CN104964652B - Battery winding production detection method and device based on machine vision - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及电池卷绕设备,尤其涉及一种基于机器视觉的电池卷绕生产检测方法及设备。The invention relates to battery winding equipment, in particular to a machine vision-based battery winding production inspection method and equipment.
背景技术Background technique
近年来,机器视觉的应用越来越广泛,其在质量检测的各个方面已经得到了广泛的应用。目前,已经出现将机器视觉系统应用在转盘式的电池卷绕设备上。一台电池卷绕设备需要三个摄像头来观察三个工位,此三个工位的功能分别为:(1)检测隔膜纸与压块的距离是否合格;(2)检测负极片与隔膜纸的距离是否合格;(3)检测正极片与隔膜纸的距离是否合格。利用机器视觉系统可以辅助判断放片的相对位置是否在规格内。这种检测方法主要是以摄像头观察的视像作为绝对坐标,来调节压块位置,从而确定与隔膜纸相对位置,再利用隔膜纸相对位置来调节负极片和正极片相对位置。In recent years, the application of machine vision has become more and more extensive, and it has been widely used in various aspects of quality inspection. At present, machine vision systems have been applied to turntable battery winding equipment. A battery winding equipment needs three cameras to observe three stations. The functions of these three stations are: (1) to detect whether the distance between the diaphragm paper and the pressing block is qualified; (2) to detect the negative electrode sheet and the diaphragm paper (3) Check whether the distance between the positive plate and the separator paper is qualified. The machine vision system can be used to assist in judging whether the relative position of the film is within the specification. This detection method mainly uses the video observed by the camera as the absolute coordinates to adjust the position of the pressing block, thereby determining the relative position to the diaphragm paper, and then using the relative position of the diaphragm paper to adjust the relative position of the negative electrode and the positive electrode.
而上述检测方法在实际应用中,存在以下几点不足:(1)检测方法复杂,对距离的测量不准确,导致对放片的相对位置的调节不准确;(2)因震动或人为因素的影响,使得摄像头的位置相对于整个设备机台发生了偏移,使得本应“绝对”的坐标并不绝对;(3)压块因为维修经常变动,给调机和日常生产带来很多困难;(4)无法持续监控,定期检测(一般为一周)管控摄像头移动造成生产上的风险较大;(5)利用视觉系统校正压块位置的可操作性较低,调机周期长,影响生产。And the above-mentioned detection method has the following disadvantages in practical application: (1) the detection method is complicated, and the measurement of the distance is inaccurate, resulting in inaccurate adjustment of the relative position of the film; (2) due to vibration or human factors The impact caused the position of the camera to shift relative to the entire equipment, making the coordinates that should be "absolute" not absolute; (3) The pressing block is often changed due to maintenance, which brings many difficulties to machine adjustment and daily production; (4) Continuous monitoring is not possible, and regular inspection (usually one week) to control the movement of the camera causes a greater risk in production; (5) The operability of using the vision system to correct the position of the briquetting block is low, and the adjustment cycle is long, which affects production.
发明内容Contents of the invention
针对上述不足,本发明的目的在于提供一种基于机器视觉的电池卷绕生产检测方法及设备,其检测精度高、降低误判风险、无需持续监控,检测方法简单、准确、精度高,压块位置调节简便,提高生产效率。In view of the above deficiencies, the purpose of the present invention is to provide a battery winding production detection method and equipment based on machine vision, which has high detection accuracy, reduces the risk of misjudgment, and does not require continuous monitoring. The position adjustment is easy and the production efficiency is improved.
