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CN104893502A - Bearing bush coating and spraying technique thereof - Google Patents

Bearing bush coating and spraying technique thereof Download PDF

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Publication number
CN104893502A
CN104893502A CN201510307987.6A CN201510307987A CN104893502A CN 104893502 A CN104893502 A CN 104893502A CN 201510307987 A CN201510307987 A CN 201510307987A CN 104893502 A CN104893502 A CN 104893502A
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CN
China
Prior art keywords
bearing shell
coating
spraying
spray gun
ultrasonic cleaning
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN201510307987.6A
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Chinese (zh)
Inventor
木俭朴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANTAI DAFENG PLAIN BEARING CO Ltd
Original Assignee
YANTAI DAFENG PLAIN BEARING CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by YANTAI DAFENG PLAIN BEARING CO Ltd filed Critical YANTAI DAFENG PLAIN BEARING CO Ltd
Priority to CN201510307987.6A priority Critical patent/CN104893502A/en
Publication of CN104893502A publication Critical patent/CN104893502A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a bearing bush coating and a spraying technique thereof. The coating is composed of the following materials in percentage by weight: 3% of molybdenum disulfide, 12% of ferric oxide, 14% of silicon carbide, 8% of graphite, 20% of epoxy resin and the balance of dimethyl acetamide. The technique comprises the following steps: cleaning and polishing, primary drying, primary ultrasonic deoiling, secondary drying, secondary ultrasonic deoiling, tertiary drying, sandblasting, primary spraying, secondary spraying, thermosetting, inspection and subpackaging. By combining the coating material and spraying technique, the adhesiveness of the coating with the bearing bush alloy layer is obviously enhanced, the coating has higher uniformity and low shedding tendency, and the product has high qualification rate.

