CN104969408B - Battery bag and electrical equipment - Google Patents
Battery bag and electrical equipment Download PDFInfo
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- CN104969408B CN104969408B CN201480007565.0A CN201480007565A CN104969408B CN 104969408 B CN104969408 B CN 104969408B CN 201480007565 A CN201480007565 A CN 201480007565A CN 104969408 B CN104969408 B CN 104969408B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00309—Overheat or overtemperature protection
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00306—Overdischarge protection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/247—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/296—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00304—Overcurrent protection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/165—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
- G01R19/16533—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application
- G01R19/16538—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application in AC or DC supplies
- G01R19/16542—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application in AC or DC supplies for batteries
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3835—Arrangements for monitoring battery or accumulator variables, e.g. SoC involving only voltage measurements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biophysics (AREA)
- Computer Hardware Design (AREA)
- Battery Mounting, Suspending (AREA)
- Secondary Cells (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Portable Power Tools In General (AREA)
- Protection Of Static Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种电池包及将电池包作为电源的电气设备。The invention relates to a battery pack and electric equipment using the battery pack as a power source.
背景技术Background technique
将电池包作为电源的电动工具、灯、风扇等无电线的电气设备得到广泛普及。电池包中,通常内设有将多个电池芯连接而成的电池组,作为电池种类,主流是锂离子电池。在使用锂离子电池的电池包中,为了监控电池温度、电流及构成电池组的各个电池芯的电压,须内设保护集成电路(Integrated Circuit,IC)或微型计算机等监控机构。其理由在于,当任一个电池芯短路、或电池芯的电压达到成为过放电状态的阈值时,会从监控机构输出警报信号,且响应该警报信号而中止使用电池包。Electrical equipment without wires, such as power tools, lamps, and fans, which use battery packs as a power source, are widely used. A battery pack generally includes a battery pack in which a plurality of battery cells are connected, and the mainstream type of battery is a lithium-ion battery. In a battery pack using a lithium-ion battery, in order to monitor the battery temperature, current, and voltage of each battery cell that constitutes the battery pack, a monitoring mechanism such as a protection integrated circuit (Integrated Circuit, IC) or a microcomputer must be built in. The reason for this is that when any of the battery cells is short-circuited or the voltage of the battery cells reaches a threshold for overdischarging, an alarm signal is output from the monitoring means, and use of the battery pack is suspended in response to the alarm signal.
电气用品安全法中,规定必须将每一个电池容量超过400AH/L的锂离子电池作为对象而设置所述监控机构。就电动工具而言,主流是尺寸为18650的电池(直径18mm×高度65mm),若以其体积进行换算,则每1电池超过1.83Ah的锂离子电池成为电气用品安全法的限制对象。目前广泛使用的3Ah的电池组中,将两个1.5Ah的电池芯并联连接,且其并非电气用品安全法的限制对象,但最近开发出2.0Ah的电池芯,市场上出现了将两个这种电池芯并联连接而成的4Ah电池。该2.0Ah电池芯超过了电气用品安全法中限定的基准,因此,必须满足电气用品安全法中限定的如下的两个条件。The Electrical Appliances and Materials Safety Act stipulates that the monitoring mechanism must be installed for each lithium-ion battery with a battery capacity exceeding 400AH/L. As far as power tools are concerned, batteries with a size of 18650 (diameter 18mm x height 65mm) are the mainstream. If converted by volume, lithium-ion batteries exceeding 1.83Ah per battery are restricted by the Electrical Appliances and Materials Safety Act. In the currently widely used 3Ah battery pack, two 1.5Ah battery cells are connected in parallel, and it is not restricted by the Electrical Appliances and Materials Safety Act. However, a 2.0Ah battery cell has recently been developed, and two such A 4Ah battery made of two battery cells connected in parallel. This 2.0Ah battery cell exceeds the standard defined in the Electrical Appliance and Material Safety Act, and therefore must satisfy the following two conditions defined in the Electrical Appliance and Material Safety Act.
(1)须设计为不会发生温度或电流的管理异常的温度上升、或在电池组外设置电流限制装置。(1) It must be designed so that there will be no temperature rise due to abnormal temperature or current management, or a current limiting device must be installed outside the battery pack.
(2)单个电池向电池组的组装(2) Assembly of a single battery to a battery pack
各电池块中,须包含容量相等的电池,且未引起极性反转。(即,须未引起过放电状态。)Each battery block must contain batteries with the same capacity and without polarity reversal. (That is, the overdischarge state must not be caused.)
为了遵守所述电气用品安全法的限制,以使用内设有所述监控机构的电池包作为前提的电气设备是以如下方式构成:在从电池包流至电气设备的电流路径上设有场效应晶体管(Field Effect Transistor,FET)等开关元件,且对从监控机构输出的警报信号进行响应而将开关元件设为断开(off),强制结束使用电池包(例如,参照专利文献1)。In order to comply with the restrictions of the Electrical Appliances and Materials Safety Act, the electrical equipment premised on the use of the battery pack equipped with the monitoring mechanism is constructed in such a way that a field effect is provided on the current path from the battery pack to the electrical equipment. Transistors (Field Effect Transistor, FET) and other switching elements are turned off in response to an alarm signal output from a monitoring mechanism to forcibly stop using the battery pack (for example, refer to Patent Document 1).
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本专利特开2008-62343号公报Patent Document 1: Japanese Patent Laid-Open No. 2008-62343
发明所要解决的问题The problem to be solved by the invention
作为使用有并非电气用品安全法的限制对象的容量的电池芯的电池包,有的未内设有监控机构;在以使用该电池包作为前提的电气设备本体中,也未设有用于切断电流路的开关元件。即,电池包与电气设备本体构成为仅由各自的正端子彼此、负端子彼此连接。因此,若将根据电气用品安全法而受限制的、内设有电池芯与监控机构的电池包装设至此种电气设备本体,则电气设备虽得到驱动,但从监控机构输出的警报信号无法传递至电气设备本体侧,从而,监控机构无法实现功能。因此,结果无法遵守电气用品安全法的限制。Some battery packs using battery cells with a capacity that is not subject to regulation by the Electrical Appliance and Material Safety Act do not have a monitoring mechanism built in; the electrical equipment body that uses the battery pack as a premise does not have a function to cut off the current. circuit switching elements. That is, the battery pack and the electric device main body are configured to be connected only by respective positive terminals and negative terminals. Therefore, if a battery pack with a battery cell and a monitoring mechanism inside it, which is restricted by the Electrical Appliance and Material Safety Act, is installed on the main body of such electrical equipment, the electrical equipment will be driven, but the alarm signal output from the monitoring mechanism cannot be transmitted to the main body of the electrical equipment. On the electrical equipment body side, therefore, the monitoring mechanism cannot realize the function. Therefore, as a result, it is impossible to comply with the restrictions of the Electrical Appliance and Material Safety Act.
若进行详述,则在内设有监控机构的高容量电池包中,除了包括从电池组的正端子与负端子引出的两个端子以外,还包括用于输出来自监控机构的输出信号的端子。另一方面,电气设备本体侧是用于连接于电池包的正端子与负端子的二端子结构,因此,无法接收来自内设于电池包的监控机构的输出信号。而且,电气设备本体侧对于来自监控机构的输出信号成为无感结构,因此,也未设置用于切断电流路径的FET等切断机构。To describe in detail, the high-capacity battery pack with a monitoring mechanism inside includes a terminal for outputting an output signal from the monitoring mechanism in addition to the two terminals drawn from the positive terminal and the negative terminal of the battery pack. . On the other hand, the main body of the electric device has a two-terminal structure for connecting to the positive terminal and the negative terminal of the battery pack, so it cannot receive an output signal from a monitoring mechanism built in the battery pack. In addition, the main body of the electrical equipment has a non-inductive structure for the output signal from the monitoring mechanism, so there is no cut-off mechanism such as a FET for cutting off the current path.
发明内容Contents of the invention
本发明是鉴于所述情况而完成,其目的在于使得无法使用不适宜电气设备本体的电池包。The present invention was made in view of the above circumstances, and an object of the present invention is to make it impossible to use a battery pack that is not suitable for the main body of the electrical equipment.
解决问题的技术手段technical means to solve problems
为了实现所述目的,第一发明所述的电池包若连接于电气设备本体则向电气设备本体输出第1额定电压,该电池包的特征在于包括:第1连接限制机构,该第1连接限制机构容许连接于对应于第1额定电压、且设有切断从电池包供给的电力的电力切断机构的第1电气设备本体,且该第1连接限制机构禁止连接于对应于第1额定电压、且未设有电力切断机构的第2电气设备本体。In order to achieve the above object, if the battery pack according to the first invention is connected to the electrical equipment body, it will output the first rated voltage to the electrical equipment body. The mechanism allows connection to the first electrical equipment body corresponding to the first rated voltage and provided with a power cutoff mechanism for cutting off the power supplied from the battery pack, and the first connection restricting mechanism prohibits connection to the first electrical equipment body corresponding to the first rated voltage, and The second electrical equipment body not provided with a power cutoff mechanism.
