CN104943320B - A method for laminating substrates - Google Patents
A method for laminating substrates Download PDFInfo
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- CN104943320B CN104943320B CN201510253335.9A CN201510253335A CN104943320B CN 104943320 B CN104943320 B CN 104943320B CN 201510253335 A CN201510253335 A CN 201510253335A CN 104943320 B CN104943320 B CN 104943320B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/30—Partial laminating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0076—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised in that the layers are not bonded on the totality of their surfaces
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Abstract
Description
技术领域technical field
本发明涉及产品制造技术领域,尤其涉及一种基板的贴合方法。The invention relates to the technical field of product manufacturing, in particular to a substrate bonding method.
背景技术Background technique
超薄产品是未来电子产品的主流方向,由于超薄产品的厚度较小(例如0.2毫米),因而使得超薄产品容易折损,难以制作。现有制作工艺通常无法直接在超薄基板上加工超薄产品,而需要借助厚基板的支撑和保护。Ultra-thin products are the mainstream direction of future electronic products. Since the thickness of the ultra-thin products is small (for example, 0.2 mm), the ultra-thin products are easy to break and difficult to manufacture. Existing manufacturing processes usually cannot directly process ultra-thin products on ultra-thin substrates, but need the support and protection of thick substrates.
现有技术中,通常先在厚基板001上形成一层贴合薄膜002,而后将超薄基板003通过与贴合薄膜002相贴合,进而将超薄基板003贴合在厚基板001上;之后对超薄基板003进行加工制作,从而获得超薄产品。其中,将超薄基板003贴合到厚基板001后的剖视图可以参见图1。然而,现有技术中超薄基板与贴合薄膜之间较强的贴合作用力往往使得加工完成后的超薄基板难以剥离。In the prior art, usually a layer of bonding film 002 is first formed on the thick substrate 001, and then the ultra-thin substrate 003 is bonded to the bonding film 002, and then the ultra-thin substrate 003 is bonded to the thick substrate 001; Afterwards, the ultra-thin substrate 003 is processed to obtain an ultra-thin product. Wherein, the cross-sectional view after bonding the ultra-thin substrate 003 to the thick substrate 001 can be referred to FIG. 1 . However, the strong bonding force between the ultra-thin substrate and the laminated film in the prior art often makes it difficult to peel off the ultra-thin substrate after processing.
发明内容Contents of the invention
本发明的实施例提供一种基板的贴合方法,能够解决现有技术中将薄基板贴合到厚基板上之后,由于薄基板与厚基板之间的贴合作用力强导致的薄基板难以剥离的问题。Embodiments of the present invention provide a method for attaching substrates, which can solve the problem that the thin substrate is difficult to peel off due to the strong bonding force between the thin substrate and the thick substrate after the thin substrate is attached to the thick substrate in the prior art. The problem.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一方面,提供了一种基板的贴合方法,该方法包括:On the one hand, a substrate bonding method is provided, the method comprising:
在第一基板的贴覆区域上,形成具有间隙的贴合图案;forming a bonding pattern with a gap on the bonding area of the first substrate;
将第二基板贴覆在所述第一基板的贴覆区域,使得所述第二基板与所述贴合图案接触,所述第二基板的厚度小于第一基板的厚度。The second substrate is pasted on the pasting area of the first substrate, so that the second substrate is in contact with the pasting pattern, and the thickness of the second substrate is smaller than that of the first substrate.
结合该方面,在该方面的第一种可能实现的方式中,在所述将第二基板贴覆在所述第一基板的贴覆区域之前,所述方法还包括:With reference to this aspect, in a first possible implementation manner of this aspect, before attaching the second substrate to the attaching area of the first substrate, the method further includes:
在所述第一基板对应所述间隙的区域上,形成第一保护图案,所述第一保护图案的厚度与所述贴合图案的厚度相同。A first protection pattern is formed on a region of the first substrate corresponding to the gap, and the thickness of the first protection pattern is the same as that of the bonding pattern.
结合该方面的第一种可能实现的方式,在该方面的第二种可能实现的方式中,在形成所述第一保护图案的同时,所述方法还包括:With reference to the first possible implementation manner of this aspect, in a second possible implementation manner of this aspect, while forming the first protection pattern, the method further includes:
在所述第一基板所述贴合图案的外围区域,形成封闭的第二保护图案,所述第二保护图案的厚度与所述贴合图案的厚度相同。A closed second protection pattern is formed in a peripheral area of the bonding pattern on the first substrate, and the thickness of the second protection pattern is the same as that of the bonding pattern.
结合该方面,在该方面的第三种可能实现的方式中,所述贴合图案为均匀排布的条形图案。With reference to this aspect, in a third possible implementation manner of this aspect, the bonding pattern is a uniformly arranged strip pattern.
结合该方面,在该方面的第四种可能实现的方式中,所述在第一基板的贴覆区域上,形成具有间隙的贴合图案包括:With reference to this aspect, in a fourth possible implementation manner of this aspect, forming the bonding pattern with gaps on the bonding area of the first substrate includes:
在所述第一基板上制作贴合薄膜;making a bonding film on the first substrate;
将所述贴合薄膜构图形成位于所述第一基板的贴覆区域的具有间隙的所述贴合图案。The bonding film is patterned to form the bonding pattern with gaps in the bonding area of the first substrate.
结合该方面的第二种可能的实现方式,在该方面的第五种可能实现的方式中,在形成所述保护图案的同时,在所述第一基板所述贴合图案的外围区域,形成封闭的所述第二保护图案包括:With reference to the second possible implementation manner of this aspect, in a fifth possible implementation manner of this aspect, while forming the protection pattern, a The enclosed second protective pattern includes:
在所述第一基板上制作保护薄膜;making a protective film on the first substrate;
将所述保护薄膜构图形成位于所述第一基板的贴覆区域上对应所述间隙的区域的所述第一保护图案,并形成位于所述第一基板所述贴合图案的外围区域的所述第二保护图案。Patterning the protective film to form the first protective pattern located on the attached area of the first substrate corresponding to the gap, and forming the first protective pattern located in the peripheral area of the attached pattern on the first substrate. Describe the second protection pattern.
