CN104863081B - A kind of flat ice ice removing machine of Sledge type - Google Patents
A kind of flat ice ice removing machine of Sledge type Download PDFInfo
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- CN104863081B CN104863081B CN201510313298.6A CN201510313298A CN104863081B CN 104863081 B CN104863081 B CN 104863081B CN 201510313298 A CN201510313298 A CN 201510313298A CN 104863081 B CN104863081 B CN 104863081B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H4/00—Working on surfaces of snow or ice in order to make them suitable for traffic or sporting purposes, e.g. by compacting snow
- E01H4/02—Working on surfaces of snow or ice in order to make them suitable for traffic or sporting purposes, e.g. by compacting snow for sporting purposes, e.g. preparation of ski trails; Construction of artificial surfacings for snow or ice sports ; Trails specially adapted for on-the-snow vehicles, e.g. devices adapted for ski-trails
- E01H4/023—Maintaining surfaces for ice sports, e.g. of skating rinks
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Abstract
本发明涉及一种雪橇式平冰除冰机,属于冰场维护机械设备技术领域,可以完成户外平整冰场,填补平冰场上的划痕和洼坑,同时具有除去多余冰渣的功用,能够减轻工作人员劳动强度,提高工作效率,便于维护,结构简单,使用方便,成本低。包含电机、皮带传动机构、水管、控水阀、水泵、储水箱、进水口、推杆、车厢、冰盒、冰铲、刮冰刀盘、主轴、车轮、曲柄摇杆机构、滑板、手柄、刮冰刀、压盖、挡板、锁紧螺母、轴承端盖、轴承、定位销和橡胶垫,车厢上设有电机、皮带传动机构和储水箱,车厢下设有刮冰刀盘、冰铲和冰盒,刮冰刀盘上装有刮冰刀,车厢底部设有两个滑板,四个曲柄摇杆机构分列在车厢两侧。
The invention relates to a sled-type flat ice deicer, which belongs to the technical field of ice rink maintenance machinery and equipment. It can complete the outdoor leveling of the ice rink, fill the scratches and pits on the level ice rink, and has the function of removing excess ice slag. The utility model can reduce the labor intensity of staff, improve work efficiency, facilitate maintenance, simple structure, convenient use and low cost. Including motor, belt transmission mechanism, water pipe, water control valve, water pump, water storage tank, water inlet, push rod, compartment, ice box, ice shovel, ice scraper disc, main shaft, wheels, crank rocker mechanism, skateboard, handle, scraper Ice blades, glands, baffles, lock nuts, bearing end caps, bearings, positioning pins and rubber pads, motors, belt transmission mechanisms and water storage tanks are installed on the carriages, and ice scraper discs, ice shovels and ice boxes are installed under the carriages , the ice scraper disc is equipped with an ice scraper, there are two skateboards at the bottom of the compartment, and four crank rocker mechanisms are arranged on both sides of the compartment.
Description
技术领域technical field
本发明涉及一种雪橇式平冰除冰机,具体地说是一种将溜冰场浇冰及整平集为一体的冰场维护设备,属于冰场维护机械设备技术领域。The invention relates to a sled type ice leveling and deicing machine, in particular to an ice rink maintenance equipment which integrates ice pouring and leveling of an ice rink, and belongs to the technical field of ice rink maintenance machinery and equipment.