根据以所述方式构成的电池包,电池包仅连接于设有电力切断机构的电气设备,能抑制异常时的电池包的损伤。根据第一发明所述的电池包,第二发明所述的电池包的特征在于:包括第2连接限制机构,该第2连接限制机构容许连接于与第1额定电压对应的第1电气设备及第2电气设备,且该第2连接限制机构禁止连接于与小于第1额定电压的第2额定电压对应的第3电气设备本体。能防止电池包连接于仅与小的额定电压对应的第3电气设备而使第3电气设备损伤的情况。According to the battery pack configured as described above, the battery pack is connected only to the electrical equipment provided with the power shutoff mechanism, and damage to the battery pack at the time of abnormality can be suppressed. According to the battery pack according to the first invention, the battery pack according to the second invention is characterized in that it includes a second connection restriction mechanism that allows connection to the first electric device corresponding to the first rated voltage and the first electric device corresponding to the first rated voltage. The second electrical equipment, wherein the second connection restricting mechanism prohibits connection to a third electrical equipment main body corresponding to a second rated voltage lower than the first rated voltage. It is possible to prevent the third electric device from being damaged by connecting the battery pack to the third electric device corresponding only to a small rated voltage.
根据第一发明或第二发明所述的电池包,第三发明所述的电池包的特征在于:构成为,对于仅设于第2电气设备的第1识别机构,通过第1连接限制机构进行拒绝而禁止连接于第2电气设备。According to the battery pack according to the first invention or the second invention, the battery pack according to the third invention is characterized in that the first identification means provided only in the second electric equipment is configured by the first connection restriction means. Reject and prohibit connection to the second electrical equipment.
根据第一发明至第三发明中任一项所述的电池包,第四发明所述的电池包的特征在于:构成为,对于仅设于第3电气设备的第2识别机构,通过第2连接限制机构进行拒绝而禁止连接于第3电气设备。According to the battery pack according to any one of the first invention to the third invention, the battery pack according to the fourth invention is characterized in that: for the second identification means provided only in the third electric equipment, The connection restriction mechanism rejects and prohibits connection to the third electric device.
根据第一发明至第四发明中任一项所述的电池包,第五发明所述的电池包的特征在于:为了设于第1至第3电气设备中的全部电气设备的第3识别机构在将电池包连接于这些电气设备时不被拒绝,而构成为,第1连接限制机构与第2连接限制机构通过第3识别机构所通过的区域以外的区域。According to the battery pack according to any one of the first to fourth inventions, the battery pack according to the fifth invention is characterized in that: the third identification means provided for all the first to third electric devices The connection of the battery pack to these electric devices is not rejected, and the first connection restricting means and the second connection restricting means pass through an area other than the area through which the third identification means passes.
可构成为,当后来增加新的类型的电池包时,通过对新的类型的电池包设置新的第3连接限制机构,从而能使新的类型的电池包无法连接于已有的第1电气设备至第3电气设备。It can be configured so that when a new type of battery pack is added later, a new third connection restriction mechanism is provided for the new type of battery pack, so that the new type of battery pack cannot be connected to the existing first electrical connection. Equipment to 3rd electrical equipment.
根据第一发明至第五发明中任一项所述的电池包,第六发明所述的电池包的特征在于:构成为,通过使相当于第1连接限制机构及第2连接限制机构的凸部与相当于第1至第3识别机构的凸部接触而进行拒绝,从而禁止连接于电气设备。According to the battery pack according to any one of the first to fifth inventions, the battery pack according to the sixth invention is characterized in that: Part contacts with the convex parts corresponding to the first to third identification means and rejects, thereby prohibiting connection to electrical equipment.
设于第七发明所述的电气设备的电力切断机构的特征在于包括:异常信号输入端子,从第一发明至第六发明中任一项所述的电池包输入有用于通报异常的异常信号;及开关机构,根据输入至异常信号输入端子的异常信号,切断来自电池包的电力供给。The power cut-off mechanism provided in the electrical equipment according to the seventh invention is characterized in that it includes: an abnormal signal input terminal, and an abnormal signal for reporting abnormality is input from the battery pack according to any one of the first invention to the sixth invention; And the switch mechanism cuts off the power supply from the battery pack according to the abnormal signal input to the abnormal signal input terminal.
第八发明所述的电池包的特征在于包括:电池组,串联连接有多个电池芯而成,且电池容量为规定值以上;电池电压监控机构,监控电池组的各电池芯的电压,当至少任一个电池芯的电压下降至基准值以下时输出警报信号;设备连接部,形成有用于与电气设备本体电连接的电池组的正端子、负端子及输出来自电池电压监控机构的警报信号的警报信号输出端子;以及不容许电力供给机构,将额定电压低于电池组的输出电压的电气设备本体、及未设有用于输入从警报信号输出端子输出的警报信号的端子的电气设备本体中的任一个均作为不适宜的电气设备本体,且构成为无法由电池组对该不适宜的电气设备本体供给电力。The battery pack according to the eighth invention is characterized by comprising: a battery pack formed by connecting a plurality of battery cells in series, and the battery capacity is above a specified value; a battery voltage monitoring mechanism monitors the voltage of each battery cell in the battery pack, and when When the voltage of at least one of the battery cells drops below the reference value, an alarm signal is output; the equipment connection part is formed with the positive terminal and negative terminal of the battery pack for electrical connection with the electrical equipment body and the output of the alarm signal from the battery voltage monitoring mechanism. Alarm signal output terminals; and electrical equipment bodies that do not allow the power supply mechanism to lower the rated voltage below the output voltage of the battery pack, and electrical equipment bodies that are not provided with terminals for inputting alarm signals output from the alarm signal output terminals Any one of them is an unsuitable electrical equipment main body, and is configured so that electric power cannot be supplied from the battery pack to the unsuitable electrical equipment main body.
现有的电池包中,并存有设有所述电池电压监控机构的电池包与未设有所述电池电压监控机构的电池包,但因还有法律要求,所以,就内设有电池容量为规定值以上的电池组的电池包而言,设置电池电压监控机构,监控电池组的各电池芯的电压,当至少任一个电池芯的电压下降至基准值以下时从该电池电压监控机构输出警报信号。这里,所谓规定值以上的电池容量是指,大于可不设置电池电压监控机构的电池容量的容量。In the existing battery packs, there are battery packs with the battery voltage monitoring mechanism and battery packs without the battery voltage monitoring mechanism, but because there are still legal requirements, the battery capacity is For battery packs with battery packs above the specified value, a battery voltage monitoring mechanism is installed to monitor the voltage of each battery cell in the battery pack, and an alarm is output from the battery voltage monitoring mechanism when the voltage of at least one of the battery cells drops below the reference value Signal. Here, the battery capacity equal to or greater than a predetermined value means a capacity greater than the battery capacity for which the battery voltage monitoring means may not be provided.
当将所述电池包装设至额定电压低于电池组的输出电压的电动工具本体、或未设有用于输入从警报信号输出端子输出的警报信号的端子的电动工具本体而驱动电动工具时,电池电压监控机构无法实现其功能。因此,构成为,无法由电池组向所述电气设备本体供给电力。When the battery pack is attached to a power tool body with a rated voltage lower than the output voltage of the battery pack or a power tool body without a terminal for inputting an alarm signal output from the alarm signal output terminal to drive the power tool, the battery The voltage monitoring mechanism cannot fulfill its function. Therefore, it is configured such that electric power cannot be supplied from the battery pack to the electrical equipment main body.
根据第八发明所述的电池包,第九发明所述的电池包的特征在于:不容许电力供给机构构成为,使不适宜的电气设备本体无法连接于设备连接部。According to the battery pack according to the eighth invention, the battery pack according to the ninth invention is characterized in that the impermissible power supply mechanism is configured so that an unsuitable electric device main body cannot be connected to the device connection part.
使第八发明所述的电池包无法连接于不适宜的电动工具本体。The battery pack described in the eighth invention cannot be connected to an unsuitable power tool body.
