CN104858553B - Automatic honeycomb ceramic punching apparatus based on visual recognition - Google Patents
Automatic honeycomb ceramic punching apparatus based on visual recognition Download PDFInfo
- Publication number
- CN104858553B CN104858553B CN201510344107.2A CN201510344107A CN104858553B CN 104858553 B CN104858553 B CN 104858553B CN 201510344107 A CN201510344107 A CN 201510344107A CN 104858553 B CN104858553 B CN 104858553B
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- China
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- workpiece
- honey comb
- punching
- ceramic honey
- laser engraving
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- 239000000919 ceramic Substances 0.000 title claims abstract description 38
- 238000004080 punching Methods 0.000 title claims abstract description 28
- 230000000007 visual effect Effects 0.000 title abstract 3
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 241000264877 Hippospongia communis Species 0.000 claims description 34
- 238000010147 laser engraving Methods 0.000 claims description 25
- 238000012545 processing Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 16
- 230000003287 optical effect Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 241000256844 Apis mellifera Species 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000011888 foil Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses an automatic honeycomb ceramic punching apparatus based on visual recognition and relates to the technical field of punching mechanical apparatuses. An apparatus operating surface horizontal regulator is arranged at the bottom of the frame; an operating touch screen is mounted above the frame; a worktable is arranged in the middle of the frame; a worktable moving component is arranged in the worktable; a horizontal movement control lead screw is arranged under the worktable moving component; the whole worktable moving component and the horizontal movement control lead screw can be replaced by a conveyor belt or a rotating platform; an automatic lifting rod is arranged under the horizontal movement control lead screw, the conveyor belt or the rotating platform; a honeycomb ceramic machining workpiece is placed above the worktable moving component; a position controller is arranged on the upper part of the honeycomb ceramic machining workpiece; a dark box is arranged above the worktable; a digital camera is arranged inside the dark box at the top; the automatic honeycomb ceramic punching apparatus based on visual recognition is capable of realizing accurate machining of each workpiece; as a result, the punching efficiency is improved, and efficient and accurate automatic production is realized.
Description
Technical field
The present invention relates to a kind of ceramic honey comb automatic punching equipment of view-based access control model identification, belong to punching mechanical equipment and technology
Field.
Background technology
Ceramic honey comb wall flow type particle trap is a kind of product of the plug-hole that misplaces, and the maximum product diameter of current specification is
330mm a, end face there are about 30000 holes or so, block half to calculate, plug-hole quantity about 15000, due to honeycomb pottery
Porcelain expressing technique and drying process can all produce certain deformation, so each product section is irregular, different, lead
Cause cannot be punched with fixed routine or machinery.Plugging technology domestic at present for first in ceramic honey comb surface coating,
The plastic foil of plugging hole will be needed to iron hole with electric iron, waited after all ironing and finishing, the mud that an ooze does is covered on product
Cake, then be pressed downward with press, it is necessary to the hole for blocking is because plastic foil gets beat up hole, so pug can be entered in ceramic honey comb by pore pressure
Portion, completes plugging technology.The maximum bottleneck of this technique is drilling technology, by present case, a product of diameter 330mm,
Punching two ends add up about 30000, and a people makes a call to 1.5 holes for one second to calculate, and are fully completed 5.5 hours of needs, at all
Industrialized production demand cannot be met.In order to meet industrialized production, a kind of efficient punch device is developed imperative.
The content of the invention
Regarding to the issue above, the technical problem to be solved in the present invention is to provide a kind of ceramic honey comb of view-based access control model identification certainly
Dynamic punch device.
The ceramic honey comb automatic punching equipment of view-based access control model identification of the present invention, it includes frame a, workbench b, laser engraving
Equipment box c, digital camera head 1, positioner 2, ceramic honey comb process workpiece 4, movable workbench component 5, move horizontally control
Throwing bar 6, automatic lifting bar 7, equipment operation face level governor 8, operation touch-screen 9, laser engraving head 10, camera bellows 11, photograph
Mingguang City source 12 and punching observation panel 13, the bottom of frame a are provided with equipment operation face level governor 8, and the top of frame a is installed
There is operation touch-screen 9, the middle part of frame a is workbench b, and movable workbench component 5, movable workbench are provided with workbench b
The lower section of component 5 be provided with move horizontally control screw mandrel 6, and move horizontally control screw mandrel 6 lower section be provided with automatic lifting bar
7, the top of movable workbench component 5 is placed with ceramic honey comb processing workpiece 4, and the top of ceramic honey comb processing workpiece 4 is provided with
Positioner 2, is provided with camera bellows 11 above workbench b, the inner upper of camera bellows 11 is provided with digital camera head 1, and camera bellows
11 inside is provided with lighting source 12, and the side of camera bellows 11 sets laser engraving equipment box c, and laser engraving equipment box c's is interior
Portion top is provided with laser engraving head 10, and digital camera head 1 and laser engraving head 10 are in same level, and laser engraving
Punching observation panel 13 is provided with equipment box c.
