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CN104653130B - Integral type blade fluid power-Magnetic drive borehole cleaning tool - Google Patents

Integral type blade fluid power-Magnetic drive borehole cleaning tool Download PDF

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CN104653130B
CN104653130B CN201510078623.5A CN201510078623A CN104653130B CN 104653130 B CN104653130 B CN 104653130B CN 201510078623 A CN201510078623 A CN 201510078623A CN 104653130 B CN104653130 B CN 104653130B
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rotating
blade
flow tube
wall
hydraulic
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CN104653130A (en
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孙晓峰
闫铁
李显义
柏明星
刘维凯
陈烨
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Northeast Petroleum University
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor

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Abstract

本发明涉及的是一体式叶片液力‑磁传动井眼清洁工具,这种一体式叶片液力‑磁传动井眼清洁工具由流筒壳体、旋转磁芯、上保径体、旋转叶片构成,流筒壳体外壁设置有下保径体和限位环,上保径体安装在限位环一侧;旋转磁芯由转筒与转轴一体形成,转筒与转轴的过渡连接段有钻井液孔,转轴外固定液力转换装置,转筒的外壁均布有永磁铁,相邻两根永磁铁磁极方向反向;旋转磁芯安装在流筒壳体内,旋转叶片套装在流筒壳体外;流筒壳体外壁有轴承滚道,与旋转叶片的轴承滚道相对应,轴承滚道内安装滚动体,流筒壳体外壁还有密封槽;旋转叶片为一体的,筒体内壁均布永磁铁,相邻两根永磁铁磁极方向反向;旋转叶片外壁还设置储油密封补偿系统。本发明通过液力‑磁耦合传动,不受钻杆是否旋转限制,可以大幅度提高井眼清洁效率。

The invention relates to an integrated blade hydraulic-magnetic transmission wellbore cleaning tool, which is composed of a flow tube shell, a rotating magnetic core, an upper gage body, and a rotating blade. , the outer wall of the flow tube shell is provided with a lower gage body and a limit ring, and the upper gage body is installed on one side of the limit ring; the rotating magnetic core is integrally formed by the drum and the shaft, and the transition section between the drum and the shaft has a drilling Liquid hole, fixed hydraulic conversion device outside the rotating shaft, permanent magnets are evenly distributed on the outer wall of the rotating drum, and the magnetic poles of two adjacent permanent magnets are opposite in direction; the rotating magnetic core is installed in the flow tube shell, and the rotating blade is set outside the flow tube shell There is a bearing raceway on the outer wall of the flow tube shell, which corresponds to the bearing raceway of the rotating blade. Rolling bodies are installed in the bearing raceway, and there are sealing grooves on the outer wall of the flow tube shell; the rotating blade is integrated, and the inner wall of the cylinder is uniformly distributed. The magnetic poles of two adjacent permanent magnets are opposite in direction; the outer wall of the rotating blade is also equipped with an oil storage sealing compensation system. The invention adopts hydraulic-magnetic coupling transmission and is not limited by whether the drill pipe rotates, and can greatly improve the wellbore cleaning efficiency.

Description

一体式叶片液力-磁传动井眼清洁工具Integrated Blade Hydraulic-Magnetic Transmission Wellbore Cleaning Tool

技术领域 technical field

本发明涉及石油天然气井钻井过程中,为了有效抑制岩屑床形成,提高井眼清洁效率所使用的井眼清洁工具,具体涉及一体式叶片液力-磁传动井眼清洁工具。 The invention relates to a wellbore cleaning tool used in order to effectively suppress the formation of cuttings beds and improve the wellbore cleaning efficiency during the drilling process of oil and gas wells, in particular to an integrated blade hydraulic-magnetic transmission wellbore cleaning tool.

背景技术 Background technique

目前海洋石油天然气、页岩气开采常采用大斜度井、水平井、大位移井等井型来提高井眼泄油面积,最大限度地提高单井产量。这些井型由于存在造斜段(井斜角由0°增加到90°的弯曲井段)和水平井段,岩屑在重力分量的作用下不容易被钻井液及时携带出井眼,出现岩屑堆积的现象,形成岩屑床,现场经验与室内理论实验均表明岩屑床易于在大斜度井段(一般指45~90°之间的造斜段)和水平井段(井斜角90°)之间形成。如果井内沉积岩屑床厚度过高,将会导致一系列严重的井下问题,如钻具摩擦阻力、扭矩增大,甚至发生严重的井下事故如卡钻、扭断钻具等,处理这些井下事故将大幅度降低机械钻速,大幅度增加非生产时间和作业成本。这就要求在这类井型的钻井过程中,保持较高的井眼岩屑清洁效率,在岩屑床易于形成的井段采用必要的方法,防止岩屑床的形成,保证钻具与井眼安全。 At present, well types such as high-inclination wells, horizontal wells, and extended-reach wells are often used in the exploitation of offshore oil, natural gas, and shale gas to increase the drainage area of the wellbore and maximize the production of a single well. Due to the existence of the build-up section (the curved well section whose inclination angle increases from 0° to 90°) and the horizontal well section in these well types, the cuttings are not easily carried out of the wellbore by the drilling fluid under the action of the gravity component, and cuttings appear. The accumulation phenomenon forms the cuttings bed. Both field experience and indoor theoretical experiments show that the cuttings bed is easy to be found in highly deviated well sections (generally refer to the build-up section between 45° and 90°) and horizontal well sections (with an inclination angle of 90° °) formed between. If the sedimentary cuttings bed thickness in the well is too high, it will lead to a series of serious downhole problems, such as increased frictional resistance and torque of the drilling tool, and even serious downhole accidents such as pipe sticking and twisting of the drilling tool. Dealing with these downhole accidents will Significantly reduce ROP, greatly increase non-production time and operating costs. This requires that during the drilling process of this type of well, a high cuttings cleaning efficiency should be maintained, and necessary methods should be adopted in well sections where cuttings beds are easy to form to prevent the formation of cuttings beds and ensure that the drilling tools and the well eye safe.