Description

A kind of bearing shell coating and spraying coating process thereof
Technical field
The invention belongs to bearing shell manufacture field, be specifically related to a kind of bearing shell coating and spraying coating process thereof.
Background technology
The structure of tradition bearing shell steel back layer adheres to an alloy layer, and alloy layer adds the soft anti-attrition layer of one deck by the mode of plating or sputter.The main purpose of this anti-attrition layer is conformability, mosaicism, wear resistance in order to increase inner surface of bearing bush.But along with constantly riseing of engine power, bearing shell is faced with more and more severe Working environment, and traditional bearing shell often occurs that alloy layer peels off the phenomenon with plating exfoliation, causes the situation of engine tile kilning.And electroplate anti-attrition layer mode and belong to high pollution processing mode, and sputtering way is very high to the requirement of equipment, increase production cost.
In recent years, each bearing shell producer progressively adopts spraying coating process to substitute anti-attrition layer in bearing shell surface formation coating becomes a kind of emerging trend, in such a process, molybdenumdisulphide becomes irreplaceable first-selection in coated material component as solid lubricant, certainly, the final performance of bearing shell and the proportioning of molybdenumdisulphide have close ties with the interpolation of other matching components.Through retrieval, application number CN201210498063.5 patent discloses a kind of method preparing solid lubricant coating on copper standard shaft watt, disclose coating material therefor component and proportioning more in detail in this patent application, publication number CN 101629601B patent provides a kind of high molecular abrasion-proof bearing bush in addition, relate to the metal bush high molecular abrasion-proof layer be made up of polyamidoimide complex polyester and molybdenumdisulphide, the work-ing life of bearing shell is increased, these two patents of invention all lay particular emphasis on formulating of recipe and the preparation of bearing shell metal level, and innovation is preferably lacked for spraying coating process.For spraying coating process, applicant retrieves application number No. 201310061734.1 alloy-free floor bearing shell spraying molybdenumdisulphide techniques, molybdenumdisulphide is solidificated in bearing shell matrix surface by the dependence cohesive material that this technique is stronger, but this mode can not solve the problem of coating shedding preferably.
Applicant finds when producing, in conjunction with rational production technique, can obtain when saving coating cost and same or more excellent possess conformability, mosaicism, wear resistance bearing shell, and coating and bearing shell matrix can be made to obtain stronger bounding force, coating difficult drop-off, bearing shell has higher conforming product rate and longer work-ing life.
Summary of the invention
The invention provides a kind of bearing shell coating and spraying coating process thereof, in maintenance or possess on the basis of more excellent conformability, mosaicism, wear resistance service requirements, bearing shell coating can be solved and easily come off and the higher technical problem of coating production cost.
The technical scheme that the present invention takes is:
A kind of bearing shell coating and spraying coating process thereof, the material component of described coating counts molybdenumdisulphide 2% by weight, ferric oxide 12%, silicon carbide 14%, graphite 6%, epoxy resin 20%, surplus are N,N-DIMETHYLACETAMIDE, described molybdenumdisulphide, ferric oxide, graphite are ground to form 2um powder particle, silicon carbide is ground to 20um powder particle, then adds epoxy resin and N,N-DIMETHYLACETAMIDE and mix and make.
A kind of bearing shell coating spraying technique, comprises the following steps:
A, cleaning polishing: bearing shell matrix is positioned in vibrating finishing machine and carries out cleaning polishing;
B, first drying: bearing shell matrix is positioned in vacuum dryer and dries, temperature controls 220 DEG C ± 5 DEG C, time controling 50-60 minute;
C, a ultrasonic wave are deoiled: ultrasonic cleaning scavenging solution working temperature control 35-40 DEG C, ultrasonic cleaning working current control 4-5A, ultrasonic cleaning oil removing time controling 50-60min;
D, secondary drying: bearing shell matrix is positioned in vacuum dryer and dries, temperature controls 220 DEG C ± 5 DEG C, time controling 50-60 minute;
E, twice ultrasonic ripple deoil; Ultrasonic cleaning scavenging solution working temperature control 35-40 DEG C, ultrasonic cleaning working current control 4-5A, ultrasonic cleaning oil removing time controling 50-60min;
F, three oven dry: bake out temperature controls 180 DEG C ± 5 DEG C, drying time control 50-60 minute;
G, sandblasting: adopt sandblast machine and air compressor to carry out sandblasting to bearing shell matrix, air compressor pressure control 0.72-0.82MPa, blasting pressure control 0.4-0.45MPa, blast time controls to be not less than 60min, and 30 order black corundums selected by the abrasive material that sandblasts;
H, once spraying: bearing shell latch inclined-plane is upwards divided on plastics magnetic sheet, spray gun is surperficial in bearing shell by claim 1 gained coating spraying, the direction that spray gun runs is parallel with coated article face all the time, spray gun travelling speed 300 ~ 400mm/s, sprayed coating thickness 0.02 ~ 0.03mm, enters stoving oven together with plastics magnetic sheet and dries 45 ~ 50 minutes at 135 DEG C
I, secondary spray: bearing shell latch inclined-plane is divided downwards on plastics magnetic sheet, spray gun is surperficial in bearing shell by claim 1 gained coating spraying, the direction that spray gun runs is parallel with coated article face all the time, spray gun travelling speed 300 ~ 400mm/s, sprayed coating thickness 0.02 ~ 0.03mm, enters stoving oven together with plastics magnetic sheet and dries 45 ~ 50 minutes at 135 DEG C