结合该方面至该方面的第五种可能的实现方式,在该方面的第六种可能实现的方式中,所述第一基板和所述第二基板为玻璃基板、塑料基板或金属基板。Combining this aspect to the fifth possible implementation manner of this aspect, in a sixth possible implementation manner of this aspect, the first substrate and the second substrate are glass substrates, plastic substrates or metal substrates.
结合该方面的第六种可能的实现方式,在该方面的第七种可能实现的方式中,若所述第一基板和所述第二基板均为玻璃基板,则所述贴合图案的材料为氧化铟锡。With reference to the sixth possible implementation manner of this aspect, in the seventh possible implementation manner of this aspect, if the first substrate and the second substrate are both glass substrates, the material of the bonding pattern Indium tin oxide.
结合该方面的第六种可能的实现方式,在该方面的第八种可能实现的方式中,若所述第一基板和所述第二基板均为玻璃基板,则所述第一保护图案的材料为氮化硅、碳化硅或聚酰亚胺。With reference to the sixth possible implementation manner of this aspect, in the eighth possible implementation manner of this aspect, if both the first substrate and the second substrate are glass substrates, the first protection pattern The material is silicon nitride, silicon carbide or polyimide.
本发明实施例提供一种基板的贴合方法,通过在第一基板的贴覆区域上形成具有间隙的贴合图案,而后将厚度小于第一基板的第二基板贴覆在第一基板的贴覆区域上使得第二基板与具有间隙的贴合图案接触,从而使得第二基板只能通过与第一基板贴覆区域上贴合图案处的贴合作用力贴合到第一基板上,而第二基板与第一基板贴覆区域上贴合图案的间隙处没有贴合作用力,从而降低了第二基板与第一基板的贴合作用力。与现有技术中第二基板与第一基板之间通过不设间隙的一层贴合薄膜贴合在一起相比,本发明实施例提供的方法能够解决现有技术中将薄基板贴合到厚基板上之后,由于薄基板与厚基板之间的贴合作用力强导致的薄基板难以剥离的问题。An embodiment of the present invention provides a substrate bonding method, by forming a bonding pattern with a gap on the bonding area of the first substrate, and then bonding a second substrate having a thickness smaller than the first substrate on the bonding area of the first substrate. On the covering area, the second substrate is in contact with the bonding pattern with a gap, so that the second substrate can only be bonded to the first substrate by the bonding force of the bonding pattern on the bonding area of the first substrate, while the second substrate There is no bonding force at the gap between the second substrate and the bonding pattern on the bonding area of the first substrate, thereby reducing the bonding force between the second substrate and the first substrate. Compared with the prior art where the second substrate and the first substrate are bonded together through a layer of bonding film without a gap, the method provided by the embodiment of the present invention can solve the problem of bonding the thin substrate to the substrate in the prior art. After being placed on the thick substrate, it is difficult to peel off the thin substrate due to the strong bonding force between the thin substrate and the thick substrate.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术中将超薄基板贴合到厚基板后的剖视图;Fig. 1 is a cross-sectional view of an ultra-thin substrate bonded to a thick substrate in the prior art;
图2为本发明实施例提供的一种方法流程示意图;Fig. 2 is a schematic flow chart of a method provided by an embodiment of the present invention;
图3为本发明实施例提供的一种形成贴合图案的第一基板的剖视图;Fig. 3 is a cross-sectional view of a first substrate forming a bonding pattern provided by an embodiment of the present invention;
图4为本发明实施例提供的一种将第二基板贴合到图3所示的形成贴合图案的第一基板后的剖视图;FIG. 4 is a cross-sectional view of a second substrate bonded to the first substrate with a bonding pattern shown in FIG. 3 according to an embodiment of the present invention;
图5-7为本发明实施例提供的图3所示结构中贴合图案的俯视图;5-7 are top views of the bonding pattern in the structure shown in FIG. 3 provided by the embodiment of the present invention;
图8为本发明实施例提供的又一种方法流程示意图;FIG. 8 is a schematic flowchart of another method provided by an embodiment of the present invention;
图9为本发明实施例提供的一种形成贴合图案和第一保护图案的第一基板的剖视图;Fig. 9 is a cross-sectional view of a first substrate forming a bonding pattern and a first protection pattern according to an embodiment of the present invention;
图10-12为本发明实施例提供的图9所示结构中贴合图案和第一保护图案的俯视图;10-12 are top views of the pasting pattern and the first protection pattern in the structure shown in FIG. 9 provided by the embodiment of the present invention;
图13为本发明实施例提供的一种形成贴合图案、第一保护图案和第二保护图案的第一基板的剖视图;Fig. 13 is a cross-sectional view of a first substrate forming a bonding pattern, a first protection pattern and a second protection pattern according to an embodiment of the present invention;
图14为本发明实施例提供的图13所示结构中贴合图案、第一保护图案和第二保护图案的俯视图;Fig. 14 is a top view of the bonding pattern, the first protection pattern and the second protection pattern in the structure shown in Fig. 13 provided by the embodiment of the present invention;
图15为本发明实施例提供的一种将第二基板贴合到图9所示的形成贴合图案和第一保护图案的第一基板后的剖视图;Fig. 15 is a cross-sectional view of a second substrate bonded to the first substrate shown in Fig. 9 to form a bonding pattern and a first protection pattern according to an embodiment of the present invention;
图16为本发明实施例提供的一种将第二基板贴合到图13所示的形成贴合图案、第一保护图案和第二保护图案的第一基板后的剖视图;FIG. 16 is a cross-sectional view of a second substrate bonded to the first substrate shown in FIG. 13 to form a bonding pattern, a first protection pattern, and a second protection pattern according to an embodiment of the present invention;
图17为本发明实施例提供的又一种方法流程示意图。Fig. 17 is a schematic flowchart of another method provided by an embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention.
