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CN104625162B - Drilling Normal Vector Alignment Method and Alignment System Based on Laser Transmitter - Google Patents

Drilling Normal Vector Alignment Method and Alignment System Based on Laser Transmitter Download PDF

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Publication number
CN104625162B
CN104625162B CN201510040737.0A CN201510040737A CN104625162B CN 104625162 B CN104625162 B CN 104625162B CN 201510040737 A CN201510040737 A CN 201510040737A CN 104625162 B CN104625162 B CN 104625162B
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normal vector
laser
drilling
rotating shaft
cross
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CN104625162A (en
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陈文亮
陶克梅
洪伟松
王谢苗
朱成凯
王珉
李志鹏
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B49/00Measuring or gauging equipment on boring machines for positioning or guiding the drill; Devices for indicating failure of drills during boring; Centering devices for holes to be bored
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/24Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
    • B23Q17/2414Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for indicating desired positions guiding the positioning of tools or workpieces
    • B23Q17/2423Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for indicating desired positions guiding the positioning of tools or workpieces by projecting crossing light beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2215/00Details of workpieces
    • B23B2215/04Aircraft components

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

一种基于激光发射器的钻孔法矢对准方法及对准系统,其特征是所述的方法包括以下步骤:首先,在车间内安装至少两个激光发射器,并使各激光发射器能绕相互垂直的轴旋转;其次,钻枪的顶部加工形成一个“十”字线;第三,根据所需钻孔的位置计算出钻孔时所需的法矢值;第四,根据计算所得的法矢值,调整两个发射器的旋转角度,使每个激光发射器发射的光线平面经过理论“十”字线的一条,两个激光发射器发出的光线平面在钻枪顶部投影相交形成与法矢垂直的理论“十”字线;第五,人工或自动调整钻枪的角度,使钻枪顶部的“十”字线与激光发射器所形成的理论“十”字线重合,即完成钻顶法矢的对准。最后,按调整后的法矢完成钻孔工作。本发明调整方便,算法简单。

A drilling normal vector alignment method and alignment system based on a laser transmitter, characterized in that the method includes the following steps: first, at least two laser transmitters are installed in the workshop, and each laser transmitter can Rotate around mutually perpendicular axes; secondly, the top of the drill gun is processed to form a "cross"line; thirdly, calculate the normal vector value required for drilling according to the position of the required drilling hole; fourthly, according to the calculated Adjust the rotation angle of the two emitters so that the plane of light emitted by each laser emitter passes through one of the theoretical "cross" lines, and the plane of light emitted by the two laser emitters intersects on the top of the drill gun to form a The theoretical "cross" line perpendicular to the normal vector; Fifth, manually or automatically adjust the angle of the drill gun so that the "cross" line on the top of the drill gun coincides with the theoretical "cross" line formed by the laser transmitter, that is Complete the alignment of the drill top normal vector. Finally, complete the drilling work according to the adjusted normal vector. The invention has convenient adjustment and simple algorithm.

Description

基于激光发射器的钻孔法矢对准方法及对准系统Drilling Normal Vector Alignment Method and Alignment System Based on Laser Transmitter

技术领域technical field

本发明涉及一种曲面钻孔技术,尤其是一种飞机蒙皮表面的制孔技术,具体地说是一种基于激光发射器的钻孔法矢对准方法及对准系统。The invention relates to a curved surface drilling technology, in particular to a drilling technology on the surface of an aircraft skin, in particular to a drilling normal vector alignment method and an alignment system based on a laser transmitter.

背景技术Background technique

在航空工业中,一架飞机的机体的失效形式主要是疲劳破坏,而疲劳破坏大多数则是产生在机体结构的链接部位上。如今的飞机制造业,主要的链接方式还是铆接和螺栓链接,所以对于连接孔的质量要求非常高,对于飞机寿命有着重要的影响。传统的飞机装配中的制孔一般采用人工钻孔为主,但是不同工人的熟练程度和体力不同,对于孔的垂直度把握往往都是根据经验,容易产生加工缺陷,从而使得制孔的精度无法得到保证与实时监测评价方案。In the aviation industry, the failure mode of an aircraft body is mainly fatigue damage, and most of the fatigue damage occurs on the link parts of the body structure. In today's aircraft manufacturing industry, the main connection methods are still riveting and bolting, so the quality requirements for the connection holes are very high, which has an important impact on the life of the aircraft. The hole making in the traditional aircraft assembly generally adopts manual drilling, but the proficiency and physical strength of different workers are different, and the verticality of the hole is often grasped based on experience, which is prone to processing defects, so that the accuracy of the hole making cannot be achieved. Get guaranteed and real-time monitoring evaluation program.

在一架大型飞机上,大约有150~200万个连接件,连接孔的位置精度,表面质量对于孔的加工精度影响较大,其中垂直度是主要因素之一。垂直度直接影响了所钻孔的直径,还会对于飞机装配中的铆接质量产生很大影响。根据相关数据表明,当飞机紧固件沿外载荷作用方向倾斜角度大于2°时,飞机疲劳寿命会降低47%;当倾斜角度超过5°时,疲劳寿命会降低95%。In a large aircraft, there are about 1.5 to 2 million connecting parts. The position accuracy and surface quality of the connecting holes have a great influence on the machining accuracy of the holes, and the verticality is one of the main factors. Perpendicularity directly affects the diameter of the drilled holes and also has a great influence on the quality of riveting in aircraft assembly. According to relevant data, when the angle of inclination of aircraft fasteners along the direction of external load is greater than 2°, the fatigue life of the aircraft will be reduced by 47%; when the angle of inclination exceeds 5°, the fatigue life will be reduced by 95%.

