CN104760661A - Locking device for connecting modular buoyancy boxes - Google Patents
Locking device for connecting modular buoyancy boxes Download PDFInfo
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Abstract
本发明公开一种用于连接海洋平台使用的模块化浮箱的锁紧装置,包括两个插销、锁板、上定位板、下定位板;插销焊接在浮箱的侧边,通过焊接在另一浮箱侧边上的上、下定位板收容锁板并可以上下移动锁板。当插销通过上、下定位板上的开孔插入锁板,只需将锁板往下移动,使锁板卡住插销的凹槽中,即可使两个浮箱连在一起,避免了采用传统焊接的方式将两个浮箱连接在一起,大大提高了海洋平台建造的精度,方便运输并可适用于跨海大桥的限高海域的作业。另外插销和锁板的制造工艺简单且成本低,可以有效的控制成本。
The invention discloses a locking device for connecting a modular buoyant tank used on an ocean platform, which comprises two bolts, a locking plate, an upper positioning plate and a lower positioning plate; The upper and lower positioning plates on the sides of a pontoon house the lock plate and can move the lock plate up and down. When the bolt is inserted into the lock plate through the opening on the upper and lower positioning plates, only the lock plate needs to be moved down so that the lock plate is caught in the groove of the bolt, and the two buoyancy tanks can be connected together, avoiding the use of The traditional welding method connects the two pontoons together, which greatly improves the precision of offshore platform construction, facilitates transportation and is suitable for operations in sea areas where the height of the cross-sea bridge is limited. In addition, the manufacturing process of the bolt and the lock plate is simple and low in cost, which can effectively control the cost.
Description
技术领域technical field
本发明属于海洋平台技术领域,尤其是一种用于连接模块化浮箱的锁紧装置。The invention belongs to the technical field of offshore platforms, in particular to a locking device for connecting modular floating tanks.
背景技术Background technique
现有的锁紧装置比较多,但用于海洋平台方面的很少,目前应用于海洋平台方面的只是用于对海洋平台桩腿升降系统的锁紧装置,而并没有用于模块化浮箱连接的锁紧装置。There are many existing locking devices, but few are used in offshore platforms. At present, the locking devices used in offshore platforms are only used for the lifting system of the legs of offshore platforms, but not for modular buoyancy tanks. Connected locking device.
对于海洋平台,采取模块化的建造方式,可以提高生产周期,提高建造质量和平台的寿命,降低建造成本和全寿期成本,比传统设计、建造模式更便于运输、维修。现有的模块化分段连接一般采用焊接的形式,但由于需要焊接的缝太大,焊接引起的变形不易控制,这样的缺陷使焊接造成的变形过大,对平台的精度有很大的影响。For offshore platforms, adopting a modular construction method can increase the production cycle, improve construction quality and platform life, reduce construction costs and life-cycle costs, and be easier to transport and maintain than traditional design and construction models. The existing modular segmental connection generally adopts the form of welding, but because the seam that needs to be welded is too large, the deformation caused by welding is not easy to control. Such defects make the deformation caused by welding too large, which has a great impact on the accuracy of the platform .
故,需要一种新的技术方案以解决上述问题。Therefore, a new technical solution is needed to solve the above problems.
发明内容Contents of the invention
为了方便海洋平台的运输,可将模块化浮箱分离后运输,同时相对于现有技术中焊接变形过大对平台建造精度的影响,本发明提供了一种用于连接模块化浮箱的锁紧装置,其具有制造工艺简单且成本低、锁紧、解锁操作简便快捷的特点。In order to facilitate the transportation of the offshore platform, the modular floating tank can be separated and transported. At the same time, compared with the influence of excessive welding deformation on the platform construction accuracy in the prior art, the present invention provides a lock for connecting the modular floating tank The tightening device has the characteristics of simple manufacturing process, low cost, simple and fast locking and unlocking operations.
