利要求7所述的移载装置,其中,8. The transfer device according to claim 7, wherein: 所述第一端部检测传感器以及所述第二端部检测传感器分别被安装在所述滑动臂的所述第一钩以及所述第二钩的附近,The first end detection sensor and the second end detection sensor are respectively installed near the first hook and the second hook of the sliding arm, 所述控制部基于所述第一端部检测传感器以及所述第二端部检测传感器的检测信号,判断所述第一输送机以及/或者所述第二输送机所载置的货物的输送方向的相反侧方向上的端部位置是否已与所述第一钩以及/或者所述第二钩抵接。The control unit determines the conveying direction of the goods loaded on the first conveyor and/or the second conveyor based on the detection signals of the first end detection sensor and the second end detection sensor. Whether the end position in the direction opposite to the first hook has abutted against the first hook and/or the second hook.
CN201380046656.0A 2012-09-06 2013-08-22 Transfer device Active CN104619613B (en)

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CN1599954A (en) * 2001-12-04 2005-03-23 日商乐华股份有限公司 Temporary loading, retention and unloading device for containers
EP2351698A1 (en) * 2008-10-27 2011-08-03 Dematic Accounting Services GmbH Transfer shuttle for automated warehouse
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