在法向调整技术领域,已经取得一定的发展。可采用利用4个接触式位移传感器来调整法向。这种方法可以通过测量位移传感器的法向偏差来调整刀具进给方向,从而获得比较理想的法向精度,它可用于手动和自动钻孔,但是缺点就是在测量时需要压紧部件,这样会对加工件产生一定的变形,从而使得法向调整结果不精确。或者可以利用3个激光位移传感器测量钻孔点周围3个特征点的坐标,通过叉积原理计算出钻头中心轴线与钻孔点法向量的夹角,再利用二元角度调节法调整钻头方向,但是这种方法需要保证3个激光位移传感器的发射点均匀的分布在钻头同心圆的圆周上,并且激光发射方向需要跟钻头的方向相同,且安装在制孔执行器末端,对安装的精度要求较高,且不适合手动钻孔技术。In the field of normal adjustment technology, some development has been achieved. The normal direction can be adjusted by using 4 contact displacement sensors. This method can adjust the tool feed direction by measuring the normal deviation of the displacement sensor, so as to obtain an ideal normal accuracy. It can be used for manual and automatic drilling, but the disadvantage is that the parts need to be pressed when measuring, which will A certain deformation is produced on the workpiece, which makes the normal adjustment result inaccurate. Or you can use 3 laser displacement sensors to measure the coordinates of 3 feature points around the drilling point, calculate the angle between the central axis of the drill bit and the normal vector of the drilling point through the cross product principle, and then use the binary angle adjustment method to adjust the direction of the drill bit. However, this method needs to ensure that the emission points of the three laser displacement sensors are evenly distributed on the concentric circle of the drill bit, and the laser emission direction needs to be the same as the direction of the drill bit, and it is installed at the end of the hole-making actuator. The installation accuracy requirements High and unsuitable for manual drilling techniques.

在手动钻孔技术中,传统的钻套是目前应用比较广泛的,但是它在制孔时开敞性不够,不能观察到制孔质量,且对于外蒙皮向内侧制孔后内部桁条等的余边量不够而影响装配质量。此外,重要的在曲率变化大的军机等蒙皮制孔时,钻套的应用完全无法保证制孔法矢的精度。In the manual drilling technology, the traditional drill sleeve is widely used at present, but it is not open enough when making holes, and the quality of the holes cannot be observed, and for the inner stringers after the outer skin is drilled inward, etc. The amount of margin is not enough to affect the quality of assembly. In addition, the application of drill sleeves cannot guarantee the accuracy of the hole-making normal vector at all when drilling holes in the skin of military aircraft with large curvature changes.

激光发射器目前已应用于多种测量组件中,但将其应用到制孔法矢的测量与检验中是一种突出的应用,尤其结合离线编程技术,利用A,B角度的变化而精确定位法矢参数,并对于大型飞机组装车间可以一次性固定多个,组成一种特有的测量检验系统,对于改善人工手动制孔的精度与省去或简化钻模等特有工具具有重要意义。Laser emitters have been used in a variety of measurement components at present, but it is an outstanding application to apply them to the measurement and inspection of the normal vector of hole making, especially combined with off-line programming technology, using the change of A and B angles to achieve precise positioning Normal vector parameters, and for large aircraft assembly workshops can be fixed multiple at one time to form a unique measurement and inspection system, which is of great significance for improving the accuracy of manual hole making and eliminating or simplifying special tools such as drilling jigs.

发明内容Contents of the invention

本发明的目的是针对现有的钻孔法矢对准难度大,结构复杂,精度低的总问题,发明一种算法简单,控制、调整方便的基于激光发射器的钻孔法矢对准方法及对准系统。The purpose of the present invention is to invent a method for aligning drilling normal vectors based on laser transmitters with simple algorithm, convenient control and adjustment, aiming at the existing problems of difficult alignment of drilling normal vectors, complex structure and low precision. and alignment system.

本发明的技术方案之一是:One of technical solutions of the present invention is:

一种基于激光发射器的钻孔法矢对准方法,其特征是它包括以下步骤:A kind of drilling normal vector alignment method based on laser transmitter is characterized in that it comprises the following steps:

首先,在车间内安装至少两个激光发射器,并使各激光发射器能绕相互垂直的轴旋转;First, install at least two laser emitters in the workshop, and enable each laser emitter to rotate around mutually perpendicular axes;

其次,钻枪的顶部加工形成一个“十”字线;Secondly, the top of the drill gun is processed to form a "ten" line;

第三,根据所需钻孔的位置计算出钻孔时所需的法矢值;Third, calculate the normal vector value required for drilling according to the position of the required drilling;

第四,根据计算所得的法矢值,调整两个发射器的旋转角度,使每个激光发射器发射的光线平面经过理论“十”字线的一条,两个激光发射器发出的光线在钻枪顶部形成与法矢垂直的理论“十”字线;Fourth, adjust the rotation angles of the two emitters according to the calculated normal vector, so that the plane of light emitted by each laser emitter passes through one of the theoretical "cross" lines, and the light emitted by the two laser emitters is in the drill The top of the gun forms a theoretical "ten" line perpendicular to the normal vector;

第五,人工或自动调整钻枪的角度,使钻枪顶部的“十”字线与激光发射器所形成的理论“十”字线重合,即完成钻顶法矢的对准;Fifth, adjust the angle of the drilling gun manually or automatically, so that the "cross" line on the top of the drilling gun coincides with the theoretical "cross" line formed by the laser transmitter, that is, the alignment of the normal vector at the top of the drill is completed;

最后,按调整后的法矢完成钻枪顶部工作。Finally, press the adjusted normal vector to complete the drill gun top work.