为达到上述目的,本发明用于连接模块化浮箱的锁紧装置可采用如下技术方案:In order to achieve the above object, the locking device used to connect the modular floating tanks of the present invention can adopt the following technical solutions:
一种用于连接模块化浮箱的锁紧装置,包括两个插销、纵长的锁板、上定位板、下定位板;锁板包括上锁板、下锁板、连接上锁板及下锁板的连接板;所述插销包括钢板、及贯穿钢板的插销杆,所述插销杆的头端为圆锥头,插销杆的一侧具有位于钢板及圆锥头之间的凹槽;所述上锁板上设有与上述一个插销的凹槽配合的上多边形孔;而下锁板上设有与另一个插销的凹槽配合的下多边形孔;上定位板具有上主板体及自上主板体两侧弯折延伸出的上焊接部,所述两个上焊接部及上主板体之间形成收容上锁板的收容空间,所述上主板体上设有与上锁板的上多边形孔对应的上圆形开孔,所述一个插销的插销杆依次穿过上圆形开孔及上多边形孔;下定位板具有下主板体及自下主板体两侧弯折延伸出的下焊接部,所述两个下焊接部及下主板体之间形成收容下锁板的收容空间;所述下主板体上设有与下锁板配合且具有与下锁板的下多边形孔对应的下圆形开孔,另一个插销的插销杆依次穿过下圆形开孔及下多边形孔;所述锁板在上定位板及下定位板的收容空间内上下移动。A locking device for connecting modular floating tanks, comprising two bolts, a lengthwise locking plate, an upper positioning plate, and a lower positioning plate; the locking plate includes an upper locking plate, a lower locking plate, connecting the upper locking plate and the lower locking plate The connecting plate of the lock plate; the bolt includes a steel plate and a bolt rod passing through the steel plate, the head end of the bolt rod is a conical head, and one side of the bolt rod has a groove between the steel plate and the conical head; The lock plate is provided with an upper polygonal hole that matches the groove of the above-mentioned one bolt; and the lower lock plate is provided with a lower polygonal hole that matches the groove of another bolt; the upper positioning plate has an upper main body and a self-upper main body. The upper welding parts bent and extended on both sides, a storage space for accommodating the locking plate is formed between the two upper welding parts and the upper main body, and the upper main body is provided with a hole corresponding to the upper polygonal hole of the upper locking plate. The upper circular opening of the said one bolt passes through the upper circular opening and the upper polygonal hole in turn; the lower positioning plate has a lower main board body and a lower welding part bent and extended from both sides of the lower main board body, A storage space for receiving the lower lock plate is formed between the two lower welding parts and the lower main plate body; the lower main plate body is provided with a lower circular hole that cooperates with the lower lock plate and has a lower polygonal hole corresponding to the lower lock plate. Open the hole, and the latch rod of the other latch passes through the lower circular opening and the lower polygonal hole in turn; the lock plate moves up and down in the accommodation space of the upper positioning plate and the lower positioning plate.
为达到上述目的,本发明用于连接模块化浮箱的锁紧装置的使用方法可采用如下技术方案:In order to achieve the above object, the present invention is used to connect the locking device of the modular floating tank using the following technical solutions:
将两个插销一上一下的方式固定于一个浮箱的侧面板,而上定位板及下定位板焊接于另一个浮箱的侧面板上,再将锁板自上而下插入上定位板的收容空间及下定位板的收容空间内,使上锁板位于上定位板及浮箱侧面板之间,下锁板位于下定位板及浮箱侧面板之间,先将锁板插入定位板与箱体之间的收容空间中,可使两个插销的插销杆一个穿过上圆形开孔、上多边形孔而另一个穿过下圆形开孔及下多边形孔;然后再将锁板向下移动使上多边形孔的上侧缘及下多边形孔的上侧缘分别卡入对应的插销的凹槽中。Fix the two bolts on the side panel of one pontoon in the way of one up and one down, and weld the upper positioning plate and the lower positioning plate to the side panel of the other pontoon, and then insert the locking plate into the upper positioning plate from top to bottom. In the storage space of the storage space and the lower positioning plate, the upper locking plate is located between the upper positioning plate and the side panel of the pontoon, and the lower locking plate is located between the lower positioning plate and the side panel of the pontoon. In the accommodation space between the box bodies, one of the latch rods of the two bolts can pass through the upper circular opening and the upper polygonal hole and the other can pass through the lower circular opening and the lower polygonal hole; Moving down makes the upper side edge of the upper polygonal hole and the upper side edge of the lower polygonal hole snap into the groove of the corresponding bolt respectively.
