CN104670463A - Electric steering mechanism - Google Patents
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Abstract
本发明公开了一种电操舵机构,包括电机,直线位移转换装置和两个位置反馈单元,所述位置反馈单元包括与电机转子传动相联的位置传感器;电机不经减速器直接与直线位移转换装置联接,驱动直线位移转换装置运动,电机失电时,手动部件可插入电机后部直接驱动电机转子,位置反馈单元采用了双冗余反馈结构设计,直线位移装置为丝杠螺母、滚柱丝杠或行星滚柱丝杠,电操舵机构还包括导向机构,导向机构为带减振滑块的滚柱直线导轨。本发明提供了一种舰船用的电操舵机构,具有高承载、高可靠、安静型、小型化,维护方便等优点,可以实现舰船全电化目标。
The invention discloses an electric steering mechanism, which comprises a motor, a linear displacement conversion device and two position feedback units, and the position feedback unit comprises a position sensor connected with the rotor transmission of the motor; the motor is directly converted to the linear displacement without a reducer. The device is connected to drive the movement of the linear displacement conversion device. When the motor is powered off, the manual part can be inserted into the rear of the motor to directly drive the motor rotor. The position feedback unit adopts a dual redundant feedback structure design. The linear displacement device is a screw nut and a roller wire. The electric steering mechanism also includes a guide mechanism, which is a roller linear guide with a damping slider. The invention provides an electric steering mechanism for ships, which has the advantages of high load capacity, high reliability, quietness, miniaturization, and convenient maintenance, and can realize the goal of fully electric ships.
Description
技术领域technical field
本发明涉及一种电操舵机构,特别涉及一种舰船用电操舵机构。The invention relates to an electric steering mechanism, in particular to an electric steering mechanism for ships.
背景技术Background technique
舰船用电操舵机构属于特殊环境下使用的电动执行机构,这是因为舰船的主机、辅机、螺旋桨、波浪等等各种激振源的客观存在,所以军舰、民船、海船或内河船,都存在不同程度的振动问题。船舶振动影响着船体结构的安全性和相关机械的可靠运行,干扰仪器设备的正常运行,同时又对环境造成极大的噪声污染和危害。尤其是在军用舰船中,动力装置振动将严重影响其隐蔽性和战斗力。因此,舰船用电操舵机构要求在振动和水面环境下具有高可靠性,同时自身不应该产生较大的噪音。The electric steering mechanism for ships belongs to the electric actuators used in special environments. This is because of the objective existence of various excitation sources such as main engines, auxiliary engines, propellers, waves, etc., so warships, civilian ships, sea ships or inland rivers Ships have different degrees of vibration problems. Ship vibration affects the safety of the hull structure and the reliable operation of related machinery, interferes with the normal operation of instruments and equipment, and at the same time causes great noise pollution and harm to the environment. Especially in military ships, the vibration of the power plant will seriously affect their concealment and combat effectiveness. Therefore, the electric steering mechanism for ships is required to have high reliability under vibration and water surface environment, and at the same time, it should not produce large noise.
目前,舰船上的操舵机构主要有两类,一类是液压舵机构,另一类是电操舵机构。At present, there are mainly two types of steering mechanisms on ships, one is hydraulic steering mechanisms, and the other is electric steering mechanisms.
液压舵机构一般采用电动机带动油泵,因而又称电动液压舵机构。液压舵机构用油液作为传递能量的介质,利用油液的不可压缩性及流量、压力和流向的可控性来实现转舵。电动液压舵机的可靠性低,常规操作中,容易出现无舵、只能单向转舵、舵速太慢、空舵、实际舵角与操舵角不符等问题;另外振动噪音大,操舵时,液压系统管道中流通的液体,由于使用方式的变化,如阀门的启闭,会产生气穴现象及液压冲击,引起液压装置的振动和噪声。The hydraulic rudder mechanism generally uses an electric motor to drive the oil pump, so it is also called the electro-hydraulic rudder mechanism. The hydraulic rudder mechanism uses oil as the energy transfer medium, and uses the incompressibility of oil and the controllability of flow, pressure and flow direction to realize rudder steering. The reliability of the electro-hydraulic steering gear is low. In routine operation, problems such as no rudder, only one-way steering, too slow rudder speed, empty rudder, and discrepancy between the actual rudder angle and the steering angle are prone to occur; , The liquid circulating in the pipeline of the hydraulic system, due to the change of the use mode, such as the opening and closing of the valve, will produce cavitation and hydraulic shock, causing vibration and noise of the hydraulic device.
现有技术中,电操舵机构有以下三类,第一类为我国20世纪80年代自行设计生产的DDZ-Ⅱ、Ⅲ型电操舵机构,主要存在的问题外壳密封性差,绝缘等级低,在舰船上恶劣工作环境条件下,零部件易锈蚀工作不可靠,位置反馈单元采用差动变压器,在振动环境下可靠性低,电机控制元件在舰船振动环境下易出现误动件或不动作,可靠性低。In the prior art, the electric steering mechanism has the following three types. The first type is the DDZ-II and III electric steering mechanism designed and produced by my country in the 1980s. The main problems are poor sealing of the shell and low insulation level. Under the harsh working environment on board, the parts are prone to rust and the work is unreliable. The position feedback unit adopts a differential transformer, which has low reliability in the vibration environment. Low reliability.
