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CN104791539B - Electromagnetism variable-area controls valve - Google Patents

Electromagnetism variable-area controls valve Download PDF

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Publication number
CN104791539B
CN104791539B CN201510193984.4A CN201510193984A CN104791539B CN 104791539 B CN104791539 B CN 104791539B CN 201510193984 A CN201510193984 A CN 201510193984A CN 104791539 B CN104791539 B CN 104791539B
Authority
CN
China
Prior art keywords
lower house
mounting surface
upper shell
sector gear
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510193984.4A
Other languages
Chinese (zh)
Other versions
CN104791539A (en
Inventor
程显东
周康
佟盛利
孟祥罡
王田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dynamics Co Ltd Of Dongning County Of Fengcheng City
Original Assignee
Dynamics Co Ltd Of Dongning County Of Fengcheng City
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dynamics Co Ltd Of Dongning County Of Fengcheng City filed Critical Dynamics Co Ltd Of Dongning County Of Fengcheng City
Priority to CN201510193984.4A priority Critical patent/CN104791539B/en
Publication of CN104791539A publication Critical patent/CN104791539A/en
Application granted granted Critical
Publication of CN104791539B publication Critical patent/CN104791539B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/047Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/24Control of the pumps by using pumps or turbines with adjustable guide vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0083For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Supercharger (AREA)

Abstract

The present invention relates to a kind of turbocharger accessory, guide vane in specifically a kind of utilization motor regulation turbocharger opens and closes the electromagnetism variable-area control valve of angle, including motor, lower house, upper shell and position feedback device, the motor and upper shell are installed on the lower house, the position feedback device is arranged on the upper shell, transmission mechanism is provided with the lower house, the transmission mechanism includes a sector gear, the sector gear drives rotation by the motor, the lower house lower section is provided with adjusting rod, the sector gear is connected by a rotating shaft with the adjusting rod, the sector gear is provided with driving lever away from the side of the adjusting rod, the moving block with shifting block is provided with the position feedback device, the moving block stirs rotation by the driving lever.Present invention control is accurate, is quick on the draw, stable performance.