背景技术Background technique
目前,室内冰场建造及维护成本太高,我国东北及华北地区冬季平均气温均在0℃以下,这就产生了天然冰场便利的自然条件来开展冬季户外冰上运动项目,室内冰场维护设备昂贵,没有地区会运用室内冰场昂贵的浇冰车、平冰机来维护室外冰场,在东北地区的高校,冬季室外滑冰场就是简单的在平整地面上浇水形成,可是由于学生众多以及冰刀对冰场的破坏往往导致简易冰场很快就会坑洼不平,这在高速度的滑冰运动过程中会特别危险。为此,我们设计了一种针对户外冰场维护的设备,一种雪橇式平冰除冰机,此机器将户外冬季溜冰场浇冰及整平集为一体,为华北、东北地区中小学及高校冬季开展冰上运动项目提供了便利,可以完成户外平整冰场,填补平冰场上的划痕和洼坑,同时具有除去多余冰渣的功用。本发明结构简单,便于维护,使用方便,成本低。At present, the construction and maintenance costs of indoor ice rinks are too high. The average winter temperature in Northeast my country and North China is below 0°C, which creates convenient natural conditions for natural ice rinks to carry out winter outdoor ice sports. Indoor ice rink maintenance The equipment is expensive, and there are no areas that use expensive ice pouring trucks and ice leveling machines for indoor ice rinks to maintain outdoor ice rinks. In colleges and universities in the Northeast, outdoor skating rinks are formed simply by watering the flat ground in winter, but due to the large number of students And the damage of the skates to the ice rink often causes the simple ice rink to be uneven soon, which can be particularly dangerous during high-speed skating. For this reason, we have designed a kind of equipment for the maintenance of outdoor ice rinks, a sled-type flat ice deicer. It is convenient for colleges and universities to carry out ice sports in winter. It can complete the outdoor leveling of the ice rink, fill in the scratches and potholes on the leveling rink, and at the same time have the function of removing excess ice slag. The invention has the advantages of simple structure, convenient maintenance, convenient use and low cost.
发明内容Contents of the invention
本发明目的是提供一种雪橇式平冰除冰机,此机器将溜冰场浇冰及整平集为一体,可以完成户外平整冰场,填补平冰场上的划痕和洼坑,同时具有除去多余冰渣的功用。本发明能够减轻工作人员劳动强度,提高工作效率,便于维护,结构简单,使用方便,成本低。The object of the present invention is to provide a sled-type flat ice deicer, which integrates ice pouring and leveling of the ice skating rink, can complete the outdoor leveling of the ice rink, fill the scratches and pits on the ice rink, and has The function of removing excess ice slag. The invention can reduce the labor intensity of workers, improve work efficiency, facilitate maintenance, simple structure, convenient use and low cost.
本发明的技术方案是:Technical scheme of the present invention is:
一种雪橇式平冰除冰机,包含电机、皮带传动机构、水管、控水阀、水泵、储水箱、进水口、推杆、车厢、冰盒、冰铲、刮冰刀盘、主轴、车轮、曲柄摇杆机构、滑板、手柄、刮冰刀、压盖、唇形密封圈、挡板、锁紧螺母、轴承端盖、轴承、定位销和橡胶垫,车厢上设有电机、皮带传动机构和储水箱,皮带传动机构一端与电机输出轴连接,一端与主轴连接,主轴通过轴承连接在车厢上,水管一端连接主轴轴端,一端连接储水箱,水管上设有控水阀和水泵,车厢下设有刮冰刀盘、冰铲和冰盒,冰铲焊接在冰盒前端,车厢后部设有导轨槽,冰盒安装在车厢上的导轨槽上、靠近推杆一侧,并通过定位销固定在车厢上,刮冰刀盘通过键连接在主轴上,并通过锁紧螺母固定在主轴上,刮冰刀盘上装有刮冰刀,车厢底部设有两个滑板,四个曲柄摇杆机构分列在车厢两侧,并且安装在滑板侧面,曲柄上连接着车轮。A sled-type flat ice deicer, including a motor, a belt transmission mechanism, a water pipe, a water control valve, a water pump, a water storage tank, a water inlet, a push rod, a carriage, an ice box, an ice shovel, an ice scraper disc, a main shaft, wheels, Crank and rocker mechanism, skateboard, handle, ice scraper, gland, lip seal, baffle plate, lock nut, bearing end cover, bearing, positioning pin and rubber pad, motor, belt transmission mechanism and storage One end of the belt transmission mechanism is connected to the motor output shaft, the other end is connected to the main shaft, the main shaft is connected to the carriage through bearings, one end of the water pipe is connected to the shaft end of the main shaft, and the other end is connected to the water storage tank. The water pipe is equipped with a water control valve and a water pump. There are ice scraper disc, ice shovel and ice box. The ice shovel is welded to the front of the ice box. There is a guide rail groove at the rear of the carriage. The ice box is installed on the guide rail groove on the carriage, near the side of the push rod, and fixed on On the compartment, the ice scraper disc is connected to the main shaft by a key and fixed on the main shaft by a lock nut. The ice scraper disc is equipped with an ice scraper, and there are two skateboards at the bottom of the compartment. Four crank rocker mechanisms are arranged on both sides of the compartment. Side, and installed on the side of the skateboard, the crank is connected to the wheel.