J, to be heating and curing: put into by product on solidification frame and enter stoving oven solidification, temperature controls 180 DEG C ± 5 DEG C, time controling 60 minutes;
K, inspection packing.
In coated material component, molybdenumdisulphide has good oilness, this can ensure the fatigue resistance of bearing shell, and silicon carbide and graphite with the use of making frictional coefficient greatly reduce, effective raising bearing shell wear resisting property, silicon-carbide particle forms rigid support simultaneously, thoroughly stop the alloy face of bearing shell and the direct friction of bent axle, the friction becoming bent axle and bearing alloy face is the friction between coated material molecule, ferric oxide original idea is added as rumbling compound and rustproof layer, but due to the colour properties of himself, obtain red surface unexpectedly making finished product rear axle watt, there is extremely strong identification.
This spraying coating process and other spraying coating process are significantly distinguished and are two aspects: 1, this technique has the strict processing requirements that deoils to bearing shell matrix surface, in any case ultrasonic wave is deoiled time delay all solution never fall to remove the halfway problem of oil stain, only go through a ultrasonic wave deoil and dry, this part oil stain being difficult to eradicate can manifest at product surface again, to be deoiled by second time ultrasonic wave and after drying, bearing shell matrix surface remains without any oil stain, the surface of smooth pieces makes can not produce any gap between bearing shell matrix and coating, 2, sandblasting, sandblasting is done at smooth bearing shell matrix surface, this surface is made to form roughness, hard particles in coating can well be attached on uneven surface, the bearing shell that its surface evenness is produced than other usual manners is more excellent, this point is especially obvious under metallograph contrast.Above-mentioned two aspects can improve the degree of adhesion of coating and bearing shell matrix greatly, make bearing shell production qualification rate significantly promote and increase the service life.
Table 1 is in order to illustrate that coating of the present invention contrasts with adopting sputtered layer abrasion detection
Test set: MM-U10A end face frictional wear tester, detection load: 1600N, 60 minutes time, acquired results is as follows
Experimental subjects Conventional sputtered layer material Coated material of the present invention
Frictional coefficient 0.085 0.047
Abrasion loss 0.3μm 0.02μm
Accompanying drawing explanation
Fig. 1 is that bearing shell coating of the present invention observes surface evenness situation under metaloscope.
Fig. 2 is that traditional sputtered layer material observes surface evenness situation under metaloscope.
Embodiment
A kind of bearing shell coating and spraying coating process thereof, the material component of described coating counts molybdenumdisulphide 2% by weight, ferric oxide 12%, silicon carbide 14%, graphite 6%, epoxy resin 20%, surplus are N,N-DIMETHYLACETAMIDE, described molybdenumdisulphide, ferric oxide, graphite are ground to form 2um powder particle, silicon carbide is ground to 20um powder particle, then adds epoxy resin and N,N-DIMETHYLACETAMIDE and mix and make.
A kind of bearing shell coating spraying technique, comprises the following steps:
A, cleaning polishing: bearing shell matrix is positioned in vibrating finishing machine and carries out cleaning polishing;
B, first drying: bearing shell matrix is positioned in vacuum dryer and dries, temperature controls 220 DEG C ± 5 DEG C, time controling 50-60 minute;
C, a ultrasonic wave are deoiled: ultrasonic cleaning scavenging solution working temperature control 35-40 DEG C, ultrasonic cleaning working current control 4-5A, ultrasonic cleaning oil removing time controling 50-60min;
D, secondary drying: bearing shell matrix is positioned in vacuum dryer and dries, temperature controls 220 DEG C ± 5 DEG C, time controling 50-60 minute;
E, twice ultrasonic ripple deoil; Ultrasonic cleaning scavenging solution working temperature control 35-40 DEG C, ultrasonic cleaning working current control 4-5A, ultrasonic cleaning oil removing time controling 50-60min;
F, three oven dry: bake out temperature controls 180 DEG C ± 5 DEG C, drying time control 50-60 minute;
G, sandblasting: adopt sandblast machine and air compressor to carry out sandblasting to bearing shell matrix, air compressor pressure control 0.72-0.82MPa, blasting pressure control 0.4-0.45MPa, blast time controls to be not less than 60min, and 30 order black corundums selected by the abrasive material that sandblasts;
H, once spraying: bearing shell latch inclined-plane is upwards divided on plastics magnetic sheet, spray gun is surperficial in bearing shell by claim 1 gained coating spraying, the direction that spray gun runs is parallel with coated article face all the time, spray gun travelling speed 300 ~ 400mm/s, sprayed coating thickness 0.02 ~ 0.03mm, enters stoving oven together with plastics magnetic sheet and dries 45 ~ 50 minutes at 135 DEG C
I, secondary spray: bearing shell latch inclined-plane is divided downwards on plastics magnetic sheet, spray gun is surperficial in bearing shell by claim 1 gained coating spraying, the direction that spray gun runs is parallel with coated article face all the time, spray gun travelling speed 300 ~ 400mm/s, sprayed coating thickness 0.02 ~ 0.03mm, enters stoving oven together with plastics magnetic sheet and dries 45 ~ 50 minutes at 135 DEG C;
J, to be heating and curing: put into by product on solidification frame and enter stoving oven solidification, temperature controls 180 DEG C ± 5 DEG C, time controling 60 minutes;
K, inspection packing.