Description

Electromagnetism variable-area controls valve
Technical field
The present invention relates to a kind of turbocharger accessory, in specifically a kind of utilization motor regulation turbocharger Guide vane opens and closes the electromagnetism variable-area control valve of angle.
Background technology
Section adjustable turbocharger is widely used on the superior automobiles such as benz, BMW, Ferrari, Sa Bo, using can Adjusting section technology can make turbocharger reduce nozzle cross-section by adjusting guide vane in low speed, so as to reach reduction The purpose of exhaust resistance, makes the torque characteristics of engine be greatly improved, and waste gas discharge quality is also accordingly improved.It is existing Have the variable-area booster in technology more and use pneumatic mode, controlled using electronic valve or vacuum valve, executive mechanism element leads to Frequently with stroke connecting rod more long, whole mechanism structure is cumbersome, performs reaction slowly, turbo lag easily occurs, and energy consumption is higher, performance Unstable, control accuracy has much room for improvement, and traditional pneumatic means can only work as the air inflow of turbocharger higher than 0.2 handkerchief When, valve could automatically turn on work, it is impossible to which air burning ratio reaches best in accurate guarantee engine.
The content of the invention
Angle is opened and closed it is an object of the invention to provide the guide vane in a kind of utilization motor regulation turbocharger Electromagnetism variable-area controls valve, and control is accurate, is quick on the draw, stable performance.
The purpose of the present invention is achieved through the following technical solutions:
A kind of electromagnetism variable-area controls valve, including motor, lower house, upper shell and position feedback device, the motor It is installed on the lower house with upper shell, the position feedback device is arranged on the upper shell, in the lower house Transmission mechanism is provided with, the transmission mechanism includes a sector gear, and the sector gear drives rotation by the motor, described Lower house lower section be provided with adjusting rod, the sector gear is connected by a rotating shaft with the adjusting rod, the sector gear away from The side of the adjusting rod is provided with driving lever, and moving block is provided with the position feedback device, and the moving block is dialled by described Bar stirs rotation.
The transmission mechanism also includes driving gear, driven gear and worm screw, the driving tooth in addition to the sector gear Wheel is connected with the output shaft of the motor, the driving gear and driven gear intermeshing, the driven gear and the snail Bar is connected, and the worm screw is meshed with the sector gear.
The lower house is provided with orthogonal first mounting surface and the second mounting surface, first mounting surface and second It is all provided with fluted on mounting surface, the driving gear and driven gear are arranged in the groove on first mounting surface, described Sector gear is arranged in the groove on second mounting surface, along perpendicular to the side of first mounting surface in the lower house To an inner chamber is provided with, the worm screw is to be arranged in the inner chamber.
The motor is arranged on first mounting surface, and the upper shell is arranged on second mounting surface.
The upper shell is provided with a deep-slotted chip breaker, and the driving lever is passed by the deep-slotted chip breaker.
Induction chip is provided with the position feedback device, the side of the position feedback device is provided with data output.
The upper shell is made of APP96 materials, and fuse is contained in the upper shell.
The lower house is made of nickel alumin(i)um alloy, and the lower house is installed on turbocharger body by bolt.
The mounting hole that three axially bored lines are parallel to each other is provided with lower house.
The moving block is respectively provided on two sides with shifting block, and the driving lever offsets with the shifting block of the moving block side.
Advantages of the present invention is with good effect:
1st, automatically controlled execution unit of the invention uses stepper motor, solves conventional electronic valve and vacuum valve uses cooperatively shape Into executive mechanism element it is cumbersome, perform that reaction is slow, the problem of turbo lag easily occur, control is accurate high, stable performance.
2nd, using the transmission torque of driving gear set, worm screw and sector gear, overall structure compact improves the present invention The driving torque and degree of regulation of executing agency.
3rd, the present invention stirs the moving block in position feedback device by the driving lever on sector gear, makes position feedback device Interior induction chip accurately senses angle change and sends vehicle-mounted computer in time, and whole mechanism is quick on the draw, and improves supercharging Response time and acceleration capacity during the device slow-speed of revolution, the economy of engine fuel is improve, save energy improves discharge product Matter, makes engine emission reach international standard more than Europe IV.
4th, upper and lower casing of the invention is respectively adopted APP96 fireproof high-temperature resistants material and nickel alumin(i)um alloy is made, material Resistance to elevated temperatures is strong, and effect of heat insulation is preferable, the electronic component in effective protective housing.
Brief description of the drawings
Fig. 1 is structural representation of the invention,
Fig. 2 is the structural representation of the lower house in Fig. 1,
Fig. 3 is the A direction views in Fig. 2,
Fig. 4 is the sectional view of the lower house in Fig. 2,
Fig. 5 is transmission mechanism schematic diagram of the invention in Fig. 1,
Fig. 6 is the B direction views in Fig. 5,
Fig. 7 is the structural representation one of the upper shell in Fig. 1,
Fig. 8 is the structural representation two of the upper shell in Fig. 1.
