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CN104901447A - Motor stator and coiling structure thereof - Google Patents

Motor stator and coiling structure thereof Download PDF

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Publication number
CN104901447A
CN104901447A CN201410077661.4A CN201410077661A CN104901447A CN 104901447 A CN104901447 A CN 104901447A CN 201410077661 A CN201410077661 A CN 201410077661A CN 104901447 A CN104901447 A CN 104901447A
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pin
main body
wire
winding
limbed
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CN104901447B (en
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柯劲宇
洪伯菖
许仕欣
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Chongqing Treasure Cross Stroke Machinery Manufacturing Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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  • Windings For Motors And Generators (AREA)

Abstract

一种电机定子包括铁芯及多组绕线结构。铁芯上形成有多个绕线槽。绕线结构包括第一导线及第二导线,第一导线包括第一弧形段、第一插脚及第二插脚,第二导线包括第二弧形段、第三插脚及第四插脚。第一插脚及第二插脚均包括主体及凸伸于主体两端并朝向相对两侧延伸的连接部与凸伸部。第三插脚及第四插脚均包括主体及凸伸于主体两端并朝向同侧延伸的连接部与凸伸部。每个绕线槽从靠近铁芯内表面的一端朝向外表面的方向依次收容有第四插脚的主体、第二插脚的主体、第三插脚的主体及第一插脚的主体。多组绕线结构的第一弧形段及第二弧形段沿铁芯的圆周方向交替排列。本发明还提供上述电机定子所采用的绕线结构。

A motor stator includes an iron core and multiple sets of winding structures. A plurality of winding slots are formed on the iron core. The winding structure includes a first wire and a second wire, the first wire includes a first arc segment, a first pin and a second pin, and the second wire includes a second arc segment, a third pin and a fourth pin. Both the first pin and the second pin include a main body, a connecting portion and a protruding portion protruding from two ends of the main body and extending toward opposite sides. Both the third pin and the fourth pin include a main body, a connecting portion and a protruding portion protruding from both ends of the main body and extending toward the same side. Each winding groove sequentially accommodates the main body of the fourth pin, the main body of the second pin, the main body of the third pin and the main body of the first pin from one end close to the inner surface of the iron core toward the outer surface. The first arc segments and the second arc segments of the multi-group winding structure are alternately arranged along the circumferential direction of the iron core. The present invention also provides the winding structure adopted by the motor stator.

Description

电机定子及其绕线结构Motor stator and its winding structure

技术领域 technical field

本发明涉及一种电机,特别涉及一种电机定子及其绕线结构。 The invention relates to a motor, in particular to a motor stator and its winding structure.

背景技术 Background technique

电机定子包括铁芯及多组线圈,铁芯上形成有多个嵌线槽,多组线圈绕制在多个嵌线槽中。现有的定子一般采用多个异型嵌线组在嵌线槽中绕制形成多组线圈。每个异型嵌线组包括内异型嵌线及外异型嵌线,内、外异型嵌线的结构大致相同,均包括弧形段及对称形成于弧形段两端的主体。 The stator of the motor includes an iron core and multiple groups of coils. Multiple wire slots are formed on the iron core, and multiple sets of coils are wound in the multiple wire slots. The existing stator generally adopts a plurality of special-shaped embedding wire groups to be wound in the embedding slots to form multiple sets of coils. Each special-shaped rule group includes an inner special-shaped rule and an outer special-shaped rule. The structures of the inner and outer special-shaped rule are roughly the same, and both include an arc segment and a main body symmetrically formed at both ends of the arc segment.

现有的绕线方法包括叠绕绕线及波形绕线两种方式。叠绕绕线后,外异型嵌线的弧形段包覆于内异型嵌线的弧形段上,增大了每组线圈端部(Endturn)的长度,进而增加了线圈的铜损耗,降低了电机的功率密度。波形绕线后,每组线圈的内、外异型嵌线呈波形连接,降低了电机的输出力矩。 Existing winding methods include lap winding and wave winding. After lapping and winding, the arc segment of the outer profiled wire wraps on the arc segment of the inner profiled wire, which increases the length of each coil end (Endturn), thereby increasing the copper loss of the coil and reducing the power density of the motor. After waveform winding, the inner and outer special-shaped embedding wires of each group of coils are connected in a waveform, which reduces the output torque of the motor.

发明内容 Contents of the invention

鉴于上述状况,有必要提供一种功率密度及输出力矩均较大的电机定子及其绕线结构。 In view of the above situation, it is necessary to provide a motor stator with high power density and high output torque and its winding structure.