本发明的技术方案之二是:The second technical scheme of the present invention is:

一种钻孔法矢对准系统,其特征是它包括安装在车间中的至少两个激光发射器6,所述的每个激光发射器6均安装在对应的第二旋转轴5上,第二旋转轴5安装在支架3上,第二旋转轴5由安装在支架3上的第二电机4驱动旋转,所述的支架3安装在第一旋转轴2上,第一旋转轴2由第一电机1驱动旋转;调整两个激光发射器的第一旋转轴和第二旋转轴的转动角度就能使每个激光发射器发射的光线平面经过理论“十”字线的一条,两个激光发射器发出的光线平面在钻枪顶部投影相交形成与法矢垂直的理论“十”字线,为钻枪法矢人工或自动调整提供参照基准。A drilling normal vector alignment system is characterized in that it includes at least two laser emitters 6 installed in the workshop, each of the laser emitters 6 is installed on the corresponding second rotation axis 5, the first The second rotating shaft 5 is installed on the support 3, and the second rotating shaft 5 is driven to rotate by the second motor 4 installed on the support 3. The described support 3 is installed on the first rotating shaft 2, and the first rotating shaft 2 is driven by the second rotating shaft 2. A motor 1 drives the rotation; adjusting the rotation angles of the first rotation axis and the second rotation axis of the two laser emitters can make the light plane emitted by each laser emitter pass through one of the theoretical "cross" lines, and the two laser emitters The light plane emitted by the transmitter intersects on the top of the drill gun to form a theoretical "cross" line perpendicular to the normal vector, which provides a reference for manual or automatic adjustment of the normal vector of the drill gun.

所述的第一电机和第二电机均为伺服电机。Both the first motor and the second motor are servo motors.

所述的支架3呈U形结构,第一旋转轴安装在U形结构的底部中心位置处,第二旋转轴穿装在U形结构的开口端上。The bracket 3 is a U-shaped structure, the first rotating shaft is installed at the center of the bottom of the U-shaped structure, and the second rotating shaft is mounted on the open end of the U-shaped structure.

本发明的有益效果:Beneficial effects of the present invention:

本发明的钻孔法矢对准技术具有全方位,适用于整装配车间,适于柔性多机型生产线,算法简单,易于控制实现的优点。The drilling normal vector alignment technology of the present invention has the advantages of being omnidirectional, suitable for an entire assembly workshop, suitable for a flexible multi-model production line, simple in algorithm, and easy to control and implement.

本发明所涉及的钻枪十字线改造,激光发射器的A,B角摆动调整投射平面来对准钻枪十字线,以此评价法矢对准的技术,便于工人操作,省去传统定制的钻模等特殊工装与工具。In the modification of the crosshair of the drill gun involved in the present invention, the A and B angles of the laser transmitter are oscillated to adjust the projection plane to align the crosshair of the drill gun, so as to evaluate the technology of normal vector alignment, which is convenient for workers to operate and saves the traditional custom-made Special tooling and tools such as drilling jigs.

本发明根据钻孔蒙皮在工装中固定的位置,由离线编程技术,得出所钻孔点在蒙皮基坐标系下的点位信息和法矢信息,通过矩阵变化,得出各激光发射器在动坐标系下所需要的摆动角度的量α,β,此算法可用于控制系统实现激光发射器的角度旋转调整。According to the fixed position of the drilled skin in the tooling, the present invention obtains the point information and normal vector information of the drilled point in the skin base coordinate system by off-line programming technology, and obtains the laser emitters by changing the matrix. The amount of oscillating angle α, β required in the moving coordinate system, this algorithm can be used in the control system to realize the angle rotation adjustment of the laser transmitter.

本发明所涉及的整车间,多激光发射器下的整机型全方位法矢对准技术,利用具体工作钻孔区域,并结合工人操作方便的区域,优化选择两个具体方位的激光发射器进行投影对准技术,是一种新型的整车间法矢对准系统。The whole workshop involved in the present invention, the omni-directional normal vector alignment technology of the whole machine under the multi-laser transmitter, utilizes the specific working drilling area, and combines the area where the workers are convenient to operate, and optimizes the selection of laser emission in two specific directions It is a new type of normal vector alignment system for the whole workshop.

本发明不仅适用于人工手动钻孔,而且适用于自动钻铆,尤其是在军机等表面曲率变化大的蒙皮手动制孔过程中的手动法向对准。The invention is not only suitable for manual drilling, but also suitable for automatic drilling and riveting, especially for manual normal alignment in the manual hole-making process of skins with large surface curvature changes such as military aircraft.

附图说明Description of drawings

图1是本发明改进后的钻枪的结构示意图。Fig. 1 is a schematic structural view of the improved drill gun of the present invention.

图2是本发明的能进行两个方向角度调整的激光发射器单元的结构示意图。Fig. 2 is a schematic structural diagram of a laser emitter unit capable of adjusting angles in two directions according to the present invention.

图3是本发明所涉及的多激光发射器组成的法矢对准示意图。Fig. 3 is a schematic diagram of the normal vector alignment of the multi-laser emitters involved in the present invention.

