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CN104785860B - Automatic lifting device for reel pipe weld joint scraper - Google Patents

Automatic lifting device for reel pipe weld joint scraper Download PDF

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Publication number
CN104785860B
CN104785860B CN201510199222.5A CN201510199222A CN104785860B CN 104785860 B CN104785860 B CN 104785860B CN 201510199222 A CN201510199222 A CN 201510199222A CN 104785860 B CN104785860 B CN 104785860B
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lifting device
feeler lever
scraper
contact
steel pipe
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CN104785860A (en
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林贺佳
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Beijing Chengyou Construction Engineering Co.,Ltd.
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Abstract

一种卷管焊缝刮刀自动升降装置,属于卷管设备领域,所述刮刀自动升降装置包括钢管周向焊缝检测装置和刮刀升降装置,刮刀设置刮刀升降装置上,钢管周向焊缝检测装置以及刮刀升降装置分别与控制器连接。通过利用本发明可避免刀具损伤,保护设备的精度,减少停机时间,降低刀具使用成本,提高生产效率。

An automatic lifting device for a coiled pipe weld scraper, belonging to the field of coiling equipment, the automatic lifting device for the scraper includes a steel pipe circumferential weld detection device and a scraper lifting device, the scraper is set on the scraper lifting device, and the steel pipe circumferential weld detection device And the scraper lifting device is respectively connected with the controller. By using the invention, tool damage can be avoided, the precision of equipment can be protected, downtime can be reduced, tool cost can be reduced, and production efficiency can be improved.

Description

一种卷管焊缝刮刀自动升降装置An automatic lifting device for the seam scraper of coiled pipe

技术领域technical field

本发明涉及一种升降装置,特别涉及一种卷管焊缝刮刀自动升降装置,属于卷管设备领域。The invention relates to a lifting device, in particular to an automatic lifting device for a coiled pipe weld seam scraper, which belongs to the field of coiled pipe equipment.

背景技术Background technique

将板材卷起来形成钢管是一种常用的钢管制作方法,卷成的钢管最后要焊接形成外周密封的钢管,为了使焊接的钢管外表面光滑如初,其中一种是焊缝在与钢管轴心平行的外周上,这种是一种直线状焊缝,需要在生产线上利用刮刀将沿轴向移动的钢管表面焊接的凸出部分铲除掉,使焊缝部分表面在钢管的圆周上,但是,在铲除钢管纵向焊缝时,有时会遇到钢管圆周方向的焊缝,这种焊缝主要为了保持连续性地生产,将形成钢管的板材卷钢之间焊接在一起的焊接缝,这种焊缝的凸出高度要比钢管纵向焊缝要高,因此,在铲除纵向焊缝时,钢管沿长度方向移动,铲刀固定在一个位置,进行沿钢管长度方向焊缝的铲除,但是,在铲除过程中,一但遇到周向焊缝就会引起铲刀的巨大振动,会引起铲刀刀刃部产生缺口或刀柄断裂情况,不仅会刮刀的损伤,而且会影响到设备的制造精度,如何避免这种情况的发生,是防止刮刀受损和保护设备精度的关键一环。Rolling up the plate to form a steel pipe is a commonly used steel pipe production method. The rolled steel pipe is finally welded to form a steel pipe with a peripheral seal. In order to make the outer surface of the welded steel pipe smooth as before, one of the welds is parallel to the axis of the steel pipe. On the outer circumference of the steel pipe, this is a straight line weld. It is necessary to use a scraper on the production line to remove the protruding part welded on the surface of the steel pipe moving in the axial direction, so that the surface of the weld part is on the circumference of the steel pipe. However, in When eradicating the longitudinal weld of the steel pipe, sometimes the weld in the circumferential direction of the steel pipe is encountered. This kind of weld is mainly to maintain continuous production. The protruding height of the steel pipe is higher than the longitudinal weld of the steel pipe. Therefore, when removing the longitudinal weld, the steel pipe moves along the length direction, and the spatula is fixed at one position to remove the weld seam along the length of the steel pipe. However, during the removal process In the middle, once encountering the circumferential weld, it will cause a huge vibration of the blade, which will cause a gap in the blade of the blade or a breakage of the handle, which will not only damage the blade, but also affect the manufacturing accuracy of the equipment. How to avoid it? The occurrence of this situation is a key part of preventing damage to the scraper and protecting the precision of the equipment.