第二类电操舵机构,是20世纪90年代中期,美国里米托克公司的电操舵机构,通过试验发现其可靠性低,存在惰走现象。The second type of electric steering mechanism is the electric steering mechanism of Rimitork Company in the United States in the mid-1990s. It has been found through tests that its reliability is low and there is a phenomenon of coasting.
第三类电操舵机构是英国ROTORK公司IQM和AQ系列,其主要问题是可靠性不佳,其表现形式如下:1)AQ电操舵机构因操作频繁使主控板故障、接触器开关失控现象时有发生;2)IQM系列电操舵机构出现过设定死区较小而使执行机构发生振荡;3)IQM电操舵机构因操作不当使离合器脱合,不能手动操作;4)自备电池由于潮湿等失电而使IQ操作器及控制操作失灵等。另外,两种系列的电操舵机构均存在体积过大问题,使在舰船上狭窄的空间里如何合理布置电操舵机构成为一个难题。The third type of electric steering mechanism is the IQM and AQ series of British ROTORK company. Its main problem is poor reliability. It happened; 2) IQM series electric steering mechanism has set a small dead zone, which caused the actuator to oscillate; 3) The IQM electric steering mechanism disengaged the clutch due to improper operation and could not be operated manually; 4) The self-provided battery was damaged due to humidity Wait for the power failure to cause the IQ manipulator and control operation to fail, etc. In addition, both series of electric steering mechanisms have the problem of being too large, which makes it a difficult problem to arrange the electric steering mechanisms reasonably in the narrow space on the ship.
发明内容Contents of the invention
基于现有技术中的不足,本发明的第一个目的在于,提供高可靠性的电操舵机构,满足振动、淡水高湿度以及海上高盐湿度工作环境下的可靠运行。Based on the deficiencies in the prior art, the first object of the present invention is to provide a highly reliable electric steering mechanism to meet the requirements of reliable operation in vibration, high humidity of fresh water and high salt humidity working environments at sea.
本发明的第二个目的在于,提供一种高承载、大推力的电操舵机构。The second object of the present invention is to provide a high-load, high-thrust electric steering mechanism.
本发明的第三个目的在于,提供一种安静型的电操舵机构,减振降噪效果明显,相比传统液压系统操舵机构运行时振动小,不仅满足军用舰船的要求,还可用于安静型常规潜艇。The third object of the present invention is to provide a quiet electric steering mechanism, which has obvious effects of vibration reduction and noise reduction. Compared with the traditional hydraulic system steering mechanism, the vibration is small during operation, which not only meets the requirements of military ships, but also can be used for quiet conventional submarines.
本发明的第四个目的在于,提供一种易于维护的小型化电操舵机构,满足舰船上空间狭小的要求。The fourth object of the present invention is to provide an easy-to-maintain miniaturized electric steering mechanism to meet the requirements of narrow space on ships.
为达到上述目的,本发明提供以下的技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电操舵机构,包括电机,直线位移转换装置和位置反馈单元,所述位置反馈单元为与电机转子传动相联的两个位置传感器;电机不经减速器直接与直线位移转换装置联接,驱动直线位移转换装置运动。由于采用了两个位置传感器,为双冗余位置反馈结构,系统可靠性高;电机不经减速器直接驱动直线位移转换装置,机械零件数量少,结构简单,可靠性高,同时有效的减少了机构的体积。An electric steering mechanism, including a motor, a linear displacement conversion device and a position feedback unit, the position feedback unit is two position sensors connected with the motor rotor drive; the motor is directly connected to the linear displacement conversion device without a reducer, and the drive Linear displacement conversion device movement. Due to the use of two position sensors, it is a dual redundant position feedback structure, and the system reliability is high; the motor directly drives the linear displacement conversion device without a reducer, the number of mechanical parts is small, the structure is simple, and the reliability is high. body size.
在进一步的技术方案中,所述位置传感器为编码器,编码器同其它位传感器相比,具有体积小,精度高的特点,有效的减少了位置反馈单元的体积。In a further technical solution, the position sensor is an encoder. Compared with other position sensors, the encoder has the characteristics of small size and high precision, which effectively reduces the volume of the position feedback unit.
在进一步的技术方案中,所述两个编码器轴上均设有滚齿,电机转子上固定有大齿轮,大齿轮同时与两个编码器轴上的滚齿啮合传动。当其中一个位置传感器发生故障时,可立即切换到另一个位置传感器工作,实现系统位置反馈的双余度设计,提高了位置反馈单元的可靠性。In a further technical solution, hobbing gears are provided on the two encoder shafts, a large gear is fixed on the rotor of the motor, and the large gear meshes with the hobbing gears on the two encoder shafts for transmission. When one of the position sensors fails, it can immediately switch to another position sensor to realize the dual redundancy design of the system position feedback and improve the reliability of the position feedback unit.
在进一步技术的方案中,电机后端设有与手动操作部件相匹配的接口,手动部件可插入电机,从而直接驱动电机转子,手动部件可以是摇把,手柄或手轮。当电操舵机构故障失电时,可手动操用机构,有效的提高了电操舵机构的可靠性。In a further technical solution, the rear end of the motor is provided with an interface matching the manual operation part, and the manual part can be inserted into the motor to directly drive the rotor of the motor, and the manual part can be a crank handle, a handle or a hand wheel. When the electric steering mechanism fails and loses power, the mechanism can be manually operated, which effectively improves the reliability of the electric steering mechanism.