针对目前大斜度和水平段存在岩屑清洁困难的问题,钻井现场普遍采用以下五种方法清洁井眼岩屑,包括:提高钻井液返速、改善钻井液流变性能、短起下钻具、提高钻杆转速、和使用钻杆传递扭矩的井眼清洁工具。 In view of the difficulty in cutting cuttings cleaning in high-inclination and horizontal sections, the following five methods are generally used to clean cuttings in the drilling site, including: increasing the drilling fluid return rate, improving the rheological properties of the drilling fluid, and shortening the drilling tool length. , increase the drill pipe rotation speed, and use the wellbore cleaning tool to transmit torque through the drill pipe.

1、提高钻井液返速 1. Improve drilling fluid return speed

井眼环空中钻井液平均上返速度越高,越有利于清除岩屑。但高返速对钻井设备的要求高,相应的动力成本也很高。同时对于某些松软地层,高返速可能造成严重的井壁坍塌事故。因此,受设备和地层的限制,提高返速并不能完全解决井眼清洁问题。 The higher the average return velocity of the drilling fluid in the borehole annulus, the more favorable it is to remove cuttings. However, high return speed has high requirements on drilling equipment, and the corresponding power cost is also high. At the same time, for some soft formations, high return velocity may cause serious wellbore collapse accidents. Therefore, due to the limitation of equipment and formation, increasing the return rate cannot completely solve the problem of wellbore cleaning.

2、改善钻井液流变性能 2. Improve rheological properties of drilling fluid

该方法通过降低泥浆的流性指数,提高动塑比,改善钻井液携岩性能,增强其悬浮携带能力。该方法的缺点是改善钻井液性能需要额外添加钻井液外加剂,增加成本,同时较高的动塑比也会给泵等地表设备带来较大的负担,增大功耗。该方法单独应用往往起到的效果有限,须配合其它方法。 The method reduces the fluidity index of the mud, increases the dynamic-plastic ratio, improves the rock-carrying performance of the drilling fluid, and enhances its suspension carrying capacity. The disadvantage of this method is that to improve the performance of drilling fluid, additional drilling fluid admixture needs to be added, which increases the cost. At the same time, the higher dynamic-plastic ratio will also bring a greater burden to surface equipment such as pumps and increase power consumption. This method alone often has limited effect and must be combined with other methods.

3、短起下钻具 3. Short tripping and tripping drilling tools

在现有条件下,除采用提高泥浆返速及改善泥浆性能来提高其携岩能力外,实际钻井中还需配合短程起下钻、分段循环和倒划眼等措施,以破坏、清除岩屑床。因此,对于岩屑床沉积不严重井段,可采用短程起下钻的办法。对岩屑床易于形成的井型和井段,在短程起下钻过程中,造斜点以下钻具沿下井壁运动,可破坏岩屑床。对岩屑床比较严重,采用短程起下钻效果不明显的井,可采用倒划眼的办法破坏岩屑床。采用短起下清除法虽能起到清屑效果,却要在起下钻上花费很多时间,严重影响了钻井的效率。 Under the existing conditions, in addition to improving the rock-carrying capacity by increasing the mud return velocity and improving the mud performance, it is necessary to cooperate with short-range tripping, segmented circulation, and back reaming in actual drilling to destroy and remove the rock. crumb bed. Therefore, for the well section where the debris bed deposition is not serious, the method of short tripping can be adopted. For the well type and well section where the cuttings bed is easy to form, during the short tripping process, the drilling tool below the kickoff point moves along the lower hole wall, which can destroy the cuttings bed. For the severe cuttings bed, the cuttings bed can be destroyed by back reaming for wells where the effect of short tripping is not obvious. Although adopting the short tripping and cleaning method can play the effect of clearing debris, it will take a lot of time to trip and trip, which has a strong impact on the efficiency of drilling.

4、提高钻杆转速 4. Increase the drill pipe speed

钻进过程中提高钻杆转速可以提高钻杆表面附近的钻井液周向速度,使岩屑更好的悬浮至井眼高边,一定程度上提高岩屑的清洁效率。但在打岩屑清洁困难的造斜段(井斜角0-90°)时,国内外普遍采用井下动力钻具(螺杆钻具和涡轮钻具)滑动钻进造斜,为保持井眼方位角不变,钻杆和包括井下动力钻具的壳体不旋转,此时只有钻头旋转破岩。但由于钻杆整体不旋转,不能采用提高钻杆速度的方法清除岩屑床。 Increasing the drill pipe speed during drilling can increase the peripheral velocity of the drilling fluid near the surface of the drill pipe, so that cuttings can be better suspended to the high side of the wellbore, and the cleaning efficiency of cuttings can be improved to a certain extent. However, in the deflection section (inclination angle 0-90°) where drilling cuttings is difficult to clean, downhole power drilling tools (screw drills and turbine The angle remains unchanged, the drill pipe and the housing including the downhole drilling tool do not rotate, and only the drill bit rotates to break the rock. However, since the drill pipe as a whole does not rotate, it is not possible to remove the cuttings bed by increasing the speed of the drill pipe.

5、使用钻杆传递扭矩的井眼清洁工具 5. Wellbore cleaning tool using drill pipe to transmit torque

抑制大斜度井段和水平井段岩屑床形成的另一种方法是使用带有叶片的岩屑清洁工具,该工具与钻杆通过丝扣连接,钻杆旋转的同时将扭矩传递给井眼清洁工具,岩屑清洁工具随钻杆旋转而抑制岩屑床,但缺点是工具旋转动力来自于钻杆,当打造斜段应用井下动力钻具(涡轮钻具,螺杆钻具)进行滑动钻进时,由于钻杆不旋转,该类型工具也无法实现旋转,基本没有抑制岩屑床形成的作用。 Another way to suppress the formation of cuttings beds in highly deviated and horizontal wells is to use a bladed cuttings cleaning tool that is threaded to the drillpipe, which rotates while transmitting torque to the well Eye cleaning tools and cuttings cleaning tools suppress the cuttings bed with the rotation of the drill pipe, but the disadvantage is that the rotational power of the tool comes from the drill pipe. When creating inclined sections, downhole power drilling tools (turbo drilling tools, screw drilling tools) should be used for sliding drilling When drilling, this type of tool cannot rotate because the drill pipe does not rotate, and basically has no effect on inhibiting the formation of cuttings beds.