本发明为达到上述目的所采用的技术方案是:The technical scheme that the present invention adopts for achieving the above object is:
一种基于机器视觉的电池卷绕生产检测方法,其特征在于,包括以下步骤:A machine vision-based battery winding production detection method, characterized in that it comprises the following steps:
(1)设置一电池卷绕生产设备,在所述电池卷绕生产设备上设置机器视觉系统、转盘、及分别设置于转盘边缘的检测装置与绝对坐标系台阶装置,所述检测装置包括第一检测组件,所述第一检测组件包括第一压块、设置于第一压块上的第一隔膜纸及设置于第一隔膜纸侧上方的第一摄像头,所述机器视觉系统内集成有视觉系统软件,且其分别与第一摄像头及绝对坐标系台阶装置连接;(1) Set up a battery winding production equipment, on which a machine vision system, a turntable, and a detection device and an absolute coordinate system step device respectively arranged on the edge of the turntable are arranged on the battery winding production equipment, and the detection device includes a first A detection component, the first detection component includes a first pressing block, a first diaphragm paper arranged on the first pressing block and a first camera arranged above the side of the first diaphragm paper, and a vision system is integrated in the machine vision system System software, and it is respectively connected with the first camera and the absolute coordinate system step device;
(2)通过所述机器视觉系统对第一隔膜纸与第一压块之间预设一标准平均距离值A,及一标准距离差值B;(2) preset a standard average distance value A and a standard distance difference B between the first separator paper and the first briquetting block through the machine vision system;
(3)对所述第一摄像头进行初始绝对坐标原点标定:(3) Carry out initial absolute coordinate origin calibration to the first camera:
(3.1)开启电池卷绕设备,将所述绝对坐标系台阶装置通过转盘旋转至第一摄像头正下方,所述第一摄像头采集图像信息,通过所述机器视觉系统生成初始绝对坐标原点(p,q),且所述初始绝对坐标原点的标定数值生成在视觉系统软件的csv文档中;(3.1) Turn on the battery winding equipment, rotate the step device of the absolute coordinate system to directly below the first camera through the turntable, and the first camera collects image information, and generates the initial absolute coordinate origin (p, q), and the calibration value of the initial absolute coordinate origin is generated in the csv file of the vision system software;
(3.2)对生成的初始绝对坐标原点(p,q)的横坐标x及纵坐标y预设一允许的取值范围为:p-m≤x≤p+m,且q-n≤y≤q+n;(3.2) For the abscissa x and y coordinate y of the generated initial absolute coordinate origin (p, q), a preset allowable value range is: p-m≤x≤p+m, and q-n≤y≤q+n;
(4)在使用所述第一摄像头之前,判断是否需要重新进行所述第一摄像头绝对坐标原点的标定,若需要,则重复步骤(3);若不需要,则进行步骤(5);(4) Before using the first camera, judge whether it is necessary to re-calibrate the origin of the absolute coordinates of the first camera, if necessary, repeat step (3); if not, proceed to step (5);
(5)对所述第一摄像头进行开机校准:判断是否需要进行所述第一摄像头开机校准,若不需要,则进行步骤(6);否则,重新将所述绝对坐标系台阶装置通过转盘旋转至第一摄像头正下方,所述第一摄像头采集图像信息,所述机器视觉系统生成坐标原点的坐标值,并将此坐标值与绝对坐标原点的横纵坐标允许的取值范围进行比较,若在取值范围内,则进行步骤(6),否则,所述机器视觉系统提示报警信息,则查找原因,重新校准第一摄像头的位置;(5) Perform power-on calibration on the first camera: judge whether it is necessary to perform power-on calibration on the first camera, if not, proceed to step (6); otherwise, re-rotate the absolute coordinate system step device through the turntable Directly below the first camera, the first camera collects image information, the machine vision system generates the coordinate value of the coordinate origin, and compares this coordinate value with the allowable value range of the horizontal and vertical coordinates of the absolute coordinate origin, if Within the value range, then proceed to step (6), otherwise, the machine vision system prompts an alarm message, then finds the reason, and recalibrates the position of the first camera;
(6)所述第一压块与第一隔膜纸之间的距离检测:(6) Distance detection between the first briquetting block and the first diaphragm paper:
(6.1)所述第一摄像头采集第一压块及第一隔膜纸的图像信息,通过所述机器视觉系统可获取第一隔膜纸上边缘及下边缘的距离分别为a,b,所述第一压块上边缘及下边缘的距离分别为c,d;(6.1) The first camera collects the image information of the first briquetting block and the first diaphragm paper, and the distances between the upper edge and the lower edge of the first diaphragm paper can be obtained by the machine vision system as a, b respectively, and the first diaphragm paper The distances between the upper and lower edges of a compact are c and d respectively;
(6.2)所述机器视觉系统计算第一压块与第一隔膜纸之间的距离A1,A1的计算公式为:第一压块与第一隔膜纸之间的距离差B1,B1的计算公式为:B1=(d-b)-(c-a);(6.2) The machine vision system calculates the distance A 1 between the first briquetting block and the first diaphragm paper, and the calculation formula of A 1 is: The distance difference B 1 between the first compact and the first diaphragm paper, the calculation formula of B 1 is: B 1 =(db)-(ca);
(6.3)所述机器视觉系统将计算出的第一压块与第一隔膜纸之间的距离A1,及第一压块与第一隔膜纸之间的距离差B1,分别与预设的标准平均距离值A及标准距离差值B进行比较,连续判断所述第一隔膜纸与第一压块之间的卷绕距离及距离差值是否合格;(6.3) The machine vision system calculates the calculated distance A 1 between the first briquetting block and the first diaphragm paper, and the distance difference B 1 between the first briquetting block and the first diaphragm paper, respectively with the preset Compare the standard average distance value A and the standard distance difference B, and continuously judge whether the winding distance and the distance difference between the first diaphragm paper and the first briquetting block are qualified;
(7)重复步骤(4)、(5)、(6),完成在不同时间点对所述第一压块与第一隔膜纸之间的卷绕距离及距离差值进行连续性检测。(7) Steps (4), (5), and (6) are repeated to complete the continuous detection of the winding distance and distance difference between the first compact and the first separator paper at different time points.