根据第九发明所述的电池包,第十发明所述的电池包的特征在于:不容许电力供给机构包括与正端子、负端子及警报信号输出端子中的任一个端子并列设置的第1凸条部及第2凸条部,且以额定电压低于电池组的输出电压的不适宜的电动工具本体无法连接于设备连接部的方式限定第1凸条部的形状,以未设有用于输入从警报信号输出端子输出的警报信号的端子的不适宜的电气设备本体无法连接于设备连接部的方式限定第2凸条部的形状。According to the battery pack according to the ninth invention, the battery pack according to the tenth invention is characterized in that the impermissible power supply mechanism includes a first protrusion arranged in parallel with any one of the positive terminal, the negative terminal, and the alarm signal output terminal. The shape of the first convex part is limited in such a way that the unsuitable power tool body whose rated voltage is lower than the output voltage of the battery pack cannot be connected to the equipment connection part, and the shape of the first convex part is not provided for input The shape of the second ridge portion is limited so that an unsuitable electric device main body of the terminal of the alarm signal output from the alarm signal output terminal cannot be connected to the device connection portion.
通过使电池包的工具连接部分的形状无法与不适宜的电气设备本体的电池包连接部分的形状卡合,来使电池包无法连接于不适宜的电气设备本体。By making the shape of the tool connection portion of the battery pack unable to engage with the shape of the battery pack connection portion of the unsuitable electrical equipment body, the battery pack cannot be connected to the unsuitable electrical equipment body.
发明的效果The effect of the invention
使得本发明的电池包无法装设至无法实现电池包所具有的电池电压监控功能的特定的电气设备本体,因此关于处于可由本发明的电池包驱动的状态的电气设备,可提供遵守电气用品安全法的限制且电池容量大的电池包及电气设备。The battery pack of the present invention cannot be installed on a specific electrical equipment body that cannot realize the battery voltage monitoring function of the battery pack. Therefore, regarding electrical equipment that can be driven by the battery pack of the present invention, compliance with electrical appliance safety can be provided. Battery packs and electrical equipment that are restricted by the law and have a large battery capacity.
附图说明Description of drawings
图1是表示电动工具本体及电池包能否组合的说明图。FIG. 1 is an explanatory diagram showing whether a power tool body and a battery pack can be combined.
图2是表示已将具有针对每一电池的电压监控功能的电池包装设于监控对应型电动工具本体的状态的概略说明图。FIG. 2 is a schematic explanatory diagram showing a state where a battery pack having a voltage monitoring function for each battery is installed in a monitor-compatible electric tool body.
图3是表示已将具有针对每一电池的电压监控功能的电池包装设至监控非对应型电动工具本体的过程的概略说明图。FIG. 3 is a schematic explanatory diagram showing a process of installing a battery pack having a voltage monitoring function for each battery in a monitoring non-compatible electric tool body.
图4是表示已将不具有针对每一电池的电压监控功能的电池包装设于监控对应型电动工具本体的状态的概略说明图。4 is a schematic explanatory view showing a state in which a battery pack that does not have a voltage monitoring function for each battery is installed in a monitor-compatible electric tool body.
图5是表示已将不具有针对每一电池的电压监控功能的电池包装设于监控非对应型电动工具本体的状态的概略说明图。5 is a schematic explanatory diagram showing a state in which a battery pack that does not have a voltage monitoring function for each battery is installed in a monitoring non-compatible electric tool body.
图6是表示18V监控对应型电动工具本体的电池包连接面的立体图。Fig. 6 is a perspective view showing the battery pack connection surface of the 18V monitoring-compatible electric tool body.
图7是表示18V监控非对应型电动工具本体的电池包连接面的立体图。7 is a perspective view showing the battery pack connection surface of the 18V monitoring non-compatible electric tool body.
图8是表示14.4V监控对应型电动工具本体的电池包连接面的立体图。8 is a perspective view showing a battery pack connection surface of a 14.4V monitoring-compatible electric tool body.
图9是表示14.4V监控非对应型电动工具本体的电池包连接面的立体图。9 is a perspective view showing a battery pack connection surface of a 14.4V monitoring non-compatible electric tool body.
图10是表示本发明的实施方式中的14.4V输出二端子结构电池包的外观的立体图。10 is a perspective view showing the appearance of a 14.4V output two-terminal structure battery pack in the embodiment of the present invention.
图11是表示本发明的实施方式中的14.4V输出三端子结构电池包的外观的立体图。11 is a perspective view showing the appearance of a 14.4V output three-terminal structure battery pack in the embodiment of the present invention.
图12是表示本发明的实施方式中的18V输出二端子结构电池包的外观的立体图。12 is a perspective view showing the appearance of an 18V output two-terminal structure battery pack in the embodiment of the present invention.
图13是表示本发明的实施方式中的18V输出三端子结构电池包的外观的立体图。13 is a perspective view showing the appearance of the 18V output three-terminal structure battery pack in the embodiment of the present invention.
图14的(a)至(h)是说明电动工具本体的凸部与电池包的缺口部的形状的图。(a) to (h) of FIG. 14 are diagrams illustrating the shapes of the convex portion of the electric tool body and the notch portion of the battery pack.
图15是表示电动工具本体与电池包能否装设的说明图(其1)。Fig. 15 is an explanatory diagram (part 1) showing whether the electric tool main body and the battery pack can be mounted.
图16是表示电动工具本体与电池包能否装设的说明图(其2)。Fig. 16 is an explanatory diagram (Part 2) showing whether the electric tool main body and the battery pack can be mounted.
图17是表示电动工具本体与电池包能否装设的说明图(其3)。Fig. 17 is an explanatory diagram (Part 3) showing whether the electric tool main body and the battery pack can be mounted.
图18是表示电动工具本体与电池包能否装设的说明图(其4)。Fig. 18 is an explanatory diagram (Part 4) showing whether the electric tool main body and the battery pack can be mounted.
图19是表示电动工具本体与电池包能否装设的说明图(其5)。Fig. 19 is an explanatory diagram (part 5) showing whether the electric tool main body and the battery pack can be mounted.
图20是表示电动工具本体与电池包能否装设的说明图(其6)。Fig. 20 is an explanatory diagram (Part 6) showing whether the electric tool main body and the battery pack can be mounted.
图21是表示电动工具本体与电池包能否装设的说明图(其7)。Fig. 21 is an explanatory diagram (part 7) showing whether the electric tool main body and the battery pack can be mounted.
图22是表示电动工具本体与电池包能否装设的说明图(其8)。Fig. 22 is an explanatory diagram (part 8) showing whether the electric tool main body and the battery pack can be mounted.
符号的说明Explanation of symbols
1、50、57、60、63:电动工具本体1, 50, 57, 60, 63: power tool body
2、70、78、84、88:电池包2, 70, 78, 84, 88: battery pack
3:电池组3: battery pack
10:触发开关10: trigger switch
20:控制器20: Controller
30:控制器30: Controller
40:马达40: motor
51:壳体51: shell
52:电池包连接面52: Battery pack connection surface
53:正端子53: Positive terminal
54:负端子54: negative terminal
55:S端子55: S terminal
56、59、62、65:凸部56, 59, 62, 65: convex part
58、61、64:电池包连接面58, 61, 64: battery pack connection surface
59a、62a、65a:基部59a, 62a, 65a: base
59c、65c:壳体侧延伸部59c, 65c: Housing side extension
62b、65b:端子侧延伸部62b, 65b: Terminal side extension
71:壳体71: Shell
72、79、85、89:工具连接面72, 79, 85, 89: tool connection surface
73:正端子73: Positive terminal
74:负端子74: negative terminal
75:充电用端子75: Terminal for charging
76、81、86、90:缺口部76, 81, 86, 90: Notches
77、87:第1凸条部77, 87: the first convex part
80:S端子80: S terminal
82:第2凸条部82: The second convex part
83:沟槽部83: groove part
具体实施方式Detailed ways
以下,参照附图对本发明的实施方式进行说明。以下的说明中,作为电气设备的一例,采用电动工具。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, an electric tool is used as an example of electric equipment.
本发明的电池包的条件为,多个电池芯串联连接而成的电池组的电池容量为规定值以上,以下说明的示例中,将所述电池容量的规定值设为4Ah。电池容量为4Ah以上的高容量电池包的能量密度高,如上所述,电池包内需要设置保护IC等监控机构。以下,作为低容量电池包的一例,采用容量为3Ah的电池包,而且,作为高容量电池包的一例,采用容量为4Ah的电池包。而且,使3Ah的低容量电池包中未内设监控机构。另一方面,在高容量电池包中内设有监控机构,且设有端子,该端子用于将来自监控机构的输出信号输出至作为电气设备的一例的电动工具本体。因此,高容量电池包成为不仅具有用于输出电池电压的正端子、负端子而且具有输出来自监控机构的输出信号的端子(以下,称为“S端子”)的三端子结构。另一方面,此处说明的低容量电池包成为仅具有正端子与负端子的二端子结构。The condition of the battery pack of the present invention is that the battery capacity of the battery pack in which a plurality of battery cells are connected in series is equal to or greater than a predetermined value. In the example described below, the predetermined value of the battery capacity is 4 Ah. A high-capacity battery pack with a battery capacity of 4Ah or more has a high energy density. As mentioned above, a monitoring mechanism such as a protection IC needs to be installed in the battery pack. Hereinafter, as an example of a low-capacity battery pack, a battery pack with a capacity of 3 Ah is used, and as an example of a high-capacity battery pack, a battery pack with a capacity of 4 Ah is used. Moreover, there is no built-in monitoring mechanism in the 3Ah low-capacity battery pack. On the other hand, the high-capacity battery pack is provided with a monitoring mechanism and a terminal for outputting an output signal from the monitoring mechanism to a power tool body as an example of an electric device. Therefore, the high-capacity battery pack has a three-terminal structure having not only a positive terminal and a negative terminal for outputting battery voltage but also a terminal for outputting an output signal from a monitoring mechanism (hereinafter referred to as "S terminal"). On the other hand, the low-capacity battery pack described here has a two-terminal structure having only a positive terminal and a negative terminal.
