CN104697333A - Bi-functional uniform heating device for implementing thermal convection and secondary radiation - Google Patents
Bi-functional uniform heating device for implementing thermal convection and secondary radiation Download PDFInfo
- Publication number
- CN104697333A CN104697333A CN201510055797.XA CN201510055797A CN104697333A CN 104697333 A CN104697333 A CN 104697333A CN 201510055797 A CN201510055797 A CN 201510055797A CN 104697333 A CN104697333 A CN 104697333A
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- Prior art keywords
- secondary radiation
- radiant tube
- wind deflector
- heating device
- furnace
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- 230000005855 radiation Effects 0.000 title claims abstract description 52
- 238000010438 heat treatment Methods 0.000 title claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- 238000009825 accumulation Methods 0.000 claims abstract description 5
- 238000009423 ventilation Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 230000003213 activating effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011982 device technology Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Furnace Details (AREA)
Abstract
The invention relates to a bi-functional uniform heating device for implementing thermal convection and secondary radiation. The bi-functional uniform heating device comprises a centrifugal stirring fan and a radiant tube, wherein the heating device is mounted on a furnace top position of a heating furnace; the centrifugal stirring fan is mounted in the middle of the heating device; the radiant tube is mounted beside the centrifugal stirring fan; a secondary radiation air deflector is mounted below the centrifugal stirring fan and the radiant tube; the secondary radiation air deflector is fixed on the heating device through a heat-resistant steel pull rod and right faces the furnace top position of the heating furnace; the heat of the radiant tube is absorbed through the secondary radiation air deflector; heat accumulation and formation of a high-temperature zone are performed between the radiant tube and the secondary radiation air deflector; heat is uniformly radiated downwards through the surface of the secondary radiation air deflector. With adoption of this technology, the bi-functional uniform heating device achieves the uniform radiation and thermal convection, improves the uniformity of the furnace, and avoids unqualified local quality due to uneven heating of workpieces, while activating the furnace atmosphere and protecting the surfaces of the workpieces.
Description
Technical field
The invention belongs to the heating device technology area of heat-treatment production line, particularly relate to a kind of difunctional device for homogenous heating realizing thermal convection current and secondary radiation.
Background technology
Existing mode of heating, adopt the heating of tailored radiation pipe, just larger temperature difference is there is near radiant tube region with away from radiant tube region, workpiece is caused to be heated uneven, there is underheat phenomenon or overheated in workpiece regional area, product local occurs that metallographic lacks the defective metallographic such as level (underheat) or lamellar pearlite (overheated).Existing settling mode mostly is:
1, adopt larger blower fan to stir, destroy the layering of furnace protection atmosphere, cause new quality problems, add equipment cost, improve blower fan and make power consumption.
2, adopt small-power branched radiant tube radiation to be shared equally, increase furnace shell perforate, cause potential gas leakage, and device fabrication, buying, use cost all increase substantially.
Summary of the invention
The object of the invention is to overcome the deficiency that prior art exists, and provide one that high-power radiant tube can be coordinated to use, homogeneous heating, the difunctional device for homogenous heating of what cost was controlled realize thermal convection current and secondary radiation.
The object of the invention is to have come by following technical solution.This difunctional device for homogenous heating realizing thermal convection current and secondary radiation, comprise centrifugal mixer blower fan and radiant tube, described heater is arranged on the furnace roof position of heating furnace, described centrifugal mixer assembling is in the centre of heater, radiant tube is arranged on centrifugal mixer blower fan side, secondary radiation wind deflector is arranged on the below of centrifugal mixer blower fan and radiant tube, and this secondary radiation wind deflector is fixed on heater by heat resisting steel pull bar, and is right against the furnace roof position of heating furnace; By secondary radiation wind deflector radiation-absorbing pipe temperature, accumulation of heat between radiant tube and secondary radiation wind deflector also forms high temperate zone, by secondary radiation wind deflector surface by even heat downward radiation.
As preferably, the centre of described secondary radiation wind deflector offers ventilation hole, is connected with centrifugal mixer blower fan by this ventilation hole; The entirety of secondary radiation wind deflector is smooth shape, and the structure at its edge is obtuse angle shape.
