CN104890443B - The automobile front axle of cylinder structure - Google Patents
The automobile front axle of cylinder structure Download PDFInfo
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- CN104890443B CN104890443B CN201510368974.XA CN201510368974A CN104890443B CN 104890443 B CN104890443 B CN 104890443B CN 201510368974 A CN201510368974 A CN 201510368974A CN 104890443 B CN104890443 B CN 104890443B
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- 238000007789 sealing Methods 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 238000013016 damping Methods 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 210000000515 tooth Anatomy 0.000 claims 7
- 230000001681 protective effect Effects 0.000 claims 2
- 230000001502 supplementing effect Effects 0.000 claims 2
- 239000000446 fuel Substances 0.000 abstract description 3
- 239000007787 solid Substances 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 50
- 230000035939 shock Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
本发明涉及汽车前轴。一种管型结构的汽车前轴,包括横杆和两个悬臂,所述横杆的两端各设有一个车架支撑部,所述横杆的两个各连接有一个悬臂,所述悬臂设有主销孔,所述横杆为圆管结构,所述车架支撑部为支撑块,所述车架支撑部同所述横杆焊接在一起,所述悬臂的前后表面各设有一个转向防护块。本发明提供了一种抗冲击和扭曲能力好、抗转向撞击能力好的管型结构的汽车前轴,解决了现有的前桥的横杆为实心结构所存在的重量重且抗撞击的不足和通过提高悬臂的横截面来提高抗冲击能力而导致的油耗高的问题。
The present invention relates to a front axle of an automobile. A car front axle with a tubular structure, comprising a cross bar and two cantilever arms, a frame support portion is provided at both ends of the cross bar, and a cantilever is connected to each of the two ends of the cross bar, and the cantilever There is a kingpin hole, the cross bar is a circular tube structure, the frame support part is a support block, the frame support part is welded together with the cross bar, and the front and rear surfaces of the cantilever are respectively provided with a Turn to the guard block. The invention provides a tube-shaped automobile front axle with good impact resistance, twist resistance, and good steering impact resistance, which solves the problems of heavy weight and impact resistance in the existing front axle cross bar with a solid structure And the problem of high fuel consumption caused by increasing the cross section of the cantilever to improve the impact resistance.
Description
技术领域technical field
本发明涉及汽车前轴,尤其涉及一种管型结构的汽车前轴。The invention relates to an automobile front axle, in particular to an automobile front axle with a tubular structure.
背景技术Background technique
汽车前轴又称前桥,用于安装前轮、支撑汽车前部重量,用前悬挂架与车架连接。在中国专利申请号2011201792654、授权公告日为2011年12月28日、名称为“汽车前桥总成”的专利文件中即公开了一种现有结构的汽车前轴。汽车前轴包括横杆和两个悬臂,横杆的两端各设有一个车架支撑部,横杆的两个各连接有一个悬臂,悬臂设有主销孔。使用时,将转向节通过主销穿设在主销孔中而同前轴连接在一起,前轮安装于转向节。The front axle of the car, also known as the front axle, is used to install the front wheels, support the weight of the front of the car, and connect with the frame with the front suspension. In Chinese patent application number 2011201792654, the authorized announcement date is December 28, 2011, and promptly discloses a kind of automobile front axle of existing structure in the patent document of name " automobile front axle assembly ". The front axle of the automobile comprises a cross bar and two cantilever arms. A vehicle frame supporting part is respectively arranged at two ends of the cross bar, and a cantilever is respectively connected to the two ends of the cross bar. The cantilever is provided with a kingpin hole. During use, the steering knuckle is connected with the front axle through the kingpin passing through the kingpin hole, and the front wheel is installed on the steering knuckle.
现有的汽车前桥存在以下不足:横杆为实心结构,故重量重且抗撞击和扭曲能力差;转向部件容易碰撞到悬臂,为了防止悬臂受到碰撞时变形,为了通过抗冲击能力需要将悬臂制作得较粗、从而导致车辆重量增加而增大油耗。The existing car front axle has the following disadvantages: the crossbar is a solid structure, so it is heavy and has poor impact and twist resistance; the steering part is easy to collide with the cantilever, in order to prevent the cantilever from being deformed when it is hit, it is necessary to pass the impact resistance. Made thicker, resulting in increased vehicle weight and increased fuel consumption.
发明内容Contents of the invention
本发明提供了一种抗冲击和扭曲能力好、抗转向撞击能力好的管型结构的汽车前轴,解决了现有的前桥的横杆为实心结构所存在的重量重且抗撞击的不足和通过提高悬臂的横截面来提高抗冲击能力而导致的油耗高的问题。The invention provides a tube-shaped automobile front axle with good impact resistance, twist resistance and good steering impact resistance, which solves the problems of heavy weight and impact resistance in the existing front axle cross bar which is a solid structure And the problem of high fuel consumption caused by increasing the cross section of the cantilever to improve the impact resistance.