而且,电池包也可根据串联连接的电池芯的电池数而分类,在以下的说明中,采用构成为将两个电池并联连接的四个电池块串联连接而成的、及将两个电池并联连接的五个电池块串联连接而成的。锂离子电池在充电后、即将过放电之前的平均电压为3.6V,因此,由前一结构的电池包可获得14.4V的输出电压,由后一结构的电池包可获得18V的输出电压。14.4V输出电池包与18V输出电池包分别有二端子结构类型与三端子结构类型。因此,以下的说明中,以四种电池包、即14.4V输出二端子结构电池包、14.4V输出三端子结构电池包、18V输出二端子结构电池包及18V输出三端子结构电池包为例进行说明。Furthermore, battery packs can also be classified according to the number of batteries connected in series. In the following description, four battery blocks configured by connecting two batteries in parallel, and two batteries connected in parallel will be used. The connected five battery blocks are connected in series. The average voltage of the lithium-ion battery after charging and immediately before over-discharging is 3.6V. Therefore, the output voltage of 14.4V can be obtained from the battery pack of the former structure, and the output voltage of 18V can be obtained from the battery pack of the latter structure. The 14.4V output battery pack and the 18V output battery pack have a two-terminal structure type and a three-terminal structure type respectively. Therefore, in the following description, four kinds of battery packs, namely, 14.4V output two-terminal structure battery pack, 14.4V output three-terminal structure battery pack, 18V output two-terminal structure battery pack and 18V output three-terminal structure battery pack are taken as examples. illustrate.
装设有电池包的电动工具本体可大致分为额定电压为14.4V的类型与额定电压为18V的类型,且各自可分为能与从内设于电池包的监控机构输出的警报信号对应的类型、及不能与其对应的类型。若进行详述,则在能与来自监控机构的警报信号对应的电动工具本体中,在电动工具本体内的放电路径上插设有FET等开关元件。例如,构成为如下结构的是能与警报信号对应的电动工具本体,且成为具有连接于电池包的正端子与负端子的端子、及用于输入警报信号的端子的三端子结构,所述结构是若因电池电压达到成为过放电状态的阈值而从所装设的电池包内的监控机构输出警报信号,则响应该警报信号而使所述开关元件断开。这里,所谓电气设备的额定电压是指,即使持续输入至电气设备本体也不会对电气设备本体施加过大的负载的电压;所谓电池包的额定电压是指,电池包能持续输出的电压。例如,当电动工具的广告或操作说明书中表述为14.4V时,一般是以对额定电压14.4V的电动工具本体配设有额定电压14.4V的电池包的状态而作为商品销售。能将如此表述在广告或操作说明书中的电压视为电气设备本体或电池包的额定电压。The main body of the power tool equipped with a battery pack can be roughly divided into a type with a rated voltage of 14.4V and a type with a rated voltage of 18V, and each can be divided into a type that can respond to an alarm signal output from a monitoring mechanism built in the battery pack. types, and types that do not correspond to them. To describe in detail, in the electric tool body capable of responding to the alarm signal from the monitoring means, switching elements such as FETs are inserted in the discharge path inside the electric tool body. For example, an electric tool body capable of responding to an alarm signal is configured as follows, and has a three-terminal structure having a terminal connected to the positive terminal and the negative terminal of the battery pack, and a terminal for inputting an alarm signal. The switching element is turned off in response to an alarm signal output from a monitoring means in the installed battery pack because the battery voltage has reached a threshold value for becoming an overdischarged state. Here, the rated voltage of the electrical equipment refers to a voltage that does not impose an excessive load on the electrical equipment body even if it is continuously input to the electrical equipment body; the rated voltage of the battery pack refers to the voltage that the battery pack can continuously output. For example, when 14.4V is stated in an advertisement or an instruction manual of an electric tool, it is generally sold as a product in a state where a battery pack with a rated voltage of 14.4V is disposed on the main body of the electric tool with a rated voltage of 14.4V. The voltage thus expressed in advertisements or operating instructions can be regarded as the rated voltage of the electrical equipment body or battery pack.
相反,不具有用于输入警报信号的端子、对于警报信号为无感结构的、换而言之是构成为未设有所述FET的是并不与警报信号对应的电动工具本体。以下的说明中,采用四种电动工具本体,即,额定电压为14.4V且能与警报信号对应的电动工具本体(14.4V监控对应型电动工具本体)、额定电压为14.4V且并不与警报信号对应的电动工具本体(14.4V监控非对应型电动工具本体)、额定电压为18V且能与警报信号对应的电动工具本体(18V监控对应型电动工具本体)、额定电压为18V且并不与警報信号对应的电动工具本体(18V监控非对应型电动工具本体)。Conversely, a power tool body that does not have a terminal for inputting an alarm signal and has a non-inductive structure for the alarm signal, in other words, does not have the FET, does not correspond to the alarm signal. In the following descriptions, four types of power tool bodies are used, namely, power tool bodies with a rated voltage of 14.4V and capable of responding to alarm signals (14.4V monitor-compatible power tool bodies), and rated voltages of 14.4V that are not compatible with alarm signals. The power tool body corresponding to the signal (14.4V monitoring non-corresponding power tool body), the rated voltage is 18V and can correspond to the alarm signal (18V monitoring corresponding power tool body), the rated voltage is 18V and is not compatible with the alarm signal The power tool body corresponding to the alarm signal (18V monitoring non-compatible power tool body).
根据所述的四种电池包与四种电动工具本体,可有十六种组合。图1是表示电动工具本体及电池包能否组合的说明图。图1中,上侧相当于电动工具本体侧,从左起对应于(a)14.4V监控对应型电动工具本体、(b)14.4V监控非对应型电动工具本体、(c)18V监控对应型电动工具本体、(d)18V监控非对应型电动工具本体。而且,图1的下侧相当于电池包,从左起对应于(e)14.4V输出二端子结构电池包、(f)14.4V输出三端子结构电池包、(g)18V输出二端子结构电池包、(h)18V输出三端子结构电池包。而且,图1中,各电动工具本体及电池包的组合是以实线及虚线表示。这里,实线表示可组合,虚线表示不可组合。According to the four kinds of battery packs and four kinds of electric tool bodies, there are sixteen kinds of combinations. FIG. 1 is an explanatory diagram showing whether a power tool body and a battery pack can be combined. In Fig. 1, the upper side corresponds to the power tool body side, and from the left corresponds to (a) 14.4V monitor compatible power tool body, (b) 14.4V monitor non-compatible power tool body, (c) 18V monitor compatible type Power tool body, (d) 18V monitoring non-compatible type power tool body. In addition, the lower side of Fig. 1 corresponds to the battery pack, corresponding to (e) 14.4V output two-terminal structure battery pack, (f) 14.4V output three-terminal structure battery pack, (g) 18V output two-terminal structure battery pack from the left Pack, (h) 18V output three-terminal structure battery pack. Moreover, in FIG. 1 , the combination of each power tool body and battery pack is represented by a solid line and a dotted line. Here, a solid line indicates that it can be combined, and a dashed line indicates that it cannot be combined.
如图1所示,须禁止将14.4V输出三端子结构电池包与14.4V监控非对应型电动工具本体组合使用(虚线[12]),同样,须禁止将18V输出三端子结构电池包与18V监控非对应型电动工具本体组合使用(虚线[16])。而且,虽然将14.4V输出系统的电池包使用于具有18V的额定电压的电动工具本体中时不会出现问题(实线(4)、(5)、(6)),但还须使得无法相反地将18V输出系统的电池包使用于具有14.4V的额定电压的电动工具本体中(虚线[10]、[11]、[14]、[15])。As shown in Figure 1, it is forbidden to use a 14.4V output three-terminal structure battery pack in combination with a 14.4V monitoring non-corresponding power tool body (dotted line [12]). Monitor non-corresponding power tool body in combination (dotted line [16]). Moreover, although there will be no problem when using the battery pack of the 14.4V output system in the power tool body with a rated voltage of 18V (solid lines (4), (5), (6)), it must be impossible to do the opposite. The battery pack of the 18V output system is used in the power tool body having a rated voltage of 14.4V (dotted lines [10], [11], [14], [15]).