一种电机定子,其包括铁芯及多组绕线结构,该铁芯为中空柱状,该铁芯于其内表面凹设形成有贯通其两端的多个绕线槽,该多个绕线槽环绕该铁芯的圆周方向均匀间隔设置,且每相邻的两个绕线槽间形成有绕线杆,每组绕线结构包括插入相应的两个绕线槽中并绕于相邻的多个绕线杆上的第一导线及第二导线,该第一导线包括第一弧形段及弯折凸伸形成于该第一弧形段两端的第一插脚及第二插脚,该第二导线包括第二弧形段及弯折凸伸形成于该第二弧形段两端的第三插脚及第四插脚。该第一插脚及该第二插脚均包括主体及弯折凸伸于相应主体的相对两端并朝向相对两侧延伸的连接部与凸伸部,该第一插脚和第二插脚的连接部分别连接该第一弧形段的两端,且该第一插脚的主体平行于该第二插脚的主体;该第三插脚及该第四插脚均包括主体及弯折凸伸于相应主体的相对两端并朝向同侧延伸的连接部与凸伸部,该第三插脚和该第四插脚的连接部分别连接该第二弧形段的两端,且该三插脚的主体平行于该第四插脚的主体;该第一插脚、该第二插脚、该第三插脚及该第四插脚的主体的长度相等,该第一插脚、该第二插脚、该第三插脚及该第四插脚的凸伸部的长度相等,该第一插脚、该第二插脚、该第三插脚及该第四插脚的连接部的长度均不相等,且该第一导线的总长度与该第二导线的总长度相等;每个绕线槽中,从靠近该铁芯内表面的一端朝向外表面的方向依次收容有该第四插脚的主体、该第二插脚的主体、该第三插脚的主体及该第一插脚的主体,每个第一弧形段位于相应的绕线槽的上方,每个第二弧形段位于相应的绕线杆的上方,以使该多组绕线结构的第一弧形段及第二弧形段沿该铁芯的圆周方向交替排列,每个第四插脚、每个第二插脚、每个第三插脚及每个第一插脚的凸伸部依次两两相接以使该多组绕线结构形成多组线圈。 A motor stator, which includes an iron core and multiple sets of winding structures, the iron core is hollow cylindrical, the inner surface of the iron core is recessed to form a plurality of winding slots passing through its two ends, the plurality of winding slots The circumferential direction around the iron core is evenly spaced, and a winding rod is formed between every two adjacent winding slots. Each group of winding structures includes inserting into the corresponding two winding slots and winding around the adjacent multiple A first wire and a second wire on a winding rod, the first wire includes a first arc segment and a first pin and a second pin protruding from both ends of the first arc segment, the second pin The wire includes a second arc segment and third pins and fourth pins that are bent and protruding from both ends of the second arc segment. Each of the first pin and the second pin includes a main body and a connecting portion and a protruding portion that are bent and protruded from opposite ends of the corresponding main body and extend toward opposite sides. The connecting portions of the first pin and the second pin are respectively The two ends of the first arc section are connected, and the main body of the first pin is parallel to the main body of the second pin; both the third pin and the fourth pin include a main body and two opposite sides bent and protruding from the corresponding main body. The connecting portion and the protruding portion extending toward the same side, the connecting portions of the third pin and the fourth pin are respectively connected to the two ends of the second arc segment, and the main body of the three pins is parallel to the fourth pin the main body of the first prong, the second prong, the third prong and the fourth prong have the same length, and the protrusions of the first prong, the second prong, the third prong and the fourth prong The lengths of the first pin, the second pin, the third pin and the fourth pin are not equal in length, and the total length of the first wire is equal to the total length of the second wire ; In each winding groove, the main body of the fourth pin, the main body of the second pin, the main body of the third pin and the first pin are sequentially accommodated in the direction from the end close to the inner surface of the iron core toward the outer surface The main body, each first arc segment is located above the corresponding winding groove, and each second arc segment is located above the corresponding winding rod, so that the first arc segments and the multiple sets of winding structures The second arc segments are alternately arranged along the circumferential direction of the iron core, and the protruding parts of each fourth pin, each second pin, each third pin and each first pin are sequentially connected two by two so that the Multiple sets of winding structures form multiple sets of coils.

一种绕线结构,其包括第一导线及第二导线,该第一导线包括第一弧形段及弯折凸伸形成于该第一弧形段两端的第一插脚及第二插脚,该第二导线包括第二弧形段及弯折凸伸形成于该第二弧形段两端的第三插脚及第四插脚。该第一插脚及该第二插脚均包括主体及弯折凸伸于相应主体的相对两端并朝向相对两侧延伸的连接部与凸伸部,该第一插脚和该第二插脚的连接部分别连接该第一弧形段的两端,且该第一插脚的主体平行于该第二插脚的主体;该第三插脚及该第四插脚均包括主体及弯折凸伸于相应主体的相对两端并朝向同侧延伸的连接部与凸伸部,该第三插脚和该第四插脚的连接部分别连接该第二弧形段的两端,且该三插脚的主体平行于该第四插脚的主体;该第一插脚、该第二插脚、该第三插脚及该第四插脚的主体的长度相等,该第一插脚、该第二插脚、该第三插脚及该第四插脚的凸伸部的长度相等,该第一插脚、该第二插脚、该第三插脚及该第四插脚的连接部的长度均不相等,且该第一导线的总长度与该第二导线的总长度相等。 A wire winding structure, which includes a first wire and a second wire, the first wire includes a first arc segment and a first prong and a second prong formed at both ends of the first arc segment, the The second wire includes a second arc segment and third pins and fourth pins that are bent and protruded from two ends of the second arc segment. Both the first pin and the second pin include a main body and a connecting portion and a protruding portion that are bent and protruded from opposite ends of the corresponding main body and extend toward opposite sides, the connecting portion of the first pin and the second pin The two ends of the first arc section are respectively connected, and the main body of the first pin is parallel to the main body of the second pin; both the third pin and the fourth pin include a main body and opposite sides bent and protruding from the corresponding main body. The connecting part and the protruding part extending toward the same side at both ends, the connecting parts of the third pin and the fourth pin are respectively connected to the two ends of the second arc segment, and the main body of the three pins is parallel to the fourth pin The body of the pin; the lengths of the bodies of the first pin, the second pin, the third pin, and the fourth pin are equal, and the protrusions of the first pin, the second pin, the third pin, and the fourth pin The lengths of the extension parts are equal, the lengths of the connecting parts of the first pin, the second pin, the third pin and the fourth pin are not equal, and the total length of the first wire is the same as the total length of the second wire equal.

本发明的电机定子通过将绕线结构中的第一导线及第二导线分别设计为不对称的U形结构,使绕线后第一弧形段及第二弧形段分别位于相应的绕线槽及相应的绕线杆上,并沿铁芯的圆周方向交替排列,从而避免第一弧形段与第二弧形段重叠,降低了线圈的铜损耗。另外,由于每组线圈的多个第一导线与多个第二导线分别依次交替连接,使线圈沿电机定子的圆周方向延伸,从而提高了电机的输出力矩。 In the motor stator of the present invention, the first wire and the second wire in the winding structure are respectively designed as an asymmetric U-shaped structure, so that after winding, the first arc segment and the second arc segment are respectively positioned at the corresponding winding wires. The slots and the corresponding winding rods are arranged alternately along the circumferential direction of the iron core, thereby avoiding the overlapping of the first arc segment and the second arc segment, and reducing the copper loss of the coil. In addition, since the plurality of first wires and the plurality of second wires of each group of coils are alternately connected in sequence, the coils extend along the circumferential direction of the motor stator, thereby increasing the output torque of the motor.

附图说明 Description of drawings

图1为本发明实施方式的电机定子的立体图。 Fig. 1 is a perspective view of a motor stator according to an embodiment of the present invention.

图2为本发明实施方式的铁芯的立体图。 Fig. 2 is a perspective view of an iron core according to an embodiment of the present invention.