在进一步技术的方案中,直线位移转换装置为螺旋传动装置,这种类型的传动部件具有高承载、抗冲击、长寿命的特点,使电操舵机构的的高承载、大推力成为可能。In a further technical solution, the linear displacement conversion device is a screw transmission device. This type of transmission component has the characteristics of high load, impact resistance and long life, making it possible for the electric steering mechanism to have high load and large thrust.
在进一步技术的方案中,直线位移转换装置是丝杠螺母传动装置,滚柱丝杠或行星滚柱丝杠。选用行星滚柱丝杠可以避开滚珠丝杠返向装置的设置,在导程很小的情况下实现高速驱动,振动小、噪音低。In a further technical solution, the linear displacement conversion device is a screw nut drive, a roller screw or a planetary roller screw. The planetary roller screw can avoid the setting of the ball screw return device, and realize high-speed drive with small lead, small vibration and low noise.
在进一步技术的方案中,电操舵机构还包括导向机构。In a further technical solution, the electric steering mechanism also includes a guiding mechanism.
在进一步技术的方案中,导向机构选用滚柱直线导轨,包括滚动滑块,滚动导轨,滚柱元件,滚动滑块安装在滚动导轨上,若干个滚柱元件位于滚动滑块和滚动导轨的接触面之间。这种导轨具有较高的负载能力和刚性,能承受更大的转动转矩,兼具低噪音、长期免维护的特点。In a further technical solution, the guide mechanism uses a roller linear guide, including a rolling slider, a rolling guide, and a roller element. The rolling slider is installed on the rolling guide, and several roller elements are located at the contact between the rolling slider and the rolling guide. between faces. This kind of guide rail has high load capacity and rigidity, can withstand greater rotational torque, and has the characteristics of low noise and long-term maintenance-free.
在进一步的技术方案中,所述滚柱直线导轨还包括减振滑块,减振滑块与滚动滑块并列安装于滚动导轨上。减振滑块具有一个钢结构主体,减振滑块与所对应的导轨配作(磨削或刮削),并钻出油孔,通过油孔向减振滑块与导轨之间注入润滑油,使得减振滑块导向表面与导轨表面不直接接触,充满润滑油,由于间隙小从而形成油膜,这层油膜能起到一个挤压油膜减振器作用,可达到良好的减振效果。In a further technical solution, the roller linear guide further includes a vibration-damping slider, and the vibration-damping slider and the rolling slider are installed side by side on the rolling guide. The damping slider has a steel structure main body, the damping slider is matched with the corresponding guide rail (grinding or scraping), and an oil hole is drilled, and lubricating oil is injected between the vibration damping slider and the guide rail through the oil hole. The guide surface of the damping slider is not in direct contact with the surface of the guide rail, and is filled with lubricating oil. Due to the small gap, an oil film is formed. This layer of oil film can act as a squeeze oil film shock absorber, which can achieve a good vibration reduction effect.
在进一步的技术方案中,减振滑块在所有的导向表面与相邻件之间都能形成0.03mm的间隙,由于这层0.03mm的油膜很薄,可以产生毛细作用,所以耗油很少,工作时,只需象滚动滑块一样定时在减振滑块的注油孔中滴入润滑油即可,维护性能好。这种具有减振滑块的滚柱直线导轨,既保持了滚动直线导轨运行轻捷快速的特点,又具有滑动直线导轨减振性能好的优点。In a further technical solution, the damping slider can form a gap of 0.03mm between all the guide surfaces and the adjacent parts. Since the 0.03mm oil film is very thin, it can produce capillary action, so the oil consumption is very little , When working, just like a rolling slider, you only need to drip lubricating oil into the oil hole of the damping slider regularly, and the maintenance performance is good. This roller linear guide with vibration-damping sliders not only maintains the characteristics of light and fast operation of the rolling linear guide, but also has the advantage of good vibration-damping performance of the sliding linear guide.
在进一步的技术方案中,减振滑块内表面喷涂一层滑动支承材料。In a further technical solution, a layer of sliding support material is sprayed on the inner surface of the damping slider.
在进一步的技术方案中,所述直线位移转换装置包括三处径向支撑,第一径向支撑为主要径向支撑,由一对背对背安装的角接触轴承构成,轴承内圈与丝杠配合,轴承外圈与壳体轴承内孔配合,第二径向支撑由作动杆上的有一定轴向宽度的两个支撑环承担,第三径向支撑为前端盖辅助支撑部件,由于舵面所受的工况比较复杂,易产生不规则的运动和不同频率的振动,从而发生噪声现象,辅助支撑的加入有效的避免了振动噪音。In a further technical solution, the linear displacement conversion device includes three radial supports, the first radial support is the main radial support, and is composed of a pair of angular contact bearings installed back to back, and the inner ring of the bearing is matched with the lead screw. The outer ring of the bearing is matched with the inner hole of the housing bearing. The second radial support is borne by two support rings with a certain axial width on the actuating rod. The third radial support is the auxiliary support part of the front end cover. The working conditions are more complicated, and it is easy to produce irregular movements and vibrations of different frequencies, resulting in noise phenomena. The addition of auxiliary supports can effectively avoid vibration and noise.