以上技术问题是通过下列技术方案解决的:一种管型结构的汽车前轴,包括横杆和两个悬臂,所述横杆的两端各设有一个车架支撑部,所述横杆的两侧各设有一个悬臂,所述悬臂设有主销孔,所述横杆为圆管结构,所述车架支撑部为支撑块,所述车架支撑部同所述横杆焊接在一起,所述悬臂的前后表面各设有一个转向防护块。The above technical problems are solved by the following technical solutions: a car front axle with a tubular structure, including a cross bar and two cantilever arms, a vehicle frame support portion is provided at each of the two ends of the cross bar, and There is a cantilever on each side, the cantilever is provided with a kingpin hole, the cross bar is a circular tube structure, the support part of the frame is a support block, and the support part of the frame is welded together with the cross bar , the front and rear surfaces of the cantilever are respectively provided with a turning protection block.
作为优选,所述汽车前轴的主销孔中心距减去位于横杆同一侧的所述转向防护块之间距离的差为5-50毫米。Preferably, the difference between the center distance of the kingpin hole of the front axle of the automobile minus the distance between the steering protection blocks on the same side of the cross bar is 5-50 mm.
作为优选,所述主销孔的轴线既朝内横杆的中间倾斜又朝内横杆的后方倾斜,所述主销孔轴线的内倾角为3°~7.5°,所述主销孔轴线的后倾角为1°~7.5°。能够有效降低车轮的偏磨。Preferably, the axis of the king pin hole is inclined toward the middle of the inner cross bar and inclined toward the rear of the inner cross bar, the inclination angle of the king pin hole axis is 3°-7.5°, the king pin hole axis The back tilt angle is 1°~7.5°. It can effectively reduce the eccentric wear of the wheel.
作为优选,所述横杆内可转动地穿设有圆形内杆,所述内杆的外周面设有第一摩擦层,所述横杆的内表面设有第二摩擦层,所述内杆和横杆通过所述第一摩擦层和第二摩擦层抵接在一起。当横杆产生扭曲时,横杆会相对于内杆产生转动,转动时外摩擦层和第二摩擦层产生摩擦吸能而消除扭矩力,从而起到提高横杆的抗扭曲能力的作用。As a preference, a circular inner rod is rotatably pierced inside the cross bar, the outer peripheral surface of the inner rod is provided with a first friction layer, the inner surface of the cross bar is provided with a second friction layer, and the inner surface of the inner rod is provided with a second friction layer. The bar and the crossbar abut together through the first and second friction layers. When the crossbar is twisted, the crossbar will rotate relative to the inner rod, and the outer friction layer and the second friction layer will generate frictional energy absorption to eliminate the torque force during the rotation, thereby improving the twist resistance of the crossbar.
作为优选,所述内杆包括左杆和右杆,所述左杆的左端通过左吸能弹簧同所述横杆连接在一起,所述左杆的右端面设有若干沿左杆周向分布的第一换向齿,所述右杆的右端通过右吸能弹簧同所述横杆连接在一起,所述右杆的左端面设有若干沿右杆周向分布的第二换向齿,所述第一换向齿和第二换向齿啮合在一起。当横杆扭曲而带动内杆也产生扭曲时,在第一换向齿和第二换向齿的作用下会驱动右杆和左杆沿周向分开,分开时会导致吸能弹簧变形而吸能。进一步通过了横杆抗扭曲能力。Preferably, the inner rod includes a left rod and a right rod, the left end of the left rod is connected with the cross rod through a left energy-absorbing spring, and the right end surface of the left rod is provided with several the first reversing tooth, the right end of the right rod is connected with the cross bar through the right energy-absorbing spring, the left end surface of the right rod is provided with a number of second reversing teeth distributed along the circumferential direction of the right rod, The first reversing teeth and the second reversing teeth mesh together. When the crossbar is twisted and the inner rod is also twisted, under the action of the first reversing tooth and the second reversing tooth, the right rod and the left rod will be driven to separate in the circumferential direction. When separated, the energy-absorbing spring will deform and absorb can. Further passed the anti-twisting ability of the crossbar.
作为优选,所述横杆和内杆之间填充有摩擦剂。使用过程中第一摩擦层和第二摩擦层产生磨损而导致摩擦吸能效果下降时摩擦剂能够填充到第一摩擦层和第二摩擦层之间而使得第一摩擦层和第二摩擦层仍旧保持良好的摩擦吸能效果,从而解决了摩擦力下降而不能够方便地调整第一摩擦层和第二摩擦层之间的抵接力而调整摩擦力的问题。Preferably, a friction agent is filled between the cross bar and the inner bar. When the first friction layer and the second friction layer are worn during use and the frictional energy absorption effect is reduced, the friction agent can be filled between the first friction layer and the second friction layer so that the first friction layer and the second friction layer are still intact. A good frictional energy absorption effect is maintained, thereby solving the problem that the friction force decreases and the contact force between the first friction layer and the second friction layer cannot be conveniently adjusted to adjust the friction force.