实施例1Example 1
本发明实施例提供了一种基板的贴合方法,参见图2,该方法的主要步骤可以包括:An embodiment of the present invention provides a substrate lamination method, see FIG. 2, the main steps of the method may include:
101、如图3所示,在第一基板011的贴覆区域上,形成具有间隙的贴合图案012。101. As shown in FIG. 3 , form a bonding pattern 012 with gaps on the bonding area of the first substrate 011 .
102、如图4所示,将第二基板013贴覆在第一基板011的贴覆区域,使得第二基板013与贴合图案012接触,第二基板013的厚度小于第一基板011的厚度。102. As shown in FIG. 4, attach the second substrate 013 to the attaching area of the first substrate 011, so that the second substrate 013 is in contact with the pasting pattern 012, and the thickness of the second substrate 013 is smaller than the thickness of the first substrate 011 .
其中,第一基板011和第二基板013可以为玻璃基板、塑料基板、金属基板等任意材料的基板,且第一基板011与第二基板013的材料可以相同也可以不同,这里不做限定。Wherein, the first substrate 011 and the second substrate 013 can be made of any materials such as glass substrate, plastic substrate, metal substrate, etc., and the materials of the first substrate 011 and the second substrate 013 can be the same or different, which is not limited here.
第一基板011的贴覆区域是指,在贴合过程中,从第一基板011的垂线方向上来看,会与第二基板013重叠的区域。示例的,一般第一基板011的尺寸大于第二基板013的尺寸,此时,第一基板011的贴覆区域可以为第二基板013在第一基板011上的投影区域;当然,第一基板011的尺寸也可以等于第二基板013的尺寸,此时,第一基板011的贴覆区域可以为第一基板011的整个表面区域;再示例的,第一基板011的尺寸还可以小于第二基板013的尺寸,此时,第一基板011的贴覆区域仍可以为第一基板011的整个表面区域。The lamination area of the first substrate 011 refers to the area that overlaps with the second substrate 013 when viewed from the vertical direction of the first substrate 011 during the lamination process. For example, generally the size of the first substrate 011 is larger than the size of the second substrate 013, at this time, the attached area of the first substrate 011 can be the projected area of the second substrate 013 on the first substrate 011; of course, the first substrate The size of 011 can also be equal to the size of the second substrate 013. At this time, the attached area of the first substrate 011 can be the entire surface area of the first substrate 011; as another example, the size of the first substrate 011 can also be smaller than the second substrate 011 The size of the substrate 013 , at this time, the attached area of the first substrate 011 may still be the entire surface area of the first substrate 011 .
贴合图案012是指具有贴合作用的图案,在本实施例中用以将第二基板013与第一基板011贴合在一起,一般而言,是否具有贴合作用取决于该图案的材料。本实施例中,该图案的材料可以是能够与第二基板013形成分子间作用力的材料或者粘性材料。另外,所谓第一基板011的贴覆区域上具有间隙的贴合图案012是指,在第一基板011的贴覆区域上,只有一部分区域被贴合图案012所覆盖,另一部分未被贴合图案012所覆盖的区域称为间隙。该间隙内可以不被任何其他材料填充。The bonding pattern 012 refers to a pattern with a bonding effect, which is used to bond the second substrate 013 and the first substrate 011 together in this embodiment, generally speaking, whether it has a bonding effect depends on the material of the pattern . In this embodiment, the material of the pattern may be a material capable of forming an intermolecular force with the second substrate 013 or an adhesive material. In addition, the so-called pasting pattern 012 with a gap on the pasting area of the first substrate 011 means that only a part of the pasting area of the first substrate 011 is covered by the pasting pattern 012, and the other part is not pasted. The area covered by the pattern 012 is called the gap. The gap may not be filled by any other material.
对于图3所示结构中贴合图案012的形状,可以包括多个不连续的图案(即多个图案之间没有连接),这些不连续的图案之间的间隔即为间隙。示例的,图3所示结构中贴合图案012的俯视图可以参照图5,贴合图案012为均匀排布的条形图案,第二基板013可以通过均匀排布的条形贴合图案012与第一基板011贴合在一起,使得第二基板013与第一基板011之间的贴合作用力较为均匀,从而使得较薄的第二基板013在剥离时不易被损坏。具体的如图5(a)所示,条形图案呈阵列排布,且在水平方向上每相邻条形图案之间的间距s相等,在竖直方向上每相邻条形图案的间距d也相等,其中s和d可以相等也可以不等,且需要说明的是该条形图案一般是矩形;或者如图5(b)所示,条形图案沿着水平方向等间距排列(间距用v标识),每个条形图案沿竖直方向延伸。或者,示例的,图3所示结构中贴合图案012的俯视图还可以参照图6,贴合图案012为网状图案。或者,又示例的,图3所示结构中贴合图案012的俯视图还可以参照图7,贴合图案012为不规则图案。事实上,贴合图案012可以是任意形状的图案,本发明实施例对其具体形状不做限定。For the shape of the bonding pattern 012 in the structure shown in FIG. 3 , it may include multiple discontinuous patterns (that is, there is no connection between the multiple patterns), and the interval between these discontinuous patterns is the gap. For example, the top view of the bonding pattern 012 in the structure shown in FIG. 3 can refer to FIG. 5, the bonding pattern 012 is a uniformly arranged strip pattern, and the second substrate 013 can be connected with The first substrate 011 is bonded together, so that the bonding force between the second substrate 013 and the first substrate 011 is relatively uniform, so that the thinner second substrate 013 is less likely to be damaged when peeled off. Specifically, as shown in Figure 5(a), the strip patterns are arranged in an array, and the spacing s between each adjacent strip pattern in the horizontal direction is equal, and the spacing s between each adjacent strip pattern in the vertical direction is d is also equal, wherein s and d can be equal or not, and it should be noted that the bar pattern is generally rectangular; or as shown in Figure 5 (b), the bar pattern is arranged at equal intervals along the horizontal direction (spacing Marked with v), each bar pattern extends in the vertical direction. Or, as an example, the top view of the bonding pattern 012 in the structure shown in FIG. 3 may also refer to FIG. 6 , the bonding pattern 012 is a mesh pattern. Or, as another example, the top view of the bonding pattern 012 in the structure shown in FIG. 3 can also refer to FIG. 7 , the bonding pattern 012 is an irregular pattern. In fact, the bonding pattern 012 may be a pattern of any shape, and the embodiment of the present invention does not limit its specific shape.