图3为本发明实施方式的单个绕线槽的俯视图。 Fig. 3 is a top view of a single winding slot according to an embodiment of the present invention.

图4为本发明实施方式的绕线结构的立体图。 FIG. 4 is a perspective view of a winding structure according to an embodiment of the present invention.

图5为图1所示电机定子的局部立体图。 Fig. 5 is a partial perspective view of the stator of the motor shown in Fig. 1 .

图6为图5所示电机定子的俯视图。 Fig. 6 is a top view of the motor stator shown in Fig. 5 .

图7为图5所示电机定子另一视角的立体图。 Fig. 7 is a perspective view of the stator of the motor shown in Fig. 5 from another perspective.

图8为图7所示电机定子的俯视图。 Fig. 8 is a top view of the motor stator shown in Fig. 7 .

主要元件符号说明 Description of main component symbols

电机定子motor stator 100100 铁芯iron core 2020 内表面The inner surface 21twenty one 外表面The outer surface 22twenty two 上侧面upper side 23twenty three 下侧面lower side 24twenty four 绕线槽Winding groove 2525 开口部opening 251251 底部bottom 253253 第一段first paragraph 254254 第二段second paragraph 255255 第三段third paragraph 256256 第四段fourth paragraph 257257 绕线杆winding rod 2626 绕线结构winding structure 4040 第一导线first lead 4242 第一弧形段first arc segment 421421 第一插脚first pin 423423 主体main body 4231、4251、4431、44514231, 4251, 4431, 4451 凸伸部protrusion 4235、4255、4435、44554235, 4255, 4435, 4455 焊接部welding part 4237、4257、4437、44574237, 4257, 4437, 4457 第二插脚second pin 425425 第二导线second wire 4444 第二弧形段second arc segment 441441 第三插脚third pin 443443 第四插脚fourth pin 445445 线圈Coil 6060

如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.

具体实施方式 Detailed ways

请参阅图1,本发明实施方式的电机定子100包括铁芯20及多组绕线结构40。 Referring to FIG. 1 , a motor stator 100 according to an embodiment of the present invention includes an iron core 20 and multiple sets of winding structures 40 .

请一并参阅图2及图3,铁芯20大致为中空圆柱状,其包括相对设置的内表面21、外表面22,以及连接内表面21与外表面22的上侧面23及下侧面24。铁芯20从内表面21朝向外表面22凹设形成多个绕线槽25。多个绕线槽25沿铁芯20的圆周方向均匀间隔设置。每个绕线槽25贯通上侧面23及下侧面24。每个绕线槽25具有相对设置的开口部251及与该开口部251连通的底部253,开口部251为邻近铁芯20的内表面21的开口, 底部253为靠近外表面22的端部。如图3所示,每个绕线槽25在开口部251朝向底部253的方向上划分为依次排列的第一段254、第二段255、第三段256及第四段257,每一段空间大小近似相等,以供在每个绕线槽25中插入沿其长度方向并排设置的四根导线。每相邻的两个绕线槽25间形成有绕线杆26。本实施方式中,绕线槽25、绕线杆26及绕线结构40的数量相等,均为96个。可以理解,绕线槽25及绕线杆26的数量还可根据实际需要设计。 Please refer to FIG. 2 and FIG. 3 together. The iron core 20 is substantially hollow cylindrical, and includes an inner surface 21 , an outer surface 22 , and an upper side 23 and a lower side 24 connecting the inner surface 21 and the outer surface 22 . The iron core 20 is recessed from the inner surface 21 toward the outer surface 22 to form a plurality of winding slots 25 . A plurality of winding slots 25 are evenly spaced along the circumferential direction of the iron core 20 . Each winding slot 25 passes through the upper side 23 and the lower side 24 . Each winding slot 25 has an opposite opening 251 and a bottom 253 communicating with the opening 251. The opening 251 is an opening adjacent to the inner surface 21 of the iron core 20, and the bottom 253 is an end near the outer surface 22. As shown in Figure 3, each winding slot 25 is divided into a first segment 254, a second segment 255, a third segment 256, and a fourth segment 257 arranged in sequence in the direction of the opening 251 toward the bottom 253, and each segment of space The sizes are approximately equal for inserting four wires arranged side by side along its length direction in each winding slot 25 . A winding rod 26 is formed between every two adjacent winding slots 25 . In this embodiment, the numbers of winding slots 25 , winding rods 26 and winding structures 40 are equal, all being 96 pieces. It can be understood that the number of winding grooves 25 and winding rods 26 can also be designed according to actual needs.

请一并参阅图4,每个绕线结构40包括插入相应的两个绕线槽25中并绕于相邻多个绕线杆26上的第一导线42及第二导线44。第一导线42大致为不对称的U形结构,其包括第一弧形段421及形成于第一弧形段421两端的第一插脚423及第二插脚425。第一插脚423及第二插脚425分别朝向第一弧形段421的相对两侧弯折凸伸形成,且第一插脚423及第二插脚425位于两个不同的平面。第一插脚423包括主体4231及形成于主体4231两端的连接部4233及凸伸部4235。该主体4231为一可伸入绕线槽25的杠体。连接部4233连接主体4231与第一弧形段421,其与主体4231相交形成一预设钝角。凸伸部4235朝向背离连接部4233的一侧凸伸形成,并与主体4231相交形成一预设钝角。凸伸部4235远离主体4231的一端形成有焊接部4237。本实施方式中,连接部4233及凸伸部4235与主体4231相交形成的预设钝角相等。可以理解,连接部4233及凸伸部4235与主体4231相交形成的预设钝角也可不相等。 Please also refer to FIG. 4 , each winding structure 40 includes a first wire 42 and a second wire 44 inserted into two corresponding winding grooves 25 and wound on a plurality of adjacent winding rods 26 . The first wire 42 is substantially an asymmetric U-shaped structure, which includes a first arc segment 421 and a first prong 423 and a second prong 425 formed at two ends of the first arc segment 421 . The first prongs 423 and the second prongs 425 are formed by bending and protruding toward opposite sides of the first arc section 421 respectively, and the first prongs 423 and the second prongs 425 are located on two different planes. The first pin 423 includes a main body 4231 , connecting portions 4233 and protruding portions 4235 formed at two ends of the main body 4231 . The main body 4231 is a bar that can extend into the winding slot 25 . The connecting portion 4233 connects the main body 4231 and the first arc segment 421 , and forms a preset obtuse angle when intersecting the main body 4231 . The protruding portion 4235 protrudes toward a side away from the connecting portion 4233 and intersects with the main body 4231 to form a predetermined obtuse angle. A welding portion 4237 is formed on an end of the protruding portion 4235 away from the main body 4231 . In this embodiment, the preset obtuse angles formed by the intersection of the connecting portion 4233 and the protruding portion 4235 with the main body 4231 are equal. It can be understood that the preset obtuse angles formed by the intersection of the connecting portion 4233 and the protruding portion 4235 with the main body 4231 may also be unequal.