图1中:A点是钻头端点,钻枪顶端具有定制的十字线,B点是十字中心,h为A点到B点的距离,法向矢量记为n,十字线两条直线记为BP,BQ。In Figure 1: point A is the end point of the drill bit, the top of the drill gun has a custom cross line, point B is the center of the cross, h is the distance from point A to point B, the normal vector is marked as n, and the two straight lines of the cross line are marked as BP ,BQ.

图2中:1为.第一旋转电机,2是第一.旋转轴,3是支架,4是第二旋转电机,5是第二旋转轴,6是激光发射器,α为第一旋转轴转动的角度,β为第二旋转轴转动的角度。In Figure 2: 1 is the first rotating motor, 2 is the first rotating shaft, 3 is the bracket, 4 is the second rotating motor, 5 is the second rotating shaft, 6 is the laser transmitter, and α is the first rotating shaft The rotation angle, β is the rotation angle of the second rotation axis.

图3中:O-XYZ为蒙皮基坐标系,Oi-XiYiZi为激光发射器坐标系。In Fig. 3: O-XYZ is the skin base coordinate system, and O i -X i Y i Z i is the laser transmitter coordinate system.

具体实施方式detailed description

下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

实施例一。Embodiment one.

如图1-3所示。As shown in Figure 1-3.

一种基于激光发射器的钻孔法矢对准方法,先将要制孔的飞机部件固定在型架上,对这一部件定义唯一的基准坐标系T0:O-XYZ;平面激光发射器布置于车间的四周若干个,当对某区域进行钻孔时,可以人为选择就近的不干扰的激光发射器进行本发明的应用,这样的应用基本能满足飞机所有区域的人为钻孔法矢对准操作,为以往的人为保证法矢的操作提供了一种评价与依赖机制。每个激光可以绕相互垂直的轴旋转(如图2),旋转轴记为Xi轴,Yi轴,绕Xi轴的旋转角记为α,绕Yi轴的旋转角记为β角,且激光源发射的光源与Xi-Yi平面重合。车间的周围需要布置足够数量的激光群,使其能够覆盖整个车间,记每个激光的坐标系为Oi-XiYiZiA kind of drilling normal vector alignment method based on laser emitter, first fix the aircraft part to be drilled on the jig, and define a unique reference coordinate system T 0 : O-XYZ for this part; planar laser emitter arrangement There are several around the workshop. When drilling a certain area, you can artificially select the nearest non-interfering laser transmitter for the application of the present invention. Such an application can basically meet the artificial alignment of the drilling normal vector in all areas of the aircraft. The operation provides an evaluation and dependence mechanism for the previous artificial guarantee of the operation of the normal vector. Each laser can rotate around mutually perpendicular axes (as shown in Figure 2). The rotation axis is marked as the X i axis, the Y i axis, the rotation angle around the X i axis is marked as α, and the rotation angle around the Y i axis is marked as β angle , and the light source emitted by the laser source coincides with the X i -Y i plane. A sufficient number of laser groups need to be arranged around the workshop so that it can cover the entire workshop, and the coordinate system of each laser is O i -X i Y i Z i .

本发明的关键在于对手动钻枪进行区域的改造,在钻枪末端铣成一个与钻枪转轴垂直的平面,并在所铣平面上刻上一个相互垂直的“十”字标记。通过对刀仪等测量工具,测得此“十”字标记到钻孔钻头顶端的距离记为h,如图1所示。The key of the present invention is to carry out the transformation of the manual drill gun, mill a plane perpendicular to the drill gun rotating shaft at the end of the drill gun, and engrave a mutually perpendicular "cross" mark on the milled plane. The distance from the "ten" mark to the top of the drill bit is measured as h by measuring tools such as a tool setting instrument, as shown in Figure 1.

钻枪在飞机某固定工装区域进行制孔时,孔位点及该点的法矢可以通过离线编程得知,孔位点记为点A(xa,yb,zc),该孔位点的法矢记为矢量n(xn,yn,zn)。When the drill gun makes a hole in a fixed tooling area of the aircraft, the hole point and the normal vector of the point can be obtained through offline programming. The hole point is recorded as point A(x a , y b , z c ), and the hole point The normal vector of a point is denoted as vector n(x n ,y n ,z n ).

制孔时的正确姿态是钻头与该孔位点的法矢重合。本发明中法矢找正通过调节激光群中某两个激光源的α、β角,使两个激光源发射的平面构成制孔时正确姿态的理论“十字”。工人制孔时只要调整钻枪的姿态,使其“十”字标记与激光平面形成的理论十字线在钻枪上的投影分别重合,即找到了正确的法矢方向。The correct posture when making a hole is that the drill bit coincides with the normal vector of the hole site. In the present invention, the normal vector alignment adjusts the α and β angles of two laser sources in the laser group, so that the planes emitted by the two laser sources constitute the theoretical "cross" of the correct attitude during hole making. When workers make holes, they only need to adjust the posture of the drill gun so that the "cross" mark and the projection of the theoretical cross line formed by the laser plane on the drill gun coincide respectively, and the correct normal vector direction is found.