上述的贴合图案012可以通过构图工艺形成在第一基板011上,所谓构图工艺可以包括:成膜、曝光、显影等工艺,当然可以进一步包括刻蚀、剥离等工艺。当然,在本实施例中构图工艺也不限于此,只要在基板上能够形成某种形状的图案的工艺均应在本发明的保护范围内。示例性的,可以在第一基板011上制作贴合薄膜,而后将贴合薄膜构图形成位于第一基板011的贴覆区域的具有间隙的贴合图案012。The above-mentioned bonding pattern 012 can be formed on the first substrate 011 through a patterning process. The so-called patterning process can include: film formation, exposure, development and other processes, and of course can further include etching, stripping and other processes. Of course, the patterning process in this embodiment is not limited thereto, as long as a process capable of forming a pattern of a certain shape on the substrate should fall within the protection scope of the present invention. Exemplarily, a lamination film can be fabricated on the first substrate 011 , and then the lamination film is patterned to form a lamination pattern 012 with gaps in the lamination area of the first substrate 011 .
上述步骤101和102用于将较薄的第二基板013贴合到较厚的第一基板011上,本发明实施例对于第一基板011和第二基板013的具体厚度不做限定。举例来说,第一基板011的厚度可以为0.5mm,第二基板013的厚度可以为0.1mm,0.01mm,或者102~105埃米等。The above steps 101 and 102 are used to attach the thinner second substrate 013 to the thicker first substrate 011 , and the specific thicknesses of the first substrate 011 and the second substrate 013 are not limited in the embodiment of the present invention. For example, the thickness of the first substrate 011 may be 0.5 mm, and the thickness of the second substrate 013 may be 0.1 mm, 0.01 mm, or 102-105 angstroms.
本发明实施例提供的一种基板的贴合方法,通过在第一基板011的贴覆区域上形成具有间隙的贴合图案012,而后将厚度小于第一基板011的第二基板013贴覆在第一基板011的贴覆区域上使得第二基板013与具有间隙的贴合图案012接触,从而使得第二基板013只能通过与第一基板011贴覆区域上贴合图案012处的贴合作用力贴合到第一基板011上,而第二基板013与第一基板011贴覆区域上贴合图案012的间隙处没有贴合作用力,从而降低了第二基板013与第一基板011的贴合作用力。与现有技术中薄基板与厚基板之间通过不设间隙的一层贴合薄膜贴合在一起相比,本发明实施例提供的方法能够解决现有技术中将薄基板贴合到厚基板上之后,由于薄基板与厚基板之间的贴合作用力强导致的薄基板难以剥离的问题。A method for attaching substrates provided by an embodiment of the present invention is to form an attaching pattern 012 with a gap on the attaching area of the first substrate 011, and then attach a second substrate 013 with a thickness smaller than that of the first substrate 011 on the substrate. On the pasting area of the first substrate 011, the second substrate 013 is in contact with the pasting pattern 012 with a gap, so that the second substrate 013 can only pass through the pasting cooperation with the pasting pattern 012 on the pasting area of the first substrate 011. Attach to the first substrate 011 with force, but there is no adhesive force at the gap between the second substrate 013 and the pasting pattern 012 on the first substrate 011, thereby reducing the adhesion between the second substrate 013 and the first substrate 011 Cooperate hard. Compared with the prior art where the thin substrate and the thick substrate are bonded together through a layer of bonding film without gaps, the method provided by the embodiment of the present invention can solve the problem of bonding the thin substrate to the thick substrate in the prior art. After the substrate is attached, it is difficult to peel off the thin substrate due to the strong bonding force between the thin substrate and the thick substrate.
实施例2Example 2
参见图8,本发明实施例提供另一种基板的贴合方法,主要步骤可以包括步骤:Referring to Fig. 8, the embodiment of the present invention provides another substrate bonding method, the main steps may include steps:
201、在第一基板011的贴覆区域上,形成具有间隙的贴合图案012。201. On the bonding area of the first substrate 011, form a bonding pattern 012 with gaps.
其中,在第一基板011的贴覆区域上形成具有间隙的贴合图案012的过程,具体可以参见实施例1中的描述。For the process of forming the bonding pattern 012 with gaps on the bonding area of the first substrate 011 , please refer to the description in Embodiment 1 for details.
在第一基板011的贴覆区域上形成具有间隙的贴合图案012可以使得第二基板013只能通过与第一基板011贴覆区域上的贴合图案012处较强的贴合作用力贴合到第一基板011上,而在贴合图案012的间隙处没有贴合作用力,因而,与现有技术中薄基板与厚基板之间通过贴覆区域上不设间隙的一层贴合薄膜贴合在一起相比,本发明实施例提供的方法能够降低第二基板013与第一基板011的贴合作用力,从而解决由于第二基板013与第一基板011之间的贴合作用力强导致的第二基板013难以剥离的问题。Forming a bonding pattern 012 with a gap on the bonding area of the first substrate 011 can make the second substrate 013 only bond with the bonding pattern 012 on the bonding area of the first substrate 011 through a strong bonding force. On the first substrate 011, there is no bonding force at the gap of the bonding pattern 012. Therefore, it is pasted with a layer of bonding film that does not have a gap on the bonding area between the thin substrate and the thick substrate in the prior art. Compared together, the method provided by the embodiment of the present invention can reduce the bonding force between the second substrate 013 and the first substrate 011, thereby solving the problem caused by the strong bonding force between the second substrate 013 and the first substrate 011. The problem that the second substrate 013 is difficult to peel off.