Claims (2)

1. a bearing shell coating and spraying coating process thereof, it is characterized in that: the material component of described coating counts molybdenumdisulphide 2% by weight, ferric oxide 12%, silicon carbide 14%, graphite 6%, epoxy resin 20%, surplus are N,N-DIMETHYLACETAMIDE, described molybdenumdisulphide, ferric oxide, graphite are ground to form 2um powder particle, silicon carbide is ground to 5um powder particle, then adds epoxy resin and N,N-DIMETHYLACETAMIDE and mix and make.
2. a bearing shell coating spraying technique, is characterized in that: comprise the following steps:
A, cleaning polishing: bearing shell matrix is positioned in vibrating finishing machine and carries out cleaning polishing;
B, first drying: bearing shell matrix is positioned in vacuum dryer and dries, temperature controls 220 DEG C ± 5 DEG C, time controling 50-60 minute;
C, a ultrasonic wave are deoiled: ultrasonic cleaning scavenging solution working temperature control 35-40 DEG C, ultrasonic cleaning working current control 4-5A, ultrasonic cleaning oil removing time controling 50-60min;
D, secondary drying: bearing shell matrix is positioned in vacuum dryer and dries, temperature controls 220 DEG C ± 5 DEG C, time controling 50-60 minute;
E, twice ultrasonic ripple deoil; Ultrasonic cleaning scavenging solution working temperature control 35-40 DEG C, ultrasonic cleaning working current control 4-5A, ultrasonic cleaning oil removing time controling 50-60min;
F, three oven dry: bake out temperature controls 180 DEG C ± 5 DEG C, drying time control 50-60 minute;
G, sandblasting: adopt sandblast machine and air compressor to carry out sandblasting to bearing shell matrix, air compressor pressure control 0.72-0.82MPa, blasting pressure control 0.4-0.45MPa, blast time controls to be not less than 60min, and 30 order black corundums selected by the abrasive material that sandblasts;
H, once spraying: bearing shell latch inclined-plane is upwards divided on plastics magnetic sheet, spray gun is surperficial in bearing shell by claim 1 gained coating spraying, the direction that spray gun runs is parallel with coated article face all the time, spray gun travelling speed 300 ~ 400mm/s, sprayed coating thickness 0.02 ~ 0.03mm, enters stoving oven together with plastics magnetic sheet and dries 45 ~ 50 minutes at 135 DEG C
I, secondary spray: bearing shell latch inclined-plane is divided downwards on plastics magnetic sheet, spray gun is surperficial in bearing shell by claim 1 gained coating spraying, the direction that spray gun runs is parallel with coated article face all the time, spray gun travelling speed 300 ~ 400mm/s, sprayed coating thickness 0.02 ~ 0.03mm, enters stoving oven together with plastics magnetic sheet and dries 45 ~ 50 minutes at 135 DEG C;
J, to be heating and curing: put into by product on solidification frame and enter stoving oven solidification, temperature controls 180 DEG C ± 5 DEG C, time controling 60 minutes;
K, inspection packing.
CN201510307987.6A 2015-06-08 2015-06-08 Bearing bush coating and spraying technique thereof Pending CN104893502A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510307987.6A CN104893502A (en) 2015-06-08 2015-06-08 Bearing bush coating and spraying technique thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510307987.6A CN104893502A (en) 2015-06-08 2015-06-08 Bearing bush coating and spraying technique thereof

Publications (1)

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CN104893502A true CN104893502A (en) 2015-09-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110079209A (en) * 2019-04-02 2019-08-02 曹均 Wide temperature range internal combustion engine bearing self-lubricating coat in use and its spraying method
CN114392909A (en) * 2017-03-14 2022-04-26 蚌埠奥特压缩机有限公司 Ultrathin spraying oil-free lubrication method for compressor bearing bush

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06122840A (en) * 1992-10-13 1994-05-06 Nippon Telegr & Teleph Corp <Ntt> Water repellent powder coating and its coating method
US6440580B1 (en) * 1998-12-01 2002-08-27 Ppg Industries Ohio, Inc. Weldable, coated metal substrates and methods for preparing and inhibiting corrosion of the same
CN102606659A (en) * 2011-12-15 2012-07-25 广东工业大学 Steel backing/polymer composite material lining bearing bush and preparation method
CN103849311A (en) * 2012-11-29 2014-06-11 中国科学院兰州化学物理研究所 Method for preparing solid lubricant coating on copper base bearing bush
CN104120001A (en) * 2014-08-07 2014-10-29 福建省将乐三华轴瓦股份有限公司 Lubricant and use thereof
CN104532189A (en) * 2014-12-12 2015-04-22 中国兵器科学研究院宁波分院 Fine Sn phase AlSn20Cu coating for bearing bush and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06122840A (en) * 1992-10-13 1994-05-06 Nippon Telegr & Teleph Corp <Ntt> Water repellent powder coating and its coating method
US6440580B1 (en) * 1998-12-01 2002-08-27 Ppg Industries Ohio, Inc. Weldable, coated metal substrates and methods for preparing and inhibiting corrosion of the same
CN102606659A (en) * 2011-12-15 2012-07-25 广东工业大学 Steel backing/polymer composite material lining bearing bush and preparation method
CN103849311A (en) * 2012-11-29 2014-06-11 中国科学院兰州化学物理研究所 Method for preparing solid lubricant coating on copper base bearing bush
CN104120001A (en) * 2014-08-07 2014-10-29 福建省将乐三华轴瓦股份有限公司 Lubricant and use thereof
CN104532189A (en) * 2014-12-12 2015-04-22 中国兵器科学研究院宁波分院 Fine Sn phase AlSn20Cu coating for bearing bush and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘国杰: "《特种功能性涂料》", 31 July 2002 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114392909A (en) * 2017-03-14 2022-04-26 蚌埠奥特压缩机有限公司 Ultrathin spraying oil-free lubrication method for compressor bearing bush
CN110079209A (en) * 2019-04-02 2019-08-02 曹均 Wide temperature range internal combustion engine bearing self-lubricating coat in use and its spraying method

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Application publication date: 20150909