本发明需要计算出孔位点对应的钻枪理论“十”字标记所在的平面:The present invention needs to calculate the plane where the theoretical "ten" mark of the drill gun corresponding to the hole position is located:

孔位点A(xa,yb,zc),孔位点法矢n(xn,yn,zn),“十”字标记距孔位点距离h。对于该“十”字标记的位置记为B,则有The hole point A(x a ,y b ,z c ), the hole point normal vector n(x n ,y n ,z n ), the distance h between the “cross” mark and the hole point. For the position of the "ten" mark is marked as B, then there are

OBOB == OAOA ++ hh nno →&Right Arrow; == (( xx aa ++ hxhx nno ,, ythe y aa ++ hyhy nno ,, zz aa ++ hzhz nno )) -- -- -- (( 11 ))

记OB=(xb,yb,zb),“十”字标记的理论平面就是过B点,且垂直的平面,设平面上的点为P(x,y,z),则有Note OB=(x b , y b , z b ), the theoretical plane marked with "ten" passes through point B and is vertical The plane of , let the point on the plane be P(x,y,z), then we have

(( OPOP -- PBPB )) nno →&Right Arrow; == 00 -- -- -- (( 22 ))

用矩阵表达expressed in matrix

[[ xx -- xx bb ythe y -- ythe y bb zz -- zz bb ]] ·· xx nno ythe y nno zz nno == 00 -- -- -- (( 33 ))

一个平面上相互垂直的“十”字有任意个,在这里我们先固定下其中的两个坐标,然后通过(3)式求出第三个坐标。There are any number of "ten" characters perpendicular to each other on a plane, here we first fix two of the coordinates, and then calculate the third coordinate by formula (3).

若法矢的某个分量为0,那么该分量对应的坐标可以为任意值,因此这种情况下该坐标必须被固定下来。根据这个思路,将情况分为以下三种情况:Johoya A certain component of is 0, then the coordinate corresponding to this component can be any value, so in this case the coordinate must be fixed. According to this idea, the situation can be divided into the following three situations:

1、zn≠0时,先固定x,y坐标,令x=xb+l,y=yb+m l≠m将其代入(3)式,可求得1. When z n ≠0, fix the x and y coordinates first, set x=x b +l, y=y b +ml≠m, and substitute it into the formula (3), it can be obtained

z = z b - x n l + y n m z n , 记为 z = z b - x no l + the y no m z no , recorded as

PP (( xx bb ++ ll ,, ythe y bb ++ mm ,, zz bb -- xx nno ll ++ ythe y nno mm zz nno )) == (( xx pp ,, ythe y pp ,, zz pp )) -- -- -- (( 44 ))

BP可当作“十”字标记的第一条线,则第二条线BQ可以表示为BP can be regarded as the first line of the "ten" mark, and the second line BQ can be expressed as

BQBQ == nno →&Right Arrow; ×× BPBP -- -- -- (( 55 ))

记为Q(xq,yq,zq)。Denote it as Q(x q ,y q ,z q ).

2、zn=0,yn=0时,那么必须固定y,z坐标,令y=yb+m,z=xb+n m≠n将其代入(3)式,可求得2. When z n =0, y n =0, then the y and z coordinates must be fixed, let y=y b +m, z=x b +nm≠n and substitute it into the formula (3), it can be obtained

x = x b - y n m + z n n x n , 记为 x = x b - the y no m + z no no x no , recorded as

PP (( xx bb -- ythe y nno mm ++ zz nno nno xx nno ,, ythe y bb ++ mm ,, zz bb ++ nno )) == (( xx pp ,, ythe y pp ,, zz pp )) -- -- -- (( 66 ))

BP可当作“十”字标记的第一条线,则第二条线BQ可以表示为 BP can be regarded as the first line of the "ten" mark, and the second line BQ can be expressed as

记为Q(xq,yq,zq)。Denote it as Q(x q ,y q ,z q ).

3、zn=0,yn≠0时,那么先固定x,z坐标,令x=xb+l,z=zb+n l≠n将其代入(3)式,可求得3. When z n = 0, y n ≠ 0, first fix the x and z coordinates, set x = x b + l, z = z b + nl ≠ n and substitute it into formula (3), it can be obtained

y = y b - x n l + z n n y n , 记为 the y = the y b - x no l + z no no the y no , recorded as

PP (( xx bb ++ ll ,, ythe y bb -- xx nno ll ++ zz nno nno ythe y nno ,, zz bb ++ nno )) == (( xx pp ,, ythe y pp ,, zz pp )) -- -- -- (( 77 ))

BP可当作“十”字标记的第一条线,则第二条线BQ可以表示为 BP can be regarded as the first line of the "ten" mark, and the second line BQ can be expressed as

记为Q(xq,yq,zq)。Denote it as Q(x q ,y q ,z q ).

至此本发明得到了理论“十”字标记在基准坐标系的直线方程。So far the present invention has obtained the linear equation of the theoretical "ten" mark in the reference coordinate system.

要使两个激光源发射的平面构成制孔时正确姿态的理论“十”字,即激光的发射平面位于激光源与BP(或BQ)构成的平面。假设激光源1对应BP,激光源2对应BQ(图3),即激光源1要调整到O1BP平面,激光源2要调整到O2BQ平面。以激光源1为例,根据上述规定,就是经过绕X轴旋转α角,绕Y轴旋转β角后,激光源1的Z轴应该指向O1BP的法向。To make the planes emitted by the two laser sources constitute the theoretical "cross" character of the correct posture when making holes, that is, the emission plane of the laser is located on the plane formed by the laser source and BP (or BQ). Assume that laser source 1 corresponds to BP, and laser source 2 corresponds to BQ (Figure 3), that is, laser source 1 should be adjusted to the O 1 BP plane, and laser source 2 should be adjusted to the O 2 BQ plane. Taking laser source 1 as an example, according to the above regulations, after rotating around the X axis by an angle of α and around the Y axis by an angle of β, the Z axis of the laser source 1 should point to the normal direction of O 1 BP.