202、如图9所示,在第一基板011对应贴合图案012间隙的区域上,形成第一保护图案014,第一保护图案014的厚度与贴合图案012的厚度相同。202 . As shown in FIG. 9 , form a first protection pattern 014 on the area of the first substrate 011 corresponding to the gap between the bonding patterns 012 , and the thickness of the first protection pattern 014 is the same as that of the bonding pattern 012 .
在第一基板011的贴覆区域上形成具有间隙的贴合图案012之后,还可以在第一基板011对应贴合图案012间隙的区域上形成与贴合图案012的厚度相同的第一保护图案014,从而可以在第二基板013与第一基板011之间形成一层平坦且连续的膜层,因而能够避免未形成第一保护图案014的情况下,在第二基板013上制作产品部件的过程中透过贴合图案012的间隙出现的渗液问题,从而保护贴合图案不会被渗液所腐蚀,使得第二基板013在剥离之前能够通过贴合图案012牢固地贴合在第一基板011上。举例来说,当需要对贴合后的第二基板013未与第一基板011贴覆的第一表面进行蚀刻处理时,若未在对应贴合图案012的间隙的区域形成第一保护图案014,则用以进行蚀刻的溶液可能会渗透到贴合图案012的间隙从而腐蚀贴合图案012。After the bonding pattern 012 with a gap is formed on the bonding area of the first substrate 011, a first protection pattern having the same thickness as the bonding pattern 012 can also be formed on the first substrate 011 corresponding to the gap of the bonding pattern 012 014, so that a flat and continuous film layer can be formed between the second substrate 013 and the first substrate 011, thus avoiding the production of product components on the second substrate 013 without forming the first protective pattern 014 During the process, the problem of liquid seepage through the gaps of the pasting pattern 012 protects the pasting pattern from being corroded by liquid seepage, so that the second substrate 013 can be firmly pasted on the first substrate 013 through the pasting pattern 012 before peeling off. on the substrate 011. For example, when it is necessary to etch the first surface of the bonded second substrate 013 that is not bonded to the first substrate 011, if the first protective pattern 014 is not formed in the gap corresponding to the bonded pattern 012 , the solution used for etching may penetrate into the gaps of the bonding pattern 012 to corrode the bonding pattern 012 .
需要说明的是,贴合图案012的作用主要是为了将第二基板013贴合到第一基板011上,而第一保护图案014的主用作用是为了避免渗液,从而保护贴合图案不被渗液所腐蚀,并不是为了贴合第二基板013和第一基板011,因此第一保护图案014的材料与贴合图案012的材料不同,第二基板013与第一保护图案014之间几乎没有贴合作用力,或者贴合作用力较弱。It should be noted that the bonding pattern 012 is mainly used to bond the second substrate 013 to the first substrate 011, while the main function of the first protective pattern 014 is to prevent liquid seepage, thereby protecting the bonding pattern from Corrosion by seepage is not for bonding the second substrate 013 and the first substrate 011, so the material of the first protection pattern 014 is different from that of the pasting pattern 012, and the gap between the second substrate 013 and the first protection pattern 014 is There is little or no fitting force, or the fitting force is weak.
此外,由于第一保护图案014是对应贴合图案012的间隙的,因而第一保护图案014的形状与贴合图案012间隙的形状相对应。例如,在图9所示结构中,当贴合图案012为如图5所示的均匀排布的条形图案时,参见图10,对应贴合图案012间隙的第一保护图案014也为均匀排布的条形图案;或者,当贴合图案012为如图6所示的网状图案时,第一保护图案014的形状为如图11所示的方格图案;或者,当贴合图案012为如图7所示的不规则形状的图案时,第一保护图案014的形状为图12所示的对应贴合图案012间隙的不规则形状。由于贴合图案012可以是任意形状的图案,因而第一保护图案014也可以是任意形状的图案,本发明实施例不做限定。In addition, since the first protection pattern 014 corresponds to the gap of the bonding pattern 012 , the shape of the first protection pattern 014 corresponds to the shape of the gap of the bonding pattern 012 . For example, in the structure shown in FIG. 9, when the bonding pattern 012 is a uniformly arranged strip pattern as shown in FIG. 5, referring to FIG. 10, the first protective pattern 014 corresponding to the gap between the bonding pattern 012 is also uniform Arranged strip patterns; or, when the bonding pattern 012 is a mesh pattern as shown in Figure 6, the shape of the first protective pattern 014 is a checkered pattern as shown in Figure 11; or, when the bonding pattern When 012 is an irregular-shaped pattern as shown in FIG. 7 , the shape of the first protection pattern 014 is an irregular shape corresponding to the gap between the bonding patterns 012 as shown in FIG. 12 . Since the bonding pattern 012 can be a pattern of any shape, the first protection pattern 014 can also be a pattern of any shape, which is not limited in this embodiment of the present invention.
进一步地,在形成第一保护图案014的同时,该方法还可以包括:在第一基板011贴合图案012的外围区域,形成封闭的第二保护图案015,第二保护图案015的厚度与贴合图案012的厚度相同。由于在贴合图案012的外围区域形成封闭的第二保护图案015,可以将贴合图案012完全包围在第二保护图案015的内部,因而可以在第二基板013上制作产品部件的过程中避免腐蚀溶液对贴合图案012的腐蚀,从而更好地保护贴合图案012,使得第二基板013在剥离之前能够通过贴合图案012牢固地贴合在第一基板011上。Further, while forming the first protection pattern 014, the method may further include: forming a closed second protection pattern 015 in the peripheral area of the first substrate 011 pasted with the pattern 012, and the thickness of the second protection pattern 015 is the same as that of the pasted pattern 012. The combined pattern 012 has the same thickness. Since the closed second protection pattern 015 is formed in the peripheral area of the bonding pattern 012, the bonding pattern 012 can be completely surrounded inside the second protection pattern 015, thus avoiding the The corrosive solution corrodes the pasting pattern 012 to better protect the pasting pattern 012 , so that the second substrate 013 can be firmly pasted on the first substrate 011 through the pasting pattern 012 before peeling off.