第二插脚425的结构与第一插脚423的结构大致相同,均包括主体4251、连接部4253、凸伸部4255及焊接部4257。第二插脚425的主体4251平行于第一插脚423的主体4231。连接部4253连接主体4251与第一弧形段421,其与主体4251间的夹角与第一插脚423的连接部4233与主体4231间的预设钝角相等。凸伸部4255与主体4251间的夹角与第一插脚423的凸伸部4235与主体4231间的预设钝角也相等。可以理解,当第一插脚423的连接部4233及凸伸部4235与主体4231相交形成的预设钝角不相等时,只要第二插脚425的连接部4253与主体4251间的夹角与第一插脚423的连接部4233与主体4231间的预设钝角相等,第二插脚425的凸伸部4255与主体4251间的夹角与第一插脚423的凸伸部4235与主体4231间的预设钝角相等即可。 The structure of the second pin 425 is substantially the same as that of the first pin 423 , including a main body 4251 , a connecting portion 4253 , a protruding portion 4255 and a welding portion 4257 . The main body 4251 of the second pin 425 is parallel to the main body 4231 of the first pin 423 . The connecting portion 4253 connects the main body 4251 and the first arc segment 421 , and the included angle between the connecting portion 4251 and the main body 4251 is equal to the preset obtuse angle between the connecting portion 4233 of the first pin 423 and the main body 4231 . The included angle between the protruding portion 4255 and the main body 4251 is also equal to the preset obtuse angle between the protruding portion 4235 of the first pin 423 and the main body 4231 . It can be understood that when the preset obtuse angle formed by the intersection of the connecting portion 4233 and the protruding portion 4235 of the first pin 423 with the main body 4231 is not equal, as long as the angle between the connecting portion 4253 of the second pin 425 and the main body 4251 is the same as that of the first pin The preset obtuse angle between the connection part 4233 of 423 and the main body 4231 is equal, and the included angle between the protruding part 4255 of the second pin 425 and the main body 4251 is equal to the preset obtuse angle between the protruding part 4235 of the first pin 423 and the main body 4231 That's it.

本实施方式中,第二插脚425的主体4251的长度与第一插脚423的主体4231的长度相等,第二插脚425的凸伸部4255与第一插脚423的凸伸部4235的长度相等,第二插脚425的焊接部4257的长度与第一插脚423的焊接部4237的长度相等,且第二插脚425的连接部4253的长度长于第一插脚423的连接部4233的长度,从而使第二插脚425的总长度长于第一插脚423的总长度,即使第一导线42形成不对称U结构。可以理解,第二插脚425的总长度还可短于第一插脚423的总长度,即使第二插脚425的连接部4253的长度短于第一插脚423的连接部4233的长度,只要使第一导线42形成不对称U结构即可。 In this embodiment, the length of the main body 4251 of the second pin 425 is equal to the length of the main body 4231 of the first pin 423 , the protruding portion 4255 of the second pin 425 is equal to the length of the protruding portion 4235 of the first pin 423 , and the length of the protruding portion 4235 of the first pin 423 is equal. The length of the welding part 4257 of the second pin 425 is equal to the length of the welding part 4237 of the first pin 423, and the length of the connecting part 4253 of the second pin 425 is longer than the length of the connecting part 4233 of the first pin 423, so that the second pin The total length of 425 is longer than the total length of the first pin 423 , even if the first wire 42 forms an asymmetrical U structure. It can be understood that the total length of the second pin 425 can also be shorter than the total length of the first pin 423, even if the length of the connecting portion 4253 of the second pin 425 is shorter than the length of the connecting portion 4233 of the first pin 423, as long as the first pin It is sufficient that the wire 42 forms an asymmetric U structure.

第二导线44的结构与第一导线42的结构大致相同,其包括第二弧形段441及形成于第二弧形段441两端的第三插脚443及第四插脚445。第二弧形段441的弧度及长度分别与第一导线42的第一弧形段421的弧度及长度相同。第三插脚443及第四插脚445分别朝向第二弧形段441的相对两侧弯折凸伸形成,且第三插脚443及第四插脚445位于不同的平面上。第三插脚443包括主体4431、连接部4433、凸伸部4435及焊接部4437。凸伸部4435及连接部4433分别于主体4431的相对两端朝向同一侧凸伸形成,并分别形成一预设钝角。第四插脚445包括主体4451、连接部4453、凸伸部4455及焊接部4457。凸伸部4455及连接部4453分别于主体4451的相对两端朝向同一侧凸伸形成,并分别形成一预设钝角。 The structure of the second wire 44 is substantially the same as that of the first wire 42 , and includes a second arc segment 441 and third pins 443 and fourth pins 445 formed at two ends of the second arc segment 441 . The arc and length of the second arc section 441 are respectively the same as the arc and length of the first arc section 421 of the first wire 42 . The third prongs 443 and the fourth prongs 445 are formed by bending and protruding toward opposite sides of the second arc section 441 respectively, and the third prongs 443 and the fourth prongs 445 are located on different planes. The third pin 443 includes a main body 4431 , a connecting portion 4433 , a protruding portion 4435 and a welding portion 4437 . The protruding portion 4435 and the connecting portion 4433 protrude from opposite ends of the main body 4431 toward the same side respectively, and respectively form a preset obtuse angle. The fourth pin 445 includes a main body 4451 , a connecting portion 4453 , a protruding portion 4455 and a welding portion 4457 . The protruding portion 4455 and the connecting portion 4453 protrude from opposite ends of the main body 4451 toward the same side, and respectively form a predetermined obtuse angle.