在进一步的技术方案中,前端盖辅助支撑部件包括斯来圈,斯来圈安装于滑动轴承内表面与之匹配的凹槽中。斯来圈承载能力高、摩擦特性好、能吸收并衰减机械振动,能起到较好的支撑减振作用。In a further technical solution, the auxiliary supporting part of the front end cover includes a stiletto ring, and the stiletto ring is installed in a matching groove on the inner surface of the sliding bearing. Slaid ring has high bearing capacity, good friction characteristics, can absorb and attenuate mechanical vibration, and can play a good role in supporting and damping vibration.
在进一步的技术方案中,滑动轴承的内表面喷涂固体润滑材料,起到良好的润滑作用。In a further technical solution, the inner surface of the sliding bearing is sprayed with a solid lubricating material to have a good lubricating effect.
在进一步的技术方案中,电操舵机构的外部设有专门的维护窗口,维护方便,操作简单。In a further technical solution, a special maintenance window is provided on the outside of the electric steering mechanism, which is convenient for maintenance and easy to operate.
附图说明Description of drawings
图1是本发明提供的电操舵机构剖视结构示意图A。Fig. 1 is a schematic cross-sectional structure A of an electric steering mechanism provided by the present invention.
图2是本发明提供的电操舵机构剖视结构示意图B。Fig. 2 is a schematic cross-sectional structure B of the electric steering mechanism provided by the present invention.
图3是本发明提供的电操舵机构外形示意图。Fig. 3 is a schematic diagram of the appearance of the electric steering mechanism provided by the present invention.
图4是图2中导向机构剖视结构示意图A。Fig. 4 is a schematic cross-sectional structural diagram A of the guide mechanism in Fig. 2 .
图5是图2中导向机构剖视结构示意图B。FIG. 5 is a schematic cross-sectional structure B of the guide mechanism in FIG. 2 .
图6是图1中前端盖辅助支撑部件的局部放大图。Fig. 6 is a partially enlarged view of the auxiliary supporting part of the front end cover in Fig. 1 .
图7是图1中前端盖辅助支撑部件外形示意图。Fig. 7 is a schematic diagram of the appearance of the auxiliary support part of the front cover in Fig. 1 .
图8是图1中位置反馈单元剖视结构示意图。FIG. 8 is a schematic cross-sectional structure diagram of the position feedback unit in FIG. 1 .
图9中图1中位置反馈单元端面结构示意图。FIG. 9 is a schematic diagram of the end face structure of the position feedback unit in FIG. 1 .
图中:1-手动部件,2-位置反馈单元,3-电机,4-直线位移转换装置,5-前端盖辅助支撑部件,6-导向机构,7-平键,8-堵头,9-吊环。21-编码器,22-编码器轴,23-角接触球轴承,24-编码器座,25-编码器罩,26-螺钉,27-大齿轮,28-螺钉。41-内环锁紧母,42-外环锁紧母,43-锥端紧定螺钉,44-角接触轴承,45-壳体,46-密封垫,47-盖板,48-螺钉,49-丝杠,410-螺钉,411-支撑环,412-螺母,413-作动杆,414-紧定螺钉。51-前端盖,52-螺钉,53-滑动轴承,54-斯来圈,55-螺钉,56-圆锥销。61-滚动滑块,62-减振滑块,63-滚动导轨,64-滚柱元件,65-螺钉,66-紧定螺钉,67-螺钉。E-第一支撑,F-第二支撑,G-第三支撑,H-维护窗口,I-油膜,J-注油孔。In the figure: 1-manual parts, 2-position feedback unit, 3-motor, 4-linear displacement conversion device, 5-front end cover auxiliary support part, 6-guiding mechanism, 7-flat key, 8-plug, 9- rings. 21-encoder, 22-encoder shaft, 23-angular contact ball bearing, 24-encoder seat, 25-encoder cover, 26-screw, 27-big gear, 28-screw. 41-Inner ring locking nut, 42-Outer ring locking nut, 43-Taper end set screw, 44-Angular contact bearing, 45-Shell, 46-Sealing gasket, 47-Cover plate, 48-Screw, 49 -leading screw, 410-screw, 411-support ring, 412-nut, 413-actuating rod, 414-set screw. 51-front-end cover, 52-screw, 53-sliding bearing, 54-sleeve ring, 55-screw, 56-tapered pin. 61-rolling slider, 62-vibration-damping slider, 63-rolling guide, 64-roller element, 65-screw, 66-set screw, 67-screw. E-first support, F-second support, G-third support, H-maintenance window, I-oil film, J-oil injection hole.
具体实施方式Detailed ways
下面结合附图对本发明进行清楚,详细描述。本部分的描述仅是示范性的解释性的,不应对于本发明的保护范围有任何限制作用。The present invention will be clearly and described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention.
显然,所描述的实施例仅仅是一部分的实施例,而不是全部的实施例。基于本实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有实施例,均属于本发明保护的范围。本部分中,所述前、后等方位词是以直线位移转换装置的伸出方向为参考,在直线位移转换装置的伸出方向为前,相反的方向为后。Apparently, the described embodiments are only some of the embodiments, not all of them. Based on this embodiment, all embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention. In this part, the orientation words such as front and back refer to the extension direction of the linear displacement conversion device, where the extension direction of the linear displacement conversion device is the front, and the opposite direction is the rear.