以下说明的示例中,当电池包与电动工具本体的组合具有适合性时,以能将电池包装设至电动工具本体的方式形成电池包的工具连接面,并且以无法将该电池包装设至不适宜的电动工具本体的方式形成电池包的工具连接面。该示例中,若能将电池包装设至电动工具本体,则能恰当地使用电动工具。In the example described below, when the combination of the battery pack and the electric tool body is suitable, the tool connection surface of the battery pack is formed in such a way that the battery pack can be attached to the electric tool body, and the battery pack cannot be attached to an unattended A suitable form of the power tool body forms the tool connection surface of the battery pack. In this example, if the battery pack can be installed in the power tool body, the power tool can be used properly.
图2是表示装设有三端子结构的电池包2与监控对应型电动工具本体1的状态的图。电动工具本体1中,内设有马达40与控制器20,在向马达40通入电流的电流路上,插设有FET4等开关元件。在电池包连接面,不仅形成有正端子与负端子,而且还形成有用于输入警报信号的S端子。工具本体1侧的S端子是当至少一个电池电压达到成为过放电状态的阈值时用于输入从电池包2输出的警报信号的端子。电动工具本体1中,设有用于驱动电动工具的触发开关10。FIG. 2 is a diagram showing a state in which a battery pack 2 having a three-terminal structure and a monitor-compatible electric tool body 1 are installed. The electric tool body 1 is provided with a motor 40 and a controller 20 inside, and a switching element such as a FET 4 is inserted in a current path for passing current to the motor 40 . On the connection surface of the battery pack, not only positive and negative terminals but also an S terminal for inputting an alarm signal are formed. The S terminal on the side of the tool body 1 is a terminal for inputting an alarm signal output from the battery pack 2 when the voltage of at least one battery reaches a threshold value to be in an overdischarge state. The power tool body 1 is provided with a trigger switch 10 for driving the power tool.
电池包2中,内设有电池组3与作为电池电压监控机构的控制器30,该电池组3是由多个电池串联连接而成,该控制器30监控电池组3的各电池芯的电压、且当至少任一个电池芯的电压下降至基准值以下时输出警报信号。在电动工具本体1装设有电池包2的状态下,各个正端子彼此、负端子彼此电连接,且电池包2的S端子与工具本体1侧的S端子也电连接。工具本体1侧的S端子连接于控制器20。作为控制器20,当从电池包2的S端子输入有警报信号时,使FET4断开而使电流路开放,强制终止使用电池包2。In the battery pack 2, there is a battery pack 3 and a controller 30 as a battery voltage monitoring mechanism. The battery pack 3 is formed by connecting a plurality of batteries in series. The controller 30 monitors the voltage of each cell of the battery pack 3 , and output an alarm signal when the voltage of at least one battery cell drops below a reference value. When the battery pack 2 is mounted on the power tool body 1 , the positive terminals and the negative terminals are electrically connected to each other, and the S terminal of the battery pack 2 is also electrically connected to the S terminal of the tool body 1 . The S terminal on the side of the tool body 1 is connected to the controller 20 . As the controller 20, when an alarm signal is input from the S terminal of the battery pack 2, the FET4 is turned off to open the current path, and the use of the battery pack 2 is forcibly terminated.
当图2中所示的电动工具本体1与电池包2的组合为14.4V监控对应型电动工具本体与14.4V输出三端子结构电池包时、及18V监控对应型电动工具本体与18V输出三端子结构电池包时,无须使得无法使用所装设的电池包。然而,就输出电压为18V的电池包与额定电压为14.4V的电动工具本体的组合而言,须使得无法使用该电池包。When the combination of the power tool body 1 and the battery pack 2 shown in Fig. 2 is a 14.4V monitoring-compatible power tool body and a 14.4V output three-terminal battery pack, and an 18V monitoring-compatible power tool body and 18V output three-terminal When configuring the battery pack, it is not necessary to make it impossible to use the installed battery pack. However, in the case of a combination of a battery pack having an output voltage of 18V and a power tool body having a rated voltage of 14.4V, it must be made impossible to use the battery pack.
图3是表示使三端子结构的电池包2一面滑动一面装设至监控非对应型电动工具本体1-a的过程的图。监控非对应型电动工具本体1-a中,未设置用于连接于电池包2的S端子的端子,而且,在电流路径中也未设置FET。因此,即使判断为电池包侧的电池组3的至少任一个电池达到过放电之前的状态,也无法接收该判断结果而强制终止使用电池包。因此,该组合的电动工具中,须使得无法将电池包2装设至电动工具本体1-a。FIG. 3 is a diagram showing a process of attaching the battery pack 2 having a three-terminal structure to the main body 1 - a of the monitoring non-compliant electric tool while sliding. In the non-monitoring type electric tool main body 1-a, there is no terminal for connecting to the S terminal of the battery pack 2, and no FET is provided in the current path. Therefore, even if it is determined that at least one of the batteries in the battery pack 3 on the battery pack side has reached the state before overdischarge, the use of the battery pack cannot be forcibly terminated in accordance with the determination result. Therefore, in this combined electric tool, the battery pack 2 must not be attached to the electric tool main body 1-a.
图4中表示装设有二端子结构的电池包2-a与监控对应型电动工具本体1的状态。与图2所示的电动工具本体1同样,其内部设有控制器20、及由控制器20控制导通、断开且插设在电流路径上的FET4。若电动工具本体1的额定电压为18V,则装设使用14.4V输出的电池包或18V输出的电池包均不会产生问题。然而,若电动工具本体1的额定电压为14.4V,则须使得如图4所示无法装设18V输出的电池包。FIG. 4 shows the state of the battery pack 2-a equipped with the two-terminal structure and the monitor-compatible electric tool body 1. As shown in FIG. Similar to the electric tool body 1 shown in FIG. 2 , a controller 20 and a FET 4 that is controlled to be turned on and off by the controller 20 and inserted into the current path are provided inside. If the rated voltage of the power tool body 1 is 18V, there will be no problem installing a battery pack with a 14.4V output or a battery pack with an 18V output. However, if the rated voltage of the power tool body 1 is 14.4V, it must be impossible to install a battery pack with an output of 18V as shown in FIG. 4 .
图5中表示装设有二端子结构的电池包2-a与监控非对应型电动工具本体1-a的状态。与图2所示的电动工具本体1同样,其内部设有控制器20、及由控制器20控制导通、断开且插设在电流路径上的FET4。二端子结构电池包2-a的输出电压为14.4V或18V,但若为18V则仅可装设在额定电压为18V的电动工具本体上使用,而对于额定电压为14.4V的电动工具,须使得无法如图5所示装设18V输出二端子结构电池包。FIG. 5 shows the states of the battery pack 2-a equipped with the two-terminal structure and the monitoring non-compatible electric tool body 1-a. Similar to the electric tool body 1 shown in FIG. 2 , a controller 20 and a FET 4 that is controlled to be turned on and off by the controller 20 and inserted into the current path are provided inside. The output voltage of the two-terminal structure battery pack 2-a is 14.4V or 18V, but if it is 18V, it can only be installed on the body of an electric tool with a rated voltage of 18V, and for an electric tool with a rated voltage of 14.4V, it must This makes it impossible to install an 18V output two-terminal structure battery pack as shown in FIG. 5 .
继而,参照图6至图9,对于电动工具本体的电池包连接面的结构进行更详细的说明。Next, with reference to FIGS. 6 to 9 , the structure of the battery pack connection surface of the electric tool body will be described in more detail.
图6是表示18V监控对应型电动工具本体的电池包连接面的立体图。图6中表示从底面方向所见的18V监控对应型电动工具本体50的状态。Fig. 6 is a perspective view showing the battery pack connection surface of the 18V monitoring-compatible electric tool body. FIG. 6 shows the state of the 18V monitoring-compatible electric tool body 50 seen from the bottom surface.
18V监控对应型电动工具本体50中,如图6所示,在壳体51的底面具有用于与电池包连接的电池包连接面52。在电池包连接面52,如图6所示,设有用于与电池包电连接的连接端子即正端子53、负端子54及S端子55。在电池包连接面52,进而突设有凸部56。凸部56相当于本发明的第3识别机构及凸部,且如图6所示,以规定的宽度形成在正端子53与壳体51之间的规定位置上。In the 18V monitoring type power tool main body 50, as shown in FIG. 6, a battery pack connection surface 52 for connecting to a battery pack is provided on the bottom surface of a housing 51. As shown in FIG. On the battery pack connection surface 52 , as shown in FIG. 6 , there are provided a positive terminal 53 , a negative terminal 54 , and an S terminal 55 which are connection terminals for electrically connecting to the battery pack. On the battery pack connection surface 52, a convex portion 56 is further protruded. The convex portion 56 corresponds to the third identification means and the convex portion of the present invention, and is formed at a predetermined position between the positive terminal 53 and the housing 51 with a predetermined width as shown in FIG. 6 .