As preferred, described movable workbench component 5 and move horizontally control screw mandrel 6 and can use conveyer belt or rotation
Platform is substituted, and to be moved horizontally and be provided with automatic lifting bar 7 below control screw mandrel 6 or conveyer belt or turntable.
Beneficial effects of the present invention：The drawbacks of it can overcome prior art, reasonable in design is novel, in the process of work
It is middle first to scan workpiece to be processed end face, process image is generated according to each workpiece end face, coordinate high accuracy conveying alignment system,
Realize that each workpiece can be carried out accurate machining, this automatic punching equipment trepanning velocity in or so 40 each seconds,
About 25 times of Manual punching speed, improve the efficiency of punching, realize efficient, accurate automated production.
Brief description of the drawings：
For ease of explanation, the present invention is described in detail by following specific implementations and accompanying drawing.
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the right side structural representation of Fig. 1.
Specific embodiment：
As shown in Figure 1-2, this specific embodiment uses following technical scheme：It includes frame a, workbench b, laser carving
Equipment box c, digital camera head 1, positioner 2, ceramic honey comb is carved to process workpiece 4, movable workbench component 5, move horizontally
Control screw mandrel 6, automatic lifting bar 7, equipment operation face level governor 8, operation touch-screen 9, laser engraving head 10, camera bellows 11,
Lighting source 12 and punching observation panel 13, the bottom of frame a are provided with equipment operation face level governor 8, the top peace of frame a
Equipped with operation touch-screen 9, the middle part of frame a is workbench b, and movable workbench component 5 is provided with workbench b, and workbench is moved
The lower section of dynamic component 5 is provided with and moves horizontally control screw mandrel 6, and moves horizontally the lower section of control screw mandrel 6 and be provided with automatic lifting
Bar 7, the top of movable workbench component 5 is placed with ceramic honey comb processing workpiece 4, and the top of ceramic honey comb processing workpiece 4 is set
There is positioner 2, camera bellows 11 is provided with above workbench b, the inner upper of camera bellows 11 is provided with digital camera head 1, and secretly
The inside of case 11 is provided with lighting source 12, and the side of camera bellows 11 sets laser engraving equipment box c, laser engraving equipment box c's
Inner upper is provided with laser engraving head 10, and digital camera head 1 and laser engraving head 10 are in same level, and laser is carved
Carve and punching observation panel 13 is provided with equipment box c.
As preferred, described movable workbench component 5 and move horizontally control screw mandrel 6 and can use conveyer belt or rotation
Platform is substituted, and to be moved horizontally and be provided with automatic lifting bar 7 below control screw mandrel 6 or conveyer belt or turntable.
The operation principle of this specific embodiment is：Two focal planes are included in this specific implementation, one is digital vedio recording
First 1 focal plane, another is the focussing plane of laser engraving head 10, by adjusting digital camera head 1 and laser engraving head
10 height unites two into one realizing two focal planes, unified focal plane 3 occurs, and in order to realize auto-focusing, this is specific real
Apply the plane to be processed for controlling in mode ceramic honey comb to process workpiece 4 by a pair of optical position controllers 2 just flat with Jiao
Face 3 overlaps, and specific action is as follows：By pressing the focusing button in operation touch-screen 9, automatic lifting bar 7 is preferably minimized place automatically,
The light velocity that now optical position controller 2 is emitted is not blocked, and automatic lifting bar 7 starts slowly to rise, until honeycomb pottery
Porcelain processing workpiece 4 has intercepted the light beam that optical position controller 2 is launched, the stopping of automatic lifting bar 7 action, auto-focusing process
Complete；
Due to that can be deformed in ceramic honey comb extrusion and drying course, so the face shape to be processed of each product is not
Equally, it is impossible to carry out end face perforation processing with unified procedure, in order to solve the individual alienation of product, this specific implementation