所说的主轴为一空心阶梯轴,压盖和挡板通过螺钉连接在主轴轴端,水管插入到主轴轴端内部,压盖和挡板之间装有橡胶垫,压盖和水管之间装有唇形密封圈,唇口朝下,带轮通过键连接在主轴上,并通过锁紧螺母固定在主轴上,主轴中部通过轴承固定在车厢上,轴承为一对单向推力圆锥滚子轴承,轴承内圈通过过盈配合和主轴连接,外圈通过间隙配合连接在车厢上,轴承端盖通过螺钉连接在车厢上,轴承端盖和车厢之间设有调整垫片,上端的轴承端盖和主轴之间、下端的轴承端盖和刮冰刀盘之间均设有唇形密封圈,主轴下端具有键槽和螺纹,刮冰刀盘通过键连接在主轴上,并通过锁紧螺母固定在主轴上,刮冰刀盘上装有刮冰刀,车厢后部设有导轨槽,冰铲焊接在冰盒前端,冰盒安装在导轨槽上,并通过定位销固定在车厢上。The main shaft is a hollow stepped shaft, the gland and the baffle are connected to the shaft end of the main shaft by screws, the water pipe is inserted into the shaft end of the main shaft, a rubber pad is installed between the gland and the baffle, and a There is a lip seal ring, the lip is facing down, the pulley is connected to the main shaft through a key, and fixed on the main shaft through a lock nut, and the middle part of the main shaft is fixed on the carriage through a bearing, and the bearing is a pair of one-way thrust tapered roller bearings , the inner ring of the bearing is connected to the main shaft through interference fit, the outer ring is connected to the carriage through clearance fit, the bearing end cover is connected to the carriage through screws, an adjusting gasket is arranged between the bearing end cover and the carriage, and the bearing end cover at the upper end There is a lip seal ring between the main shaft and the bearing end cover at the lower end and the ice scraper disc. The lower end of the main shaft has a keyway and thread. The ice scraper disc is connected to the main shaft by a key and fixed on the main shaft by a lock nut , The ice scraper disc is equipped with an ice scraper, and a guide rail groove is provided at the rear of the carriage.
本发明的有益效果:一种针对冰场维护的雪橇式平冰除冰机,此机器将户外冬季溜冰场浇冰及整平集为一体,为华北、东北地区中小学及高校冬季开展冰上运动项目提供了便利,可以完成户外平整冰场,填补平冰场上的划痕和洼坑,同时具有除去多余冰渣的功用。本发明能够减轻工作人员劳动强度,提高工作效率,结构简单,便于维护,安装使用方便,成本低。Beneficial effects of the present invention: a sled type deicing machine for ice rink maintenance, this machine integrates ice pouring and leveling of outdoor skating rinks in winter, and is used for ice skating in primary and secondary schools and colleges and universities in North China and Northeast China. Sports items provide convenience, can complete the outdoor leveling of the ice rink, fill the scratches and potholes on the leveling ice rink, and have the function of removing excess ice slag. The invention can reduce the labor intensity of workers, improve work efficiency, has simple structure, is convenient for maintenance, is convenient for installation and use, and has low cost.
附图说明Description of drawings
图1是本发明工作状态的结构示意图。Fig. 1 is a structural schematic diagram of the working state of the present invention.
图2是本发明非工作状态的结构示意图。Fig. 2 is a structural schematic diagram of the non-working state of the present invention.
图3是图1的俯视图。FIG. 3 is a top view of FIG. 1 .
图4是主轴装配图。Figure 4 is an assembly drawing of the main shaft.