作为优选,所述主销孔内设有两个支撑主销的轴承,所述两个轴承之间设有啮合在一起的第一齿轮和第二齿轮,所述第一齿轮和所述两个轴承都同轴,所述第二齿轮同所述悬臂转动连接在一起;所述第一齿轮内设有加油机构,所述加油机构包括出油口、补气口、密封头、驱动密封头密封住出油口的第一弹簧、缸体和滑动密封连接于缸体的活塞,所述活塞将所述缸体分割为气腔和油腔,所述活塞设有朝向气腔开启的单向阀,所述活塞通过连杆同所述密封头连接在一起,所述出油口通过油道同所述油腔相连通,所述补气口通过气道同所述气腔相连通,所述出油口设置于所述第一齿轮的齿顶,所述密封头伸出所述第一齿轮的齿顶的距离大于所述第一齿轮与第二齿轮之间的齿顶隙。使用时,主销同时穿设并同轴承和第一齿轮连接在一起。主销转动时带动第一齿轮转动,当第一齿轮转动到设有出油口的齿同第二齿轮啮合在一起时,第一齿轮的齿槽驱动密封头缩进齿轮内,密封条内缩时使第一弹簧储能的同时还通过连杆驱动活塞朝向油腔移动而驱动油腔内润滑油经油道流向出油口而流到加油腔从而实现对轴承的润滑;当密封头同齿槽错开时,在第一弹簧的作用下密封头重新密封住出油口,密封头移动的过程驱动活塞朝向气腔移动,此时由于油腔中的油已经部分流出、故油腔内的压力小于气腔的压力,单向阀开启而使得空气补充到油腔中和将加油腔中多余的有回收进油腔中,使得下一次活塞挤压油腔时润滑油能够可靠地流出。设计轴承,使得主销转动更为通畅,实现了主销转动时对轴承的自动润滑。Preferably, two bearings supporting the kingpin are arranged in the hole of the kingpin, a first gear and a second gear meshed together are arranged between the two bearings, and the first gear and the two The bearings are all coaxial, and the second gear is rotatably connected with the cantilever; the first gear is provided with a refueling mechanism, and the refueling mechanism includes an oil outlet, an air supply port, a sealing head, and a driving sealing head to seal The first spring of the oil outlet, the cylinder body and the piston that is slidingly and sealingly connected to the cylinder body, the piston divides the cylinder body into an air chamber and an oil chamber, and the piston is provided with a one-way valve that opens toward the air chamber, The piston is connected with the sealing head through a connecting rod, the oil outlet is connected with the oil chamber through the oil passage, the air supply port is connected with the air chamber through the air passage, and the oil outlet is connected with the oil chamber through the air passage. The mouth is arranged on the tooth top of the first gear, and the sealing head protrudes from the tooth top of the first gear by a distance greater than the tooth top gap between the first gear and the second gear. During use, the main pin is passed through and connected with the bearing and the first gear at the same time. When the main pin rotates, it drives the first gear to rotate. When the first gear rotates until the teeth with the oil outlet mesh with the second gear, the tooth grooves of the first gear drive the sealing head to retract into the gear, and the sealing strip shrinks inward. While storing energy in the first spring, the connecting rod drives the piston to move toward the oil chamber, and drives the lubricating oil in the oil chamber to flow through the oil passage to the oil outlet and then to the oil chamber to realize the lubrication of the bearing; When the grooves are staggered, the sealing head re-seals the oil outlet under the action of the first spring, and the moving process of the sealing head drives the piston to move toward the air chamber. At this time, the oil in the oil chamber has partially flowed out, so the pressure in the oil chamber If the pressure is lower than that of the air chamber, the one-way valve opens to replenish air into the oil chamber and recycle excess oil in the oil chamber into the oil chamber, so that the lubricating oil can flow out reliably when the piston squeezes the oil chamber next time. The design of the bearing makes the kingpin rotate more smoothly, and realizes the automatic lubrication of the bearing when the kingpin rotates.