作为本发明的进一步改进,在所述步骤(1)中,所述检测装置还包括第二检测组件与第三检测组件,其中,所述第二检测组件包括第二摄像头、第二压块、及依次设置于第二压块上的第二隔膜纸与负极片,所述第三检测组件包括第三摄像头、第三压块、及依次设置于第三压块上的第三隔膜纸与正极片。As a further improvement of the present invention, in the step (1), the detection device further includes a second detection component and a third detection component, wherein the second detection component includes a second camera, a second pressure block, And the second diaphragm paper and the negative electrode sheet arranged on the second pressing block in sequence, the third detection component includes the third camera, the third pressing block, and the third diaphragm paper and the positive electrode successively arranged on the third pressing block piece.
作为本发明的进一步改进,重复所述步骤(4)、(5)时,还包括分别对第二摄像头与第三摄像头进行开机校准的步骤。As a further improvement of the present invention, when repeating the steps (4) and (5), it also includes the step of performing power-on calibration on the second camera and the third camera respectively.
作为本发明的进一步改进,其还包括步骤(8):所述机器视觉系统根据第一压块与第一隔膜纸之间的相对位置,调节负极片与第二隔膜纸之间、正极片与第三隔膜纸之间的相对位置。As a further improvement of the present invention, it also includes step (8): the machine vision system adjusts the distance between the negative electrode sheet and the second separator paper, the positive electrode sheet and the first separator paper according to the relative position between the first pressing block and the first separator paper The relative position between the third diaphragm paper.
作为本发明的进一步改进,在所述步骤(1)中,所述绝对坐标系台阶装置固定于转盘边缘,为所述转盘提供一个固定绝对坐标系。As a further improvement of the present invention, in the step (1), the absolute coordinate system step device is fixed on the edge of the turntable to provide a fixed absolute coordinate system for the turntable.
作为本发明的进一步改进,所述步骤(6.3)中,计算出的B1为正值表示第一压块相对于第一隔膜纸为逆时针倾斜,B1为负值表示第一压块相对于第一隔膜纸为顺时针倾斜。As a further improvement of the present invention, in the step (6.3), the calculated B1 is a positive value indicating that the first compact is inclined counterclockwise relative to the first diaphragm paper, and a negative value of B1 indicates that the first compact is inclined relative to the first diaphragm paper. A separator paper is inclined clockwise.
实施上述检测方法的基于机器视觉的电池卷绕设备,其特征在于,其包括机器视觉系统、转盘、分别设置于转盘边缘的检测装置与绝对坐标系台阶装置;其中所述检测装置包括第一检测组件,该第一检测组件包括第一压块、设置于第一压块上的第一隔膜纸及设置于第一隔膜纸侧上方的第一摄像头;所述机器视觉系统内集成有视觉系统软件,且其分别与第一摄像头及绝对坐标系台阶装置连接。The battery winding equipment based on machine vision for implementing the above detection method is characterized in that it includes a machine vision system, a turntable, a detection device and an absolute coordinate system step device respectively arranged on the edge of the turntable; wherein the detection device includes a first detection Components, the first detection component includes a first pressing block, a first diaphragm paper arranged on the first pressing block and a first camera arranged above the side of the first diaphragm paper; the vision system software is integrated in the machine vision system , and they are respectively connected with the first camera and the absolute coordinate system step device.