图5是图4的局部放大图。FIG. 5 is a partially enlarged view of FIG. 4 .
图中:1.电机,2.皮带传动机构,3.水管,4.控水阀,5.水泵,6.储水箱,7.进水口,8.推杆,9.车厢,10.冰盒,11.冰铲,12.刮冰刀盘,13.主轴,14.车轮,15.曲柄摇杆机构,16.滑板,17.手柄,18.刮冰刀,19.压盖,20.唇型密封圈,21.挡板,22.锁紧螺母,23.带轮,24.轴承端盖,25.轴承,26.定位销,27.橡胶垫。In the figure: 1. Motor, 2. Belt transmission mechanism, 3. Water pipe, 4. Water control valve, 5. Water pump, 6. Water storage tank, 7. Water inlet, 8. Push rod, 9. Car compartment, 10. Ice box , 11. Ice shovel, 12. Ice scraper disc, 13. Main shaft, 14. Wheel, 15. Crank rocker mechanism, 16. Skateboard, 17. Handle, 18. Ice scraper, 19. Gland, 20. Lip seal Ring, 21. Baffle plate, 22. Lock nut, 23. Pulley, 24. Bearing end cover, 25. Bearing, 26. Locating pin, 27. Rubber pad.
具体实施方式detailed description
以下结合附图,通过实施例对本发明作进一步说明。The present invention will be further described through the embodiments below in conjunction with the accompanying drawings.
一种雪橇式平冰除冰机,包含电机1、皮带传动机构2、水管3、控水阀4、水泵5、储水箱6、进水口7、推杆8、车厢9、冰盒10、冰铲11、刮冰刀盘12、主轴13、车轮14、曲柄摇杆机构15、滑板16、手柄17、刮冰刀18、压盖19、唇形密封圈20、挡板21、锁紧螺母22、轴承端盖24、轴承25、定位销26和橡胶垫27,车厢上设有电机、皮带传动机构和储水箱,皮带传动机构为二级皮带传动减速装置,一端与电机输出轴连接,一端与主轴连接,主轴通过轴承连接在车厢上,水管一端连接主轴的轴端,一端连接储水箱,水管上设有控水阀和水泵,车厢下设有刮冰刀盘、冰铲和冰盒,冰铲焊接在冰盒前端,冰盒安装在车厢上的导轨槽上、靠近推杆一侧,刮冰刀盘通过键连接在主轴上,并通过锁紧螺母固定在主轴上,刮冰刀盘上装有刮冰刀,车厢底部设有两个滑板,四个曲柄摇杆机构分列在车厢两侧,并且安装在滑板侧面,曲柄上连接着车轮。A sled-type flat ice deicer, including a motor 1, a belt transmission mechanism 2, a water pipe 3, a water control valve 4, a water pump 5, a water storage tank 6, a water inlet 7, a push rod 8, a compartment 9, an ice box 10, an ice Shovel 11, ice scraper disc 12, main shaft 13, wheel 14, crank rocker mechanism 15, skateboard 16, handle 17, ice scraper 18, gland 19, lip seal ring 20, baffle plate 21, lock nut 22, bearing End cover 24, bearing 25, positioning pin 26 and rubber pad 27, motor, belt transmission mechanism and water storage tank are arranged on the carriage, the belt transmission mechanism is a secondary belt transmission reduction device, one end is connected with the output shaft of the motor, and the other end is connected with the main shaft , the main shaft is connected to the carriage through bearings, one end of the water pipe is connected to the shaft end of the main shaft, and the other end is connected to the water storage tank. The water pipe is equipped with a water control valve and a water pump. There are ice scraper discs, ice shovels and ice boxes under the carriage, and the ice shovel is welded on The front end of the ice box, the ice box is installed on the guide rail groove on the carriage, close to the side of the push rod, the ice scraper disc is connected to the main shaft by a key, and fixed on the main shaft by a lock nut, the ice scraper disc is equipped with an ice scraper, and the compartment There are two skateboards at the bottom, and four crank rocker mechanisms are arranged on both sides of the compartment and installed on the side of the skateboards, and the cranks are connected to the wheels.