发明内容Contents of the invention

针对刮刀在铲除纵向焊缝时出现的周向焊接缝会损坏刮刀以及破坏设备精度问题,本发明提供一种卷管焊缝刮刀自动升降装置,目的是为了避免刮刀受损,保护设备的制造精度,降低刀具成本,减少设备维修时间,提高经济效益。Aiming at the problem that the circumferential welding seam that occurs when the scraper removes the longitudinal weld seam will damage the scraper and damage the accuracy of the equipment, the invention provides an automatic lifting device for the weld seam scraper of coiled pipe, the purpose of which is to avoid damage to the scraper and protect the manufacturing accuracy of the equipment , Reduce tool costs, reduce equipment maintenance time, and improve economic benefits.

本发明的技术方案是:一种卷管焊缝刮刀自动升降装置,包括刮刀,所述刮刀自动升降装置包括钢管周向焊缝检测装置和刮刀升降装置,刮刀设置刮刀升降装置上,钢管周向焊缝检测装置以及刮刀升降装置分别与控制器连接,所述钢管周向焊缝检测装置包括设置在钢管圆周上的两个触块,两个触块上部分别连接有连杆,连杆上设置有铰接轴,两连杆的另外一端分别设置有触杆,两触杆分别两个连杆端部,两触杆相对设置,两触杆中间设置有弹性触点开关,弹性触点开关与控制器连接,进一步的,刮刀升降装置中设置有升降气缸,升降气缸通过电磁阀与控制器连接,进一步的,弹性触点开关两侧的一个或两个触杆设置为弹性伸缩触杆,所述的弹性伸缩触杆为:触杆设置连杆端部开设的孔中,触杆上穿设的弹簧定位在连杆内侧和触杆的一端之间,触杆的另一端通过螺母压紧在连杆外侧,进一步的,弹性触点开关两侧的两个触杆设置为弹性伸缩触杆,所述的弹性伸缩触杆为:触杆设置连杆端部开设的孔中,触杆上穿设的弹簧定位在连杆内侧和触杆的一端之间,触杆的另一端通过螺母压紧在连杆外侧。The technical scheme of the present invention is: an automatic lifting device for the weld seam scraper of coiled pipe, including a scraper, the automatic lifting device for the scraper includes a steel pipe circumferential weld seam detection device and a scraper lifting device, the scraper is set on the scraper lifting device, and the steel pipe circumferential direction The weld detection device and the scraper lifting device are respectively connected with the controller. The steel pipe circumferential weld detection device includes two contact blocks arranged on the circumference of the steel pipe. The upper parts of the two contact blocks are respectively connected with connecting rods, and the connecting rods are set There is a hinged shaft, and the other ends of the two connecting rods are respectively provided with contact rods. The two contact rods are respectively at the ends of the two connecting rods. Further, the scraper lifting device is provided with a lifting cylinder, which is connected to the controller through a solenoid valve, and further, one or two contact rods on both sides of the elastic contact switch are set as elastic telescopic contact rods, the The elastic telescopic contact rod is as follows: the contact rod is set in the hole opened at the end of the connecting rod, the spring pierced on the contact rod is positioned between the inner side of the connecting rod and one end of the contact rod, and the other end of the contact rod is pressed on the connecting rod by a nut. On the outside of the rod, further, the two contact rods on both sides of the elastic contact switch are set as elastic telescopic contact rods. The elastic telescopic contact rods are: the contact rods are set in the holes opened at the ends of the connecting rods, and The spring is positioned between the inner side of the connecting rod and one end of the stem, and the other end of the stem is pressed against the outer side of the connecting rod through a nut.