作为优选,所述横杆位于所述车架支撑部和悬臂之间的部位设有安装腔,所述安装腔的上下壁设有减震结构,所述减震结构包括沿上下方向依次抵接在一起的调节螺母、芯套、小端朝向芯套的蝶形弹簧和安装板,所述安装板固接有穿过所述弹性弹簧和芯套后同所述调节螺母螺纹连接在一起的调节螺杆,所述芯套外连接有橡胶圈,所述橡胶圈外连接有质量圈,所述橡胶圈设有压住蝶形弹簧的锥台形沉孔。在前轴内设置减震结构,减震结构的质量圈为减震结构提供质量M,橡胶圈为减震结构提供刚度和阻尼,通过减震结构的橡胶圈将振动能量转换为摩擦热能消耗掉,从而降低整车在的振动和噪声,提高驾乘的舒适性;通过调整质量块圈的重量和橡胶圈的硬度可以调整减震结构的刚度和阻尼,使减震结构的模态频率与前轴共振时的频率一致;通过旋转调节螺母调节弹性垫板的预压力,可以扩大调整减震结构刚度和阻尼的范围。减小前轴振动引起的振动噪声的效果较好。Preferably, the crossbar is provided with an installation cavity at the position between the support part of the frame and the cantilever, and the upper and lower walls of the installation cavity are provided with a shock absorbing structure, and the shock absorbing structure includes successively abutting against The adjustment nut, the core sleeve, the butterfly spring with the small end facing the core sleeve and the installation plate are fixedly connected with the adjustment nut that passes through the elastic spring and the core sleeve and is screwed together with the adjustment nut. screw, the core sleeve is connected with a rubber ring, the rubber ring is connected with a mass ring, and the rubber ring is provided with a truncated cone counterbore for pressing the butterfly spring. A shock-absorbing structure is set in the front axle. The mass ring of the shock-absorbing structure provides mass M for the shock-absorbing structure, and the rubber ring provides stiffness and damping for the shock-absorbing structure. The rubber ring of the shock-absorbing structure converts vibration energy into frictional heat energy and consumes it. , so as to reduce the vibration and noise of the whole vehicle and improve the driving comfort; the stiffness and damping of the shock-absorbing structure can be adjusted by adjusting the weight of the mass ring and the hardness of the rubber ring, so that the modal frequency of the shock-absorbing structure is the same as that of the front The frequency of shaft resonance is the same; by rotating the adjusting nut to adjust the preload of the elastic backing plate, the range of adjusting the stiffness and damping of the shock absorbing structure can be expanded. The effect of reducing the vibration noise caused by the vibration of the front axle is better.
作为优选,所述芯套内设有橡胶衬套。可以避免芯套的内周面与调节螺杆擦碰产生振动噪声。Preferably, a rubber bushing is arranged inside the core sleeve. Vibration and noise generated by friction between the inner peripheral surface of the core sleeve and the adjusting screw rod can be avoided.
作为优选,所述的芯套的外周面设有若干个伸入橡胶圈中的芯套部连接环,所述质量圈的内周面设有若干个伸入所述橡胶圈中的质量圈部连接环。连接更稳固。As a preference, the outer peripheral surface of the core sleeve is provided with several core sleeve connecting rings extending into the rubber ring, and the inner peripheral surface of the mass ring is provided with several mass ring portions extending into the rubber ring Connecting ring. The connection is more stable.
本发明具有下述优点:横杆为圆管结构,重量轻,抗冲击和扭曲能力好;设计转向防护块,转向时使转向部件只撞击到转向防护块,故不容易导致悬臂变形,从而无需通过悬臂的横截面积。The present invention has the following advantages: the crossbar is a circular tube structure, light in weight, and has good impact and twist resistance; the steering protection block is designed so that the steering parts only hit the steering protection block when turning, so it is not easy to cause deformation of the cantilever, thus eliminating the need for Cross-sectional area through the cantilever.
附图说明Description of drawings
图1为本发明实施例一的正视示意图。Fig. 1 is a schematic front view of Embodiment 1 of the present invention.
图2为本发明实施例一的俯视示意图。FIG. 2 is a schematic top view of Embodiment 1 of the present invention.
图3为本发明实施例一的右视示意图。Fig. 3 is a schematic right view of Embodiment 1 of the present invention.
图4为本发明实施例二中的悬臂的局部示意图。Fig. 4 is a partial schematic diagram of the cantilever in Embodiment 2 of the present invention.
图5为第一齿轮和第二齿轮的剖视示意图。Fig. 5 is a schematic cross-sectional view of the first gear and the second gear.
图6为图5的A处的局部放大示意图。FIG. 6 is a partially enlarged schematic diagram of A in FIG. 5 .
图7为图5的B处的局部放大示意图。FIG. 7 is a partially enlarged schematic diagram at B in FIG. 5 .
图8为本发明实施例三的正视示意图。Fig. 8 is a schematic front view of Embodiment 3 of the present invention.
图9为减震结构的结构示意图。Fig. 9 is a structural schematic diagram of the shock absorbing structure.
图10为本发明实施例四中的横杆的剖视示意图。Fig. 10 is a schematic cross-sectional view of a cross bar in Embodiment 4 of the present invention.