本实施方式中,第二导线44的主体4431、4451的长度均与第一导线42的主体4231的长度相等,第二导线44的凸伸部4435、4455的长度均与第一导线42的凸伸部4235的长度相等,第二导线44的焊接部4437、4457的长度均与第一导线42的焊接部4237的长度相等。第二导线44的第三插脚443的连接部4433的长度短于第一导线42的第二插脚425的连接部4253的长度,即第二导线44的第三插脚443的长度短于第一导线42的第二插脚425的长度;第二导线44的第四插脚445的连接部4453的长度长于第一导线42的第一插脚423的连接部4233的长度,即第二导线44的第四插脚445的长度长于第一导线42的第一插脚423的长度;而且,第二导线44的总长度与第一导线42的总长度相等。第二导线44的连接部4433、4453与相应主体4431、4451之间的预设钝角等于第一导线42的连接部4233、4253与相应主体4231、4251之间的预设钝角,第二导线44的凸伸部4435、4455与相应主体4431、4451之间的预设钝角等于第一导线42的凸伸部4235、4255与相应主体4231、4251之间的预设钝角。 In this embodiment, the lengths of the main body 4431 and 4451 of the second lead 44 are equal to the length of the main body 4231 of the first lead 42 , and the lengths of the protruding parts 4435 and 4455 of the second lead 44 are both the same as the length of the first lead 42 . The extension portion 4235 has the same length, and the lengths of the welding portions 4437 and 4457 of the second wire 44 are both equal to the length of the welding portion 4237 of the first wire 42 . The length of the connecting portion 4433 of the third pin 443 of the second wire 44 is shorter than the length of the connecting portion 4253 of the second pin 425 of the first wire 42, that is, the length of the third pin 443 of the second wire 44 is shorter than that of the first wire The length of the second pin 425 of 42; the length of the connecting portion 4453 of the fourth pin 445 of the second lead 44 is longer than the length of the connecting portion 4233 of the first pin 423 of the first lead 42, that is, the fourth pin of the second lead 44 The length of 445 is longer than the length of the first pin 423 of the first wire 42 ; moreover, the total length of the second wire 44 is equal to the total length of the first wire 42 . The preset obtuse angle between the connecting portion 4433, 4453 of the second wire 44 and the corresponding body 4431, 4451 is equal to the preset obtuse angle between the connecting portion 4233, 4253 of the first wire 42 and the corresponding body 4231, 4251, the second wire 44 The predetermined obtuse angle between the protruding portion 4435 , 4455 of the first lead 42 and the corresponding main body 4431 , 4451 is equal to the predetermined obtuse angle between the protruding portion 4235 , 4255 of the first wire 42 and the corresponding main body 4231 , 4251 .

需要说明的是,本实施方式中,为便于说明,在图6及图8中标出了第1个、第7个、第13个、第19个、第25个、第31个、第37个、第43个、第49个、第55个、第61个、第67个、第73个、第79个、第85个及第91个绕线槽25的序号。 It should be noted that, in this embodiment, for the convenience of description, the first, seventh, thirteenth, nineteenth, twenty-fifth, thirty-first, and thirty-seventh , the 43rd, the 49th, the 55th, the 61st, the 67th, the 73rd, the 79th, the 85th and the serial number of the 91st winding groove 25.

请一并参阅图3、图4、图5及图6,绕线时,首先,将第1个绕线结构40中的第一导线42的第一插脚423插入第1绕线槽25的第四段257,此时,主体4231收容于第1个绕线槽25的第四段257中,连接部4233伸出于铁芯20的上侧面23外并横跨2个绕线杆26,且第一导线42的第一弧形段421位于第3个绕线槽25上方并从第四段257延伸至第二段255;其次,将第二插脚425横跨4个绕线杆26并插入第7个绕线槽25的第二段255,此时,连接部4253位于4个绕线杆26上,主体4251收容于第7个绕线槽25的第二段255中;再次,将第1个绕线结构40的第二导线44的第三插脚443插入第1个绕线槽25的第三段256,此时,主体4431收容于第1个绕线槽25的第三段256,连接部4433伸出于铁芯20的上侧面23外并横跨3个绕线杆26且位于第一导线42的第一弧形段421的下方,第二导线44的第二弧形段441位于第4个绕线杆26的上方并从第三段256延伸至第一段254且位于第一导线42的连接部4253的下方;最后,将第四插脚445横跨2个绕线杆26并插入第7个绕线槽25的第一段254,此时,连接部4453位于2个绕线杆26上,主体4451收容于第7个绕线槽25的第一段254。 Please refer to Fig. 3, Fig. 4, Fig. 5 and Fig. 6 together. When winding, at first, insert the first pin 423 of the first wire 42 in the first winding structure 40 into the first pin 423 of the first winding slot 25. Four sections 257, at this time, the main body 4231 is accommodated in the fourth section 257 of the first winding slot 25, the connecting portion 4233 protrudes from the upper side 23 of the iron core 20 and spans the two winding rods 26, and The first arc section 421 of the first wire 42 is located above the third winding slot 25 and extends from the fourth section 257 to the second section 255; secondly, the second pin 425 is inserted across the four winding rods 26 The second segment 255 of the seventh winding groove 25, at this time, the connecting portion 4253 is located on the four winding rods 26, and the main body 4251 is accommodated in the second segment 255 of the seventh winding groove 25; again, the first The third pin 443 of the second wire 44 of one winding structure 40 is inserted into the third section 256 of the first winding groove 25, at this time, the main body 4431 is accommodated in the third section 256 of the first winding groove 25, The connecting portion 4433 protrudes from the upper side 23 of the iron core 20 and spans the three winding rods 26 and is located below the first arc segment 421 of the first wire 42 , and the second arc segment 441 of the second wire 44 Located above the fourth winding rod 26 and extending from the third section 256 to the first section 254 and below the connecting portion 4253 of the first wire 42; finally, the fourth pin 445 spans the two winding rods 26 And insert the first section 254 of the seventh winding slot 25 , at this time, the connecting part 4453 is located on the two winding rods 26 , and the main body 4451 is accommodated in the first section 254 of the seventh winding slot 25 .