Wherein, 1 is motor, and 2 is lower house, and 3 is upper shell, and 4 is position feedback device, and 5 is sector gear, and 6 is rotating shaft, 7 is the second mounting surface, and 8 is the first mounting hole, and 9 is driving lever, and 10 is worm screw, and 11 is the second mounting hole, and 12 is driven gear, and 13 are First mounting surface, 14 is the 3rd mounting hole, and 15 is moving block, and 16 is data output, and 17 is adjusting rod, and 18 is deep-slotted chip breaker, 19 It is turbocharger body, 20 is driving gear, and 21 is inner chamber.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, the present invention includes motor 1, lower house 2, upper shell 3 and position feedback device 4, wherein such as Fig. 2~3 Shown, the lower house 2 is provided with the mounting surface 7 of orthogonal first mounting surface 13 and second, and motor 1 is arranged on described first On mounting surface 13, upper shell 3 is arranged on second mounting surface 7, and position feedback device 4 is arranged on the upper shell 3, institute State motor 1 to be connected with vehicle-mounted computer by circuit respectively with position feedback device 4, the motor 1 is stepper motor.
Transmission mechanism is provided with the lower house 2, as shown in figure 5, the transmission mechanism includes driving gear 20, driven tooth Wheel 12, worm screw 10 and sector gear 5, be all provided with first mounting surface 13 and the second mounting surface 7 of lower house 2 it is fluted, it is described Driving gear 20 and driven gear 12 are intermeshed and are arranged in the groove on first mounting surface 13, the driven gear 12 shaft ends for being packed in worm screw 10, as shown in figure 4, edge is provided with one perpendicular to the direction of the first mounting surface 13 in the lower house 2 Inner chamber 21, the worm screw 10 is arranged in the inner chamber 21, and the opening communicated with outside is provided with the cavity wall of the inner chamber 21, The worm screw 10 engages with sector gear 5 at the opening of the inner chamber 21, and the sector gear 5 is arranged at described second and installs In groove on face 7, as shown in Fig. 5~6, the sector gear 5 is packed in a rotating shaft 6, and the rotating shaft 6 is away from the sector One end of gear 5 extend out to outside lower house 2 and is connected with adjusting rod 17, and motor 1 will pass through the transmission mechanism and drive the tune Pole 17 is rotated, so that the adjusting rod 17 adjusts angle by the guide vane inside nozzle ring linkage booster, it is described Adjusting rod 17 adjusts guide vane angle and is known in the art technology by nozzle ring.
As shown in figures 5-8, the sector gear 5 is provided with driving lever 9 away from the side of the adjusting rod 17, in position feedback Moving block 15 is provided with device 4, the moving block 15 is respectively provided on two sides with a shifting block, a deep-slotted chip breaker is provided with upper shell 3 18, the driving lever 9 by the deep-slotted chip breaker 18 pass and with the position feedback device 4 in the side of moving block 15 shifting block phase Support, drive the driving lever 9 to stir moving block 15 when sector gear 5 is rotated and rotate, sensing core is provided with position feedback device 4 The angle that piece sensing moving block 15 is rotated, this is known in the art technology, is provided with for exporting in the side of position feedback device 4 The data output 16 of angle-data, the data output 16 is connected by circuit with vehicle-mounted computer.
It is raw material that the shell of the upper shell 3 uses APP96 fireproof high-temperature resistant materials, is resistance to height the characteristics of this raw material It is warm, indeformable, do not collapse, with it is reliable keep stability and it is light the characteristics of, it is soft using 3D views during processing upper shell 3 Part makes housing drawing model on demand, and drawing size is input into injection machine, and with APP cast molds, resistance to 800 DEG C high Temperature, the electron plate for preventing control containing fuse in upper shell 3 overloads, and the shell of the lower house 2 uses nickel alumin(i)um alloy As raw material, resistance to 1200 DEG C of high temperature, material resistance to elevated temperatures is strong, effect of heat insulation is preferable.
As shown in Figures 1 to 3, the lower house 2 is installed on turbocharger body 19 by bolt, on lower house 2 Three mounting holes of diameter parallel are provided with, wherein lower house 2 is provided with the first mounting hole away from one end of first mounting surface 13 8, lower house 2 is respectively equipped with the second mounting hole 11 and the 3rd mounting hole 14 near one end of first mounting surface 13.
Operation principle of the invention is:
During present invention work, vehicle-mounted computer is calculated required for most suitable turbocharger pressure and current booster Guide vane sectional area size, the position of adjusting rod 17 is changed after calculating by the drive transmission device of motor 1 inside the present invention, and By the guide vane inside nozzle ring linkage booster, its angle opened/close is adjusted, fed back by position during this To vehicle-mounted computer be adjusted the position Real-time Feedback of adjusting rod 17 by device 4, so as to meet booster in various working conditions changes It is required that, the variable cross section of turbine is realized, the air supply system of turbocharger is in all the time with the combustion system of engine optimal Working condition, meets comprehensive optimization of engine performance, so as to obtain best power source and optimum discharge effect.
The present invention works as air burning ratio in engine and is less than 1:When 12.7, vehicle-mounted computer control electrically-controlled valve opens variable cross section 9 degree~32 degree.When air burning ratio reaches 1 in engine:When 14.7, vehicle-mounted computer controls automatically controlled valve regulation variable cross section angle Degree, control air enters the quantity of engine and then protects engine.