图中:车架支撑部1、悬臂2、转向防护块21、主销孔22、轴承23、第一齿轮24、第一齿的齿顶241、第二齿轮25、短轴251、减震结构3、安装板31、蝶形弹簧32、芯套33、芯套部连接环331、调节螺母34、锁紧螺母35、调节螺杆36、橡胶衬套37、橡胶圈38、锥台形沉孔381、质量圈39、质量圈部连接环391、横杆5、内杆51、左杆511、右杆512、外摩擦层513、第一换向齿514、第二换向齿515、内摩擦层52、左吸能弹簧53、右吸能弹簧54、安装腔55、加油机构8、出油口81、补气口82、密封头83、第一弹簧84、缸体85、气腔851、油腔852、活塞86、单向阀861、连杆862、油道87、气道88、密封头伸出第一齿轮的齿顶的距离L1、第一齿轮与第二齿轮之间的齿顶隙L2、主销孔的轴线L3、汽车前轴的主销孔中心距L4、位于横杆同一侧的转向防护块之间的距离L5、主销孔轴线的内倾角A1、主销孔轴线的后倾角A2。In the figure: frame supporting part 1, cantilever 2, steering protection block 21, kingpin hole 22, bearing 23, first gear 24, addendum 241 of the first tooth, second gear 25, short shaft 251, shock absorbing structure 3. Mounting plate 31, butterfly spring 32, core sleeve 33, core sleeve connecting ring 331, adjusting nut 34, lock nut 35, adjusting screw rod 36, rubber bushing 37, rubber ring 38, truncated cone counterbore 381, Mass ring 39, connecting ring 391 of mass ring part, cross bar 5, inner bar 51, left bar 511, right bar 512, outer friction layer 513, first reversing tooth 514, second reversing tooth 515, inner friction layer 52 , left energy-absorbing spring 53, right energy-absorbing spring 54, installation chamber 55, refueling mechanism 8, oil outlet 81, air supply port 82, sealing head 83, first spring 84, cylinder body 85, air chamber 851, oil chamber 852 , piston 86, one-way valve 861, connecting rod 862, oil passage 87, air passage 88, the distance L1 where the seal head protrudes from the tooth top of the first gear, the tooth top clearance L2 between the first gear and the second gear, The axis L3 of the kingpin hole, the center distance of the kingpin hole of the automobile front axle L4, the distance L5 between the steering protection blocks on the same side of the crossbar, the inclination angle A1 of the kingpin hole axis, and the caster angle A2 of the kingpin hole axis .
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例一,参见图1,一种管型结构的汽车前轴,包括横杆5。横杆5为圆形钢管结构。横杆5为直杆结构。横杆5的两端各设有一个车架支撑部1。车架支撑部1为支撑块。车架支撑部1同横杆5焊接在一起。横杆5的两端各连接有一个悬臂2。悬臂2为锻造或铸造结构。悬臂2同横杆5焊接在一起。悬臂2的前后表面各设有一个转向防护块21。悬臂2设有主销孔22。主销孔的轴线L3朝横杆5的中间倾斜。主销孔轴线的内倾角A1为3°~7.5°。Embodiment 1, referring to FIG. 1 , a car front axle with a tubular structure, including a cross bar 5 . The cross bar 5 is a circular steel pipe structure. The cross bar 5 is a straight bar structure. Two ends of the cross bar 5 are respectively provided with a vehicle frame supporting portion 1 . The frame supporting part 1 is a supporting block. The vehicle frame supporting part 1 is welded together with the cross bar 5 . Two ends of the cross bar 5 are respectively connected with a cantilever 2 . The cantilever 2 is a forged or cast structure. Cantilever 2 is welded together with cross bar 5. The front and rear surfaces of the cantilever 2 are respectively provided with a turning protection block 21 . The cantilever 2 is provided with a main pin hole 22 . The axis L3 of the kingpin hole is inclined toward the middle of the crossbar 5 . The inclination angle A1 of the kingpin hole axis is 3°~7.5°.
参见图2,汽车前轴的主销孔中心距L4减去位于横杆同一侧的转向防护块之间的距离L5的差为5-50毫米。车架支撑部1沿前后方向的外观尺寸大于横杆5沿前后方向的外观尺寸。Referring to Fig. 2, the center distance L4 of the kingpin hole of the automobile front axle minus the distance L5 between the steering protection blocks on the same side of the cross bar is 5-50 mm. The appearance size of the frame support part 1 along the front-rear direction is larger than the appearance size of the cross bar 5 along the front-rear direction.
参见图3,销孔的轴线L3朝横杆的后方倾斜。主销孔轴线的后倾角A2为1°~7.5°。Referring to Fig. 3, the axis L3 of the pin hole is inclined towards the rear of the cross bar. The caster angle A2 of the kingpin hole axis is 1° to 7.5°.