发明内容 Contents of the invention

本发明的目的是提供一体式叶片液力-磁传动井眼清洁工具,这种一体式叶片液力-磁传动井眼清洁工具用于解决目前大斜度井、水平井、大位移井等井型滑动钻进时井眼岩屑清洁效果不好,不能有效地抑制岩屑床形成的问题。 The purpose of the present invention is to provide an integrated blade hydraulic-magnetic transmission wellbore cleaning tool, which is used to solve the current problems in wells such as highly deviated wells, horizontal wells, and extended-reach wells. The cleaning effect of cuttings in the wellbore is not good during sliding drilling, and the formation of cuttings beds cannot be effectively suppressed.

本发明解决其技术问题所采用的技术方案是:这种一体式叶片液力-磁传动井眼清洁工具由流筒壳体、旋转磁芯、上保径体、旋转叶片构成,流筒壳体入口端有内螺纹,出口端有外螺纹,流筒壳体外壁靠近外螺纹处设置有下保径体,流筒壳体外壁还设置有限位环,上保径体安装在限位环一侧; The technical solution adopted by the present invention to solve its technical problems is: this integrated blade hydraulic-magnetic transmission wellbore cleaning tool is composed of a flow tube shell, a rotating magnetic core, an upper gage body, and a rotating blade. There is an internal thread at the inlet end, and an external thread at the outlet end. The outer wall of the flow tube shell is provided with a lower gage near the external thread. The outer wall of the flow tube shell is also provided with a limit ring, and the upper gage body is installed on the side of the limit ring. ;

旋转磁芯由转筒与转轴一体形成,转筒与转轴的过渡连接段有钻井液孔,转轴外固定液力转换装置,转筒的外壁均布有永磁铁,每根永磁铁沿筒体轴向设置,永磁铁磁极方向沿径向设置,相邻两根永磁铁磁极方向反向;旋转磁芯安装在流筒壳体内,转筒与流筒壳体出口相通,旋转叶片套装在流筒壳体外,旋转叶片位于上保径体与下保径体之间,旋转叶片与转筒对应设置; The rotating magnetic core is integrally formed by the rotating drum and the rotating shaft. There are drilling fluid holes in the transitional connection between the rotating drum and the rotating shaft. The hydraulic conversion device is fixed outside the rotating shaft. The outer wall of the rotating drum is evenly distributed with permanent magnets. The pole direction of the permanent magnet is set in the radial direction, and the pole direction of two adjacent permanent magnets is opposite; the rotating magnetic core is installed in the casing of the flow tube, the rotating tube is connected with the outlet of the flow tube casing, and the rotating blade is set in the flow casing Outside the body, the rotating blades are located between the upper gauge body and the lower gauge body, and the rotating blades are arranged correspondingly to the drum;

流筒壳体外壁有轴承滚道,与旋转叶片的轴承滚道相对应安装后,轴承滚道内安装滚动体,流筒壳体、旋转叶片、滚动体共同形成滚动轴承,使流筒壳体、旋转叶片和滚动体成为一体;流筒壳体外壁还有密封槽,密封槽位于流筒壳体上的轴承滚道外侧; The outer wall of the flow tube shell has a bearing raceway, which corresponds to the bearing raceway of the rotating blade. After installation, rolling elements are installed in the bearing raceway. The blade and the rolling body are integrated; there is a sealing groove on the outer wall of the cartridge housing, and the sealing groove is located on the outer side of the bearing raceway on the cartridge housing;

旋转叶片为具有叶片的筒状体,旋转叶片为一体的,筒体内壁均布有永磁铁,每根永磁铁沿筒体轴向设置,永磁铁磁极方向沿径向设置,相邻两根永磁铁磁极方向反向;旋转叶片外壁还设置储油密封补偿系统; The rotating blade is a cylindrical body with blades. The rotating blade is integrated. The inner wall of the cylinder is evenly distributed with permanent magnets. Each permanent magnet is arranged along the axial direction of the cylinder. The magnetic pole direction of the magnet is reversed; the outer wall of the rotating blade is also equipped with an oil storage sealing compensation system;

上保径体和下保径体均为外部带有保径叶片的环状体,上保径体的保径叶片外径与下保径体的保径叶片外径相同,且二者的保径叶片略大于旋转叶片的外径; Both the upper gauge body and the lower gauge body are annular bodies with gauge blades on the outside. The outer diameter of the gauge blades of the upper gauge body is the same as the outer diameter of the gauge blades of the lower gauge body. The radial blade is slightly larger than the outer diameter of the rotating blade;

液力转换装置为双层筒状体,两层筒之间设置有轴向的压差叶片,将两层筒之间的环形空间分隔出若干通道。 The hydraulic conversion device is a double-layer cylindrical body, and an axial pressure difference vane is arranged between the two-layer cylinders to separate several channels from the annular space between the two-layer cylinders.

上述方案中旋转磁芯和旋转叶片中永磁铁镶嵌数量均为2~20个,旋转磁芯和旋转叶片在满足强度的情况下永磁铁镶嵌数量优先取上限,这样每相邻两永磁铁形成的周期性变化磁场沿周向分布较密集,与液力旋转磁芯的永磁铁作用产生推拉力时,力的大小变化相对较小,旋转时受力更加均匀。 In the above scheme, the number of permanent magnets embedded in the rotating magnetic core and rotating blades is 2 to 20, and the number of permanent magnets embedded in the rotating magnetic core and rotating blades satisfies the strength. The periodically changing magnetic field is densely distributed along the circumferential direction. When the push-pull force is generated by the action of the permanent magnet of the hydraulic rotating magnetic core, the change of the force is relatively small, and the force is more uniform during rotation.