本发明具有的积极效果是,通过在钢管的周边设置相对的触块,周向焊缝经过时会使触块绕铰接轴转动,触块转动会带的两个触杆靠近接触,能够在钢管移动过程中检测出周向的凸起的焊缝,在此时连杆的另外一侧就会利用弹性触点开关接触导通或关闭,将信号反馈到控制器上,控制器将会将信号传递给电磁阀,使气缸带动刮刀上升,当焊缝凸起较高时,两连杆转动时的使两个触杆移动距离之和大于两个触杆端部的最大距离时,相对设置的两触杆端部接触后,连杆再向弹性触点开关侧移动时,触杆将压缩弹簧并向向连杆的外侧发生位移,即触杆将与连杆发生相对位移,可避免触杆受力变形损坏。本发明在钢管的两侧设置两个触块,可以有效的提高设别的准确性,经试验,本发明的周向焊缝识别准确率100%,若是单侧设置一个触块,钢管在行进中发生很想位置偏移的情况下会发生误判断焊缝或漏判断焊缝。利用本发明可避免刀具损伤,保护设备的精度,减少停机时间,提高生产效率。The positive effect of the present invention is that by setting relative contact blocks around the steel pipe, the contact blocks will rotate around the hinge axis when the circumferential weld passes by, and the two contact rods brought by the rotation of the contact blocks will come into close contact, which can During the moving process, the circumferential raised weld seam is detected. At this time, the other side of the connecting rod will use the elastic contact switch to contact conduction or close, and the signal will be fed back to the controller, and the controller will send the signal It is transmitted to the solenoid valve to make the cylinder drive the scraper to rise. When the welding seam is raised higher, the sum of the moving distance of the two contact rods when the two connecting rods rotate is greater than the maximum distance of the ends of the two contact rods. After the ends of the two contact rods are in contact, when the connecting rod moves to the side of the elastic contact switch, the contact rod will compress the spring and move to the outside of the connecting rod, that is, the relative displacement between the contact rod and the connecting rod will avoid the contact rod Force deformation damage. The present invention arranges two contact blocks on both sides of the steel pipe, which can effectively improve the accuracy of identification. The test shows that the recognition accuracy of the circumferential weld of the present invention is 100%. If one contact block is provided on one side, the steel pipe will Misjudgment of weld seams or missed judgment of weld seams will occur in the case of unexpected position deviation. The invention can avoid tool damage, protect equipment precision, reduce downtime and improve production efficiency.

附图说明Description of drawings

图1 钢管周向焊缝检测装置的结构示意图。Fig. 1 Schematic diagram of the structure of the steel pipe circumferential weld detection device.

图2 刀具与升降气缸的连接示意图。Figure 2 Schematic diagram of the connection between the tool and the lifting cylinder.

具体实施方式detailed description

为了更充分的解释本发明的实施,提供本发明的实施实例。这些实施实例仅仅是对该装置的阐述,不限制本发明的范围。In order to more fully explain the implementation of the present invention, implementation examples of the present invention are provided. These implementation examples are only illustrations of the device and do not limit the scope of the present invention.

以下参照图1和图2就本发明的技术方案进一步进行说明,图中,1:钢管、2:触块、3:连杆、4:铰接轴、5:弹性触点开关、6:刮刀、7:刮刀固定轴、8:升降气缸、9:电磁阀、10:压缩空气管、11:触杆、12:螺母、13:连杆孔、14:弹簧、15:触杆端部。The technical solution of the present invention will be further described below with reference to Fig. 1 and Fig. 2. In the figure, 1: steel pipe, 2: contact block, 3: connecting rod, 4: hinged shaft, 5: elastic contact switch, 6: scraper, 7: scraper fixed shaft, 8: lifting cylinder, 9: solenoid valve, 10: compressed air tube, 11: contact rod, 12: nut, 13: connecting rod hole, 14: spring, 15: end of contact rod.