Beneficial effect of the present invention is: adopt this technology, achieves the homogenising of radiation and thermal convection current simultaneously, improves burner hearth uniformity, avoids workpiece to occur that local quality is defective because of inequality of being heated, serves activation oven cavity atmosphere simultaneously, the effect of protection surface of the work.
Accompanying drawing explanation
fig. 1it is application structure of the present invention signal
figure.
fig. 2it is structural representation of the present invention
figure.
in accompanying drawinglabel be respectively: 1, centrifugal mixer blower fan; 2, heat resisting steel pull bar; 3, radiant tube; 4, secondary radiation wind deflector; 5, workpiece; 6, heating furnace; 41, ventilation hole.
Detailed description of the invention
Below in conjunction with
accompanying drawingdetailed introduction is done to the present invention: as
accompanying drawing 1, shown in 2, the present invention includes centrifugal mixer blower fan 1 and radiant tube 3, described heater is arranged on the furnace roof position of heating furnace 6, described centrifugal mixer blower fan 1 is arranged on the centre of heater, radiant tube 3 is arranged on centrifugal mixer blower fan 1 side, secondary radiation wind deflector 4 is arranged on the below of centrifugal mixer blower fan 1 and radiant tube 3, and this secondary radiation wind deflector 4 is fixed on heater by heat resisting steel pull bar 2, and is right against the furnace roof position of heating furnace 6; By secondary radiation wind deflector 4 radiation-absorbing pipe 3 temperature, accumulation of heat between radiant tube 3 and secondary radiation wind deflector 4 also forms high temperate zone, by secondary radiation wind deflector 4 surface by even heat downward radiation.
The centre of described secondary radiation wind deflector 4 offers ventilation hole 41 and is convenient to centrifugal mixer blower fan 1 air draught, is connected with centrifugal mixer blower fan 1 by this ventilation hole 41; The entirety of secondary radiation wind deflector 4 is that smooth shape is convenient to homogeneous radiation and wind-guiding, and the structure at its edge is that obtuse angle shape can guide hot blast to spread; 1, secondary radiation wind deflector 4 radiation-absorbing pipe 3 temperature is utilized, then by secondary radiation wind deflector 4 surface by even heat downward radiation; 2, utilize secondary radiation wind deflector 4, the effect of centrifugal mixer blower fan 1 of central authorities is strengthened, and air draught power is stronger, and the hot air flow being heated rear formation by radiant tube 3 is to evenly controlled; 3, utilize secondary radiation wind deflector 4 accumulation of heat between radiant tube 3 and secondary radiation wind deflector 4, form high temperate zone, when the enriched gas in furnace protection atmosphere is recycled to this position by blower fan, easier cracking produces
active carbon, contribute to oven cavity atmosphere, reduce heat treatment of workpieces skin decarburization.
The present invention during fabrication, first according to design outline assembled welding secondary radiation wind deflector 4 and lining muscle thereof, afterwards radiant tube 3 and centrifugal mixer blower fan 1 are installed on heating furnace 6, then equipped secondary radiation wind deflector 4, and are fixed in body of heater top with heat resisting steel pull bar 2; Workpiece 5 passes through in secondary radiation wind deflector 4 bottom, raying and thermal convection current homogeneous heating.
The present invention is not limited to above-mentioned embodiment, no matter do any change, every employing structural design provided by the present invention on its shape or material are formed, is all one distortion of the present invention, all should thinks within scope.
Claims (2)
1. one kind realizes the difunctional device for homogenous heating of thermal convection current and secondary radiation, it is characterized in that: comprise centrifugal mixer blower fan (1) and radiant tube (3), described heater is arranged on the furnace roof position of heating furnace (6), described centrifugal mixer blower fan (1) is arranged on the centre of heater, radiant tube (3) is arranged on centrifugal mixer blower fan (1) side, secondary radiation wind deflector (4) is arranged on the below of centrifugal mixer blower fan (1) and radiant tube (3), this secondary radiation wind deflector (4) is fixed on heater by heat resisting steel pull bar (2), and be right against the furnace roof position of heating furnace (6), by secondary radiation wind deflector (4) radiation-absorbing pipe (3) temperature, accumulation of heat between radiant tube (3) and secondary radiation wind deflector (4) also forms high temperate zone, by secondary radiation wind deflector (4) surface by even heat downward radiation.