上述方案中旋转磁芯的转筒外壁具有轴向的镶嵌槽,镶嵌槽均布在转筒外壁上,永磁铁镶嵌在镶嵌槽;旋转叶片的筒体内壁具有轴向的镶嵌槽,镶嵌槽均匀布置,永磁铁镶嵌在镶嵌槽。 In the above solution, the outer wall of the rotary drum of the rotating magnetic core has axial inlay grooves, and the inlay grooves are evenly distributed on the outer wall of the drum, and the permanent magnets are embedded in the inlay grooves; the inner wall of the rotating blade cylinder has axial inlay grooves, and the inlay grooves are evenly distributed. Arrangement, the permanent magnet is inlaid in the inlay groove.

上述方案中液力转换装置的内筒有键,旋转磁芯的转轴有键槽,液力转换装置通过键固定在转轴上。 In the above scheme, the inner cylinder of the hydraulic conversion device has a key, the rotating shaft of the rotating magnetic core has a keyway, and the hydraulic conversion device is fixed on the rotating shaft through the key.

上述方案中流筒壳体由坯料整体机械加工,没有任何通孔,可以保证高压钻井液在内部流动时不刺漏壳体,造成工具断裂。 In the above scheme, the casing of the flow barrel is machined from the blank as a whole without any through holes, which can ensure that the high-pressure drilling fluid does not leak through the casing when the high-pressure drilling fluid flows inside, causing the tool to break.

上述方案中流筒外壳与上保径体通过键连接,限位环内安装常用的机械式卡环,用于锁定键和上保径体,当键和上保径体在流筒壳体上安装到位后,限位环内的卡环使键和上保径体在流筒壳体上保持锁定状态,不能沿流筒壳体轴向移动。 In the above scheme, the shell of the flow tube and the upper gauge body are connected by a key, and a commonly used mechanical snap ring is installed in the limit ring to lock the key and the upper gauge body. When the key and the upper gauge body are installed on the flow tube shell When in place, the snap ring in the limit ring keeps the key and the upper gage in a locked state on the flow tube housing and cannot move axially along the flow tube housing.

上述方案中旋转叶片上的叶片沿轴向加工为螺旋形或V形或月牙形。 In the above scheme, the blades on the rotating blades are machined into a spiral shape, a V shape or a crescent shape along the axial direction.

本发明具有以下有益效果: The present invention has the following beneficial effects:

1、本发明通过液力-磁耦合传动,不受钻杆是否旋转限制,可在使用井下动力钻具滑动钻进时使用,在钻井液循环的情况下,旋转磁芯将钻井液的压力势能转换为自身旋转的动能,通过永磁铁透过流筒壳体传递磁力和扭矩,带动流筒壳体外侧旋转叶片旋转,从而实现液力-磁耦合传动。旋转叶片在液力-磁耦合传动旋转的情况下,可以大幅度提高井眼环空钻井液的周向速度,抑制岩屑床的形成,提高井眼清洁效率。 1. The present invention is driven by hydraulic-magnetic coupling and is not limited by whether the drill pipe is rotating or not. It can be used when drilling with downhole motors for sliding drilling. In the case of drilling fluid circulation, the rotating magnetic core converts the pressure potential energy of the drilling fluid Converted into the kinetic energy of its own rotation, the permanent magnet transmits magnetic force and torque through the flow tube shell, and drives the outer rotating blade of the flow tube shell to rotate, thereby realizing the hydraulic-magnetic coupling transmission. When the rotating blade rotates through the hydraulic-magnetic coupling transmission, it can greatly increase the peripheral velocity of the drilling fluid in the annular space of the wellbore, suppress the formation of cuttings beds, and improve the cleaning efficiency of the wellbore.

2、本发明中当滚动体下入后,流筒壳体、旋转叶片和滚动体形成滚动轴承,实现旋转叶片相对流筒壳体的低阻力旋转,同时也使流筒壳体、旋转叶片和滚动体成为一体。滚动体除起到轴承功能外,也起到对旋转叶片的止推功能,使其不能沿流筒壳体轴向移动,防止旋转叶片落井。 2. In the present invention, when the rolling body is lowered, the flow tube shell, the rotating blade and the rolling body form a rolling bearing, which realizes the low-resistance rotation of the rotating blade relative to the flow tube shell, and at the same time makes the flow tube shell, the rotating blade and the rolling bearing The body becomes one. In addition to the function of the bearing, the rolling element also plays the role of thrusting the rotating blade, so that it cannot move axially along the casing of the flow tube and prevents the rotating blade from falling into the well.

附图说明 Description of drawings

图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2是图1的右视图; Fig. 2 is the right view of Fig. 1;

图3是本发明中旋转磁芯轴测图; Fig. 3 is axonometric view of rotating magnetic core in the present invention;

图4是本发明中旋转磁芯与旋转叶片磁极布置示意图; Fig. 4 is a schematic diagram of the magnetic pole arrangement of the rotating magnetic core and the rotating blade in the present invention;

图5是本发明中旋转磁芯旋转后旋转叶片内永磁铁受力方向示意图; Fig. 5 is a schematic diagram of the force direction of the permanent magnet in the rotating blade after the rotating magnetic core rotates in the present invention;

图6是本发明中流筒壳体轴测图; Fig. 6 is an axonometric view of the casing of the flow tube of the present invention;

图7是本发明中流筒壳体左视图; Fig. 7 is a left side view of the cartridge housing of the present invention;

图8是图7中流筒壳体A-A剖视图; Fig. 8 is a cross-sectional view of flow cartridge housing A-A in Fig. 7;

图9是本发明中上保径体轴测图; Fig. 9 is an axonometric view of the upper gage body in the present invention;

图10是本发明中旋转叶片轴测图。 Fig. 10 is an isometric view of the rotating blade in the present invention.