本发明的技术方案是一种卷管焊缝刮刀自动升降装置,图1是钢管周向焊缝检测装置的结构示意图,图2 是刀具与升降气缸的连接示意图,所述刮刀固定连接在加工机械的刮刀固定轴7上,刮刀自动升降装置包括钢管周向焊缝检测装置和刮刀升降装置,钢管周向焊缝检测装置以及刮刀升降装置分别与控制器连接,所述钢管周向焊缝检测装置包括设置在钢管1圆周上的两个触块2,选择使铰接轴和触块中心不在一条垂线上,这样两个触块连接在铰接轴上会自然接触压在钢管表面,两个触块2上部分别连接有连杆3,连杆3上设置有铰接轴4,两连杆3的另外一端分别设置有触杆11,触杆11分别穿设在连杆端部的连杆孔13中、两触杆相对设置,两触杆中间设置有弹性触点开关5,弹性开关5侧的触杆端部15与连杆3之间少一侧或两侧的触杆上设置有弹簧14,触杆的另一端设置有螺母12压紧。两个触杆端部中间设置有弹性触点开关5,弹性触点开关5与控制器连接。 The technical solution of the present invention is an automatic lifting device for a coiled pipe weld scraper. Fig. 1 is a schematic structural view of a steel pipe circumferential weld detection device. Fig. 2 is a schematic diagram of the connection between the cutter and the lifting cylinder. The scraper is fixedly connected to the processing machine On the scraper fixed shaft 7, the scraper automatic lifting device includes a steel pipe circumferential weld detection device and a scraper lifting device, and the steel pipe circumferential weld detection device and the scraper lifting device are connected to the controller respectively, and the steel pipe circumferential weld detection device It includes two contact blocks 2 arranged on the circumference of the steel pipe 1, and the center of the hinge shaft and the contact block is not on a vertical line, so that the two contact blocks connected to the hinge shaft will naturally contact and press on the surface of the steel pipe, and the two contact blocks 2. The upper part is respectively connected with connecting rods 3, and the connecting rods 3 are provided with hinge shafts 4. The other ends of the two connecting rods 3 are respectively provided with contact rods 11, which are respectively installed in the connecting rod holes 13 at the ends of the connecting rods. 2. The two contact rods are relatively arranged, and an elastic contact switch 5 is arranged in the middle of the two contact rods. Springs 14 are arranged on the contact rods on the less side or both sides between the contact rod end 15 on the elastic switch 5 side and the connecting rod 3, The other end of the contact rod is provided with a nut 12 for compression. An elastic contact switch 5 is arranged between the ends of the two contact rods, and the elastic contact switch 5 is connected with the controller.

所述触点开关也可以利用单侧为按钮的开关,也可以将按钮开关设置在触杆任何一个是端面上,形成在触杆端面上的按压按钮开关,以此检测圆周方向的焊缝。The contact switch can also use a switch with a button on one side, and the button switch can also be arranged on any one end surface of the contact rod, and a push button switch formed on the end surface of the contact rod can detect the weld seam in the circumferential direction.

刮刀升降装置中设置有升降气缸8,升降气缸8通过电磁阀9与控制器连接,升降器8与电磁阀9之间连接有压缩空气管10,所述周向焊缝检测装置中的触块2相对于钢管移动方向而言,设置在刮刀升降装置的前面,也就是说,触块2先与轴向移动中的钢管1接触,然后,刮刀才与移动中的钢管1接触。The scraper lifting device is provided with a lifting cylinder 8, which is connected to the controller through a solenoid valve 9, and a compressed air pipe 10 is connected between the lifter 8 and the solenoid valve 9, and the contact block in the circumferential weld detection device 2 Relative to the moving direction of the steel pipe, it is arranged in front of the lifting device of the scraper, that is to say, the contact block 2 first contacts the steel pipe 1 moving in the axial direction, and then the scraper contacts the moving steel pipe 1.