以下,以18V监控对应型电动工具本体50(图6)为基准,对于其他电动工具本体进行说明。此时,关于与18V监控对应型电动工具本体50相同的结构,标注相同的符号,且省略它们的详细说明。Hereinafter, other power tool bodies will be described based on the 18V monitoring-compatible power tool body 50 ( FIG. 6 ). At this time, the same reference numerals are assigned to the same structures as those of the 18V monitoring-compatible electric tool body 50 , and detailed descriptions thereof will be omitted.
图7是表示18V监控非对应型电动工具本体的电池包连接面的立体图。在18V监控非对应型电动工具本体57的电池包连接面58,如图7所示,设有正端子53及负端子54。18V监控非对应型电动工具本体57中未设有FET,在电池包连接面58未设置S端子55。7 is a perspective view showing the battery pack connection surface of the 18V monitoring non-compatible electric tool body. The battery pack connection surface 58 of the 18V monitoring non-compatible electric tool body 57 is provided with a positive terminal 53 and a negative terminal 54 as shown in FIG. The S terminal 55 is not provided on the package connection surface 58 .
在电池包连接面58,在正端子53与壳体51之间进而突设有凸部59。与形成于18V监控对应型电动工具本体50的凸部56(图6)相比,如图7所示,该凸部59具有向壳体51侧延伸的形状。On the battery pack connection surface 58 , a protrusion 59 is further projected between the positive terminal 53 and the case 51 . Compared with the convex portion 56 ( FIG. 6 ) formed on the 18V monitor compatible electric tool body 50 , the convex portion 59 has a shape extending toward the case 51 side as shown in FIG. 7 .
图8是表示14.4V监控对应型电动工具本体的电池包连接面的立体图。在14.4V监控对应型电动工具本体60的电池包连接面61,如图8所示,设有正端子53、负端子54及S端子55。而且,在电池包连接面61,在正端子53与壳体51之间进而突设有凸部62。与形成于18V监控对应型电动工具本体50的凸部56(图6)相比,如图8所示,该凸部62具有向正端子53侧延伸的形状。8 is a perspective view showing a battery pack connection surface of a 14.4V monitoring-compatible electric tool body. As shown in FIG. 8 , a positive terminal 53 , a negative terminal 54 and an S terminal 55 are provided on the battery pack connection surface 61 of the 14.4V monitoring-compatible electric tool body 60 . Furthermore, on the battery pack connection surface 61 , a convex portion 62 is further projected between the positive terminal 53 and the case 51 . Compared with the convex portion 56 ( FIG. 6 ) formed on the 18V monitor compatible electric tool body 50 , the convex portion 62 has a shape extending toward the positive terminal 53 side as shown in FIG. 8 .
图9是表示14.4V监控非对应型电动工具本体的电池包连接面的立体图。如图9所示,14.4V监控非对应型电动工具本体63的电池包连接面64具有正端子53及负端子54。与18V监控非对应型电动工具本体57(图7)同样,14.4V监控非对应型电动工具本体63也未设有FET,在电池包连接面64未设置S端子55。在电池包连接面64,在正端子53与壳体51之间进而突设有凸部65。与形成于18V监控对应型电动工具本体50的凸部56(图6)相比,如图9所示,该凸部65具有向壳体51侧及正端子53侧中的任一侧延伸的形状。9 is a perspective view showing a battery pack connection surface of a 14.4V monitoring non-compatible electric tool body. As shown in FIG. 9 , the battery pack connection surface 64 of the 14.4V monitoring non-compatible electric tool body 63 has a positive terminal 53 and a negative terminal 54 . Like the 18V monitoring non-compliant electric tool body 57 ( FIG. 7 ), the 14.4V monitoring non-compliant electric tool body 63 is not provided with FET, and the S terminal 55 is not provided on the battery pack connection surface 64 . On the battery pack connection surface 64 , a convex portion 65 is further projected between the positive terminal 53 and the case 51 . Compared with the convex portion 56 ( FIG. 6 ) formed on the main body 50 of the 18V monitoring corresponding type electric tool, as shown in FIG. shape.
如上文所述,在电动工具本体的电池包连接面,根据该电动工具本体的额定电压及该电动工具本体的S端子的有无而形成有形状不同的凸部。As described above, on the battery pack connection surface of the power tool body, protrusions having different shapes are formed depending on the rated voltage of the power tool body and the presence or absence of the S terminal of the power tool body.
继而,参照图10至图13对电池包的结构进行说明。Next, the configuration of the battery pack will be described with reference to FIGS. 10 to 13 .
图10是表示本发明的实施方式中的14.4V输出二端子结构电池包的外观的立体图。14.4V输出二端子结构电池包70中,在壳体71的内部,收容有由未图示的多个电池芯串联连接而成的电池组而构成。而且,在壳体71的上表面,如图10所示,形成有用于与电动工具本体连接的工具连接面72。10 is a perspective view showing the appearance of a 14.4V output two-terminal structure battery pack in the embodiment of the present invention. The 14.4V output two-terminal structure battery pack 70 is configured by accommodating a battery pack in which a plurality of battery cells, not shown, are connected in series inside a casing 71 . Furthermore, on the upper surface of the housing 71, as shown in FIG. 10, a tool connecting surface 72 for connecting to the electric tool body is formed.
工具连接面72相当于本发明的设备连接部,且如图10所示,具有用于与电动工具本体电连接的连接端子即正端子73、负端子74及充电用端子75。正端子73是连接于电池组的正侧的端子,当将电池包装设至电动工具本体时,该正端子73供设置于电动工具本体的电池包连接面的正端子53插入,从而实现电连接。负端子74是连接于电池组的负侧的端子,当将电池包装设至电动工具本体时,该负端子74供设置于电动工具本体的电池包连接面的负端子54插入,从而实现电连接。充电用端子75是对收容于电池包的电池组进行充电时使用的端子。而且,当将电池包装设至监控对应型电动工具本体时,充电用端子75供设置于该电动工具本体的电池包连接面的S端子55插入。The tool connecting surface 72 corresponds to the device connecting portion of the present invention, and as shown in FIG. The positive terminal 73 is a terminal connected to the positive side of the battery pack. When the battery pack is set to the electric tool body, the positive terminal 73 is inserted into the positive terminal 53 provided on the battery pack connection surface of the electric tool body, thereby realizing electrical connection. . The negative terminal 74 is a terminal connected to the negative side of the battery pack. When the battery pack is set to the electric tool body, the negative terminal 74 is inserted into the negative terminal 54 arranged on the battery pack connection surface of the electric tool body, thereby realizing electrical connection. . The charging terminal 75 is a terminal used when charging the battery pack accommodated in the battery pack. Furthermore, when the battery pack is attached to the main body of the monitor-compatible electric tool, the charging terminal 75 is inserted into the S terminal 55 provided on the battery pack connection surface of the electric tool main body.
在工具连接面72,如图10所示,在正端子73与壳体71之间进而形成有缺口部76。缺口部76相当于本发明的不容许电力供给机构。如图10所示,在14.4V输出二端子结构电池包70的缺口部76设有第1凸条部77。第1凸条部77大致平行于正端子73,且形成为低于缺口前的工具连接面72。On the tool connection surface 72 , as shown in FIG. 10 , a notch 76 is further formed between the positive terminal 73 and the housing 71 . The notch 76 corresponds to the disallowed power supply mechanism of the present invention. As shown in FIG. 10 , the notch 76 of the 14.4V output two-terminal structure battery pack 70 is provided with a first protruding line 77 . The first rib portion 77 is substantially parallel to the positive terminal 73 and is formed lower than the tool connection surface 72 before the notch.
以下,以14.4V输出二端子结构电池包70(图10)为基准,对于其他电池包进行说明。此时,对于与14.4V输出二端子结构电池包70相同的结构标注相同的符号,且省略它们的详细说明。Hereinafter, other battery packs will be described based on the 14.4V output two-terminal structure battery pack 70 ( FIG. 10 ). At this time, the same symbols are assigned to the same structures as those of the 14.4V output two-terminal structure battery pack 70 , and detailed descriptions thereof will be omitted.