记O1BP、O2BQ的法向分别为Note that the normal directions of O 1 BP and O 2 BQ are respectively

jj →&Right Arrow; == Oo 11 BB ×× BPBP -- -- -- (( 88 ))

kk →&Right Arrow; == Oo 22 BB ×× BQBQ -- -- -- (( 99 ))

其中O1,O2为激光源1与激光源2在基准坐标系中的位置,即都是在基准坐标系下表示的。Among them, O1 and O2 are the positions of laser source 1 and laser source 2 in the reference coordinate system, namely are expressed in the base coordinate system.

激光源具有两个旋转自由度,首先绕X轴旋转α角,然后绕Y轴旋转β角,其变换后的姿态可以由以下齐次变换矩阵表示。The laser source has two rotational degrees of freedom. First, it is rotated by an angle α around the X axis, and then by an angle β around the Y axis. The transformed attitude can be expressed by the following homogeneous transformation matrix.

TT OiOi tt argarg etet == RotRot (( xx ,, αα )) RotRot (( ythe y ,, ββ )) == coscos (( ββ )) 00 sinsin (( ββ )) 00 sinsin (( αα )) sinsin (( ββ )) coscos (( αα )) -- sinsin (( αα )) coscos (( ββ )) 00 -- coscos (( αα )) sinsin (( ββ )) sinsin (( αα )) coscos (( αα )) coscos (( ββ )) 00 00 00 00 11 -- -- -- (( 1010 ))

其中 Rot ( x , α ) = 1 0 0 0 0 cos ( α ) - sin ( α ) 0 0 sin ( α ) cos ( α ) 0 0 0 0 1 , Rot ( y , β ) = cos ( β ) 0 sin ( β ) 0 0 1 0 0 - sin ( β ) 0 cos ( β ) 0 0 0 0 1 in Rot ( x , α ) = 1 0 0 0 0 cos ( α ) - sin ( α ) 0 0 sin ( α ) cos ( α ) 0 0 0 0 1 , Rot ( the y , β ) = cos ( β ) 0 sin ( β ) 0 0 1 0 0 - sin ( β ) 0 cos ( β ) 0 0 0 0 1

根据前述的定义,激光源经过旋转后,激光平面的法矢同样为旋转过后的Z轴,即变换矩阵第三列的前三行,但是,该法矢的参考坐标系是激光源的原始坐标系,并不是在基准坐标系表示的,因此需要将法矢转换到基准坐标系。定义该法矢为According to the aforementioned definition, after the laser source is rotated, the normal vector of the laser plane is also the rotated Z axis, that is The first three rows of the third column of the transformation matrix, however, the reference coordinate system of the normal vector is the original coordinate system of the laser source, not expressed in the reference coordinate system, so the normal vector needs to be converted to the reference coordinate system. Define the normal vector as

NomNormal=[sin(β)-sin(α)cos(β)cos(α)cos(β)1]T (11)NomNormal=[sin(β)-sin(α)cos(β)cos(α)cos(β)1] T (11)

根据前述定义,每个激光源的位姿可以从基准坐标通过一定的坐标变换得到,定义第I个激光源在基准坐标系中的位置为[xi yi zi 1]T,那么该激光源的原始坐标每次可以通过将基准坐标系平移[xi yi zi 1]T之后,再分别绕X轴,Y轴,Z轴旋转αiii角得到。定义基准坐标系到第I个激光源的变换矩阵为According to the above definition, the pose of each laser source can be obtained from the reference coordinates through a certain coordinate transformation. Define the position of the first laser source in the reference coordinate system as [ xi y i z i 1] T , then the laser The original coordinates of the source can be obtained by translating the reference coordinate system by [ xi y i z i 1] T each time, and then rotating α i , β i , and γ i around the X-axis, Y-axis, and Z-axis respectively. Define the transformation matrix from the reference coordinate system to the Ith laser source as

TT Oo OiOi == TransTrans xx ii ythe y ii zz ii RotRot (( xx ,, αα ii )) RotRot (( ythe y ,, ββ ii )) RotRot (( zz ,, γγ ii ))

其中 Trans x i y i z i = 1 0 0 x i 0 1 0 y i 0 0 1 z i 0 0 0 1 Rot ( x , α i ) = 1 0 0 0 0 cos ( α i ) - sin ( α i ) 0 0 sin ( α i ) cos ( α i ) 0 0 0 0 1 , in Trans x i the y i z i = 1 0 0 x i 0 1 0 the y i 0 0 1 z i 0 0 0 1 Rot ( x , α i ) = 1 0 0 0 0 cos ( α i ) - sin ( α i ) 0 0 sin ( α i ) cos ( α i ) 0 0 0 0 1 ,

RotRot (( ythe y ,, ββ ii )) == coscos (( ββ ii )) 00 sinsin (( ββ ii )) 00 00 11 00 00 -- sinsin (( ββ ii )) 00 coscos (( ββ ii )) 00 00 00 00 11 ,, RotRot (( zz ,, γγ ii )) == coscos (( γγ ii )) -- sinsin (( γγ ii )) 00 00 sinsin (( γγ ii )) coscos (( γγ ii )) 00 00 00 00 11 00 00 00 00 11

那么第I个激光源坐标系中NomNormal在基准坐标系中可以表示为:Then NomNormal in the reference coordinate system in the first laser source coordinate system can be expressed as:

OriNormalOriNormal == TT Oo OiOi ·· NomNormalNomNormal

以第I个激光源对于某一孔位点BP平面,有With the first laser source for the BP plane of a certain hole site, there is

jj →&Right Arrow; == OriNormalOriNormal ⇒⇒ Oo ii BB ×× BPBP == (( OBOB -- OOOO ii )) BPBP == TT ·· NomNormalNomNormal Oo OiOi ⇒⇒ (( OAOA ++ hh nno →&Right Arrow; -- OOOO ii )) ×× (( (( xx pp ,, ythe y pp ,, zz pp )) -- (( xx bb ,, ythe y bb ,, zz bb )) )) == TT Oo OiOi sinsin (( ββ )) -- sinsin (( αα )) c o sc o s (( ββ )) coscos (( αα )) co sco s (( ββ )) 11 -- -- -- (( 1313 ))

其中:in:

OA为所要加工的孔位点,为该孔位的法矢,它们可以由离线编程的代码得到OA is the hole position to be processed, is the normal vector of the hole, they can be obtained by the off-line programming code

h为铆枪钻头点到“十”字标记的高度,是铆枪的已知结构参数h is the height from the drill point of the riveting gun to the "ten" mark, which is the known structural parameter of the riveting gun

OOi为第i个激光源在基准坐标中的位置,已知OO i is the position of the i-th laser source in the reference coordinates, known

为从基准坐标系到第i个激光源的变换矩阵,已知 is the transformation matrix from the reference coordinate system to the i-th laser source, known

α,β为针对某一孔位点,激光源要旋转的角度,(13)式就剩P点是未知的,根据上述已计算的结果,可以得到:α and β are the rotation angles of the laser source for a certain hole point, and the remaining point P in formula (13) is unknown. According to the above calculated results, we can get:

( ( OA + h n → - OO i ) × ( l , m , - x n l + y n m z n ) ) normalize = T O Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z n ≠ 0 ( ( OA + h n → - OO i ) × ( - y n m + z n n x n , m , n ) ) norm ali ze = T O Oi sin ( β ) - sin ( α cos ( β ) cos ( α ) c os ( β ) 1 z n = 0 , y n = 0 ( ( OA + h n → - OO i ) × ( l , - x n l + z n n y n , n ) ) normalize = T O Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z n = 0 , y n ≠ 0 其中: ( ( OA + h no &Right Arrow; - OO i ) × ( l , m , - x no l + the y no m z no ) ) normalize = T o Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z no ≠ 0 ( ( OA + h no &Right Arrow; - OO i ) × ( - the y no m + z no no x no , m , no ) ) norm ali ze = T o Oi sin ( β ) - sin ( α cos ( β ) cos ( α ) c os ( β ) 1 z no = 0 , the y no = 0 ( ( OA + h no &Right Arrow; - OO i ) × ( l , - x no l + z no no the y no , no ) ) normalize = T o Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z no = 0 , the y no ≠ 0 in:

l,m,n为初始的已知常数;xn,yn.zn的分量;Normalize表示对求得的矢量单位化,即使其模为1。l, m, n are the initial known constants; x n , y n .z n are Component; Normalize means to normalize the obtained vector, even if its modulus is 1.

同理第j个激光源对于某一孔位点BQ平面,有Similarly, for the BQ plane of a certain hole point, the jth laser source has

( ( OA + h n → - OO j ) × n → × ( l , m , - x n l + y n m z n ) ) normalize = T O Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z n ≠ 0 ( ( OA + h n → - OO j ) × n → × ( - y n m + z n n x n , m , n ) ) norm ali ze = T O Oi sin ( β ) - sin ( α cos ( β ) cos ( α ) cos ( β ) 1 z n = 0 , y n = 0 ( ( OA + h n → - OO j ) × n → × ( l , - x n l + z n n y n , n ) ) normalize = T O Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z n = 0 , y n ≠ 0 其中:l,m,n为初始的已知常数;xn,yn.zn的分量;Normalize表示对求得的矢量单位化,即使其模为1。 ( ( OA + h no &Right Arrow; - OO j ) × no &Right Arrow; × ( l , m , - x no l + the y no m z no ) ) normalize = T o Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z no ≠ 0 ( ( OA + h no &Right Arrow; - OO j ) × no &Right Arrow; × ( - the y no m + z no no x no , m , no ) ) norm ali ze = T o Oi sin ( β ) - sin ( α cos ( β ) cos ( α ) cos ( β ) 1 z no = 0 , the y no = 0 ( ( OA + h no &Right Arrow; - OO j ) × no &Right Arrow; × ( l , - x no l + z no no the y no , no ) ) normalize = T o Oi sin ( β ) - sin ( α ) cos ( β ) cos ( α ) c os ( β ) 1 z no = 0 , the y no ≠ 0 Among them: l, m, n are the initial known constants; x n , y n .z n are Component; Normalize means to normalize the obtained vector, even if its modulus is 1.

一个孔位点对应两个激光源,其旋转角α,β可由上式两式求得。One hole site corresponds to two laser sources, and its rotation angles α and β can be obtained from the above two formulas.

实施例二。Embodiment two.

如图2、3所示。As shown in Figure 2 and 3.