请一并参阅图7及图8,第一导线42的第一插脚423的凸伸部4235伸出于铁芯20的下侧面24外并横跨3个绕线杆26,使焊接部4237位于第94个绕线槽25的第四段257的下方;第一导线42的第二插脚425的凸伸部4255横跨3个绕线杆26,使焊接部4257位于第10个绕线槽25的第二段255的下方;第二导线44的第三插脚443的凸伸部4435横跨3个绕线杆26,使焊接部4437位于第4个绕线槽25的第三段256的下方;第二导线44的第四插脚445的凸伸部4455横跨3个绕线杆26,使焊接部4457位于第4个绕线槽25的第一段254的下方。 Please refer to FIG. 7 and FIG. 8 together. The protruding part 4235 of the first pin 423 of the first wire 42 protrudes from the lower side 24 of the iron core 20 and spans the three winding rods 26, so that the welding part 4237 is located Below the fourth segment 257 of the 94th winding slot 25; the protruding part 4255 of the second pin 425 of the first wire 42 spans the three winding rods 26, so that the welding part 4257 is located in the 10th winding slot 25 Below the second section 255 of the second wire 44; the protruding part 4435 of the third pin 443 of the second wire 44 spans the three winding rods 26, so that the welding part 4437 is located under the third section 256 of the fourth winding slot 25 The protruding portion 4455 of the fourth pin 445 of the second wire 44 spans the three winding rods 26 , so that the welding portion 4457 is located below the first section 254 of the fourth winding slot 25 .

请一并参阅图5至图8,按照上述第1个绕线结构40的绕线方法,将第2个、第3个绕线结构40分别插入铁芯20中。第2个绕线结构40的第一导线42的第一插脚423插入第7个绕线槽25的第四段257中,且其焊接部4237位于第4个绕线槽25的第四段257的下方;其第二插脚425插入第13个绕线槽25的第二段255中,且其焊接部4257位于第16个绕线槽25的第二段255的下方;第2个绕线结构40的第二导线44的第三插脚443插入第7个绕线槽25的第三段256中,且其焊接部4437位于第10个绕线槽25的第三段256的下方;其第四插脚445插入第13个绕线槽25的第一段254,且其焊接部4457位于第10个绕线槽25的第一段254的下方。 Please refer to FIGS. 5 to 8 together. According to the winding method of the first winding structure 40 above, the second and third winding structures 40 are respectively inserted into the iron core 20 . The first pin 423 of the first wire 42 of the second winding structure 40 is inserted into the fourth segment 257 of the seventh winding slot 25, and its welding part 4237 is located in the fourth segment 257 of the fourth winding slot 25 below; its second pin 425 is inserted into the second section 255 of the 13th winding slot 25, and its welding part 4257 is located below the second section 255 of the 16th winding slot 25; the second winding structure The third pin 443 of the second wire 44 of 40 is inserted into the third section 256 of the seventh winding groove 25, and its welding part 4437 is located below the third section 256 of the tenth winding groove 25; its fourth The pin 445 is inserted into the first section 254 of the thirteenth winding slot 25 , and its soldering portion 4457 is located below the first section 254 of the tenth winding slot 25 .

第3个绕线结构40的第一导线42的第一插脚423插入第13个绕线槽25的第四段257中,且其焊接部4237位于第10个绕线槽25的第四段257的下方;其第二插脚425插入第19个绕线槽25的第二段255中,且其焊接部4257位于第22个绕线槽25的第二段255的下方;第3个绕线结构40的第二导线44的第三插脚443插入第13个绕线槽25的第三段256中,且其焊接部4437位于第16个绕线槽25的第三段256的下方;其第四插脚445插入第19个绕线槽25的第一段254,且其焊接部4457位于第16个绕线槽25的第一段254的下方。 The first pin 423 of the first wire 42 of the third winding structure 40 is inserted into the fourth section 257 of the thirteenth winding slot 25, and its welding part 4237 is located in the fourth section 257 of the tenth winding slot 25 below; its second pin 425 is inserted into the second section 255 of the 19th winding slot 25, and its welding part 4257 is located below the second section 255 of the 22nd winding slot 25; the third winding structure The third pin 443 of the second wire 44 of 40 is inserted into the third section 256 of the 13th wire winding slot 25, and its welding part 4437 is located below the third section 256 of the 16th wire winding slot 25; The pin 445 is inserted into the first section 254 of the 19th wire winding slot 25 , and its soldering portion 4457 is located below the first section 254 of the 16th wire winding slot 25 .

此时,第1个绕线结构40的第一导线42的焊接部4257位于第10个绕线槽25的第二段255的下方,第2个绕线结构40的第二导线44的焊接部4437、4457分别位于第10个绕线槽25的第三段256的下方及第一段254的下方,第3个绕线结构40的第一导线42的焊接部4237位于第10个绕线槽25的第四段257的下方。将位于第10个绕线槽25的第一段254的下方的焊接部4457与位于第10个绕线槽25的第二段255的下方的焊接部4257相焊接,从而导通第1个绕线结构40的第一导线42与第3个绕线结构40的第二导线44;再将位于第10个绕线槽25的第三段256的下方的焊接部4437与位于第10个绕线槽25的第四段257的下方的焊接部4237相焊接,从而导通第2个绕线结构40的第二导线44与第3个绕线结构40的第一导线42。依照上述连接方法,将16组绕线结构40的第一导线42及第二导线44分别依次交替连接,从而形成两个线圈60。由于多组绕线结构40中的第一导线42及第二导线44分别依次交替连接,使线圈60沿电机定子100的圆周方向延伸,从而避免波形绕线时对电机输出力矩的损耗。 At this time, the welding portion 4257 of the first wire 42 of the first winding structure 40 is located below the second section 255 of the tenth winding groove 25, and the welding portion 4257 of the second wire 44 of the second winding structure 40 4437 and 4457 are respectively located below the third section 256 of the tenth winding slot 25 and below the first section 254, and the welding part 4237 of the first wire 42 of the third winding structure 40 is located in the tenth winding slot 25 below the fourth paragraph 257. Weld the welding part 4457 below the first section 254 of the tenth winding slot 25 with the welding part 4257 below the second section 255 of the tenth winding slot 25, so as to conduct the first winding The first wire 42 of the wire structure 40 and the second wire 44 of the third winding structure 40; and then the welding part 4437 located under the third section 256 of the tenth winding slot 25 and the tenth winding The welding portion 4237 below the fourth segment 257 of the slot 25 is welded together, so as to conduct the second wire 44 of the second winding structure 40 and the first wire 42 of the third winding structure 40 . According to the above connection method, the first wires 42 and the second wires 44 of the 16 sets of winding structures 40 are alternately connected in sequence, thereby forming two coils 60 . Since the first wires 42 and the second wires 44 in the multi-group winding structure 40 are connected alternately in sequence, the coil 60 extends along the circumferential direction of the motor stator 100 , thereby avoiding the loss of the output torque of the motor during waveform winding.