图11是表示本发明的实施方式中的14.4V三端子结构电池包的外观的立体图。14.4V输出三端子结构电池包78与14.4V输出二端子结构电池包70(图10)的不同之处在于:代替充电用端子75而设有S端子80、及在缺口部81设有第2凸条部82。第2凸条部82相当于本发明的第1连接限制机构及凸部。11 is a perspective view showing the appearance of a 14.4V three-terminal structure battery pack in the embodiment of the present invention. The difference between the 14.4V output three-terminal structure battery pack 78 and the 14.4V output two-terminal structure battery pack 70 (FIG. 10) is that an S terminal 80 is provided instead of the charging terminal 75, and a second The convex part 82. The second convex portion 82 corresponds to the first connection restricting mechanism and convex portion of the present invention.
如图11所示,14.4V输出三端子结构电池包78的工具连接面79具有正端子73、负端子74及S端子80。S端子80相当于本发明的警报信号输出端子,且是用于输出来自电池电压监控机构(未图示)的警报信号的端子。当将电池包装设至监控对应型电动工具本体时,S端子80供设置于该电动工具本体的电池包连接面的S端子55插入,从而实现电连接。而且,当对收容于电池包的电池组进行充电时,S端子80也用作充电用端子。As shown in FIG. 11 , the tool connection surface 79 of the 14.4V output three-terminal structure battery pack 78 has a positive terminal 73 , a negative terminal 74 and an S terminal 80 . The S terminal 80 corresponds to an alarm signal output terminal in the present invention, and is a terminal for outputting an alarm signal from a battery voltage monitoring means (not shown). When the battery pack is installed on the monitor-compatible electric tool body, the S-terminal 80 is inserted into the S-terminal 55 provided on the connection surface of the battery pack of the electric tool body, so as to realize electrical connection. Furthermore, when charging the battery pack accommodated in the battery pack, the S terminal 80 is also used as a terminal for charging.
而且,如图11所示,在14.4V输出三端子结构电池包78的工具连接面79的缺口部81,夹着沟槽部83而大致平行地形成有第1凸条部77及第2凸条部82。这里,第1凸条部77具有与设于14.4V输出二端子结构电池包70的第1凸条部77(图10)相同的形状,且形成于相同的位置。Moreover, as shown in FIG. 11 , in the notch 81 of the tool connection surface 79 of the 14.4V output three-terminal structure battery pack 78 , the first protruding part 77 and the second protruding part 77 are formed approximately parallel to each other with the groove part 83 interposed therebetween. Section 82. Here, the first rib portion 77 has the same shape as the first rib portion 77 ( FIG. 10 ) provided in the 14.4V output two-terminal structure battery pack 70 , and is formed at the same position.
沟槽部83以规定的宽度形成在第1凸条部77及第2凸条部82之间。这里,所谓规定的宽度是指,与形成于18V监控对应型电动工具本体50的电池包连接面52的凸部56(图6)的宽度大致相同的大小。而且,沟槽部83形成于当将电池包78与18V监控对应型电动工具本体50连接时凸部56插入的位置。The groove portion 83 is formed with a predetermined width between the first protruding line portion 77 and the second protruding line portion 82 . Here, the predetermined width means substantially the same width as the protrusion 56 ( FIG. 6 ) formed on the battery pack connection surface 52 of the 18V monitoring-compatible electric tool body 50 . Further, the groove portion 83 is formed at a position where the convex portion 56 is inserted when the battery pack 78 is connected to the 18V monitoring-compatible electric tool body 50 .
如图11所示,第2凸条部82形成于第1凸条部77与壳体71之间的、与第1凸条部77相比处于缺口部81上方的高处、且尽量与缺口前的工具连接面79为相同高度的位置。As shown in FIG. 11 , the second protruding portion 82 is formed between the first protruding portion 77 and the housing 71 , at a height above the notch 81 compared with the first protruding portion 77 , and as close as possible to the notch. The front tool connection surface 79 is at the same height.
图12是表示本发明的实施方式中的18V输出二端子结构电池包的外观的立体图。18V输出二端子结构电池包84中,设于缺口部86的第1凸条部87的形状与图10的14.4V输出二端子结构电池包70中的不同。第1凸条部87相当于本发明的第2连接限制机构及凸部。12 is a perspective view showing the appearance of an 18V output two-terminal structure battery pack in the embodiment of the present invention. In the 18V output two-terminal structure battery pack 84 , the shape of the first protrusion 87 provided in the notch 86 is different from that of the 14.4V output two-terminal structure battery pack 70 in FIG. 10 . The first convex portion 87 corresponds to the second connection restricting mechanism and the convex portion of the present invention.
如图12所示,18V输出二端子结构电池包84的工具连接面85具有正端子73、负端子74及充电用端子75。而且,如图12所示,在18V输出二端子结构电池包84的工具连接面85的缺口部86设有第1凸条部87。该第1凸条部87形成于与设于14.4V输出二端子结构电池包70的第1凸条部77(图10)相同的位置、且位于与该第1凸条部77相比处于缺口部86上方的高处、尽量与缺口前的工具连接面85为相同高度。As shown in FIG. 12 , the tool connection surface 85 of the 18V output two-terminal structure battery pack 84 has a positive terminal 73 , a negative terminal 74 and a charging terminal 75 . Furthermore, as shown in FIG. 12 , the notch 86 of the tool connection surface 85 of the 18V output two-terminal structure battery pack 84 is provided with a first protrusion 87 . The first convex portion 87 is formed at the same position as the first convex portion 77 ( FIG. 10 ) provided in the 14.4V output two-terminal structure battery pack 70 , and is located in a gap compared with the first convex portion 77 The height above the portion 86 is as high as possible with the tool connection surface 85 before the notch.
图13是表示本发明的实施方式中的18V输出三端子结构电池包的外观的立体图。18V输出三端子结构电池包88与图10的14.4V输出二端子结构电池包70的不同之处在于:代替充电用端子75而设有S端子80、设于缺口部90的第1凸条部87的形状、及第2凸条部82设于缺口部90。13 is a perspective view showing the appearance of the 18V output three-terminal structure battery pack in the embodiment of the present invention. The difference between the 18V output three-terminal structure battery pack 88 and the 14.4V output two-terminal structure battery pack 70 in FIG. 87 and the second convex portion 82 are provided in the notch portion 90 .
如图13所示,18V输出三端子结构电池包88的工具连接面89具有正端子73、负端子74及S端子80。而且,如图13所示,在18V输出三端子结构电池包88的工具连接面89的缺口部90,夹着沟槽部83而大致平行地形成有第1凸条部87及第2凸条部82。沟槽部83以相同的宽度形成在与设于14.4V输出三端子结构电池包78的缺口部81的沟槽部83(图11)相同的位置。而且,第1凸条部87及第2凸条部82分别尽量形成为与缺口前的工具连接面89相同的高度。第1凸条部87的形状及位置与设于图12的18V输出二端子结构电池包84的第1凸条部87相同,第2凸条部82的形状及位置与设于图11的14.4V输出三端子结构电池包78的第1凸条部77相同。As shown in FIG. 13 , the tool connection surface 89 of the 18V output three-terminal structure battery pack 88 has a positive terminal 73 , a negative terminal 74 and an S terminal 80 . Moreover, as shown in FIG. 13 , in the notch portion 90 of the tool connection surface 89 of the 18V output three-terminal structure battery pack 88 , the first protruding line portion 87 and the second protruding line are formed approximately parallel to each other with the groove portion 83 interposed therebetween. Section 82. The groove portion 83 is formed at the same position as the groove portion 83 ( FIG. 11 ) provided in the notch portion 81 of the 14.4V output three-terminal structure battery pack 78 with the same width. Furthermore, each of the first convex line portion 87 and the second convex line portion 82 is formed to have the same height as the tool connection surface 89 before the notch as much as possible. The shape and position of the first protruding part 87 are the same as the first protruding part 87 of the 18V output two-terminal structure battery pack 84 in FIG. The first rib portion 77 of the V output three-terminal structure battery pack 78 is the same.
如上文所述,在本实施例的电池包的工具连接面,根据收容于该电池包的电池芯的输出电压及S端子的有无,而设有第1凸条部及第2凸条部。As mentioned above, on the tool connection surface of the battery pack of the present embodiment, the first convex portion and the second convex portion are provided according to the output voltage of the battery cells accommodated in the battery pack and the presence or absence of the S terminal. .
继而,关于电动工具本体的凸部的形状与电池包的第1凸条部及第2凸条部的形状,参照图14的(a)至(h)进行更详细的说明。图14的(a)至(h)是对电动工具本体的凸部与电池包的缺口部的形状进行说明的图。Next, the shape of the convex portion of the electric tool body and the shapes of the first and second convex portions of the battery pack will be described in more detail with reference to (a) to (h) of FIG. 14 . (a) to (h) of FIG. 14 are diagrams illustrating the shapes of the convex portion of the electric tool body and the notch portion of the battery pack.