图中:1流筒壳体,2旋转磁芯,3上保径体,4旋转叶片,5入口端,6出口端, 7下保径体,8限位环,9转筒,10转轴,11液力转换装置,12镶嵌槽, 13永磁铁,14保径叶片,15压差叶片,16钻井液孔,17键槽, 20轴承滚道,21密封槽,22储油密封补偿系统,23滚动体下入通孔。 In the figure: 1 flow tube shell, 2 rotating magnetic core, 3 upper gauge body, 4 rotating blade, 5 inlet port, 6 outlet port, 7 lower gauge body, 8 limit ring, 9 rotating drum, 10 rotating shaft, 11 hydraulic conversion device, 12 mosaic groove, 13 permanent magnet, 14 gauge blade, 15 differential pressure blade, 16 drilling fluid hole, 17 keyway, 20 bearing raceway, 21 sealing groove, 22 oil storage sealing compensation system, 23 rolling The body is lowered into the through hole.

具体实施方式 detailed description

下面对本发明作进一步的说明: The present invention is described further below:

结合图1、图2所示,这种一体式叶片液力-磁传动井眼清洁工具由流筒壳体1、旋转磁芯2、上保径体3、旋转叶片4构成,旋转磁芯2安装在流筒壳体1内,转筒9与流筒壳体1出口相通,旋转叶片4套装在流筒壳体1外,旋转叶片4位于上保径体3与下保径体7之间,旋转叶片4与转筒9对应设置。 As shown in Figure 1 and Figure 2, this integrated blade hydraulic-magnetic transmission wellbore cleaning tool is composed of a flow tube shell 1, a rotating magnetic core 2, an upper gauge body 3, and a rotating blade 4, and the rotating magnetic core 2 Installed in the flow tube housing 1, the drum 9 communicates with the outlet of the flow tube housing 1, the rotating blade 4 is set outside the flow tube housing 1, and the rotating blade 4 is located between the upper gage body 3 and the lower gage body 7 , the rotating blades 4 are arranged correspondingly to the drum 9 .

结合图6、图7、图8所示,流筒壳体入口端5有内螺纹(母接头),出口端6有外螺纹(公接头),流筒壳体1外壁靠近外螺纹处设置有下保径体7,流筒壳体1外壁还设置有限位环8,上保径体3安装在限位环8一侧。流筒壳体1由坯料整体机械加工,没有任何通孔,可以保证高压钻井液在内部流动时不刺漏壳体,造成工具断裂。流筒外壳1与上保径体3通过键连接,限位环8内安装常用的机械式卡环,用于锁定键和上保径体3,当键和上保径体3在流筒壳体1上安装到位后,限位环8内的卡环使键和上保径体3在流筒壳体1上保持锁定状态,不能沿流筒壳体1轴向移动。流筒壳体1由无磁合金材料加工,其主要功能是连接其他钻具,为钻井液提供密闭流动通道。 As shown in Figure 6, Figure 7, and Figure 8, the inlet end 5 of the cartridge housing has an internal thread (female joint), the outlet end 6 has an external thread (male joint), and the outer wall of the cartridge housing 1 is provided near the external thread. The lower gauge body 7 and the outer wall of the flow tube housing 1 are also provided with a limit ring 8, and the upper gauge body 3 is installed on one side of the limit ring 8. The flow barrel housing 1 is integrally machined from the blank without any through holes, which can ensure that the high-pressure drilling fluid does not leak through the housing when the high-pressure drilling fluid flows inside, causing tool breakage. The flow tube shell 1 and the upper gauge body 3 are connected by a key, and a commonly used mechanical snap ring is installed in the limit ring 8, which is used to lock the key and the upper gauge body 3. When the key and the upper gauge body 3 are in the flow tube shell After the body 1 is installed in place, the snap ring in the limit ring 8 keeps the key and the upper gage body 3 in a locked state on the flow tube housing 1, and cannot move axially along the flow tube housing 1. Flow barrel shell 1 is processed by non-magnetic alloy material, and its main function is to connect other drilling tools and provide a closed flow channel for drilling fluid.

流筒壳体1外壁加工有轴承滚道20,与旋转叶片4内壁的轴承滚道20相对应,流筒壳体1上有两圈轴承滚道20,旋转叶片4上的两端均有轴承滚道20,各自一一对应,当旋转叶片4安装完后,可以向轴承滚道内安装滚动体,形成滚动轴承。当滚动体下入后,流筒壳体1、旋转叶片4和滚动体形成滚动轴承,同时也使流筒壳体1、旋转叶片4和滚动体成为一体。滚动体除起到轴承功能外,也起到对旋转叶片4的止推功能,使其不能沿流筒壳体1轴向移动,防止旋转叶片4落井。 The outer wall of the flow tube housing 1 is processed with a bearing raceway 20, which corresponds to the bearing raceway 20 on the inner wall of the rotating blade 4. There are two rings of bearing raceways 20 on the flow tube housing 1, and there are bearings at both ends of the rotating blade 4. The raceways 20 correspond to each other one by one. After the rotating blade 4 is installed, rolling elements can be installed in the bearing raceway to form a rolling bearing. After the rolling body is lowered, the flow tube housing 1, the rotating blade 4 and the rolling body form a rolling bearing, and simultaneously the flow tube housing 1, the rotating blade 4 and the rolling body are integrated. In addition to the function of the bearing, the rolling element also acts as a thrust function to the rotating blade 4, so that it cannot move axially along the flow tube housing 1, and prevents the rotating blade 4 from falling into the well.

流筒壳体1外表面还加工有密封槽21,密封槽21位于流筒壳体上的轴承滚道20外侧,密封槽21内安装密封圈,防止环空含砂钻井液进入旋转叶片4内部,造成滚动轴承磨损。 The outer surface of the cartridge housing 1 is also processed with a sealing groove 21. The sealing groove 21 is located outside the bearing raceway 20 on the cartridge housing. A sealing ring is installed in the sealing groove 21 to prevent the drilling fluid containing sand in the annular space from entering the interior of the rotating blade 4. , causing rolling bearing wear.