请参考图1,图1是本发明提供的电操舵机构局部剖视结构示意图A。Please refer to FIG. 1 . FIG. 1 is a partial cross-sectional structural schematic diagram A of an electric steering mechanism provided by the present invention.
本发明提供的电操舵机构,包括手动部件1,位置反馈单元2,电机3,直线位移转换装置4,前端盖辅助支撑部件5,导向机构6,平键7,堵头8,吊环9。在本实施例中,手动部件1为摇把,当然还可以选用手轮或手柄。手动部件1可以从电机3后端插入,从而直接驱动电机转子,实现手动操作,在电机故障失电的情况下,可以手动操作,提高了系统的可靠性。电机3转子通过平键7直接驱动直线位移转换装置4,导向机构6使直线位移转换装置4运行更加轻捷,减少振动,降低噪音。前端盖辅助支撑部件5支撑着直线位移转换装置4的前端,位置反馈单元2与电机3转子传动相联,为系统提供的位置反馈信号。电操舵机构装配完毕后,堵头8将机构腔体密封,防止灰尘及杂物进入机构内部,吊环9安装在壳体45上,用于吊装。The electric steering mechanism provided by the present invention includes a manual part 1, a position feedback unit 2, a motor 3, a linear displacement conversion device 4, an auxiliary support part 5 of the front end cover, a guide mechanism 6, a flat key 7, a plug 8 and a suspension ring 9. In this embodiment, the manual component 1 is a crank handle, of course, a hand wheel or a handle can also be selected. The manual component 1 can be inserted from the rear end of the motor 3 to directly drive the rotor of the motor to achieve manual operation. In the case of a motor failure and power failure, manual operation can be performed, which improves the reliability of the system. The rotor of the motor 3 directly drives the linear displacement conversion device 4 through the flat key 7, and the guide mechanism 6 makes the linear displacement conversion device 4 run more lightly, reducing vibration and noise. The auxiliary support part 5 of the front cover supports the front end of the linear displacement conversion device 4, and the position feedback unit 2 is connected with the rotor drive of the motor 3 to provide a position feedback signal for the system. After the electric steering mechanism is assembled, the plug 8 seals the mechanism cavity to prevent dust and sundries from entering the mechanism interior, and the lifting ring 9 is installed on the housing 45 for hoisting.
直线位移转换装置4包括:内环锁紧母41、外环锁紧母42、锥端紧定螺钉43、角接触轴承44、壳体45、密封垫46、盖板47、螺钉48、丝杠49、螺钉410、支撑环411、螺母412、作动杆413、紧定螺钉414。The linear displacement conversion device 4 includes: inner ring locking nut 41, outer ring locking nut 42, taper end set screw 43, angular contact bearing 44, housing 45, gasket 46, cover plate 47, screw 48, lead screw 49, screw 410, support ring 411, nut 412, actuating rod 413, set screw 414.
在丝杠49的后端轴肩上,背靠背安装着一对角接触轴承44,角接触轴承44的轴承内圈与丝杠49配合,角接触轴承44的轴承外圈与壳体45的轴承内孔配合,角接触轴承44的前端面由丝杠49的轴肩和壳体45轴承内孔结构轴向定位,角接触轴承44的后端面由内环锁紧母41和外环锁紧母42轴向定位。螺母412环绕丝杠49并同轴设置,螺母412安装于作动杆413相应的内孔中,螺母412的后端面由七个螺钉410与作动杆413固定联接,作动杆413上具有一定轴向宽度的支撑环411,支撑环411与壳体45内孔配合,作动杆413的前端开放处由堵头8密封。On the rear end shaft shoulder of the screw 49, a pair of angular contact bearings 44 are installed back to back, the bearing inner ring of the angular contact bearing 44 cooperates with the screw 49, the bearing outer ring of the angular contact bearing 44 and the bearing inner ring of the housing 45 Hole matching, the front end face of the angular contact bearing 44 is axially positioned by the shaft shoulder of the screw 49 and the bearing inner hole structure of the housing 45, and the rear end face of the angular contact bearing 44 is fixed by the inner ring locking nut 41 and the outer ring locking nut 42 Axial positioning. The nut 412 surrounds the lead screw 49 and is arranged coaxially. The nut 412 is installed in the corresponding inner hole of the actuating rod 413. The rear end surface of the nut 412 is fixedly connected with the actuating rod 413 by seven screws 410. The actuating rod 413 has a certain A support ring 411 with an axial width, the support ring 411 is matched with the inner hole of the housing 45 , and the opening at the front end of the actuating rod 413 is sealed by the plug 8 .
当电机3转子转动时,通过平键7的带动丝杠49做螺旋运动,螺母412和作动杆413相对于丝杠49作轴向移动,并同步在壳体45内孔中直线作往复运动,作动杆413同时在辅助支撑部件5内孔中作直线往复运动。When the rotor of the motor 3 rotates, the screw 49 is driven by the flat key 7 to perform a spiral motion, and the nut 412 and the actuating rod 413 move axially relative to the screw 49 and reciprocate linearly in the inner hole of the housing 45 synchronously. , the actuating rod 413 makes a linear reciprocating motion in the inner hole of the auxiliary support member 5 at the same time.