当平冰除冰机的储水箱装满水,在冰面上向前行进工作时,搬动手柄,曲柄摇杆机构中的摇杆转动,与曲柄相连接的车轮收起,滑板接触冰面(图1所示),电机通过皮带传动机构与主轴连接,主轴转动,带动安装在主轴下端的刮冰刀盘一起转动,刮冰刀盘上装有刮冰刀,刮冰刀刮去冰场上多余冰棱角,打开控水阀,水泵工作,水从储水箱中流出,流经水管到达主轴上部端部,主轴为一空心轴,从水管中流出的水流经主轴的内部空心,在主轴最下端流出,将冰场上的划痕和洼坑填平,与此同时,冰铲将冰渣收起,冰渣进入到冰盒内部,当冰盒内盛满冰渣时,拔掉定位销,抽出冰盒,倒掉冰渣,再次将冰盒安装在车厢上的导轨槽上,插上定位销,平冰除冰机继续前行工作,完成一个工作过程。When the water storage tank of the flat ice deicer is filled with water and it works forward on the ice surface, the handle is moved, the rocker in the crank rocker mechanism rotates, the wheels connected to the crank are retracted, and the skateboard touches the ice surface (As shown in Figure 1), the motor is connected to the main shaft through a belt transmission mechanism, and the main shaft rotates to drive the ice scraper disc installed at the lower end of the main shaft to rotate together. The ice scraper disc is equipped with an ice scraper, which scrapes off excess ice edges and corners on the ice rink. Open the water control valve, the water pump works, the water flows out from the water storage tank, flows through the water pipe and reaches the upper end of the main shaft. The scratches and potholes on the field are filled up. At the same time, the ice shovel collects the ice slag, and the ice slag enters the inside of the ice box. When the ice box is full of ice slag, pull out the positioning pin, pull out the ice box, and pour it out. Ice slag, install the ice box on the guide rail groove on the carriage again, insert the positioning pin, the flat ice deicer continues to work, and completes a working process.
当平冰除冰机停止工作,需离开冰场时,搬动手柄,曲柄摇杆机构中的摇杆转动,当摇杆和连杆处于一条直线,车轮着地(图2所示),此时,曲柄摇杆机构处于止点位置,从而机器可以自由推着移动,都能保证车轮平稳移动而不会绕着滑板转动。When the flat ice deicer stops working and needs to leave the ice rink, the handle is moved, and the rocker in the crank rocker mechanism rotates. When the rocker and the connecting rod are in a straight line, the wheels touch the ground (as shown in Figure 2). , the crank rocker mechanism is at the dead center position, so that the machine can be pushed and moved freely, and the wheels can be guaranteed to move smoothly without rotating around the skateboard.
所说的主轴为一空心阶梯轴,压盖和挡板通过螺钉连接在主轴轴端,水管插入到主轴轴端内部,压盖和挡板之间装有橡胶垫,压盖和水管之间装有唇形密封圈,唇口朝下,以防水流出,带轮23通过键连接在主轴上,并通过锁紧螺母固定在主轴上,主轴中部通过轴承固定在车厢上,轴承为一对单向推力圆锥滚子轴承,当刮冰刀高速旋转刮冰时,会产生很大的冲击载荷,轴承可承受很大的轴向载荷,对冲击载荷不敏感,而且刚性好,轴承内圈通过过盈配合和主轴连接,外圈通过间隙配合连接在车厢上,轴承端盖通过螺钉连接在车厢上,轴承端盖和车厢之间设有调整垫片,上端的轴承端盖和主轴之间设有唇形密封圈,密封圈唇口朝上,可以阻止灰尘进入轴承内部,下端的轴承端盖和刮冰刀盘之间设有唇形密封圈,唇口朝下,可以阻止刮冰刀刮掉的冰渣溅进轴承内部,主轴下端具有键槽和螺纹,刮冰刀盘通过键连接在主轴上,并通过锁紧螺母固定在主轴上,刮冰刀盘上装有刮冰刀,主轴转动,带动刮冰刀盘转动,刮冰刀将冰场上多余的冰棱角刮去,水管补水,将冰场上的划痕和洼坑填平,冰铲将冰渣收起,冰渣进入到冰盒内部。The main shaft is a hollow stepped shaft, the gland and the baffle are connected to the shaft end of the main shaft by screws, the water pipe is inserted into the shaft end of the main shaft, a rubber pad is installed between the gland and the baffle, and a There is a lip seal ring with the lip facing down to prevent water from flowing out. The pulley 23 is connected to the main shaft by a key and fixed on the main shaft by a lock nut. The middle part of the main shaft is fixed on the carriage by a bearing. The bearing is a pair of one-way Thrust tapered roller bearing, when the ice scraper rotates at high speed to scrape ice, it will generate a large impact load. The bearing can withstand a large axial load, is not sensitive to impact load, and