相较于现有技术,本发明的有益效果为,本发明是用于组成海洋平台的模块化浮箱连接的锁紧装置,通过在两个浮箱的侧边同高度装上插销和锁板,通过上下移动锁板使插销被卡住,从而使两个模块化浮箱连接在一起。避免了采用传统焊接的方式将两个模块化浮箱连接在一起,避免了焊接的大变形,大大提高了建造的精度。另外插销和锁板的制造工艺简单且成本低廉,可以有效的控制成本。Compared with the prior art, the beneficial effect of the present invention is that the present invention is a locking device for the connection of modular floating tanks forming an ocean platform, by installing a latch and a locking plate at the same height on the sides of the two floating tanks , by moving the locking plate up and down so that the latch is stuck, so that the two modular pontoons are connected together. It avoids the traditional welding method to connect two modular floating tanks together, avoids the large deformation of welding, and greatly improves the precision of construction. In addition, the manufacturing process of the bolt and the lock plate is simple and low in cost, which can effectively control the cost.
采用本发明的锁紧装置,方便海洋平台通过陆地运输,海洋平台可拆分为不同规格的独立箱体,每个箱体设置一个编号,到达目的地后可在水上通过设置在箱体上的适当数量的锁紧装置按照一定编号顺序快速拼装,拼装和拆分都方便快捷。Adopting the locking device of the present invention facilitates the transportation of the offshore platform by land. The offshore platform can be divided into independent boxes of different specifications, and each box is provided with a serial number. An appropriate number of locking devices can be quickly assembled according to a certain number sequence, and the assembly and disassembly are convenient and fast.
本发明的连接模块化浮箱的锁紧装置制作简单,结构紧凑,使用方便,生产效率高,精度高,具有很好的经济效益和社会效益。The locking device for connecting modular floating tanks of the present invention is simple in manufacture, compact in structure, convenient in use, high in production efficiency, high in precision, and has good economic and social benefits.
附图说明Description of drawings
图1是本发明用于连接模块化浮箱的锁紧装置使用在两个相邻浮箱上的结构示意图。Fig. 1 is a schematic diagram of the structure of the locking device for connecting modular floating tanks used on two adjacent floating tanks according to the present invention.
图2是图1中插销、上定位板与上锁板相互连接位置处的放大图。Fig. 2 is an enlarged view of the position where the bolt, the upper positioning plate and the upper locking plate are connected to each other in Fig. 1 .
图3是本发明中插销的结构示意图。Fig. 3 is a structural schematic diagram of the plug in the present invention.
图4是本发明中锁板的结构示意图。Fig. 4 is a structural schematic diagram of the lock plate in the present invention.
图5是本发明中上定位板的结构示意图。Fig. 5 is a schematic structural view of the upper positioning plate in the present invention.
图6是图5中的定位板1-1位置剖面示意图。FIG. 6 is a schematic cross-sectional view showing the position of the positioning plate 1 - 1 in FIG. 5 .
图7是本发明中下定位板的结构示意图。Fig. 7 is a schematic structural view of the middle and lower positioning plate of the present invention.
具体实施方式Detailed ways
请参阅图1至图7所示,本发明公开了一种用于连接模块化浮箱的锁紧装置,其特征在于:包括两个插销1、纵长的锁板2、上定位板16、下定位板17;锁板2包括上锁板14、下锁板15、连接上锁板14及下锁板15的连接板4,连接板4为设有减轻孔119的矩形板,上锁板14与连接板4通过深熔焊焊接;下锁板15与连接板4同样通过深熔焊焊接。Please refer to Fig. 1 to Fig. 7, the present invention discloses a locking device for connecting modular buoys, which is characterized in that it includes two bolts 1, a lengthwise locking plate 2, an upper positioning plate 16, Lower positioning plate 17; Locking plate 2 comprises upper locking plate 14, lower locking plate 15, connecting plate 4 connecting upper locking plate 14 and lower locking plate 15, connecting plate 4 is a rectangular plate provided with lightening hole 119, and upper locking plate 14 and the connecting plate 4 are welded by deep penetration welding; the lower locking plate 15 and the connecting plate 4 are also welded by deep penetration welding.