实施例二,同实施例一的不同之处为:Embodiment two, the difference with embodiment one is:
参见图4,主销孔22内设有两个轴承23。两个轴承23之间设有啮合在一起的第一齿轮24和第二齿轮25。第一齿轮24和轴承23同轴。第二齿轮25通过短轴251同悬臂2转动连接在一起。Referring to FIG. 4 , two bearings 23 are arranged in the main pin hole 22 . A first gear 24 and a second gear 25 meshed together are arranged between the two bearings 23 . The first gear 24 is coaxial with the bearing 23 . The second gear 25 is rotatably connected with the cantilever 2 through the short shaft 251 .
参见图5,第一齿轮24内设有加油机构8。加油机构8的个数同第一齿轮24的齿数相等。Referring to FIG. 5 , the first gear 24 is provided with a refueling mechanism 8 . The number of refueling mechanisms 8 is equal to the number of teeth of the first gear 24 .
参见图6,加油机构8包括出油口81、补气口82、密封头83、第一弹簧84、缸体85和活塞86。同一个加油机构的出油口81和补气口82设置于第一齿轮24的同一个齿的齿顶241上、同一个齿的齿顶只设置一个加油机构的出油口和补气口,即本实施例中加油机构和第一齿轮24的齿是一一对应地设置的。密封头83和第一弹簧84设置在出油口81内,在第一弹簧84的作用下密封头83伸出齿顶241且密封住出油口。密封头伸出第一齿轮的齿顶的距离L1大于第一齿轮与第二齿轮之间的齿顶隙L2(参见图7)。缸体85以一体结构的方式形成于第一齿轮24内,即为第一齿轮24内的腔。活塞86滑动密封连接于缸体85。活塞86将缸体85分割为气腔851和油腔852。活塞86设有朝向气腔851开启的单向阀861。活塞86通过连杆862同密封头83连接在一起。连杆862同第一齿轮24之间滑动密封连接在一起,使得出油口81同气腔851断开。出油口81通过油道87同油腔852相连通。补气口82通过气道88同气腔851相连通。油道87和气道88都是以一体结构的方式形成于第一齿轮24内,即为第一齿轮24内的孔。Referring to FIG. 6 , the refueling mechanism 8 includes an oil outlet 81 , an air supply port 82 , a sealing head 83 , a first spring 84 , a cylinder 85 and a piston 86 . The oil outlet 81 and the air supply port 82 of the same fueling mechanism are arranged on the tooth top 241 of the same tooth of the first gear 24, and the tooth top of the same tooth is only provided with an oil outlet and an air supply port of the fueling mechanism, that is, this In the embodiment, the refueling mechanism and the teeth of the first gear 24 are provided in a one-to-one correspondence. The sealing head 83 and the first spring 84 are arranged in the oil outlet 81 , and under the action of the first spring 84 , the sealing head 83 protrudes from the crest 241 and seals the oil outlet. The distance L1 where the sealing head protrudes from the tooth top of the first gear is greater than the tooth top gap L2 between the first gear and the second gear (see FIG. 7 ). The cylinder body 85 is formed in the first gear 24 in an integral structure, that is, the cavity in the first gear 24 . The piston 86 is slidingly and sealingly connected to the cylinder body 85 . The piston 86 divides the cylinder 85 into an air chamber 851 and an oil chamber 852 . The piston 86 is provided with a one-way valve 861 that opens toward the air cavity 851 . The piston 86 is connected with the sealing head 83 through the connecting rod 862 . The connecting rod 862 is connected with the first gear 24 in a sliding seal so that the oil outlet 81 is disconnected from the air cavity 851 . The oil outlet 81 communicates with the oil cavity 852 through the oil passage 87 . The air supplement port 82 communicates with the air cavity 851 through the air channel 88 . Both the oil channel 87 and the air channel 88 are formed in the first gear 24 in an integral structure, that is, holes in the first gear 24 .
参见图4,使用时,主销同时穿设在轴承23和第一齿轮224内。Referring to FIG. 4 , when in use, the main pin passes through the bearing 23 and the first gear 224 at the same time.
参见图7,主销转动的过程中带动第一齿轮24转动,第一齿轮24转动的过程中,第二齿轮25的齿槽的底面挤压密封头83向第一齿轮24内收缩,密封头83收缩而使得出油口81开启并使得第一弹簧84储能。Referring to Fig. 7, the first gear 24 is driven to rotate during the rotation of the kingpin. During the rotation of the first gear 24, the bottom surface of the tooth groove of the second gear 25 squeezes the sealing head 83 into the first gear 24, and the sealing head 83 shrinks so that the oil outlet 81 is opened and the first spring 84 is charged.
参见图6,密封头83收缩时还通过连杆862驱动活塞86朝向油腔852移动,油腔852内的压力上升使得单向阀861关闭且油腔852内的润滑油经油道87流向出油口81而从出油口81中流出而实现对轴承55的润滑。Referring to Fig. 6, when the sealing head 83 shrinks, the piston 86 is driven to move toward the oil chamber 852 through the connecting rod 862, and the pressure in the oil chamber 852 rises so that the one-way valve 861 closes and the lubricating oil in the oil chamber 852 flows out through the oil passage 87. The oil port 81 flows out from the oil outlet port 81 to realize the lubrication of the bearing 55 .