has good rigidity. The inner ring of the bearing is through interference fit It is connected with the main shaft, the outer ring is connected to the carriage by clearance fit, the bearing end cover is connected to the carriage by screws, an adjusting gasket is provided between the bearing end cover and the carriage, and a lip is provided between the bearing end cover and the main shaft at the upper end. Sealing ring, the lip of the sealing ring faces upwards, which can prevent dust from entering the inside of the bearing. There is a lip-shaped sealing ring between the bearing end cover at the lower end and the ice scraper disc, and the lip faces downward, which can prevent the ice debris scraped off by the ice scraper from splashing Inside the bearing, the lower end of the main shaft has a keyway and thread. The ice scraper disc is connected to the main shaft through a key and fixed on the main shaft by a lock nut. The ice scraper disc is equipped with an ice scraper. The rotation of the main shaft drives the rotation of the ice scraper disc. Scrape off the excess ice edges on the ice rink, replenish the water with water pipes, fill up the scratches and pits on the ice rink, and collect the ice scum with the ice shovel, which enters the ice box.
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| US3917350A (en) * | 1974-04-22 | 1975-11-04 | Tennant Co | Ice resurfacer cutting blade apparatus |
| WO1988004394A1 (en) * | 1986-12-05 | 1988-06-16 | Le Froid Industriel York Sa | Method for covering with snow artificial slopes for downhill or cross-country skiing, and means for implementing such method |
| DE20108881U1 (en) * | 2001-05-31 | 2002-07-04 | Siemens AG, 80333 München | Self-propelled ice-making machine with navigation system |
| US7698837B2 (en) * | 2004-11-10 | 2010-04-20 | Edward Wisz | Ice skating rink resurfacing apparatus |
| CA2871307A1 (en) * | 2012-05-04 | 2013-11-07 | Greins Environmental Technologies Inc. | Systems, methods and devices for water and energy savings during ice resurfacing |
| CN204703114U (en) * | 2015-06-03 | 2015-10-14 | 彭昳冰 | The flat ice ice removing machine of a kind of Sledge type |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9512579B2 (en) * | 2013-02-27 | 2016-12-06 | Paul J. van Eijl | Self-driven ice resurfacing machine and method for use |
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2015
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3917350A (en) * | 1974-04-22 | 1975-11-04 | Tennant Co | Ice resurfacer cutting blade apparatus |
| WO1988004394A1 (en) * | 1986-12-05 | 1988-06-16 | Le Froid Industriel York Sa | Method for covering with snow artificial slopes for downhill or cross-country skiing, and means for implementing such method |
| DE20108881U1 (en) * | 2001-05-31 | 2002-07-04 | Siemens AG, 80333 München | Self-propelled ice-making machine with navigation system |
| US7698837B2 (en) * | 2004-11-10 | 2010-04-20 | Edward Wisz | Ice skating rink resurfacing apparatus |
| CA2871307A1 (en) * | 2012-05-04 | 2013-11-07 | Greins Environmental Technologies Inc. | Systems, methods and devices for water and energy savings during ice resurfacing |
| CN204703114U (en) * | 2015-06-03 | 2015-10-14 | 彭昳冰 | The flat ice ice removing machine of a kind of Sledge type |
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