作为本发明的进一步改进,所述检测装置还包括第二检测组件与第三检测组件,其中,所述第二检测组件包括第二摄像头、第二压块、及依次设置于第二压块上的第二隔膜纸与负极片,所述第三检测组件包括第三摄像头、第三压块、及依次设置于第三压块上的第三隔膜纸与正极片。As a further improvement of the present invention, the detection device further includes a second detection component and a third detection component, wherein the second detection component includes a second camera, a second pressing block, and a second pressing block arranged in sequence The second diaphragm paper and the negative electrode sheet, the third detection assembly includes a third camera, a third pressing block, and a third diaphragm paper and the positive electrode sheet sequentially arranged on the third pressing block.
作为本发明的进一步改进,所述绝对坐标系台阶装置固定于转盘边缘,为所述转盘提供一个固定绝对坐标系。As a further improvement of the present invention, the absolute coordinate system step device is fixed on the edge of the turntable to provide a fixed absolute coordinate system for the turntable.
作为本发明的进一步改进,所述绝对坐标系台阶装置整体外型呈“L”形。As a further improvement of the present invention, the overall appearance of the absolute coordinate system step device is in an "L" shape.
本发明的有益效果为:通过绝对坐标系台阶装置对摄像头进行绝对坐标原点标定及开机校准,使得摄像头的视像具有一个绝对坐标系,降低因摄像头的移动对检测过程造成误判的风险,从而提高检测精度;每次检测前均进行开机校准,无需持续监控,定期检测及管控摄像头是否移动;检测方法简单、准确、精度高,位置调节便捷准确;通过具有“绝对坐标系”标定功能的视觉系统软件,可统一调节压块的位置,调节简便,提高生产效率。The beneficial effects of the present invention are as follows: the absolute coordinate origin calibration and power-on calibration of the camera are carried out by the step device of the absolute coordinate system, so that the video of the camera has an absolute coordinate system, and the risk of misjudgment caused by the movement of the camera to the detection process is reduced, thereby Improve the detection accuracy; start-up calibration is performed before each detection, without continuous monitoring, and regularly detect and control whether the camera moves; the detection method is simple, accurate, high-precision, and the position adjustment is convenient and accurate; through the "absolute coordinate system" calibration function of the vision The system software can uniformly adjust the position of the briquetting block, which is easy to adjust and improves production efficiency.
上述是发明技术方案的概述,以下结合附图与具体实施方式,对本发明做进一步说明。The foregoing is an overview of the technical solution of the invention, and the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明实施例电池卷绕设备的结构示意图;FIG. 1 is a schematic structural view of a battery winding device according to an embodiment of the present invention;
图2为本发明实施例的流程图。Fig. 2 is a flowchart of an embodiment of the present invention.
具体实施方式detailed description
为更进一步阐述本发明为达到预定目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本发明的具体实施方式详细说明。In order to further illustrate the technical means and functions adopted by the present invention to achieve the intended purpose, the specific implementation modes of the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.
实施例一Embodiment one
请参照图1与图2,本发明实施例一公开了一种基于机器视觉的电池卷绕生产检测方法,其包括以下步骤:Please refer to Fig. 1 and Fig. 2, Embodiment 1 of the present invention discloses a battery winding production detection method based on machine vision, which includes the following steps:
(1)设置一电池卷绕生产设备,在所述电池卷绕生产设备上设置机器视觉系统、转盘1、及分别设置于转盘1边缘的检测装置与绝对坐标系台阶装置2,所述检测装置包括第一检测组件3,所述第一检测组件3包括第一压块31、设置于第一压块31上的第一隔膜纸32及设置于第一隔膜纸32侧上方的第一摄像头33,所述机器视觉系统内集成有视觉系统软件,且其分别与第一摄像头33及绝对坐标系台阶装置2连接;(1) Set up a battery winding production equipment, on which a machine vision system, a turntable 1, and a detection device and an absolute coordinate system step device 2 respectively arranged on the edge of the turntable 1 are arranged on the battery winding production equipment, and the detection device Including the first detection component 3, the first detection component 3 includes a first pressure block 31, a first diaphragm paper 32 arranged on the first pressure block 31 and a first camera 33 arranged above the first diaphragm paper 32 side , the vision system software is integrated in the machine vision system, and it is connected with the first camera 33 and the absolute coordinate system step device 2 respectively;
(2)通过所述机器视觉系统对第一隔膜纸32与第一压块31之间预设一标准平均距离值A,及一标准距离差值B;(2) preset a standard average distance value A and a standard distance difference B between the first diaphragm paper 32 and the first pressing block 31 through the machine vision system;