2. the difunctional device for homogenous heating realizing thermal convection current and secondary radiation according to claim 1, it is characterized in that: the centre of described secondary radiation wind deflector (4) offers ventilation hole (41), is connected with centrifugal mixer blower fan (1) by this ventilation hole (41); The entirety of secondary radiation wind deflector (4) is smooth shape, and the structure at its edge is obtuse angle shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510055797.XA CN104697333A (en) | 2015-02-03 | 2015-02-03 | Bi-functional uniform heating device for implementing thermal convection and secondary radiation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510055797.XA CN104697333A (en) | 2015-02-03 | 2015-02-03 | Bi-functional uniform heating device for implementing thermal convection and secondary radiation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104697333A true CN104697333A (en) | 2015-06-10 |
Family
ID=53344710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510055797.XA Pending CN104697333A (en) | 2015-02-03 | 2015-02-03 | Bi-functional uniform heating device for implementing thermal convection and secondary radiation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104697333A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5058196A (en) * | 1987-02-17 | 1991-10-15 | Senju Metal Industry Co., Ltd. | Electric infrared heater having a gas permeable electroformed porous metallic panel coated with a porous ceramic far-infrared radiating layer |
| JPH04158188A (en) * | 1990-10-23 | 1992-06-01 | Furukawa Electric Co Ltd:The | Heating furnace |
| EP1106294A2 (en) * | 1999-12-10 | 2001-06-13 | Hitachi, Ltd. | Soldering machine |
| JP2001198671A (en) * | 1999-11-12 | 2001-07-24 | Tamura Seisakusho Co Ltd | Reflow device |
| JP2001345550A (en) * | 2000-06-02 | 2001-12-14 | Furukawa Electric Co Ltd:The | Heating furnace for soldering |
| JP2005114284A (en) * | 2003-10-09 | 2005-04-28 | Ngk Insulators Ltd | Kiln |
| CN2926255Y (en) * | 2006-06-28 | 2007-07-25 | 宝山钢铁股份有限公司 | Cased heat-treatment furnace for long steel plate |
| CN101893374A (en) * | 2009-05-21 | 2010-11-24 | 安吉申科太阳能设备制造有限公司 | Curing furnace for solar battery panel components |
| CN103836976A (en) * | 2012-11-21 | 2014-06-04 | 陕西子竹电子有限公司 | Electric furnace heating unit |
| CN204495059U (en) * | 2015-02-03 | 2015-07-22 | 杭州金舟科技股份有限公司 | Realize the difunctional device for homogenous heating of thermal convection current and secondary radiation |
-
2015
- 2015-02-03 CN CN201510055797.XA patent/CN104697333A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5058196A (en) * | 1987-02-17 | 1991-10-15 | Senju Metal Industry Co., Ltd. | Electric infrared heater having a gas permeable electroformed porous metallic panel coated with a porous ceramic far-infrared radiating layer |
| JPH04158188A (en) * | 1990-10-23 | 1992-06-01 | Furukawa Electric Co Ltd:The | Heating furnace |
| JP2001198671A (en) * | 1999-11-12 | 2001-07-24 | Tamura Seisakusho Co Ltd | Reflow device |
| EP1106294A2 (en) * | 1999-12-10 | 2001-06-13 | Hitachi, Ltd. | Soldering machine |
| JP2001345550A (en) * | 2000-06-02 | 2001-12-14 | Furukawa Electric Co Ltd:The | Heating furnace for soldering |
| JP2005114284A (en) * | 2003-10-09 | 2005-04-28 | Ngk Insulators Ltd | Kiln |
| CN2926255Y (en) * | 2006-06-28 | 2007-07-25 | 宝山钢铁股份有限公司 | Cased heat-treatment furnace for long steel plate |
| CN101893374A (en) * | 2009-05-21 | 2010-11-24 | 安吉申科太阳能设备制造有限公司 | Curing furnace for solar battery panel components |
| CN103836976A (en) * | 2012-11-21 | 2014-06-04 | 陕西子竹电子有限公司 | Electric furnace heating unit |
| CN204495059U (en) * | 2015-02-03 | 2015-07-22 | 杭州金舟科技股份有限公司 | Realize the difunctional device for homogenous heating of thermal convection current and secondary radiation |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150610 |
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| RJ01 | Rejection of invention patent application after publication |