具体的,在形成第一保护图案014的同时,在第一基板011贴合图案012的外围区域,形成封闭的第二保护图案015可以包括:在第一基板011上制作保护薄膜,将保护薄膜构图形成位于第一基板011的贴覆区域上对应间隙的区域的第一保护图案014,并形成位于第一基板011贴合图案012的外围区域的第二保护图案015。其中,第二保护图案015的材料与第一保护图案014的材料相同。Specifically, while forming the first protective pattern 014, forming the closed second protective pattern 015 on the peripheral area of the first substrate 011 pasted with the pattern 012 may include: making a protective film on the first substrate 011, placing the protective film Patterning forms the first protection pattern 014 located on the attached area of the first substrate 011 corresponding to the gap, and forms the second protection pattern 015 located on the peripheral area of the attached pattern 012 of the first substrate 011 . Wherein, the material of the second protection pattern 015 is the same as that of the first protection pattern 014 .
示例性的,形成贴合图案012、第一保护图案014和第二保护图案015的第一基板011的剖视图还可以参照图13;图13所示结构中贴合图案012、第一保护图案014和第二保护图案015的俯视图可以参照图14。Exemplarily, the cross-sectional view of the first substrate 011 forming the bonding pattern 012, the first protective pattern 014 and the second protective pattern 015 can also refer to FIG. 13; the bonding pattern 012, the first protective pattern 014 in the structure shown in FIG. And the top view of the second protection pattern 015 can refer to FIG. 14 .
203、将第二基板013贴覆在第一基板011的贴覆区域,使得第二基板013与贴合图案012接触,第二基板013的厚度小于第一基板011的厚度。203 . Paste the second substrate 013 on the pasting area of the first substrate 011 , so that the second substrate 013 is in contact with the pasting pattern 012 , and the thickness of the second substrate 013 is smaller than the thickness of the first substrate 011 .
示例性的,将第二基板013贴合到图9所示的形成贴合图案012和第一保护图案014的第一基板011后的剖视图可以参见图15;将第二基板013贴合到图13所示的形成贴合图案012、第一保护图案014和第二保护图案015的第一基板011后的剖视图可以参见图16。Exemplarily, the cross-sectional view of the first substrate 011 formed with the bonding pattern 012 and the first protection pattern 014 shown in FIG. 9 after bonding the second substrate 013 can refer to FIG. 15; Refer to FIG. 16 for the cross-sectional view of the first substrate 011 after forming the bonding pattern 012 , the first protection pattern 014 and the second protection pattern 015 shown in FIG. 13 .
在本发明实施例中,由于第一基板011和第二基板013可以为玻璃基板、塑料基板、金属基板或其它任意材料的基板。而第一基板011和第二基板013的材料不同,则用以进行贴合的贴合图案012的材料也可能不同,第一保护图案014的材料也可能不同。In the embodiment of the present invention, since the first substrate 011 and the second substrate 013 may be glass substrates, plastic substrates, metal substrates or other substrates made of any material. If the materials of the first substrate 011 and the second substrate 013 are different, the materials of the bonding pattern 012 for bonding may also be different, and the materials of the first protection pattern 014 may also be different.
示例性的,若第一基板011和第二基板013均为玻璃基板,则贴合图案012的材料可以为氧化铟锡。若第一基板011和第二基板013均为玻璃基板,则第一保护图案014的材料可以为氮化硅、碳化硅或聚酰亚胺等。与第一保护图案014的材料相同,第二保护图案015的材料也可以为氮化硅、碳化硅或聚酰亚胺等。Exemplarily, if both the first substrate 011 and the second substrate 013 are glass substrates, the bonding pattern 012 may be made of indium tin oxide. If both the first substrate 011 and the second substrate 013 are glass substrates, the material of the first protection pattern 014 may be silicon nitride, silicon carbide or polyimide. The same as the material of the first protection pattern 014, the material of the second protection pattern 015 can also be silicon nitride, silicon carbide or polyimide.
或者,示例性的,若第一基板011和第二基板013均为塑料基板,则也可以通过接着剂形成的贴合图案012进行贴合,第一保护图案014的材料也可以为氮化硅、碳化硅或聚酰亚胺等。当然,对于第一基板011所采用材料和第二基板013所采用材料的不同组合,可以根据具体情况选择贴合图案012和第一保护图案014的材料,这里不做限定。Or, as an example, if the first substrate 011 and the second substrate 013 are both plastic substrates, they can also be bonded through the bonding pattern 012 formed by an adhesive, and the material of the first protection pattern 014 can also be silicon nitride. , silicon carbide or polyimide, etc. Certainly, for different combinations of the materials used for the first substrate 011 and the materials used for the second substrate 013 , the materials for the pasting pattern 012 and the first protection pattern 014 can be selected according to specific conditions, which is not limited here.