(3)对所述第一摄像头33进行初始绝对坐标原点标定:(3) Carry out initial absolute coordinate origin calibration to described first camera 33:
(3.1)开启电池卷绕设备,将所述绝对坐标系台阶装置2通过转盘1旋转至第一摄像头33正下方,所述第一摄像头33采集图像信息,通过所述机器视觉系统生成初始绝对坐标原点(p,q),且所述初始绝对坐标原点的标定数值生成在视觉系统软件的csv文档中;(3.1) Turn on the battery winding equipment, and rotate the absolute coordinate system step device 2 directly below the first camera 33 through the turntable 1, and the first camera 33 collects image information, and generates initial absolute coordinates through the machine vision system The origin (p, q), and the calibration value of the initial absolute coordinate origin is generated in the csv file of the vision system software;
(3.2)对生成的初始绝对坐标原点(p,q)的横坐标x及纵坐标y预设一允许的取值范围为:p-m≤x≤p+m,且q-n≤y≤q+n;(3.2) For the abscissa x and y coordinate y of the generated initial absolute coordinate origin (p, q), a preset allowable value range is: p-m≤x≤p+m, and q-n≤y≤q+n;
(4)在使用所述第一摄像头33之前,判断是否需要重新进行所述第一摄像头33绝对坐标原点的标定,若需要,则重复步骤(3);若不需要,则进行步骤(5);(4) Before using the first camera 33, judge whether it is necessary to redo the calibration of the absolute coordinate origin of the first camera 33, if necessary, repeat step (3); if not, proceed to step (5) ;
(5)对所述第一摄像头33进行开机校准:判断是否需要进行所述第一摄像头33开机校准,若不需要,则进行步骤(6);否则,重新将所述绝对坐标系台阶装置2通过转盘1旋转至第一摄像头33正下方,所述第一摄像头33采集图像信息,所述机器视觉系统生成坐标原点的坐标值,并将此坐标值与绝对坐标原点的横纵坐标允许的取值范围进行比较,若在取值范围内,则进行步骤(6),否则,所述机器视觉系统提示报警信息,则查找原因,重新校准第一摄像头33的位置;(5) Carry out power-on calibration to the first camera 33: judge whether it is necessary to carry out the power-on calibration of the first camera 33, if not, proceed to step (6); otherwise, reset the absolute coordinate system step device 2 Rotate the turntable 1 to directly below the first camera 33, the first camera 33 collects image information, the machine vision system generates the coordinate value of the coordinate origin, and compares this coordinate value with the allowable acquisition of the horizontal and vertical coordinates of the absolute coordinate origin Value range is compared, if within the value range, then carry out step (6), otherwise, described machine vision system prompts alarm message, then finds reason, recalibrates the position of first camera 33;
(6)所述第一压块31与第一隔膜纸32之间的距离检测:(6) Distance detection between the first briquetting block 31 and the first diaphragm paper 32:
(6.1)所述第一摄像头33采集第一压块31及第一隔膜纸32的图像信息,通过所述机器视觉系统可获取第一隔膜纸32上边缘及下边缘的距离分别为a,b,所述第一压块31上边缘及下边缘的距离分别为c,d;(6.1) The first camera 33 collects the image information of the first briquetting block 31 and the first diaphragm paper 32, and the distances between the upper edge and the lower edge of the first diaphragm paper 32 can be obtained by the machine vision system as a, b respectively , the distances between the upper edge and the lower edge of the first pressing block 31 are c, d respectively;
(6.2)所述机器视觉系统计算第一压块31与第一隔膜纸32之间的距离A1,A1的计算公式为:第一压块31与第一隔膜纸32之间的距离差B1,B1的计算公式为:B1=(d-b)-(c-a);(6.2) The machine vision system calculates the distance A 1 between the first briquetting block 31 and the first diaphragm paper 32, and the calculation formula of A 1 is: The distance difference B 1 between the first pressure block 31 and the first diaphragm paper 32, the calculation formula of B 1 is: B 1 =(db)-(ca);
(6.3)所述机器视觉系统将计算出的第一压块31与第一隔膜纸32之间的距离A1,及第一压块31与第一隔膜纸32之间的距离差B1,分别与预设的标准平均距离值A及标准距离差值B进行比较,连续判断所述第一隔膜纸32与第一压块31之间的卷绕距离及距离差值是否合格;(6.3) The machine vision system will calculate the distance A 1 between the first pressing block 31 and the first diaphragm paper 32, and the distance difference B 1 between the first pressing block 31 and the first diaphragm paper 32, Comparing with the preset standard average distance value A and the standard distance difference value B respectively, and continuously judging whether the winding distance and the distance difference between the first separator paper 32 and the first pressing block 31 are qualified;
(7)重复步骤(4)、(5)、(6),完成在不同时间点对所述第一压块31与第一隔膜纸32之间的卷绕距离及距离差值进行连续性检测。(7) Repeat steps (4), (5), and (6) to complete the continuity detection of the winding distance and distance difference between the first compact 31 and the first diaphragm paper 32 at different time points .