所述插销1包括钢板12、及贯穿钢板12的插销杆11,所述插销杆11的头端为圆锥头111,插销杆11的一侧具有位于钢板12及圆锥头之间的凹槽112,所述上锁板14上设有与上述一个插销的凹槽112配合的上多边形孔116;而下锁板15上设有与另一个插销的凹槽112配合的下多边形孔118。优选的,在本实施方式中,所述凹槽112沿着插销杆11侧面二分之一的圆周延伸,且凹槽112的横截面为二分之一的圆环形,这样当凹槽112与上多边形孔116或下多边形孔118的上边缘插接配合时能够通过圆环形的凹槽112给予较大的空间以便于插接配合。钢板12的正面为具有圆弧倒角且中部具有圆形孔洞的正方形,钢板12的背面为略大于插销杆直径的正方形,成坡型缓冲。钢板12的结构增大了插销与箱体连接的焊接面,避免出现应力集中以及局部强度过大的现象。The latch 1 includes a steel plate 12 and a latch rod 11 that runs through the steel plate 12. The head end of the latch rod 11 is a conical head 111, and one side of the latch rod 11 has a groove 112 between the steel plate 12 and the conical head. The upper locking plate 14 is provided with an upper polygonal hole 116 matching with the groove 112 of the above-mentioned one bolt; and the lower locking plate 15 is provided with a lower polygonal hole 118 matching with the groove 112 of another bolt. Preferably, in this embodiment, the groove 112 extends along half of the circumference of the side of the latch rod 11, and the cross section of the groove 112 is half of a circle, so that when the groove 112 When inserting and mating with the upper edge of the upper polygonal hole 116 or the lower polygonal hole 118 , a large space can be given by the circular groove 112 to facilitate the inserting and mating. The front side of the steel plate 12 is a square with arc chamfers and a circular hole in the middle, and the back side of the steel plate 12 is a square slightly larger than the diameter of the bolt rod, which is sloped for buffering. The structure of the steel plate 12 increases the welding surface connecting the bolt and the box body, avoiding stress concentration and excessive local strength.
上定位板16具有上主板体161及自上主板体两侧弯折延伸出的上焊接部162,所述两个上焊接部162及上主板体161之间形成收容上锁板14的收容空间,所述上主板体161上设有与上锁板14的上多边形孔116对应的上圆形开孔120,所述一个插销的插销杆11依次穿过上圆形开孔120及上多边形孔116;下定位板17具有下主板体171及自下主板体161两侧弯折延伸出的下焊接部172,所述两个下焊接部172及下主板体171之间形成收容下锁板16的收容空间;所述下主板体171上设有与下锁板15配合且具有与下锁板16的下多边形孔118对应的下圆形开孔122,另一个插销的插销杆依次穿过下圆形开孔122及下多边形孔118;所述锁板2在上定位板16及下定位板17的收容空间内上下移动。所述上多边形孔116及下多边形孔118由具有上部两个倒角的长方形和半圆形组成。The upper positioning plate 16 has an upper main body 161 and an upper welding portion 162 bent and extended from both sides of the upper main body, and a storage space for accommodating the locking plate 14 is formed between the two upper welding portions 162 and the upper main body 161 , the upper main plate body 161 is provided with an upper circular opening 120 corresponding to the upper polygonal hole 116 of the upper lock plate 14, and the latch rod 11 of the one bolt passes through the upper circular opening 120 and the upper polygonal hole in turn. 116; the lower positioning plate 17 has a lower main board body 171 and a lower welding part 172 bent and extended from both sides of the lower main board body 161, and the lower locking board 16 is formed between the two lower welding parts 172 and the lower main board body 171 The lower main board body 171 is provided with a lower circular opening 122 that is matched with the lower locking plate 15 and has a lower polygonal hole 118 corresponding to the lower locking plate 16, and another latch rod passes through the lower locking plate in turn. A circular opening 122 and a lower polygonal hole 118; the locking plate 2 moves up and down in the accommodation space of the upper positioning plate 16 and the lower positioning plate 17. The upper polygonal hole 116 and the lower polygonal hole 118 are composed of a rectangle and a semicircle with two upper chamfers.
通过图1所示,所述两个插销1设置并固定于一个浮箱的侧面板,而上定位板16及下定位板17焊接于另一个浮箱的侧面板上,所述锁板2限制在上定位板及下定位板与另一个浮箱的侧面板之间。As shown in Figure 1, the two latches 1 are arranged and fixed on the side panel of a floating tank, and the upper positioning plate 16 and the lower positioning plate 17 are welded on the side panel of another floating tank, and the locking plate 2 limits Between the upper positioning plate, the lower positioning plate and the side panel of another pontoon.