由上述可知,本实施例中的直线位移转换装置4为丝杠螺母的传动形式,直线位移转换装置4还可以选用滚柱丝杠或者行星滚柱丝杠。It can be seen from the above that the linear displacement conversion device 4 in this embodiment is a transmission form of a screw nut, and the linear displacement conversion device 4 can also be a roller screw or a planetary roller screw.
请参考图2,图2是本发明提供的电操舵机构剖视结构示意图B。直线位移转换装置4有三个径向支撑。第一径向支撑为主要径向支撑E,由安装在丝杠49上和同时又安装在壳体45后端轴承内孔中的一对角接触球轴承44构成,轴承背靠背安装,增加了轴承轴向的支撑刚度。第二径向支撑F,作动杆413上的两个支撑环411和壳体45内孔相配合,来实现丝杠49和作动杆413的同时支撑,这使丝杠49、螺母412不承受径向载荷,防止传动机构的卡滞和过渡磨损。支撑环411的材料不同于与壳体45的材料,从而形成不同材料的滑动摩擦,有效防止瞬时速度过高时胶合现象的发生;第三径向支撑是前端盖辅助支撑G,由前端盖辅助支撑部件5来支撑作动杆413的前端。Please refer to Fig. 2, Fig. 2 is a schematic cross-sectional structure B of the electric steering mechanism provided by the present invention. The linear displacement conversion device 4 has three radial supports. The first radial support is the main radial support E, which is composed of a pair of angular contact ball bearings 44 installed on the lead screw 49 and at the same time installed in the inner hole of the bearing at the rear end of the housing 45. The bearings are installed back to back, increasing the bearing Axial support stiffness. The second radial support F, the two support rings 411 on the actuating rod 413 cooperate with the inner hole of the housing 45 to realize the simultaneous support of the leading screw 49 and the actuating rod 413, which makes the leading screw 49 and the nut 412 not Bearing radial load, preventing the sticking and excessive wear of the transmission mechanism. The material of the support ring 411 is different from the material of the housing 45, thereby forming sliding friction of different materials, effectively preventing the occurrence of gluing when the instantaneous speed is too high; the third radial support is the auxiliary support G of the front end cover, which is assisted by the front end cover The supporting member 5 is used to support the front end of the actuating rod 413 .
下面详细介绍径向支撑的固定方式,第一径向支撑E处角接触轴承44的固定:内圈通过内环锁紧母41固定在丝杠49上,在内环锁紧母41的径向方向对称打螺纹孔,分别旋进锥端紧定螺钉43,起到防松的作用,请参考图1。内环锁紧螺母41的防松螺纹孔靠近螺纹尾部,使得丝杠上的螺纹退刀槽不承受径向载荷;轴承外圈通过外环锁紧母42固定到壳体45后端的轴承内孔,外环锁紧母42也通过锥端紧定螺钉43防松,请参考图1,同时外环锁紧母42通过平端紧定螺钉414实现端面锁紧,请参考图2。The fixing method of the radial support is introduced in detail below, the fixing of the angular contact bearing 44 at the first radial support E: the inner ring is fixed on the lead screw 49 through the inner ring locking nut 41, and the radial direction of the inner ring locking nut 41 Drill threaded holes symmetrically in the direction, and screw in the set screws 43 with tapered ends respectively to prevent loosening. Please refer to Figure 1. The anti-loosening threaded hole of the inner ring lock nut 41 is close to the tail of the thread, so that the thread relief groove on the lead screw does not bear radial load; the outer ring of the bearing is fixed to the bearing inner hole at the rear end of the housing 45 through the outer ring lock nut 42 , the outer ring locking nut 42 is also locked by the tapered set screw 43, please refer to Figure 1, and the outer ring locking nut 42 is locked by the flat end set screw 414, please refer to Figure 2.
请结合图2、图4和图5,图2是本发明提供的电操舵机构剖视结构示意图B,图4是图2中导向机构剖视结构示意图A。图5是图2中导向机构剖视结构示意图B。Please combine Figure 2, Figure 4 and Figure 5, Figure 2 is a schematic cross-sectional structure B of the electric steering mechanism provided by the present invention, and Figure 4 is a schematic cross-sectional structural schematic A of the guiding mechanism in Figure 2 . FIG. 5 is a schematic cross-sectional structure B of the guide mechanism in FIG. 2 .
在本实施例中,导向机构6选用滚柱直线导轨,并结合使用了减振滑块62。导向机构6包括:滚动滑块61、减振滑块62、滚动导轨63、滚柱元件64、螺钉65、紧定螺钉66、螺钉67。In this embodiment, the guide mechanism 6 is a roller linear guide, and a vibration-damping slider 62 is used in combination. The guide mechanism 6 includes: a rolling slider 61 , a damping slider 62 , a rolling guide rail 63 , a roller element 64 , a screw 65 , a set screw 66 , and a screw 67 .