在所述步骤(1)中,所述绝对坐标系台阶装置固定于转盘边缘,为所述转盘提供一个固定绝对坐标系。In the step (1), the absolute coordinate system step device is fixed on the edge of the turntable to provide a fixed absolute coordinate system for the turntable.
在所述步骤(6.3)中,计算出的B1为正值表示第一压块相对于第一隔膜纸为逆时针倾斜,B1为负值表示第一压块相对于第一隔膜纸为顺时针倾斜。In the step (6.3), the calculated B1 is a positive value indicating that the first compact is inclined counterclockwise relative to the first diaphragm paper, and a negative value of B1 represents that the first compact is clockwise relative to the first diaphragm paper tilt.
同时,在本实施例中,所述第一摄像头通过设备中的其他部件悬挂于转盘边缘的上方。Meanwhile, in this embodiment, the first camera is suspended above the edge of the turntable through other components in the device.
本实施例还公开了实施上述方法的基于机器视觉的电池卷绕设备,其包括机器视觉系统、转盘1、分别设置于转盘1边缘的检测装置与绝对坐标系台阶装置2,其中,所述检测装置包括第一检测组件3,该第一检测组件3包括第一压块31、设置于第一压块31上的第一隔膜纸32及设置于第一隔膜纸32侧上方的第一摄像头33,所述机器视觉系统内集成有视觉系统软件,且其分别与第一摄像头33及绝对坐标系台阶装置2连接。所述绝对坐标系台阶装置2固定于转盘1边缘,为所述转盘1提供一个固定绝对坐标系。所述绝对坐标系台阶装置2整体外型呈“L”形。This embodiment also discloses a machine vision-based battery winding device for implementing the above method, which includes a machine vision system, a turntable 1, a detection device and an absolute coordinate system step device 2 respectively arranged on the edge of the turntable 1, wherein the detection The device includes a first detection assembly 3, which includes a first pressing block 31, a first diaphragm paper 32 arranged on the first pressing block 31, and a first camera 33 arranged above the side of the first diaphragm paper 32 , the vision system software is integrated in the machine vision system, and it is respectively connected with the first camera 33 and the absolute coordinate system step device 2 . The absolute coordinate system step device 2 is fixed on the edge of the turntable 1 to provide a fixed absolute coordinate system for the turntable 1 . The overall appearance of the absolute coordinate system step device 2 is "L".
本实施例引进绝对坐标系台阶装置2,使得在电池卷绕设备上嵌入了“绝对坐标系”。在首次使用所述第一摄像头33之前,先进行初始绝对坐标原点标定。在后续实际使用过程中,人为判断是否需要重新进行绝对坐标原点标定,若不需要重新标定,则在后续进行开机校准时使用初始绝对坐标原点进行开机校准;若需要进行重新坐标原点标定,则在后续进行开机校准时使用重新标定的坐标原点。This embodiment introduces the absolute coordinate system step device 2, so that an "absolute coordinate system" is embedded in the battery winding equipment. Before using the first camera 33 for the first time, an initial absolute coordinate origin calibration is performed. In the subsequent actual use process, it is artificially judged whether it is necessary to re-calibrate the absolute coordinate origin. If re-calibration is not required, the initial absolute coordinate origin is used for power-on calibration in the subsequent power-on calibration; The re-calibrated coordinate origin is used for subsequent power-on calibration.
在实际使用过程中,如果第一摄像头33产生了移位,则要进行开机校准,判断重新生成的坐标原点是否在绝对坐标原点横纵坐标的取值范围内,若不在此范围内,所述机器视觉系统提示报警信息,则查找原因,重新校准第一摄像头33的位置,直至重新生成的坐标原点在绝对坐标原点横纵坐标的取值范围内;否则直接进行第一压块31与第一隔膜纸32之间的距离检测。In actual use, if the first camera 33 is shifted, power-on calibration is required to determine whether the regenerated coordinate origin is within the value range of the absolute coordinate origin horizontal and vertical coordinates, if not within this range, the described The machine vision system prompts the alarm information, then finds the cause, and recalibrates the position of the first camera 33 until the regenerated coordinate origin is within the value range of the absolute coordinate origin horizontal and vertical coordinates; otherwise, directly carry out the first briquetting block 31 and the first Distance detection between diaphragm paper 32.