所述上锁板14上具有第一螺栓孔115及第二螺栓孔117,所述第一螺栓孔115位于上锁板的对称轴上,第二螺栓孔117为两组,每组为4个,分别位于上锁板的对称轴的两侧;所述上定位板16上设有若干与第二螺栓孔对应设置的两组第三螺栓孔121。当在没有连接插销1需要的时候,如在进行箱体运输的时候,可以将第二螺栓孔117及第三螺栓孔121通过螺栓将上锁板14和上定位板16锁紧以避免脱落。而上锁板的上边缘弯折设有把手114,在具体操作时,可以通过该把手114将锁板2拉起或放下,同时,所述把手114可抵靠在上定位板16的上缘以起到限位作用。The locking plate 14 has a first bolt hole 115 and a second bolt hole 117, the first bolt hole 115 is located on the axis of symmetry of the locking plate, and the second bolt holes 117 are two groups, each group is 4 , respectively located on both sides of the symmetry axis of the upper locking plate; the upper positioning plate 16 is provided with two sets of third bolt holes 121 corresponding to the second bolt holes. When there is no need to connect the bolt 1, such as when carrying out box transportation, the second bolt hole 117 and the third bolt hole 121 can be used to lock the upper locking plate 14 and the upper positioning plate 16 by bolts to avoid falling off. And the upper edge of the upper lock plate is bent and provided with a handle 114. During specific operations, the lock plate 2 can be pulled up or put down by the handle 114. At the same time, the handle 114 can lean against the upper edge of the upper positioning plate 16. to play a limiting role.
综上所示,本发明的用于连接模块化浮箱的锁紧装置结构简单,便于制造且成本低。再结合图1至图7所示,在具体的使用时,该用于连接模块化浮箱的锁紧装置的使用方法为:将两个插销1一上一下的方式固定于一个浮箱A的侧面板,而上定位板16及下定位板17焊接于另一个浮箱B的侧面板上,再将锁板2自上而下插入上定位板16的收容空间及下定位板17的收容空间内,使上锁板14位于上定位板16及浮箱B侧面板之间,下锁板15位于下定位板17及浮箱B侧面板之间,先将锁板14拉起使两个插销的插销杆11一个穿过上圆形开孔120、上多边形孔116而另一个穿过下圆形开孔122及下多边形孔118;然后将锁板14向下移动使上多边形孔的上侧缘及下多边形孔的上侧缘分别卡入对应的插销的凹槽112中,即可使两个浮箱A、B连在一起,并将第二螺栓孔117及第三螺栓孔121通过螺栓将上锁板14和上定位板16锁紧,使锁板与定位板整体连在一起。To sum up, the locking device for connecting the modular floating tanks of the present invention is simple in structure, easy to manufacture and low in cost. In combination with Fig. 1 to Fig. 7, in specific use, the locking device used to connect the modular floating tank is used as follows: two bolts 1 are fixed on the side of a floating tank A in a way of going up and down. side panel, and the upper positioning plate 16 and the lower positioning plate 17 are welded on the side panel of another buoyant tank B, then the locking plate 2 is inserted into the accommodation space of the upper positioning plate 16 and the accommodation space of the lower positioning plate 17 from top to bottom Inside, the upper locking plate 14 is positioned between the upper positioning plate 16 and the side panel of the buoyant tank B, the lower locking plate 15 is positioned between the lower positioning plate 17 and the side panel of the buoyant tank B, and the locking plate 14 is pulled up earlier to make the two latches One of the latch rods 11 passes through the upper circular opening 120, the upper polygonal hole 116 and the other passes through the lower circular opening 122 and the lower polygonal hole 118; then the locking plate 14 is moved downwards to make the upper side of the upper polygonal hole Edge and the upper edge of the lower polygonal hole snap into the groove 112 of the corresponding latch respectively, so that the two floating tanks A, B can be connected together, and the second bolt hole 117 and the third bolt hole 121 are passed through the bolt. The upper locking plate 14 and the upper positioning plate 16 are locked, so that the locking plate and the positioning plate are integrally connected together.
另外,本发明的具体实现方法和途径很多,以上所述仅是本发明的优选实施方式。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。In addition, there are many specific implementation methods and approaches of the present invention, and the above descriptions are only preferred implementation modes of the present invention. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.
Claims (10)
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| CN113581397A (en) * | 2021-08-31 | 2021-11-02 | 中国船舶重工集团公司第七0四研究所 | Offshore self-elevating platform capable of being rapidly assembled on sea |
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|---|---|
| CN104760661B (en) | 2016-06-22 |
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