参阅图3,旋转磁芯2由转筒9与转轴10一体形成,转筒9与转轴10的过渡连接段有钻井液孔16,转轴10外固定液力转换装置11,旋转磁芯的转筒9外壁具有轴向的镶嵌槽12,镶嵌槽12均布在转筒9外壁上,永磁铁13镶嵌在镶嵌槽12;永磁铁13镶嵌数量为2~20个,旋转磁芯的转筒9在满足强度的情况下永磁铁镶嵌数量优先取上限,这样每相邻两永磁铁形成的周期性变化磁场沿周向分布较密集,使外侧旋转叶片4受到的周向力变化相对较小,旋转时受力更加均匀。参阅图4,每根永磁铁沿筒体轴向设置,永磁铁磁极方向沿径向设置,相邻两根永磁铁磁极方向反向。 Referring to Fig. 3, the rotating magnetic core 2 is integrally formed by the rotating cylinder 9 and the rotating shaft 10, the transitional connection section between the rotating cylinder 9 and the rotating shaft 10 has a drilling fluid hole 16, and a hydraulic conversion device 11 is fixed outside the rotating shaft 10, and the rotating drum of the rotating magnetic core The outer wall of 9 has axial inlay grooves 12, and the inlay grooves 12 are evenly distributed on the outer wall of the drum 9, and the permanent magnets 13 are inlaid in the inlay grooves 12; When the strength is satisfied, the number of permanent magnets inlaid is preferably set to the upper limit, so that the periodically changing magnetic field formed by each adjacent two permanent magnets is densely distributed along the circumferential direction, so that the change in the circumferential force of the outer rotating blade 4 is relatively small, and the force when rotating more uniform. Referring to Fig. 4, each permanent magnet is arranged along the axial direction of the cylinder body, the magnetic pole direction of the permanent magnet is arranged along the radial direction, and the magnetic pole directions of two adjacent permanent magnets are opposite.

旋转磁芯2的主要功能是在钻井液循环的情况下,将钻井液的压力势能转换为磁芯的旋转动能,旋转磁芯2旋转的同时,磁芯内的镶嵌的永磁铁形成周期性变化的磁场。旋转磁芯本体为无磁性合金材料,选用这种材料的优点是即能保证所需的强度,同时不影响永磁铁磁场分布。 The main function of the rotating magnetic core 2 is to convert the pressure potential energy of the drilling fluid into the rotational kinetic energy of the magnetic core when the drilling fluid circulates. When the rotating magnetic core 2 rotates, the embedded permanent magnets in the magnetic core form periodic changes. magnetic field. The body of the rotating magnetic core is made of non-magnetic alloy material. The advantage of choosing this material is that it can ensure the required strength without affecting the magnetic field distribution of the permanent magnet.

参阅图10,旋转叶片4为具有叶片的筒状体,旋转叶片4为一体的,如图叶片切面为月牙形的,旋转叶片4上的叶片还可以沿轴向加工为螺旋形或V形,可根据井下工况、水力条件、钻井液含砂量等变化而选择不同切面和剖面形状;旋转叶片4的筒体内壁具有轴向的镶嵌槽12,镶嵌槽12均匀布置,永磁铁镶嵌在镶嵌槽。旋转叶片4中永磁铁镶嵌数量均为2~20个,旋转磁芯2和旋转叶片4在满足强度的情况下永磁铁镶嵌数量优先取上限,这样每相邻两永磁铁形成的周期性变化磁场沿周向分布较密集,与旋转磁芯2的永磁铁作用产生推拉力时,力的大小变化相对较小,旋转时受力更加均匀。参阅图4,每根永磁铁沿筒体轴向设置,永磁铁磁极方向沿径向设置,相邻两根永磁铁磁极方向反向。 Referring to Fig. 10, the rotating blade 4 is a cylindrical body with blades, and the rotating blade 4 is integrated, as shown in the figure, the cutting surface of the blade is crescent-shaped, and the blades on the rotating blade 4 can also be processed into a spiral or V shape in the axial direction, Different cutting planes and cross-sectional shapes can be selected according to changes in downhole working conditions, hydraulic conditions, and sand content in drilling fluid; the inner wall of the cylinder of the rotating blade 4 has axial inlay grooves 12, which are evenly arranged, and the permanent magnets are inlaid in the inlay groove. The number of permanent magnets inlaid in the rotating blade 4 is 2 to 20, and the number of permanent magnets embedded in the rotating magnetic core 2 and the rotating blade 4 is given priority to the upper limit when the strength is satisfied, so that the periodically changing magnetic field formed by every two adjacent permanent magnets The distribution along the circumferential direction is relatively dense, and when the push-pull force is generated by the action of the permanent magnet of the rotating magnetic core 2, the change in the magnitude of the force is relatively small, and the force is more uniform during rotation. Referring to Fig. 4, each permanent magnet is arranged along the axial direction of the cylinder body, the magnetic pole direction of the permanent magnet is arranged along the radial direction, and the magnetic pole directions of two adjacent permanent magnets are opposite.

旋转叶片4内永磁铁镶嵌数量与旋转磁芯2内永磁铁镶嵌数量可以不同。 The number of permanent magnets embedded in the rotating blade 4 and the number of permanent magnets embedded in the rotating magnetic core 2 can be different.

旋转叶片4外壁有轴承滚动体下入通孔23、和储油密封补偿系统22,储油密封补偿系统腔室内充满润滑脂,在环空钻井液压差作用下,润滑脂可缓慢渗透到轴承滚道内,对轴承滚动体起到润滑和密封作用。 The outer wall of the rotating blade 4 has a through hole 23 for the bearing rolling body to go down, and an oil storage sealing compensation system 22. The chamber of the oil storage sealing compensation system is filled with lubricating grease. In the track, it lubricates and seals the rolling elements of the bearing.

旋转叶片4筒体内壁加工有轴承滚道20,轴承滚道20与流筒壳体1上的轴承滚道20尺寸和加工位置一一对应,两者配合后滚道内可通过滚动体下入通孔下入球体、圆柱体滚动体,形成滚动轴承,实现旋转叶片4相对流筒壳体1的低阻力旋转。 The inner wall of the rotating blade 4 barrel is processed with a bearing raceway 20. The bearing raceway 20 corresponds to the size and processing position of the bearing raceway 20 on the flow tube shell 1. After the two cooperate, the raceway can be lowered into the passageway through the rolling body. Balls and cylindrical rolling bodies are inserted into the holes to form rolling bearings to realize the low-resistance rotation of the rotating vane 4 relative to the cartridge housing 1 .