当第二齿轮失去对密封头83的挤压作用时,在第一弹簧84的作用下密封头83外移而将出油口81密封住,密封头83伸出时通过连杆862驱动活塞86朝向气腔851移动,油腔852内的压力下降而气腔851内的压力上升,使得单向阀861开启,空气和加油腔56内多余的油经补气口82、气道88和单向阀861而流向油腔852,使得油腔852内的压力能够维持在同齿轮外部内的气压相等,以便活塞86下一次朝向油腔852移动时能够将润滑油挤压出。When the second gear loses its pressing effect on the sealing head 83, the sealing head 83 moves outward under the action of the first spring 84 to seal the oil outlet 81, and when the sealing head 83 stretches out, the piston 86 is driven by the connecting rod 862 Moving toward the air chamber 851, the pressure in the oil chamber 852 drops and the pressure in the air chamber 851 rises, so that the one-way valve 861 opens, and the air and excess oil in the refueling chamber 56 pass through the air supply port 82, the air passage 88 and the one-way valve 861 and flows to the oil chamber 852, so that the pressure in the oil chamber 852 can be maintained equal to the air pressure in the outside of the gear, so that the lubricating oil can be extruded when the piston 86 moves toward the oil chamber 852 next time.
实施例三,同实施例二的不同之处为:Embodiment three, the difference with embodiment two is:
参见图8,横杆5的两端各设有一个安装腔55(图中只将位于左端的安装腔显示出)。安装腔55位于车架支撑部1和悬臂2之间。安装腔55的上下壁都设有减震结构3。Referring to Fig. 8, two ends of the cross bar 5 are respectively provided with an installation cavity 55 (only the installation cavity at the left end is shown in the figure). The installation cavity 55 is located between the frame support part 1 and the suspension arm 2 . The upper and lower walls of the installation cavity 55 are provided with shock absorbing structures 3 .
参见图9,减震结构包括沿上下方向依次抵接在一起的锁紧螺母35、调节螺母34、芯套33、小端朝向芯套的蝶形弹簧32和安装板31。安装板31固接有调节螺杆36。调节螺杆36穿过蝶形弹簧32和芯套33后同调节螺母34和锁紧螺母35螺纹连接在一起。芯套33内设有橡胶衬套37。芯套33外连接有橡胶圈38。芯套33的外周面设有若干个伸入橡胶圈38中的芯套部连接环331。橡胶圈38设有压住蝶形弹簧32的锥台形沉孔381。橡胶圈38外连接有质量圈39。质量圈39为钢制作而成。质量圈39的内周面设有若干个伸入橡胶圈38中的质量圈部连接环391。减震结构是通过将安装板31焊接在横杆内而同横杆连接在一起的。Referring to FIG. 9 , the shock absorbing structure includes a locking nut 35 , an adjusting nut 34 , a core sleeve 33 , a butterfly spring 32 with the small end facing the core sleeve, and a mounting plate 31 that are sequentially abutted together in the vertical direction. An adjusting screw 36 is fixedly connected to the mounting plate 31 . The adjusting screw rod 36 is screwed together with the adjusting nut 34 and the locking nut 35 after passing through the butterfly spring 32 and the core sleeve 33 . The core sleeve 33 is provided with a rubber bushing 37 . The core sleeve 33 is externally connected with a rubber ring 38 . The outer peripheral surface of the core sleeve 33 is provided with several core sleeve connection rings 331 protruding into the rubber ring 38 . The rubber ring 38 is provided with a truncated cone counterbore 381 for pressing the disc spring 32 . The rubber ring 38 is externally connected with a quality ring 39 . Quality ring 39 is made of steel. The inner peripheral surface of the mass ring 39 is provided with several mass ring portion connecting rings 391 protruding into the rubber ring 38 . The damping structure is connected with the cross bar by welding the mounting plate 31 in the cross bar.