导向机构6整体安装于壳体45内腔中,滚动滑块61安装在滚动导轨63之上,若干个滚柱元件64位于滚动滑块61与滚动导轨63的接触面之间。减振滑块62包括一个钢结构主体,其内表面喷涂一层滑动支承材料,减振滑块62与所对应的滚动导轨63配作(磨削或刮削),并钻出油孔J,然后与滚动滑块61并列安装在滚动导轨上,就组成了具有减振功能的导向机构。减振滑块62与滚动导轨63表面不直接接触,中间充满油膜I。减振滑块62在所有的导向表面都能与相邻件形成0.03mm的间隙,因此滚柱元件64只能挠曲到这个数值,而这个挠曲值是在滚动元件64的弹性变形范围之内。由于滚柱直线导轨的安装对安装面的直线度、平行度要求较高,安装滚动导轨63时,螺钉65处于松连接状态,观察滚动滑块61在滚动导轨63上运行是否流畅,采用紧定螺钉66来调节滚动导轨63与运动轴线的平行度,依次拧紧螺钉65,最后紧定螺钉66,将滚动导轨63固定在壳体45的内腔中。螺钉67将滚动滑块61与作动杆413固定联接,这样作动杆413做直线反复运动时,滚动滑块61同步地在滚动导轨63上做直线反复运动,这样,作动杆413在壳体45内孔中运动时的滑动摩擦就转换成导向机构6的滚动摩擦,使得机构的运动更加灵活。The guide mechanism 6 is integrally installed in the inner cavity of the housing 45 , the rolling slider 61 is installed on the rolling guide rail 63 , and several roller elements 64 are located between the contact surfaces of the rolling slider 61 and the rolling guide rail 63 . The damping slider 62 comprises a steel structure main body, and its inner surface is sprayed with a layer of sliding support material. The damping slider 62 is matched with the corresponding rolling guide rail 63 (grinding or scraping), and the oil hole J is drilled, and then Installed side by side with the rolling slider 61 on the rolling guide rail, a guiding mechanism with vibration damping function is formed. The damping slider 62 is not in direct contact with the surface of the rolling guide rail 63, and the middle is filled with an oil film I. The damping slider 62 can form a gap of 0.03 mm with the adjacent parts on all guide surfaces, so the roller element 64 can only deflect to this value, and this deflection value is within the elastic deformation range of the rolling element 64 Inside. Since the installation of the roller linear guide has high requirements on the straightness and parallelism of the installation surface, when the rolling guide 63 is installed, the screw 65 is in a loose connection state. Observe whether the rolling slider 61 runs smoothly on the rolling guide 63, and use a tight The screw 66 is used to adjust the parallelism between the rolling guide rail 63 and the movement axis, the screws 65 are tightened in turn, and finally the screw 66 is tightened to fix the rolling guide rail 63 in the inner cavity of the housing 45 . The screw 67 fixedly connects the rolling slider 61 with the actuating rod 413, so that when the actuating rod 413 moves linearly and repeatedly, the rolling slider 61 synchronously moves linearly and repeatedly on the rolling guide rail 63. The sliding friction when moving in the body 45 inner hole is just converted into the rolling friction of the guide mechanism 6, making the movement of the mechanism more flexible.
本发明的另外一种运动方式是,作动杆413及螺母412作为输入端承受一定的轴向力时,带动丝杠49转动,这时,必然要克服导向机构6的反作用力——摩擦力。对滚动导轨来说,其接触形式为滚动摩擦,摩擦系数要比滑动摩擦系数小的多,从而实现导向机构6高效率运动,减小了螺旋传动逆运动的阻力。Another motion mode of the present invention is that when the actuating rod 413 and the nut 412 bear a certain axial force as the input end, the lead screw 49 is driven to rotate. At this time, the reaction force of the guide mechanism 6 - the frictional force . For the rolling guide rail, the contact form is rolling friction, and the friction coefficient is much smaller than the sliding friction coefficient, so as to realize the high-efficiency movement of the guide mechanism 6 and reduce the resistance of the screw transmission reverse movement.
请参考图6和图7,图6是图1中前端盖辅助支撑部件局部放大图,图7是图1中前端盖辅助支撑部件外形结构示意图。作动杆413承受来自舵面的轴向力后容易产生径向分力,而作动杆的运动行程又比较长,这时辅助径向支撑就很重要,能够有效的降低作动杆的承受的弯矩。由于舵面所受的工况比较复杂,易产生不规则的运动和不同频率的振动,从而发生噪声现象。因此前端盖辅助支撑部件需要采用一定的减振措施。Please refer to Fig. 6 and Fig. 7, Fig. 6 is a partially enlarged view of the auxiliary support part of the front end cover in Fig. 1, and Fig. 7 is a schematic diagram of the external structure of the auxiliary support part of the front end cover in Fig. 1 . The actuating rod 413 is prone to generate radial component force after bearing the axial force from the rudder surface, and the movement stroke of the actuating rod is relatively long. At this time, the auxiliary radial support is very important, which can effectively reduce the bearing capacity of the actuating rod. the bending moment. Due to the complex working conditions on the rudder surface, it is easy to produce irregular motion and vibration of different frequencies, resulting in noise phenomenon. Therefore, the auxiliary support part of the front cover needs to adopt certain vibration reduction measures.