一种钻孔法矢对准系统,它包括安装在车间中的至少两个激光发射器6,如图3所示,所述的每个激光发射器6均安装在对应的第二旋转轴5上,第二旋转轴5安装在支架3上,第二旋转轴5由安装在支架3上的第二伺服电机4驱动旋转,所述的支架3安装在第一旋转轴2上,第一旋转轴2由第一伺电机1驱动旋转;调整两个激光发射器的第一旋转轴和第二旋转轴的转动角度就能使两个激光发射器发出的光线均垂直于所需钻孔处的法矢并形成钻孔所需的理论“十”字线,为钻枪法矢人工或自动调整提供参照基准。如图2所示,所述的支架3呈U形结构,第一旋转轴安装在U形结构的底部中心位置处,第二旋转轴穿装在U形结构的开口端上。A drilling normal vector alignment system, which includes at least two laser emitters 6 installed in the workshop, as shown in Figure 3, each of the laser emitters 6 is installed on the corresponding second rotation axis 5 Above, the second rotating shaft 5 is installed on the bracket 3, and the second rotating shaft 5 is driven to rotate by the second servo motor 4 installed on the bracket 3. The bracket 3 is installed on the first rotating shaft 2, and the first rotating shaft The shaft 2 is driven by the first servo motor 1 to rotate; adjusting the rotation angles of the first and second rotation axes of the two laser emitters can make the light emitted by the two laser emitters perpendicular to the desired drilling position. The normal vector forms the theoretical "cross" line required for drilling, and provides a reference for manual or automatic adjustment of the normal vector of the drilling gun. As shown in FIG. 2 , the bracket 3 has a U-shaped structure, the first rotating shaft is installed at the center of the bottom of the U-shaped structure, and the second rotating shaft is mounted on the open end of the U-shaped structure.

本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art.

Claims (4)

1.一种基于激光发射器的钻孔法矢对准方法,其特征是它包括以下步骤:1. A drilling normal vector alignment method based on a laser transmitter is characterized in that it comprises the following steps: 首先,在车间内安装至少两个激光发射器,并使各激光发射器能绕相互垂直的轴旋转;First, install at least two laser emitters in the workshop, and enable each laser emitter to rotate around mutually perpendicular axes; 其次,钻枪的顶部加工形成一个“十”字线;Secondly, the top of the drill gun is processed to form a "ten" line; 第三,根据所需钻孔的位置计算出钻孔时所需的法矢值;Third, calculate the normal vector value required for drilling according to the position of the required drilling; 第四,根据计算所得的法矢值,调整两个发射器的旋转角度,使每个激光发射器发射的光线平面经过理论“十”字线的一条,两个激光发射器发出的光线平面在钻枪顶部投影相交形成与法矢垂直的理论“十”字线;Fourth, according to the calculated normal vector value, adjust the rotation angle of the two emitters, so that the plane of light emitted by each laser emitter passes through one of the theoretical "cross" lines, and the plane of light emitted by the two laser emitters is at The projections at the top of the drilling gun intersect to form a theoretical "cross" line perpendicular to the normal vector; 第五,人工或自动调整钻枪的角度,使钻枪顶部的“十”字线与激光发射器所形成的理论“十”字线重合,即完成钻枪顶部法矢的对准;Fifth, adjust the angle of the drill gun manually or automatically, so that the "cross" line on the top of the drill gun coincides with the theoretical "cross" line formed by the laser transmitter, that is, the alignment of the normal vector on the top of the drill gun is completed; 最后,按调整后的法矢完成钻孔工作。Finally, complete the drilling work according to the adjusted normal vector. 2.一种钻孔法矢对准系统,其特征是它包括安装在车间中的至少两个激光发射器(6),所述的每个激光发射器(6)均安装在对应的第二旋转轴(5)上,第二旋转轴(5)安装在支架(3)上,第二旋转轴(5)由安装在支架(3)上的第二电机(4)驱动旋转,所述的支架(3)安装在第一旋转轴(2)上,第一旋转轴(2)由第一电机(1)驱动旋转;调整两个激光发射器的第一旋转轴和第二旋转轴的转动角度就能使每个激光发射器发射的光线平面经过理论“十”字线的一条,为钻枪法矢人工或自动调整提供参照基准。2. A drilling normal vector alignment system, characterized in that it includes at least two laser emitters (6) installed in the workshop, each of the laser emitters (6) is installed on the corresponding second On the rotating shaft (5), the second rotating shaft (5) is installed on the bracket (3), and the second rotating shaft (5) is driven to rotate by the second motor (4) installed on the bracket (3). The bracket (3) is installed on the first rotating shaft (2), and the first rotating shaft (2) is driven to rotate by the first motor (1); adjust the rotation of the first rotating shaft and the second rotating shaft of the two laser emitters The angle can make the light plane emitted by each laser transmitter pass through one of the theoretical "cross" lines, and provide a reference for manual or automatic adjustment of the normal vector of the drill gun. 3.根据权利要求2所述的系统,其特征是所述的第一电机和第二电机均为伺服电机。3. The system according to claim 2, wherein the first motor and the second motor are both servo motors. 4.根据权利要求2所述的系统,其特征是所述的支架(3)呈U形结构,第一旋转轴安装在U形结构的底部中心位置处,第二旋转轴穿装在U形结构的开口端上。4. The system according to claim 2, characterized in that the bracket (3) is in a U-shaped structure, the first rotating shaft is installed at the center of the bottom of the U-shaped structure, and the second rotating shaft is installed in the U-shaped structure. on the open end of the structure.
CN201510040737.0A 2015-01-27 2015-01-27 Drilling Normal Vector Alignment Method and Alignment System Based on Laser Transmitter Expired - Fee Related CN104625162B (en)

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