通过验证,在使用过程中,通过绝对坐标系台阶装置2进行开机校准后,第一摄像头33相对于整个设备转盘的位置的精度满足了设备工序“绝对”的定义,重新生成的坐标原点的横纵坐标均在绝对坐标原点横纵坐标的取值范围内。使得通过第一摄像头33对第一压块31与第一隔膜纸32之间距离的检测时,检测到的距离更准确,精度更高。It has been verified that in the process of use, after the power-on calibration is performed through the absolute coordinate system step device 2, the accuracy of the position of the first camera 33 relative to the entire equipment turntable meets the definition of "absolute" in the equipment process, and the horizontal axis of the regenerated coordinate origin The vertical coordinates are all within the value range of the horizontal and vertical coordinates of the absolute coordinate origin. Therefore, when the distance between the first pressing block 31 and the first separator paper 32 is detected by the first camera 33 , the detected distance is more accurate and the precision is higher.
实施例二Embodiment two
实施例二与实施例一的主要区别在于:在所述步骤(1)中,所述检测装置还包括第二检测组件4与第三检测组件5,其中,所述第二检测组件4包括第二摄像头41、第二压块42、及依次设置于第二压块42上的第二隔膜纸43与负极片44,所述第三检测组件5包括第三摄像头51、第三压块52、及依次设置于第三压块52上的第三隔膜纸53与正极片54;重复所述步骤(4)、(5),还包括分别对第二摄像头41与第三摄像头51进行开机校准的步骤;同时,还包括步骤(8),所述机器视觉系统根据第一压块31与第一隔膜纸32之间的相对位置,调节负极片44与第二隔膜纸43之间、正极片54与第三隔膜纸53之间的相对位置。The main difference between the second embodiment and the first embodiment is that in the step (1), the detection device further includes a second detection component 4 and a third detection component 5, wherein the second detection component 4 includes the first Two cameras 41, a second pressing block 42, and the second diaphragm paper 43 and the negative electrode sheet 44 arranged on the second pressing block 42 in sequence, the third detection assembly 5 includes a third camera 51, a third pressing block 52, And the third diaphragm paper 53 and the positive electrode sheet 54 that are arranged on the third pressing block 52 in turn; repeat the steps (4), (5), and also include the steps of power-on calibration of the second camera 41 and the third camera 51 respectively Step; Simultaneously, also comprise step (8), described machine vision system adjusts between the negative electrode sheet 44 and the second diaphragm paper 43, positive electrode sheet 54 according to the relative position between the first briquetting block 31 and the first diaphragm paper 32 The relative position between the third septum paper 53.
同时,基于机器视觉的电池卷绕设备中的所述检测装置还包括第二检测组件4与第三检测组件5,其中,所述第二检测组件4包括第二摄像头41、第二压块42、及依次设置于第二压块42上的第二隔膜纸43与负极片44,所述第三检测组件5包括第三摄像头51、第三压块52、及依次设置于第三压块52上的第三隔膜纸53与正极片54。其他步骤及构件与实施例一相同,在此不再赘余。At the same time, the detection device in the battery winding equipment based on machine vision also includes a second detection component 4 and a third detection component 5, wherein the second detection component 4 includes a second camera 41, a second pressing block 42 , and the second separator paper 43 and the negative electrode sheet 44 that are sequentially arranged on the second pressing block 42, the third detection component 5 includes a third camera 51, a third pressing block 52, and are sequentially arranged on the third pressing block 52 The third separator paper 53 and the positive electrode sheet 54 on it. Other steps and components are the same as those in Embodiment 1, and will not be repeated here.