可以理解,形成线圈60的绕线结构40的数量依据绕线槽25的数量而定,设绕线槽25的数量为W,则数量为W/6的绕线结构的第一导线42及第二导线44分别依次交替连接后即可形成两组线圈60。 It can be understood that the number of winding structures 40 forming the coil 60 depends on the number of winding slots 25, if the number of winding slots 25 is W, then the number of the first wires 42 and the second winding structures of W/6 Two sets of coils 60 can be formed after the two wires 44 are connected alternately in sequence.

由上述绕线方法可知,每个绕线槽25由开口部251朝向底部253收容有依次排列的第二导线44的第四插脚445的主体4451、第一导线42的第二插脚425的主体4251、第二导线44的第三插脚443的主体4431及第一导线42的第一插脚423的主体4231;且当所有绕线结构40分别插入相应的绕线槽25后,每个第一导线42的第一弧形段421位于相应的绕线槽25上方,每个第二导线44的第二弧形段441位于相应的绕线杆26上方,因此,每相邻的两个绕线槽25及绕线杆26上方均设有弧度相同的第一弧形段421与第二弧形段441,即绕线结构40中的第一弧形段421及第二弧形段441在铁芯20的上侧面23上方沿铁芯20的圆周方向交替排列,避免第一弧形段421与第二弧形段441的重叠,从而减小了第一弧形段421及第二弧形段441的长度,降低了铜损耗,提高了电机的功率密度。 It can be seen from the above winding method that each winding groove 25 accommodates the main body 4451 of the fourth pin 445 of the second wire 44 and the main body 4251 of the second pin 425 of the first wire 42 arranged in sequence from the opening 251 toward the bottom 253 , the main body 4431 of the third pin 443 of the second lead 44 and the main body 4231 of the first pin 423 of the first lead 42; The first arc section 421 of each second wire 44 is located above the corresponding winding slot 25, and the second arc section 441 of each second wire 44 is located above the corresponding winding rod 26. Therefore, every two adjacent winding slots 25 The first arc section 421 and the second arc section 441 with the same radian are arranged above the winding rod 26, that is, the first arc section 421 and the second arc section 441 in the winding structure 40 are arranged on the core 20. Alternately arranged above the upper side 23 of the iron core 20 along the circumferential direction of the iron core 20, avoiding the overlapping of the first arc segment 421 and the second arc segment 441, thereby reducing the distance between the first arc segment 421 and the second arc segment 441 length, reducing copper loss and increasing the power density of the motor.

本实施方式的电机定子100通过将绕线结构40中的第一导线42及第二导线44分别设计为不对称的U形结构,使绕线后第一导线42的第一弧形段421及第二导线44的第二弧形段441分别位于相应的绕线槽25及相应的绕线杆26上,并沿铁芯20的圆周方向交替排列,从而避免第一弧形段421与第二弧形段441重叠,降低了线圈的铜损耗。另外,由于多个第一导线42与多个第二导线44分别依次交替连接,使线圈60沿电机定子100的圆周方向延伸,从而提高了电机的输出力矩。 In the motor stator 100 of this embodiment, the first wire 42 and the second wire 44 in the winding structure 40 are respectively designed as an asymmetric U-shaped structure, so that the first arc segment 421 and the first arc section 421 of the first wire 42 after winding are The second arc section 441 of the second wire 44 is located on the corresponding winding groove 25 and the corresponding winding rod 26 respectively, and is arranged alternately along the circumferential direction of the iron core 20, thereby avoiding the first arc section 421 and the second The arc segments 441 overlap to reduce the copper loss of the coil. In addition, since the plurality of first wires 42 and the plurality of second wires 44 are alternately connected sequentially, the coil 60 extends along the circumferential direction of the motor stator 100 , thereby increasing the output torque of the motor.

可以理解,每个第一导线42及每个第二导线44的两个插脚横跨的绕线杆26的数量可根据实际需要进行设计。焊接部4237、4257、4437、4457可省略,可直接通过将相邻的第一导线42及第二导线44的凸伸部4235、4255、4435、4455相焊接,从而形成线圈60。 It can be understood that the number of winding rods 26 spanned by the two prongs of each first wire 42 and each second wire 44 can be designed according to actual needs. The welding parts 4237 , 4257 , 4437 , 4457 can be omitted, and the coil 60 can be formed by directly welding the protruding parts 4235 , 4255 , 4435 , 4455 of adjacent first wires 42 and second wires 44 .

另外,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。 In addition, for those skilled in the art, various other corresponding changes and modifications can be made according to the technical concept of the present invention, and all these changes and modifications should belong to the protection scope of the claims of the present invention.

Claims (9)