前端盖辅助支撑部件5包括:前端盖51、螺钉52、滑动轴承53、斯来圈54,螺钉55、圆锥销56。前端盖51与壳体45前端开放处相配合安装,滑动轴承53与前端盖51前端开放处相配合安装,通过螺钉52将前端盖51滑动轴承53固定联接在一起。同时,滑动轴承53的内表面具有与斯来圈54宽度相匹配的凹槽,斯来圈54为圆环形,具有承载能力高、摩擦特性好、能吸收并衰减机械振动能力强的特点,安装于滑动轴承53相对应的凹槽中,并涂适量润滑脂。前端盖辅助支撑部件5与直线位移转换装置4通过螺钉55固定,由两个对称的圆锥销56定位。The auxiliary supporting part 5 of the front end cover includes: a front end cover 51 , a screw 52 , a sliding bearing 53 , a Slaid ring 54 , a screw 55 and a tapered pin 56 . The front end cover 51 is installed in cooperation with the opening of the front end of the housing 45, and the sliding bearing 53 is installed in cooperation with the opening of the front end of the front end cover 51. The sliding bearing 53 of the front end cover 51 is fixedly coupled together by screws 52. At the same time, the inner surface of the sliding bearing 53 has a groove matching the width of the Sly ring 54. The Sly ring 54 is circular and has the characteristics of high bearing capacity, good friction characteristics, and strong ability to absorb and attenuate mechanical vibrations. Install in the corresponding groove of sliding bearing 53, and apply proper amount of grease. The auxiliary supporting part 5 of the front end cover and the linear displacement conversion device 4 are fixed by screws 55 and positioned by two symmetrical conical pins 56 .
请参考图8和图9,图8是图1中位置反馈单元剖视结构示意图。图9中图1中位置反馈单元端面结构示意图。Please refer to FIG. 8 and FIG. 9 . FIG. 8 is a schematic cross-sectional structure diagram of the position feedback unit in FIG. 1 . FIG. 9 is a schematic diagram of the end face structure of the position feedback unit in FIG. 1 .
位置反馈单元2包括:两个编码器21、两个编码器轴22、角接触球轴承23、编码器座24、编码器罩25、螺钉26,大齿轮27,螺钉28。The position feedback unit 2 includes: two encoders 21 , two encoder shafts 22 , angular contact ball bearings 23 , an encoder seat 24 , an encoder cover 25 , screws 26 , a large gear 27 and screws 28 .
两个角接触球轴承23面对面安装到编码器轴22上,然后将其安装到电机3端盖上的编码器座24内;同时将大齿轮27通过螺钉28固定在电机转子上,调整大齿轮27与两侧编码器轴22上滚齿的啮合间隙相同,并运转流畅。将编码器座24通过螺钉28固定在电机3端盖上。将两个编码器21同时安装到对称布置的编码器座24上,用螺钉26固定,使用手动部件1旋转电机转子,调整安装编码器的螺钉26,使编码器21安装稳固无摆位现象。编码器罩25将位置反馈单元2防护,用螺钉26固定。当电机3转子转动时,大齿轮27与之同步转动,带动两个编码器轴22上的滚齿转动,从而实现两个编码器轴22带动编码器21相同方向、相同转速的转动,当其中一个编码器21发生故障时,可立即切换到另一个编码器21工作,实现系统位置反馈的双冗余度设计,提高了可靠性。Two angular contact ball bearings 23 are installed face-to-face on the encoder shaft 22, and then installed in the encoder seat 24 on the end cover of the motor 3; at the same time, the large gear 27 is fixed on the motor rotor by screws 28, and the large gear is adjusted. 27 is identical with the meshing clearance of hobbing on both sides encoder shaft 22, and runs smoothly. The encoder base 24 is fixed on the end cover of the motor 3 by screws 28 . Install the two encoders 21 on the symmetrically arranged encoder base 24 at the same time, fix them with screws 26, use the manual part 1 to rotate the motor rotor, and adjust the screws 26 for installing the encoders, so that the encoders 21 are installed stably without positioning. The encoder cover 25 protects the position feedback unit 2 and is fixed with screws 26 . When the rotor of the motor 3 rotates, the large gear 27 rotates synchronously with it, driving the hobbing gears on the two encoder shafts 22 to rotate, thereby realizing that the two encoder shafts 22 drive the encoder 21 to rotate in the same direction and at the same speed. When one encoder 21 fails, it can switch to another encoder 21 to work immediately, realizing the dual redundancy design of system position feedback and improving reliability.
请参考图3和图1,图3是本发明提供的电操舵机电操舵机构外形示意图,图1是本发明提供的电操舵机构剖视结构示意图A。Please refer to Fig. 3 and Fig. 1, Fig. 3 is a schematic diagram of the appearance of the electric steering mechanism provided by the present invention, and Fig. 1 is a schematic cross-sectional structure A of the electric steering mechanism provided by the present invention.
电动舵机的外部设有专门的维护窗口H,维护方便,操作简单。维护窗口H包括密封垫46,盖板47,螺钉48,盖板47与壳体45之间设有密封垫46,通过螺钉48与壳体45固定联接。There is a special maintenance window H on the outside of the electric steering gear, which is convenient for maintenance and operation. The maintenance window H includes a gasket 46 , a cover plate 47 , and screws 48 . A gasket 46 is provided between the cover plate 47 and the housing 45 , and is fixedly connected to the housing 45 through screws 48 .
Claims (10)
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| CN201410438748.XA CN104670463A (en) | 2014-08-29 | 2014-08-29 | Electric steering mechanism |
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| CN201410438748.XA CN104670463A (en) | 2014-08-29 | 2014-08-29 | Electric steering mechanism |
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Application publication date: 20150603 |