Mode carries out end face scanning with digital camera head 1, then with one processing for the end face of specific self-programming Program Generating
Figure, using control screw mandrel 6 is moved horizontally, ceramic honey comb processing workpiece 4 accurately is transported into laser engraving head 10 can be correct
The position of engraving；
Can normally be used under varying environment light to meet equipment, this specific embodiment is equipped with lighting source
12, while in order to prevent influence of the ambient light to end face daylighting, scanning station is designed using camera bellows 11, it is ensured that each end face scanning
The uniformity of image；
Ceramic honey comb processing workpiece end face exist processing hole count it is many characteristics of, whole drill process a few minutes at least, at most
10 minutes or so, if be subjected to displacement by external force or other unpredictable cause influences in course of conveying, cause punching not
Can be normally carried out, the punching of mistake with personal monitoring's drill process, can be found by the observation panel 13 that punches, using operation touch-screen
Cancel button on 9, cancels being carrying out for task, with time-consuming in time；
This specific embodiment processing mode is to carry out from left to right, and ceramic honey comb processing workpiece 4 is firstly placed on left end work
The original position of platform mobile member 5, if workpiece height occurred change, it is necessary to first be pressed by the focusing in operation touch-screen 9
Button, if height do not change and same model work pieces process, directly press operation touch-screen 9 on start button,
Movable workbench component 5 can carry ceramic honey comb processing workpiece 4 and first be parked in scan position, and scanned self-programming program will can be produced
Product are transported to laser boring position again, are punched automatically, to be punctured to finish, and movable workbench component 5 can carry ceramic honey comb
Processing workpiece 4 returns to original position, and equipment sends prompt tone or has light to show that punching flow terminates, and can carry out next product
The circulate operation of product.
General principle of the invention and principal character and advantages of the present invention has been shown and described above.The technology of the industry
Personnel it should be appreciated that the present invention is not limited to the above embodiments, simply explanation described in above-described embodiment and specification this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appending claims and its
Equivalent thereof.
Claims (2)
1. the ceramic honey comb automatic punching equipment that a kind of view-based access control model is recognized, it is characterised in that：It includes frame (a), workbench
B (), laser engraving equipment box (c), digital camera head (1), optical position controller (2), ceramic honey comb process workpiece (4), work
Make platform mobile member (5), move horizontally control screw mandrel (6), automatic lifting bar (7), equipment operation face level governor (8), behaviour
Make touch-screen (9), laser engraving head (10), camera bellows (11), lighting source (12) and punching observation panel (13), the bottom of frame (a)
Portion is provided with equipment operation face level governor (8), operation touch-screen (9) is provided with above frame (a), in frame (a)
Portion is that movable workbench component (5) is provided with workbench (b), workbench (b), and the lower section of movable workbench component (5) is set
Control screw mandrel (6) is moved horizontally, and to be moved horizontally and be provided with automatic lifting bar (7), workbench below control screw mandrel (6)
Ceramic honey comb is placed with above mobile member (5) and processes workpiece (4), the top of ceramic honey comb processing workpiece (4) is provided with light
Positioner (2) is learned, camera bellows (11) is provided with above workbench (b), camera bellows (11) inner upper is provided with digital vedio recording
Head (1), and the inside of camera bellows (11) is provided with lighting source (12), the side of camera bellows (11) sets laser engraving equipment box (c),
The inner upper of laser engraving equipment box (c) is provided with laser engraving head (10), and digital camera head (1) and laser engraving head
(10) punching observation panel (13) is provided with same level, and on laser engraving equipment box (c).