本发明实施例提供的一种基板的贴合方法,在通过在第一基板011的贴覆区域上形成具有间隙的贴合图案012,而后将厚度小于第一基板011的第二基板013贴覆在第一基板011的贴覆区域上使得第二基板013与具有间隙的贴合图案012接触,从而使得第二基板013只能通过与第一基板011贴覆区域上贴合图案012处的贴合作用力贴合到第一基板011上,降低了第二基板013与第一基板011的贴合作用力。与现有技术中薄基板与厚基板之间通过不设间隙的一层贴合薄膜贴合在一起相比,本发明实施例提供的方法能够解决现有技术中将薄基板贴合到厚基板上之后,由于薄基板与厚基板之间的贴合作用力强导致的薄基板难以剥离的问题。A method for attaching substrates provided by an embodiment of the present invention is to form an attaching pattern 012 with a gap on the attaching area of the first substrate 011, and then attach a second substrate 013 with a thickness smaller than that of the first substrate 011. On the pasting area of the first substrate 011, the second substrate 013 is in contact with the bonding pattern 012 with a gap, so that the second substrate 013 can only pass through the bonding pattern 012 on the bonding area of the first substrate 011. The bonding force of the second substrate 013 to the first substrate 011 is reduced by cooperating with the first substrate 011 . Compared with the prior art where the thin substrate and the thick substrate are bonded together through a layer of bonding film without gaps, the method provided by the embodiment of the present invention can solve the problem of bonding the thin substrate to the thick substrate in the prior art. After the substrate is attached, it is difficult to peel off the thin substrate due to the strong bonding force between the thin substrate and the thick substrate.
实施例3Example 3
本发明实施例将以第一基板011和第二基板013均为玻璃基板,贴合图案012的材料为氧化铟锡(Indium Tin Oxide,ITO),第一保护图案014的材料为氮化硅为例,对基板的贴合方法进行说明。参见图17,该方法的主要步骤可以包括:In the embodiment of the present invention, both the first substrate 011 and the second substrate 013 are glass substrates, the material of the bonding pattern 012 is indium tin oxide (Indium Tin Oxide, ITO), and the material of the first protection pattern 014 is silicon nitride. As an example, the bonding method of substrates will be described. Referring to Figure 17, the main steps of the method may include:
301、在第一基板011上制作ITO贴合薄膜。301 . Fabricate an ITO bonding film on the first substrate 011 .
其中,贴合薄膜的作用主要是为了形成贴合图案012,从而将第二基板013贴合到第一基板011上。当第一基板011和第二基板013均为玻璃基板时,将两个玻璃基板贴合在一起的贴合图案012的材料可以有多种,即贴合薄膜的材料可以有多种,例如ITO、接着剂等。由于ITO与玻璃基板接触时会在接触面上形成分子间的作用力从而能够与玻璃基板紧密吸合,且与其它材料例如接着剂相比,在剥离第二基板013时,接着剂贴合图案012会留有较多残留,需要进一步处理;而采用ITO材料的贴合图案012不会留有残留,更适于作为贴合图案012的材料。因而,在本步骤中,可以通过溅射、离子镀、真空蒸发等方式在第一基板011表面沉积一层连续的ITO贴合薄膜,以便于在ITO贴合薄膜的基础上形成ITO贴合图案012,从而将第二基板013和第一基板011贴合在一起。Wherein, the function of the bonding film is mainly to form the bonding pattern 012 so as to bond the second substrate 013 to the first substrate 011 . When the first substrate 011 and the second substrate 013 are both glass substrates, there can be many kinds of materials for the bonding pattern 012 bonding the two glass substrates together, that is, there can be many kinds of materials for the bonding film, such as ITO , Adhesives, etc. When ITO is in contact with the glass substrate, it will form an intermolecular force on the contact surface so that it can be tightly attached to the glass substrate, and compared with other materials such as adhesives, when the second substrate 013 is peeled off, the adhesive will stick to the pattern 012 will leave a lot of residue, which needs further processing; while the bonding pattern 012 using ITO material will not leave residue, and is more suitable as a material for bonding pattern 012. Therefore, in this step, a continuous ITO bonding film can be deposited on the surface of the first substrate 011 by means of sputtering, ion plating, vacuum evaporation, etc., so as to form an ITO bonding pattern on the basis of the ITO bonding film 012, so that the second substrate 013 and the first substrate 011 are bonded together.
302、将ITO贴合薄膜构图形成位于第一基板011的贴覆区域的具有间隙的ITO贴合图案012。302 . Pattern the ITO lamination film to form an ITO lamination pattern 012 with gaps in the lamination area of the first substrate 011 .
在第一基板011表面形成连续的ITO薄膜后,可以通过构图工艺形成位于第一基板011的贴覆区域的ITO贴合图案012。示例性的,可以通过涂胶、曝光、显影、蚀刻、剥离等构图工艺流程形成均匀排布的条形ITO贴合图案012。After the continuous ITO thin film is formed on the surface of the first substrate 011, the ITO bonding pattern 012 located in the bonding area of the first substrate 011 can be formed by a patterning process. Exemplarily, uniformly arranged strip-shaped ITO bonding patterns 012 can be formed through patterning processes such as gluing, exposure, development, etching, and stripping.
需要说明的是,形成具有间隙的ITO贴合图案012后,可以使得薄玻璃基板仅能通过与厚基板贴覆区域上ITO贴合图案012处的贴合作用力贴合到厚玻璃基板上,而在贴合图案012的间隙处不具有贴合作用力,因而与现有技术中薄基板与厚基板之间通过不设间隙的一层ITO贴合薄膜贴合在一起相比,本发明实施例提供的方法降低了薄玻璃基板与厚玻璃基板的贴合作用力,能够解决现有技术中将薄基板贴合到厚基板上之后,由于薄基板与厚基板之间的贴合作用力强导致的薄基板难以剥离的问题。It should be noted that after forming the ITO bonding pattern 012 with gaps, the thin glass substrate can only be bonded to the thick glass substrate by the bonding force at the ITO bonding pattern 012 on the thick substrate bonding area, while There is no bonding force at the gap of the bonding pattern 012, so compared with the thin substrate and the thick substrate bonded together by a layer of ITO bonding film without a gap in the prior art, the embodiment of the present invention provides The method reduces the bonding force between the thin glass substrate and the thick glass substrate, and can solve the problem of the thin substrate caused by the strong bonding force between the thin substrate and the thick substrate after the thin substrate is bonded to the thick substrate in the prior art. Difficult to separate issues.