1. a motor stator, it comprises iron core and organizes winding structure more, this iron core is hollow columnar, this iron core is the surperficial recessed multiple winding slots being formed with its two ends through in the inner, the plurality of winding slot is arranged around the circumferencial direction uniform intervals of this iron core, and be formed with wire winding pole between two often adjacent winding slots, often organize winding structure to comprise and inserting in corresponding two winding slots and the first wire be around on adjacent multiple wire winding poles and the second wire, this first wire comprises the first segmental arc and bending protrudes out the first pin and the second pin that are formed at these the first segmental arc two ends, this second wire comprises the second segmental arc and bending protrudes out the 3rd pin and the four-limbed being formed at these the second segmental arc two ends, it is characterized in that: this first pin and this second pin include main body and bending and convexedly stretch in the opposite end of corresponding main body and the connecting portion extended towards relative both sides and convex extension part, this first pin is connected the two ends of this first segmental arc respectively with the connecting portion of the second pin, and the body parallel of this first pin is in the main body of this second pin, 3rd pin and this four-limbed include main body and bending and convexedly stretch in the opposite end of corresponding main body and the connecting portion extended towards homonymy and convex extension part, 3rd pin and the connecting portion of four-limbed are connected the two ends of this second segmental arc respectively, and the body parallel of this three pin is in the main body of this four-limbed, the length of the main body of this first pin, this second pin, the 3rd pin and this four-limbed is equal, the length of the convex extension part of this first pin, this second pin, the 3rd pin and this four-limbed is equal, the length of the connecting portion of this first pin, this second pin, the 3rd pin and this four-limbed is all unequal, and the total length of this first wire is equal with the total length of this second wire, wherein, in each winding slot, from the one end near this iron core inner surface, the direction on surface contains the main body of this four-limbed successively toward the outside, the main body of this second pin, the main body of the 3rd pin and the main body of this first pin, each first segmental arc is positioned at the top of corresponding winding slot, each second segmental arc is positioned at the top of corresponding wire winding pole, be alternately arranged along the circumferencial direction of this iron core to make the first segmental arc of this many groups winding structure and the second segmental arc, each four-limbed, each second pin, the convex extension part of each 3rd pin and each first pin connects that this many groups winding structure is formed successively between two and organizes coil more.
2. motor stator as claimed in claim 1, is characterized in that: radian and the length of the radian of this first segmental arc and length and this second segmental arc are equal.
3. motor stator as claimed in claim 1, it is characterized in that: the connecting portion of the connecting portion of this first pin, the connecting portion of this second pin, the 3rd pin and the connecting portion default obtuse angle that shape crossing with corresponding main body is equal at angle respectively of this four-limbed, the convex extension part of the convex extension part of this first pin, the convex extension part of this second pin, the 3rd pin and another default obtuse angle that shape crossing with corresponding main body is equal at angle respectively, convex extension part of this four-limbed.
4. winding structure as claimed in claim 3, is characterized in that: the default obtuse angle that each connecting portion and corresponding main body are formed equals the default obtuse angle that each convex extension part is formed with corresponding main body.
5. motor stator as claimed in claim 1, it is characterized in that: this iron core comprises the inner surface and outer surface that are oppositely arranged, and the upper side of be connected this inner surface and this outer surface and downside, each winding slot is from the inner surface surperficial recessed formation toward the outside of this iron core, and run through this upper side and downside, each winding slot comprises the peristome be oppositely arranged and the bottom be communicated with this peristome, and each winding slot its peristome towards it bottom direction on be divided into the first paragraph be arranged in order, second segment, 3rd section and the 4th section, the main body of this four-limbed is contained in this first paragraph, the main body of this second pin is contained in this second segment, the main body of the 3rd pin is contained in the 3rd section, the main body of this first pin is contained in the 4th section.
6. motor stator as claimed in claim 5, is characterized in that: this peristome is the opening of this inner surface contiguous, is the end on this surface contiguous bottom this.
7. motor stator as claimed in claim 5, it is characterized in that: each convex extension part is formed with weld part away from one end of corresponding main body, the convex extension part of this first pin to stretch out in outside this downside and makes its welding position in the below of the 4th section, the convex extension part of this second pin to stretch out in outside this downside and makes its welding position in the below of this second segment, the convex extension part of the 3rd pin to stretch out in outside this downside and makes its welding position in the below of the 3rd section, the convex extension part of this four-limbed to stretch out in outside this downside and makes its welding position in the below of this first paragraph, four weld parts below each winding slot connect successively between two, alternately be connected successively to make the first wire of this many groups winding structure and the second wire to form this many groups coil.
8. motor stator as claimed in claim 1, it is characterized in that: the quantity of this winding slot is 96, part winding structure inserts in corresponding 16 winding slots, and the first wire of this part winding structure and the second wire are alternately connected to form two groups of these coils successively.
9. a winding structure, it comprises the first wire and the second wire, this first wire comprises the first segmental arc and bending protrudes out the first pin and the second pin that are formed at these the first segmental arc two ends, this second wire comprises the second segmental arc and bending protrudes out the 3rd pin and the four-limbed being formed at these the second segmental arc two ends, it is characterized in that: this first pin and this second pin include main body and bending and convexedly stretch in the opposite end of corresponding main body and the connecting portion extended towards relative both sides and convex extension part, this first pin is connected the two ends of this first segmental arc respectively with the connecting portion of this second pin, and the body parallel of this first pin is in the main body of this second pin, 3rd pin and this four-limbed include main body and bending and convexedly stretch in the opposite end of corresponding main body and the connecting portion extended towards homonymy and convex extension part, 3rd pin and the connecting portion of this four-limbed are connected the two ends of this second segmental arc respectively, and the body parallel of this three pin is in the main body of this four-limbed, the length of the main body of this first pin, this second pin, the 3rd pin and this four-limbed is equal, the length of the convex extension part of this first pin, this second pin, the 3rd pin and this four-limbed is equal, the length of the connecting portion of this first pin, this second pin, the 3rd pin and this four-limbed is all unequal, and the total length of this first wire is equal with the total length of this second wire.
CN201410077661.4A 2014-03-05 2014-03-05 Motor stator and its winding structure Active CN104901447B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108696068A (en) * 2018-06-01 2018-10-23 邢帅帅 A kind of formed coil section material technique

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Publication number Priority date Publication date Assignee Title
US6326715B1 (en) * 1999-12-01 2001-12-04 Mitsubishi Denki Kabushiki Kaisha Stator for an automotive alternator
WO2011069243A1 (en) * 2009-12-11 2011-06-16 Tm4 Inc. Rectangular wire coil provided with a shaped head portion and stator made with such coils
CN103460561A (en) * 2011-04-01 2013-12-18 丰田自动车株式会社 Stator of rotating electrical machine, method of manufacturing same, and apparatus for manufacturing same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6326715B1 (en) * 1999-12-01 2001-12-04 Mitsubishi Denki Kabushiki Kaisha Stator for an automotive alternator
WO2011069243A1 (en) * 2009-12-11 2011-06-16 Tm4 Inc. Rectangular wire coil provided with a shaped head portion and stator made with such coils
CN103460561A (en) * 2011-04-01 2013-12-18 丰田自动车株式会社 Stator of rotating electrical machine, method of manufacturing same, and apparatus for manufacturing same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108696068A (en) * 2018-06-01 2018-10-23 邢帅帅 A kind of formed coil section material technique

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