Claims (6)

1. a kind of electromagnetism variable-area controls valve, it is characterised in that:Including motor (1), lower house (2), upper shell (3) and position Feedback device (4), the motor (1) and upper shell (3) are installed on the lower house (2), the position feedback device (4) On the upper shell (3), transmission mechanism is provided with the lower house (2), the transmission mechanism includes a sector gear (5), the sector gear (5) is driven by the motor (1) and rotated, and lower house (2) lower section is provided with adjusting rod (17), institute State sector gear (5) to be connected with the adjusting rod (17) by a rotating shaft (6), the adjusting rod (17) is by nozzle ring and turbine Guide vane linkage inside booster, the sector gear (5) is provided with driving lever (9) away from the side of the adjusting rod (17), Moving block (15) is provided with the position feedback device (4), the moving block (15) stirs rotation by the driving lever (9);
The transmission mechanism also includes driving gear (20), driven gear (12) and worm screw (10) in addition to the sector gear (5), The driving gear (20) is connected with the output shaft of the motor (1), and the driving gear (20) and driven gear (12) are mutually Engagement, the driven gear (12) is connected with the worm screw (10), and the worm screw (10) is meshed with the sector gear (5);
The lower house (2) is provided with orthogonal first mounting surface (13) and the second mounting surface (7), first mounting surface (13) and on the second mounting surface (7) it is all provided with fluted, the driving gear (20) and driven gear (12) are arranged at described first In groove on mounting surface (13), the sector gear (5) is arranged in the groove on second mounting surface (7), it is described under Along an inner chamber (21) is provided with perpendicular to the direction of first mounting surface (13) in housing (2), the worm screw (10) is to be arranged at In the inner chamber (21);
The upper shell (3) is provided with a deep-slotted chip breaker (18), and the driving lever (9) is passed by the deep-slotted chip breaker (18);
Induction chip is provided with the position feedback device (4), the side of the position feedback device (4) is provided with data output (16), the data output (16) is connected by circuit with vehicle-mounted computer.
2. electromagnetism variable-area according to claim 1 controls valve, it is characterised in that:The motor (1) is installed in described On first mounting surface (13), the upper shell (3) is on second mounting surface (7).
3. electromagnetism variable-area according to claim 1 controls valve, it is characterised in that:The upper shell (3) uses APP96 Number material is made, and fuse is contained in the upper shell (3).
4. electromagnetism variable-area according to claim 1 controls valve, it is characterised in that:The lower house (2) uses nickel aluminium Alloy is made, and the lower house (2) is installed on turbocharger body (19) by bolt.
5. electromagnetism variable-area according to claim 4 controls valve, it is characterised in that:Three are provided with lower house (2) The mounting hole that axially bored line is parallel to each other.
6. electromagnetism variable-area according to claim 1 controls valve, it is characterised in that:Moving block (15) the both sides difference Shifting block is provided with, the driving lever (9) offsets with the shifting block of the moving block (15) side.
CN201510193984.4A 2015-04-22 2015-04-22 Electromagnetism variable-area controls valve Active CN104791539B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510193984.4A CN104791539B (en) 2015-04-22 2015-04-22 Electromagnetism variable-area controls valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510193984.4A CN104791539B (en) 2015-04-22 2015-04-22 Electromagnetism variable-area controls valve

Publications (2)

Publication Number Publication Date
CN104791539A CN104791539A (en) 2015-07-22
CN104791539B true CN104791539B (en) 2017-07-07

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110296610A (en) * 2019-07-26 2019-10-01 福建农林大学 Iris formula variable cross section guiding device and its working method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6145538A (en) * 1998-04-13 2000-11-14 Samsung Electronics Co., Ltd. Flow control valve employing a step motor
CN101415970A (en) * 2006-04-07 2009-04-22 博格华纳公司 Actuator with integrated drive mechanism
CN201866381U (en) * 2010-11-30 2011-06-15 浙江博恩自控阀门有限公司 Valve electric actuator with indicating device
CN104235469A (en) * 2014-04-24 2014-12-24 程显东 Electromagnetic adjustable-section control valve
CN204611040U (en) * 2015-04-22 2015-09-02 凤城市东宁动力有限公司 A kind of electromagnetism variable-area control valve

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8136789B2 (en) * 2007-10-30 2012-03-20 Molon Motor And Coil Corporation Drain valve actuators and methods of controlling drain valves

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6145538A (en) * 1998-04-13 2000-11-14 Samsung Electronics Co., Ltd. Flow control valve employing a step motor
CN101415970A (en) * 2006-04-07 2009-04-22 博格华纳公司 Actuator with integrated drive mechanism
CN201866381U (en) * 2010-11-30 2011-06-15 浙江博恩自控阀门有限公司 Valve electric actuator with indicating device
CN104235469A (en) * 2014-04-24 2014-12-24 程显东 Electromagnetic adjustable-section control valve
CN204611040U (en) * 2015-04-22 2015-09-02 凤城市东宁动力有限公司 A kind of electromagnetism variable-area control valve

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