303、在第一基板011上制作氮化硅保护薄膜。303 . Form a silicon nitride protective film on the first substrate 011 .
其中,保护薄膜的作用主要是为了形成对应贴合图案012间隙的区域的第一保护图案014,从而在第一基板011的贴覆区域上形成一层平坦的膜层以避免出现渗液,并不是为了将第二基板013贴合到第一基板011上,因而第一保护图案014与第二基板013之间可以不具有贴合作用力或贴合作用力较弱,因而制作第一保护图案014以及保护薄膜的材料可以为氮化硅、碳化硅、聚酰亚胺等多种保护材料。示例性的,这里采用氮化硅材料制作保护薄膜。Wherein, the function of the protective film is mainly to form the first protective pattern 014 in the area corresponding to the gap of the bonding pattern 012, so as to form a flat film layer on the bonding area of the first substrate 011 to avoid liquid seepage, and It is not for attaching the second substrate 013 to the first substrate 011, so there may be no bonding force or weak bonding force between the first protective pattern 014 and the second substrate 013, so the first protective pattern 014 and The material of the protective film can be various protective materials such as silicon nitride, silicon carbide, and polyimide. Exemplarily, silicon nitride material is used here to make the protection film.
具体地,可以通过溅射、离子镀、真空蒸发等方式在形成贴合图案012的第一基板011的表面沉积一层连续的氮化硅薄膜,即氮化硅保护薄膜。Specifically, a continuous silicon nitride film, that is, a silicon nitride protective film, may be deposited on the surface of the first substrate 011 forming the bonded pattern 012 by means of sputtering, ion plating, vacuum evaporation and the like.
304、将氮化硅保护薄膜构图形成位于第一基板011对应ITO贴合图案012间隙的区域上的氮化硅第一保护图案014,并形成位于第一基板011的ITO贴合图案012的外围区域的氮化硅第二保护图案015。304. Pattern the silicon nitride protective film to form a silicon nitride first protection pattern 014 on the first substrate 011 corresponding to the gap between the ITO bonding pattern 012, and form the periphery of the ITO bonding pattern 012 on the first substrate 011 The silicon nitride second protection pattern 015 in the region.
示例性的,氮化硅保护薄膜可以通过涂胶、曝光、显影、蚀刻、剥离等构图工艺流程形成第一基板011的贴覆区域上对应ITO贴合图案012间隙的区域的氮化硅第一保护图案014,并形成位于第一基板011的ITO贴合图案012的外围区域的氮化硅第二保护图案015,使得氮化硅第一保护图案014的厚度、氮化硅第二保护图案015的厚度与ITO贴合图案012的厚度相同。Exemplarily, the silicon nitride protective film can be formed through patterning processes such as gluing, exposure, development, etching, and peeling to form the silicon nitride first layer in the area corresponding to the gap between the ITO bonding pattern 012 on the bonding area of the first substrate 011. protection pattern 014, and form a silicon nitride second protection pattern 015 located in the peripheral area of the ITO bonding pattern 012 of the first substrate 011, so that the thickness of the silicon nitride first protection pattern 014 and the silicon nitride second protection pattern 015 The thickness is the same as the thickness of the ITO bonding pattern 012.
305、将第二基板013贴覆在第一基板011的贴覆区域,使得第二基板013与贴合图案012接触,第二基板013的厚度小于第一基板011的厚度。305 . Paste the second substrate 013 on the pasting area of the first substrate 011 , so that the second substrate 013 is in contact with the pasting pattern 012 , and the thickness of the second substrate 013 is smaller than the thickness of the first substrate 011 .
在本步骤中,将厚度较小的第二基板(即薄玻璃基板)贴覆在厚度较大的第一基板011(即厚玻璃基板)的贴覆区域上,使得第二基板013与贴合图案012和第一保护图案014形成的连续膜层接触,并通过贴合图案012贴合到第一基板011上。In this step, the second substrate with a smaller thickness (i.e., a thin glass substrate) is pasted on the pasting area of the first substrate 011 with a larger thickness (i.e., a thick glass substrate), so that the second substrate 013 is bonded to the The pattern 012 is in contact with the continuous film layer formed by the first protection pattern 014 , and is bonded to the first substrate 011 through the bonding pattern 012 .
本发明实施例提供的一种基板的贴合方法,通过在厚玻璃基板的贴覆区域上形成具有间隙的ITO贴合图案012,而后将薄玻璃基板贴覆在厚玻璃基板的贴覆区域上,使得薄玻璃基板与具有间隙的ITO贴合图案012接触,从而使得薄玻璃基板只能通过与厚玻璃基板贴覆区域上ITO贴合图案012处的贴合作用力贴合到厚玻璃基板上,降低了薄玻璃基板与厚玻璃基板的贴合作用力。与现有技术中薄基板与厚基板之间通过不设间隙的一层ITO贴合薄膜贴合在一起相比,本发明实施例提供的方法能够解决现有技术中将薄基板贴合到厚基板上之后,由于薄基板与厚基板之间的贴合作用力强导致的薄基板难以剥离的问题。A substrate lamination method provided in the embodiment of the present invention is to form an ITO lamination pattern 012 with a gap on the lamination area of the thick glass substrate, and then laminate the thin glass substrate on the lamination area of the thick glass substrate , so that the thin glass substrate is in contact with the ITO bonding pattern 012 with a gap, so that the thin glass substrate can only be bonded to the thick glass substrate through the bonding force of the ITO bonding pattern 012 on the thick glass substrate bonding area, The bonding force between the thin glass substrate and the thick glass substrate is reduced. Compared with the prior art where the thin substrate and the thick substrate are bonded together through a layer of ITO bonding film without a gap, the method provided by the embodiment of the present invention can solve the problem of bonding the thin substrate to the thick substrate in the prior art. After the substrate is placed on the substrate, it is difficult to peel off the thin substrate due to the strong bonding force between the thin substrate and the thick substrate.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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