实施例三,同实施例二的不同之处为:Embodiment three, the difference with embodiment two is:
参见图10,横杆5内穿设有圆形的内杆51。内杆51为管状结构。横杆5的内表面设有内摩擦层52。内杆51包括左杆511和右杆512。左杆511和右杆512的外周面都设有外摩擦层513。外摩擦层513沿内杆51的周向布满内杆51。左杆511的左端通过左吸能弹簧53同横杆5连接在一起。左杆511的右端面设有若干沿左杆周向分布的第一换向齿514。右杆512的右端通过右吸能弹簧54同横杆5连接在一起。右杆512的左端面设有若干沿右杆周向分布的第二换向齿515。第一换向齿514和第二换向齿515啮合在一起。左杆511和右杆512还都通过外摩擦层513同内摩擦层52抵接在一起而同横杆5可转动连接在一起。横杆5内填充有液态的摩擦剂。Referring to FIG. 10 , a circular inner rod 51 is pierced inside the cross bar 5 . The inner rod 51 is a tubular structure. The inner surface of the crossbar 5 is provided with an inner friction layer 52 . The inner rod 51 includes a left rod 511 and a right rod 512 . The outer peripheral surfaces of the left rod 511 and the right rod 512 are provided with an outer friction layer 513 . The outer friction layer 513 covers the inner rod 51 along the circumferential direction of the inner rod 51 . The left end of the left rod 511 is connected with the cross bar 5 through the left energy-absorbing spring 53 . The right end surface of the left rod 511 is provided with a plurality of first reversing teeth 514 distributed along the circumference of the left rod. The right end of the right rod 512 is connected together with the cross bar 5 by the right energy-absorbing spring 54 . The left end surface of the right rod 512 is provided with a plurality of second reversing teeth 515 distributed along the circumferential direction of the right rod. The first reversing teeth 514 and the second reversing teeth 515 mesh together. Both the left rod 511 and the right rod 512 are rotatably connected with the cross bar 5 by abutting against the inner friction layer 52 through the outer friction layer 513 . The cross bar 5 is filled with a liquid friction agent.
当横杆5产生扭曲时,横杆5会相对于内杆51产生相对转动,运动过程中外摩擦层513和内摩擦层52摩擦而消耗掉能量而起到阻止扭动的作用。如果横杆5的扭矩而导致了内杆51也一起产生扭动时,此时左杆511和右杆512会在第一换向齿514和第二换向齿515的导向作用下而沿轴向分开,分开过程不但能够使得外摩擦层513同内摩擦层52产生摩擦而吸能、还能够促使左吸能弹簧53及右吸能弹簧54变形而吸能,起到吸能而防止扭转产生的作用,从而实现提高横杆的抗扭曲能力。且右吸能弹簧54和左吸能弹簧53还能够起到修复横杆5的作用。When the crossbar 5 is twisted, the crossbar 5 will rotate relative to the inner rod 51 , and the outer friction layer 513 and the inner friction layer 52 will rub against each other during the movement to consume energy and prevent twisting. If the torque of the crossbar 5 causes the inner rod 51 to twist together, then the left rod 511 and the right rod 512 will rotate along the shaft under the guidance of the first reversing tooth 514 and the second reversing tooth 515. The separation process can not only cause the outer friction layer 513 to generate friction with the inner friction layer 52 to absorb energy, but also promote the deformation of the left energy-absorbing spring 53 and the right energy-absorbing spring 54 to absorb energy, thereby absorbing energy and preventing torsion. The role, so as to improve the anti-twisting ability of the crossbar. And the right energy-absorbing spring 54 and the left energy-absorbing spring 53 can also play the role of repairing the cross bar 5 .
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| CN104723793A (en) * | 2015-02-04 | 2015-06-24 | 台州吉利润达车桥制造有限公司 | Electromobile front axle assembly and machining method thereof |
| CN205044433U (en) * | 2015-06-30 | 2016-02-24 | 南平市建阳区汽车锻压件厂 | Tubular structure's automobile front axle |
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| US7065875B2 (en) * | 2003-11-25 | 2006-06-27 | Automotive Components Holdings, Llc | Bushing support ring for stabilizer bar |
| SE527632C2 (en) * | 2004-09-09 | 2006-04-25 | Volvo Lastvagnar Ab | Subject for shoulder beam, wheel suspension including a shoulder beam and method for manufacturing an axle beam |
| CN101435528A (en) * | 2008-12-22 | 2009-05-20 | 浙江科力汽车配件有限公司 | Lubricating grease charging machine |
| KR101744994B1 (en) * | 2011-07-14 | 2017-06-21 | 현대자동차주식회사 | A Friction Reduction Type Shock Absorbor |
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| DE102009048352A1 (en) * | 2009-10-06 | 2011-04-07 | Sprimag Spritzmaschinenbau Gmbh & Co Kg | Sprocket wheel, has lubricant outlet actuated for outputting lubricant when outlet is in contact with sprocket component, where outlet has dosing device with tappet arranged at preset distance from outlet opening of dosing device |
| CN104723793A (en) * | 2015-02-04 | 2015-06-24 | 台州吉利润达车桥制造有限公司 | Electromobile front axle assembly and machining method thereof |
| CN205044433U (en) * | 2015-06-30 | 2016-02-24 | 南平市建阳区汽车锻压件厂 | Tubular structure's automobile front axle |
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Denomination of invention: Automobile front axle with tubular structure Effective date of registration: 20221020 Granted publication date: 20180102 Pledgee: Industrial Bank Co.,Ltd. Jianyang sub branch Pledgor: NANPING JIANYANG AUTO PRESS FORGING FACTORY Registration number: Y2022350000137 |
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