参阅图5,当旋转磁芯2旋转时,与旋转叶片4的永磁铁磁场形成周期性的推力(斥力,记为F 1 )和拉力(吸力,记为F 2 ),推力和拉力作用方向如图3所示,推力和拉力的合力(记为F)一定存在沿圆周切向的分量,该合力沿圆周的切向分量可以驱动旋转叶片周向旋转。 Referring to Figure 5, when the rotating magnetic core 2 rotates, it forms a periodic thrust (repulsion, denoted as F 1 ) and pulling force (attraction, denoted as F 2 ) with the permanent magnet magnetic field of the rotating blade 4, and the acting directions of the thrust and pulling force are as follows As shown in Figure 3, the resultant force of thrust and pull (denoted as F ) must have a tangential component along the circumference, and the tangential component of the resultant force along the circumference can drive the rotating blade to rotate in the circumferential direction.

参阅图9,上保径体3和下保径体7均为外部带有保径叶片的环状体,上保径体的保径叶片14外径与下保径体的保径叶片14外径相同,且二者的保径叶片14略大于旋转叶片4的外径。上保径体3为无磁合金坯料整体加工,内部有用于安装固定的键槽17,作用是有助于改善一体式旋转叶片在下井工作时频繁刮井壁,造成磨损或断裂等问题。 Referring to Fig. 9, the upper gauge body 3 and the lower gauge body 7 are annular bodies with gauge blades on the outside, and the outer diameter of the gauge blades 14 of the upper gauge body is the same as the outer diameter of the gauge blades 14 of the lower gauge body. The diameters are the same, and the gauge blades 14 of the two are slightly larger than the outer diameter of the rotating blade 4. The upper gage body 3 is integrally processed from a non-magnetic alloy blank, and there is a keyway 17 for installation and fixing inside, which helps to improve the problems such as wear or fracture caused by the frequent scraping of the well wall by the integrated rotating blade when working in the well.

液力转换装置11为双层筒状体,两层筒之间设置有轴向的压差叶片15,将两层筒之间的环形空间分隔出若干通道;液力转换装置11的内筒有键,旋转磁芯2的转轴10有键槽,液力转换装置11通过键固定在转轴10上。液力转换装置11是将钻井液压力势能转换为旋转磁芯2旋转动能的功能部件,根据钻井液的排量大小,含砂量等因素来选择液力转换装置,这种液力转换装置工作的原理是内部加工有能够产生压差的叶片,钻井液流过叶片时,在叶片表面产生压力差,推动叶片周向旋转,从而带动液力旋转磁芯2旋转,实现钻井液的压势能转换为磁芯旋转的动能。 The hydraulic conversion device 11 is a double-layer cylindrical body, and an axial pressure difference vane 15 is arranged between the two layers of cylinders to separate the annular space between the two layers of cylinders into several channels; the inner cylinder of the hydraulic conversion device 11 has key, the rotating shaft 10 of the rotating magnetic core 2 has a keyway, and the hydraulic conversion device 11 is fixed on the rotating shaft 10 through the key. The hydraulic conversion device 11 is a functional component that converts the pressure potential energy of the drilling fluid into the rotational kinetic energy of the rotating magnetic core 2. The hydraulic conversion device is selected according to factors such as the displacement of the drilling fluid and the sand content. This hydraulic conversion device works The principle is that blades that can generate pressure difference are processed inside. When the drilling fluid flows through the blades, a pressure difference is generated on the surface of the blades, which pushes the blades to rotate circumferentially, thereby driving the hydraulic rotating magnetic core 2 to rotate, and realizing the conversion of the pressure potential energy of the drilling fluid. is the kinetic energy of the core rotation.

Claims (6)