2. the ceramic honey comb automatic punching equipment that a kind of view-based access control model according to claim 1 is recognized, it is characterised in that it
Operation principle be：It includes two focal planes, and one is the focal plane of digital camera head (1), and another is laser engraving
The focussing plane of head (10), two focal planes are realized by adjusting the height of digital camera head (1) and laser engraving head (10)
Unite two into one, unified focal plane (3) occur, in order to realize auto-focusing, it is controlled by a pair of optical position controllers (2)
The plane to be processed of ceramic honey comb processing workpiece (4) processed just overlaps with focal plane (3), and specific action is as follows：By by operation
Focusing button on touch-screen (9), automatic lifting bar (7) is preferably minimized place automatically, and now optical position controller (2) is launched
The light beam for coming is not blocked, and automatic lifting bar (7) starts slowly to rise, and processing workpiece (4) until ceramic honey comb has intercepted optics
The light beam that positioner (2) is launched, automatic lifting bar (7) stopping action, auto-focusing process has been completed；
Due to that can be deformed in ceramic honey comb extrusion and drying course, so the face shape to be processed of each product differs
Sample, it is impossible to carry out end face perforation processing with unified procedure, in order to solve the individual alienation of product, it uses digital vedio recording
Head (1) carries out end face scanning, then with one manuscript for the end face of specific self-programming Program Generating, is moved using level
Dynamic control screw mandrel (6), accurately processes ceramic honey comb workpiece (4) and is transported to the position that laser engraving head (10) can be carved correctly
Put；
Can normally be used under varying environment light to meet equipment, it is also equipped with lighting source (12), while in order to
Prevent influence of the ambient light to end face daylighting, scanning station is designed using camera bellows (11), it is ensured that the one of each end face scan image
Cause property；
Ceramic honey comb processing workpiece end face exist processing hole count it is many characteristics of, whole drill process a few minutes, at most 10 points at least
Clock or so, if be subjected to displacement by external force or other unpredictable cause influences in course of conveying, causes the punching can not be just
Often carry out, the punching of mistake with personal monitoring's drill process, can be found by the observation panel that punches (13), using operation touch-screen
(9) cancel button on, that is, cancel being carrying out for task, with time-consuming；Its processing mode is to carry out from left to right, honeybee
Nest Ceramic manufacturing workpiece (4) is firstly placed on the original position of left end movable workbench component (5), if workpiece height occurred change
Change, it is necessary to first press the focusing button in operation touch-screen (9), if do not changed highly and the workpiece of same model adds
Work, directly by the start button in operation touch-screen (9), movable workbench component (5) can carry ceramic honey comb and process workpiece (4)
Scan position is first parked in, scanned self-programming program product can be again transported to laser boring position, punched automatically, treated
Punching is finished, and movable workbench component (5) can carry ceramic honey comb processing workpiece (4) and return to original position, and equipment sends prompting
Sound has light to show that punching flow terminates, and can carry out the circulate operation of next product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510344107.2A CN104858553B (en) | 2015-06-22 | 2015-06-22 | Automatic honeycomb ceramic punching apparatus based on visual recognition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510344107.2A CN104858553B (en) | 2015-06-22 | 2015-06-22 | Automatic honeycomb ceramic punching apparatus based on visual recognition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104858553A CN104858553A (en) | 2015-08-26 |
| CN104858553B true CN104858553B (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510344107.2A Active CN104858553B (en) | 2015-06-22 | 2015-06-22 | Automatic honeycomb ceramic punching apparatus based on visual recognition |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318823A (en) * | 2018-12-13 | 2020-06-23 | 岚士智能科技(上海)有限公司 | Automatic drilling equipment of carborundum honeycomb ceramics based on visual identification |
| CN112614179A (en) * | 2020-12-16 | 2021-04-06 | 南昌航空大学 | Automatic plate-type honeycomb ceramic assembling method based on vision |
| CN113618830A (en) * | 2021-07-06 | 2021-11-09 | 安吉八塔机器人有限公司 | Automatic discernment sponge drilling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10242617A (en) * | 1997-02-28 | 1998-09-11 | Murata Mfg Co Ltd | Method and apparatus for processing ceramic green sheet |
| US20070084838A1 (en) * | 2004-12-07 | 2007-04-19 | Chih-Ming Hsu | Method and cutting system for cutting a wafer by laser using a vacuum working table |
| US9211609B2 (en) * | 2005-12-28 | 2015-12-15 | Intel Corporation | Laser via drilling apparatus and methods |
| CN201856038U (en) * | 2010-08-05 | 2011-06-08 | 上海现代药物制剂工程研究中心有限公司 | Continuous laser full-automatic punch for osmotic pump tablets |
| JP2012081488A (en) * | 2010-10-08 | 2012-04-26 | Panasonic Corp | Laser beam machining method, laser beam machining device, and electronic device using the same |
| CN103785956B (en) * | 2014-02-11 | 2015-08-19 | 哈尔滨工业大学 | There is the laser drilling device and drilling method that automatically detect spheroid peak position |
| CN103831540A (en) * | 2014-02-20 | 2014-06-04 | 江南大学 | Laser composite punching method for ceramics |
| CN103978315B (en) * | 2014-05-23 | 2015-12-30 | 孙树峰 | A kind of nozzle opening laser high-efficiency and precision automatic machining device and method |
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Effective date of registration: 20210604 Address after: 201803 room 1261, building 1, 501 Jinyuan 4th Road, Jiading District, Shanghai Patentee after: LANSHI SMART TECHNOLOGY (SHANGHAI) Co.,Ltd. Address before: Room 282-1, building 1, 180 Shuifeng Road, Yangpu District, Shanghai 200093 Patentee before: SHANGHAI ORIENT MATERIAL TECHNOLOGY Co.,Ltd. |
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