在实际生产中,一台电池卷绕设备需要三个摄像头检测三个工位,此三个工位分别为:(1)隔膜纸与压块距离,(2)负极片与隔膜纸距离,和(3)正极片与隔膜纸距离。实施例一提供的检测方法即是对隔膜纸与压块之间距离的检测,本实施例通过实施例一获得的第一压块与第一隔膜纸之间的相对位置,调节负极片与第二隔膜纸之间、正极片与第三隔膜纸之间的相对位置,检测负极片与第二隔膜纸之间、正极片与第三隔膜纸之间的距离的方法与实施例一检测第一压块与第一隔膜纸之间距离的方法相同。通过上述方法,即可分别对第一摄像头、第二摄像头及第三摄像头进行绝对坐标原点标定和开机校准,保证第一摄像头、第二摄像头及第三摄像头的位置符合使用其进行检测的要求。In actual production, a battery winding equipment needs three cameras to detect three stations, which are: (1) the distance between the diaphragm paper and the pressing block, (2) the distance between the negative electrode sheet and the diaphragm paper, and (3) The distance between the positive plate and the separator paper. The detection method provided in Embodiment 1 is to detect the distance between the separator paper and the briquetting block. In this embodiment, the relative position between the first briquetting block and the first separator paper obtained in Embodiment 1 is used to adjust the negative electrode sheet and the first separator paper. The relative position between the two diaphragm papers, between the positive electrode sheet and the third diaphragm paper, the method and embodiment 1 detection of the distance between the negative electrode sheet and the second diaphragm paper, the positive electrode sheet and the third diaphragm paper The method for the distance between the pressing block and the first diaphragm paper is the same. Through the above method, the absolute coordinate origin calibration and power-on calibration of the first camera, the second camera, and the third camera can be performed respectively, so as to ensure that the positions of the first camera, the second camera, and the third camera meet the requirements for using them for detection.
本发明的机器视觉系统内集成有视觉系统软件,该软件具有自动记忆功能,可以保存上次开机校准结果,即使软件被关闭,再次打开后不需再进行开机校准,仍可以按照之前保存的开机校准结果继续运行,真正达到了根据实际需求来进行开机校准的目的。同时每次进行绝对坐标原点标定的数值均生成在该软件的csv文档中,故每次的标定数值均可以再csv文档中找到。机器视觉系统通过与绝对坐标系台阶装置连接,机器视觉系统中的视觉系统软件具有“绝对坐标系”标定功能,其菜单中的“基本参数”非常方便工程师调机,根据“压块边缘的上/下”相对位置即可统一调整几个压块的位置和倾斜度,调机简便,易操作,提高生产效率。The vision system software is integrated in the machine vision system of the present invention. The software has an automatic memory function and can save the calibration results of the last startup. The calibration results continue to run, and the purpose of power-on calibration according to actual needs is truly achieved. At the same time, the value of each absolute coordinate origin calibration is generated in the csv file of the software, so each calibration value can be found in the csv file. The machine vision system is connected with the absolute coordinate system step device. The vision system software in the machine vision system has the "absolute coordinate system" calibration function. The "basic parameters" in the menu are very convenient for engineers to adjust the machine. The relative position of "/down" can uniformly adjust the position and inclination of several pressing blocks, which is easy to adjust, easy to operate, and improves production efficiency.
本发明的重点主要在于,通过绝对坐标系台阶装置对摄像头进行绝对坐标原点标定及开机校准,使得摄像头的视像具有一个绝对坐标系,降低因摄像头的移动对检测过程造成误判的风险,从而提高检测精度;每次检测前均进行开机校准,无需持续监控,定期检测及管控摄像头是否移动;检测方法简单、准确、精度高,位置调节便捷准确;通过具有“绝对坐标系”标定功能的视觉系统软件,可统一调节压块的位置,调节简便,提高生产效率。The focus of the present invention is mainly to perform absolute coordinate origin calibration and power-on calibration on the camera through the absolute coordinate system step device, so that the video of the camera has an absolute coordinate system, reducing the risk of misjudgment caused by the movement of the camera to the detection process, thereby Improve the detection accuracy; start-up calibration is performed before each detection, without continuous monitoring, and regularly detect and control whether the camera moves; the detection method is simple, accurate, high-precision, and the position adjustment is convenient and accurate; through the "absolute coordinate system" calibration function of the vision The system software can uniformly adjust the position of the briquetting block, which is easy to adjust and improves production efficiency.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故采用与本发明上述实施例相同或近似的技术特征,而得到的其他基于机器视觉的电池卷绕生产检测方法及设备,均在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, and does not limit the technical scope of the present invention. Therefore, other battery rolls based on machine vision are obtained by adopting the same or similar technical features as the above-mentioned embodiments of the present invention. The production detection method and equipment are all within the protection scope of the present invention.
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