1.一种一体式叶片液力-磁传动井眼清洁工具,其特征在于:这种一体式叶片液力-磁传动井眼清洁工具由流筒壳体(1)、旋转磁芯(2)、上保径体(3)、旋转叶片(4)构成,流筒壳体入口端(5)有内螺纹,出口端(6)有外螺纹,流筒壳体(1)外壁靠近外螺纹处设置有下保径体(7),流筒壳体(1)外壁还设置有限位环(8),上保径体(3)安装在限位环(8)一侧; 1. An integrated blade hydraulic-magnetic transmission wellbore cleaning tool, characterized in that: this integrated blade hydraulic-magnetic transmission wellbore cleaning tool consists of a flow tube housing (1), a rotating magnetic core (2) , the upper gauge body (3), and the rotating blade (4), the inlet end (5) of the flow tube shell has internal threads, the outlet end (6) has external threads, and the outer wall of the flow tube shell (1) is close to the external threads A lower gage (7) is provided, a limit ring (8) is provided on the outer wall of the flow tube housing (1), and an upper gage (3) is installed on one side of the limit ring (8); 旋转磁芯(2)由转筒(9)与转轴(10)一体形成,转筒(9)与转轴(10)的过渡连接段有钻井液孔(16),转轴(10)外固定液力转换装置(11),转筒(9)的外壁均布有永磁铁,每根永磁铁沿筒体轴向设置,永磁铁磁极方向沿径向设置,相邻两根永磁铁磁极方向反向;旋转磁芯(2)安装在流筒壳体(1)内,转筒(9)与流筒壳体(1)出口相通,旋转叶片(4)套装在流筒壳体(1)外,旋转叶片(4)位于上保径体(3)与下保径体(7)之间,旋转叶片(4)与转筒(9)对应设置; The rotating magnetic core (2) is integrally formed by the rotating drum (9) and the rotating shaft (10). There are drilling fluid holes (16) at the transitional connection between the rotating drum (9) and the rotating shaft (10). The external fixed hydraulic force of the rotating shaft (10) In the conversion device (11), permanent magnets are evenly distributed on the outer wall of the rotating cylinder (9), each permanent magnet is arranged along the axial direction of the cylinder body, the magnetic pole direction of the permanent magnet is arranged along the radial direction, and the magnetic pole directions of two adjacent permanent magnets are reversed; The rotating magnetic core (2) is installed in the flow tube housing (1), the rotating drum (9) communicates with the outlet of the flow tube housing (1), the rotating blade (4) is set outside the flow tube housing (1), and rotates The blade (4) is located between the upper gauge body (3) and the lower gauge body (7), and the rotating blade (4) is set correspondingly to the drum (9); 流筒壳体(1)外壁有轴承滚道(20),与旋转叶片轴承滚道(20)相对应安装后,轴承滚道内安装滚动体,流筒壳体、旋转叶片、滚动体共同形成滚动轴承,使流筒壳体(1)、旋转叶片(4)和滚动体成为一体;流筒壳体(1)外壁还有密封槽(21),密封槽(21)位于流筒壳体上的轴承滚道(20)外侧; The outer wall of the cartridge housing (1) has a bearing raceway (20), which corresponds to the rotating blade bearing raceway (20). , so that the cartridge casing (1), the rotating blade (4) and the rolling body are integrated; the outer wall of the cartridge casing (1) also has a sealing groove (21), and the sealing groove (21) is located on the bearing on the cartridge casing Outer side of the raceway (20); 旋转叶片(4)为具有叶片的筒体,旋转叶片(4)为一体的,筒体内壁均布有永磁铁,每根永磁铁沿筒体轴向设置,永磁铁磁极方向沿径向设置,相邻两根永磁铁磁极方向反向;旋转叶片(4)外壁还设置储油密封补偿系统(23); The rotating blade (4) is a cylinder with blades, the rotating blade (4) is integrated, the inner wall of the cylinder is evenly distributed with permanent magnets, each permanent magnet is arranged along the axial direction of the cylinder, and the magnetic pole direction of the permanent magnet is arranged along the radial direction. The directions of the magnetic poles of two adjacent permanent magnets are reversed; the outer wall of the rotating blade (4) is also provided with an oil storage sealing compensation system (23); 上保径体(3)和下保径体(7)均为外部带有保径叶片(14)的环状体,上保径体(3)的保径叶片(14)外径与下保径体(7)的保径叶片(14)外径相同,且二者的保径叶片(14)略大于旋转叶片(4)的外径; The upper gauge body (3) and the lower gauge body (7) are annular bodies with gauge blades (14) on the outside, and the outer diameter of the gauge blades (14) of the upper gauge body (3) is the same as that of the lower gauge blades (14). The outer diameters of the gage blades (14) of the diameter body (7) are the same, and the gage blades (14) of the two are slightly larger than the outer diameters of the rotating blades (4); 液力转换装置(11)为双层筒状体,两层筒之间设置有轴向的压差叶片(15),将两层筒之间的环形空间分隔出若干通道。 The hydraulic conversion device (11) is a double-layer cylindrical body, and an axial pressure difference vane (15) is arranged between the two-layer cylinders to divide the annular space between the two-layer cylinders into several channels. 2.根据权利要求1所述的一体式叶片液力-磁传动井眼清洁工具,其特征在于:所述的旋转磁芯(2)和旋转叶片(4)中永磁铁镶嵌数量均为2~20个,旋转磁芯(2)和旋转叶片(4)在满足强度的情况下永磁铁镶嵌数量取上限。 2. The integrated blade hydraulic-magnetic transmission wellbore cleaning tool according to claim 1, characterized in that: the number of permanent magnets embedded in the rotating magnetic core (2) and the rotating blade (4) are both 2- 20, the number of permanent magnets inlaid with the rotating magnetic core (2) and the rotating blade (4) takes the upper limit under the condition that the strength is satisfied. 3.根据权利要求2所述的一体式叶片液力-磁传动井眼清洁工具,其特征在于:所述的液力转换装置(11)的内筒有键,旋转磁芯的转轴(10)有键槽,液力转换装置(11)通过键固定在转轴(10)上。 3. The integrated blade hydraulic-magnetic transmission wellbore cleaning tool according to claim 2, characterized in that: the inner cylinder of the hydraulic conversion device (11) has a key, and the rotating shaft (10) of the rotating magnetic core There is a keyway, and the hydraulic conversion device (11) is fixed on the rotating shaft (10) by a key. 4.根据权利要求3所述的一体式叶片液力-磁传动井眼清洁工具,其特征在于:所述的流筒壳体(1)由坯料整体机械加工,没有任何通孔,保证高压钻井液在内部流动时不刺漏壳体,造成工具断裂。 4. The integrated blade hydraulic-magnetic transmission wellbore cleaning tool according to claim 3, characterized in that: the flow tube shell (1) is machined from a blank as a whole without any through holes to ensure high-pressure drilling When the liquid flows inside, it does not puncture the shell and cause the tool to break. 5.根据权利要求4所述的一体式叶片液力-磁传动井眼清洁工具,其特征在于:所述的流筒壳体(1)与上保径体(3)通过键连接,限位环(8)内安装常用的机械式卡环,用于锁定键和上保径体(3),当键和上保径体(3)在流筒壳体(1)上安装到位后,限位环(8)内的卡环使键和上保径体(3)在流筒壳体(1)上保持锁定状态。 5. The integrated blade hydraulic-magnetic transmission wellbore cleaning tool according to claim 4, characterized in that: the flow tube housing (1) is connected with the upper gage body (3) by a key, and the position is limited A commonly used mechanical snap ring is installed in the ring (8) to lock the key and the upper gauge body (3). A snap ring inside the bit ring (8) keeps the key and upper gage (3) locked on the cartridge housing (1). 6.根据权利要求5所述的一体式叶片液力-磁传动井眼清洁工具,其特征在于:所述的旋转叶片(4)上的叶片沿轴向加工为螺旋形或V形或月牙形。 6. The integrated blade hydraulic-magnetic transmission wellbore cleaning tool according to claim 5, characterized in that: the blade on the rotating blade (4) is processed into a spiral shape, a V shape or a crescent shape along the axial direction .
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