通过在钢管的周边设置两个相对的触块,周向焊缝经过时会使触块绕铰接轴转动,触块转动会带的两个触杆靠近接触,能够在钢管移动过程中检测出周向的突起焊缝,此时连杆的另外一侧就会利用弹性触点开关接触导通或关闭,将信号反馈到控制器上,控制器将会将信号传递给电磁阀,使气缸带动刮刀上升,当焊缝凸起较高时,两连杆转动时的使两个触杆移动距离之和大于两个触杆端部的最大距离时,相对设置的两触杆端部接触后,连杆再向弹性触点开关侧移动时,触杆将压缩弹簧并向向连杆的外侧发生位移,即触杆将与连杆发生相对位移,可避免触杆受力变形损坏,通过利用本发明可避免刀具损伤,保护设备的精度,减少停机时间,提高生产效率。By setting two opposite contact blocks on the periphery of the steel pipe, the contact block will rotate around the hinge axis when the circumferential weld passes by, and the two contact rods brought by the rotation of the contact block will come into close contact, which can detect the circumference when the steel pipe is moving. At this time, the other side of the connecting rod will use the elastic contact switch to conduct or close the contact, and the signal will be fed back to the controller, and the controller will transmit the signal to the solenoid valve, so that the cylinder drives the scraper When the welding seam bulge is higher, the sum of the moving distances of the two contact rods when the two connecting rods rotate is greater than the maximum distance between the ends of the two contact rods. When the rod moves to the side of the elastic contact switch, the contact rod will compress the spring and displace to the outside of the connecting rod, that is, the relative displacement between the contact rod and the connecting rod will avoid damage to the contact rod due to force deformation. It can avoid tool damage, protect the precision of equipment, reduce downtime and improve production efficiency.

在详细说明本发明的实施方式之后,熟悉该项技术的人士可清楚地了解,在不脱离上述申请专利范围与精神下可进行各种变化与修改,凡依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围,且本发明亦不受限于说明书中所举实例的实施方式。After describing the implementation of the present invention in detail, those familiar with the technology can clearly understand that various changes and modifications can be made without departing from the scope and spirit of the above-mentioned patent application. Any simple amendments, equivalent changes and modifications all belong to the scope of the technical solution of the present invention, and the present invention is not limited to the implementation methods exemplified in the specification.

Claims (4)

1. a kind of pipe crimping weld seam automatic scraper lifting device, including scraper, it is characterised in that:The automatic scraper lifting device bag Steel pipe girth seam detection means and scraper lifting device are included, scraper is arranged on scraper lifting device, the detection of steel pipe girth seam Device and scraper lifting device are connected respectively with controller, and the steel pipe girth seam detection means includes being arranged on steel pipe circle Two contact blocks on week, two contact block tops are connected to connecting rod, and jointed shaft, the other end of two connecting rods are provided with connecting rod Feeler lever is respectively arranged with, two feeler levers are connected to two interlinking lever ends, and two feeler levers are oppositely arranged, and two feeler lever middle settings have bullet Property contact switch, resilient contact switch be connected with controller.
2. a kind of pipe crimping weld seam automatic scraper lifting device according to claim 1, it is characterised in that:Scraper lifting device In be provided with lift cylinder, lift cylinder is connected by magnetic valve with controller.
3. a kind of pipe crimping weld seam automatic scraper lifting device according to claim 1, it is characterised in that:Resilient contact is switched One or two feeler lever of both sides is set to elastic telescopic feeler lever, and described elastic telescopic feeler lever is:Feeler lever arranges interlinking lever end In the hole for opening up, the spring worn on feeler lever is positioned between connecting rod inner side and one end of feeler lever, and the other end of feeler lever passes through spiral shell Mother is pressed on connecting rod outside.
4. a kind of pipe crimping weld seam automatic scraper lifting device according to claim 3, it is characterised in that:Resilient contact is switched Two feeler levers of both sides are set to elastic telescopic feeler lever, and described elastic telescopic feeler lever is:Feeler lever arranges what interlinking lever end was opened up Kong Zhong, the spring worn on feeler lever is positioned between connecting rod inner side and one end of feeler lever, and the other end of feeler lever is compressed by nut On the outside of connecting rod.
CN201510199222.5A 2015-04-24 2015-04-24 Automatic lifting device for reel pipe weld joint scraper Active CN104785860B (en)

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