图14的(a)至图14的(d)中表示设于电动工具本体的电池包连接面的凸部的形状。图14的(a)中表示与18V监控对应型电动工具本体50(图6)对应的凸部56的形状,图14的(b)中表示与18V监控非对应型电动工具本体57(图7)对应的凸部59的形状。而且,图14的(c)中表示与14.4V监控对应型电动工具本体60(图8)对应的凸部62的形状,图14的(d)中表示与14.4V监控非对应型电动工具本体63(图9)对应的凸部65的形状。Fig. 14(a) to Fig. 14(d) show the shape of the convex portion provided on the battery pack connection surface of the electric tool body. (a) of FIG. 14 shows the shape of the protrusion 56 corresponding to the 18V monitoring-compatible electric tool body 50 (FIG. 6), and FIG. ) corresponding to the shape of the convex portion 59. 14(c) shows the shape of the convex portion 62 corresponding to the 14.4V monitoring-compatible electric tool body 60 (FIG. 8), and FIG. 14(d) shows the shape of the non-14.4V monitoring-compatible electric tool body. 63 ( FIG. 9 ) corresponds to the shape of the convex portion 65 .
另外,图14的(a)至图14的(d)中,左侧相当于电动工具本体的正端子53侧,右侧相当于壳体51侧。In addition, in Fig. 14(a) to Fig. 14(d), the left side corresponds to the positive terminal 53 side of the electric tool body, and the right side corresponds to the housing 51 side.
如图14的(b)所示,设于18V监控非对应型电动工具本体57的凸部59包括与设于18V监控对应型电动工具本体50的凸部56(图14的(a))对应的基部59a、及向壳体51侧延伸的壳体侧延伸部59c。基部59a相当于本发明的第3识别机构及凸部,壳体侧延伸部59c相当于本发明的第1识别机构及凸部。As shown in (b) of FIG. 14 , the convex portion 59 provided on the 18V monitoring non-compliant electric tool body 57 includes a protrusion corresponding to the convex portion 56 ( FIG. 14 ( a )) provided on the 18V monitoring compatible electric tool body 50 . The base portion 59a and the case-side extension portion 59c extending toward the case 51 side. The base portion 59a corresponds to the third identifying means and the convex portion of the present invention, and the case-side extension portion 59c corresponds to the first identifying means and the convex portion of the present invention.
如图14的(c)所示,设于14.4V监控对应型电动工具本体60的凸部62包括与设于18V监控对应型电动工具本体50的凸部56(图14的(a))对应的基部62a、及向正端子53侧延伸的端子侧延伸部62b。基部62a相当于本发明的第3识别机构,端子侧延伸部62b相当于本发明的第2识别机构。As shown in (c) of FIG. 14 , the convex portion 62 provided on the 14.4V monitoring-compatible electric tool body 60 includes a protrusion corresponding to the convex portion 56 ( FIG. 14 ( a )) provided on the 18V monitoring-compatible electric tool body 50 . The base portion 62a and the terminal-side extension portion 62b extending toward the positive terminal 53 side. The base part 62a corresponds to the 3rd identification means of this invention, and the terminal side extension part 62b corresponds to the 2nd identification means of this invention.
而且,如图14的(d)所示,设于14.4V监控非对应型电动工具本体63的凸部65包括与设于18V监控对应型电动工具本体50的凸部56(图14的(a))对应的基部65a、向正端子53侧延伸的端子侧延伸部65b、及向壳体51侧延伸的壳体侧延伸部65c。基部65a相当于本发明的第3识别机构及凸部。而且,端子侧延伸部65b相当于本发明的第2识别机构及凸部,壳体侧延伸部65c相当于本发明的第1识别机构及凸部。Moreover, as shown in (d) of FIG. 14 , the convex portion 65 provided on the 14.4V monitoring non-compatible type electric tool body 63 includes the convex portion 56 provided on the 18V monitoring corresponding type electric tool body 50 ((a of FIG. 14 ). )) corresponds to the base portion 65a, the terminal-side extension portion 65b extending toward the positive terminal 53 side, and the case-side extension portion 65c extending toward the case 51 side. The base part 65a corresponds to the 3rd identification means and convex part of this invention. Moreover, the terminal side extension part 65b corresponds to the 2nd identification means and convex part of this invention, and the case side extension part 65c corresponds to the 1st identification means and convex part of this invention.
如图14的(a)至图14的(d)所示,在额定电压低为14.4V的电动工具本体,设有向正端子53侧延伸的形状的凸部(图14的(c)、图14的(d)),而在无FET等的监控非对应型电动工具本体,设有向壳体51侧延伸的形状的凸部(图14的(b)、图14的(d))。As shown in (a) to (d) of FIG. 14, the electric tool body with a rated voltage as low as 14.4V is provided with a convex portion extending toward the positive terminal 53 ((c) of FIG. 14, (d) of FIG. 14 , and the non-monitoring electric tool body without FET etc. is provided with a convex portion extending toward the housing 51 side ( FIG. 14 ( b ), FIG. 14 ( d )) .
而且,图14的(e)至图14的(h)中表示设于电池包的工具连接面的缺口部的第1凸条部及第2凸条部的形状。图14的(e)对应于14.4V输出二端子结构电池包70,图14的(f)对应于14.4V输出三端子结构电池包78。而且,图14的(g)对应于18V输出二端子结构电池包84,图14的(h)对应于18V输出三端子结构电池包88。14( e ) to FIG. 14 ( h ) show the shapes of the first and second protrusions provided in the notch on the tool connection surface of the battery pack. (e) of FIG. 14 corresponds to a 14.4V output two-terminal structure battery pack 70, and FIG. 14(f) corresponds to a 14.4V output three-terminal structure battery pack 78. Moreover, (g) of FIG. 14 corresponds to the battery pack 84 with an 18V output two-terminal structure, and (h) of FIG. 14 corresponds to the battery pack 88 with an 18V output three-terminal structure.
另外,图14的(e)至图14的(h)中,左侧相当于电池包的正端子73侧,右侧相当于壳体71侧。即,左侧所示的方形对应于第1凸条部,右侧所示的方形对应于第2凸条部。而且,方形的图示中,以工具连接面的高度为基准,当在缺口部形成有高度与工具连接面相同的第1凸条部时,在图的左侧表示出方形。即,仅在电池包具有高的第1凸条部时,在图的左侧表示出方形,而在具有低的第1凸条部时,并不在图的左侧表示出方形。而且,当缺口部具有高度与工具连接面相同的第2凸条部时,在图的右侧表示出方形。In addition, in FIG. 14( e ) to FIG. 14( h ), the left side corresponds to the positive terminal 73 side of the battery pack, and the right side corresponds to the case 71 side. That is, the square shown on the left corresponds to the first convex portion, and the square shown on the right corresponds to the second convex portion. In addition, in the figure of a square shape, when the height of the tool connection surface is used as a reference, when the notch part is formed with the 1st convex part of the same height as a tool connection surface, a square is shown on the left side of a drawing. That is, only when the battery pack has a high first rib portion, a square shape is shown on the left side of the figure, but when the battery pack has a low first rib portion, a square shape is not shown on the left side of the figure. Moreover, when the notch part has the 2nd convex part with the same height as a tool connection surface, a square is shown on the right side of a figure.
例如,在图14的(e)所示的14.4V输出二端子结构电池包70的缺口部76,仅设有低于工具连接面72的第1凸条部77。另一方面,在图14的(h)所示的18V输出三端子结构电池包88的缺口部90,设有高度与工具连接面89相同的第1凸条部87及第2凸条部82。For example, in the notch 76 of the 14.4V output two-terminal structure battery pack 70 shown in (e) of FIG. On the other hand, in the notch 90 of the 18V output three-terminal structure battery pack 88 shown in (h) of FIG. .
如图14的(e)至图14的(h)所示,在输出电压高的18V的电池包的缺口部设有高的第1凸条部(图14的(g)、图14的(h)),在具有S端子80的三端子结构的电池包的缺口部设有第2凸条部(图14的(f)、图14的(h))。As shown in Figure 14 (e) to Figure 14 (h), a high first convex portion (Figure 14 (g), Figure 14 ( h)) In the cutout portion of the three-terminal structure battery pack having the S terminal 80, a second protrusion is provided (FIG. 14(f), FIG. 14(h)).
继而,参照图15至图22,对于各电动工具本体与电池包能否装设进行说明。Next, referring to FIG. 15 to FIG. 22 , whether each power tool body and battery pack can be installed or not will be described.
如上文所述,在各电池包的工具连接面的缺口部,根据该电池包的输出电压或S端子的有无,在规定的位置设置第1凸条部或第2凸条部。这里,第1凸条部及第2凸条部间的沟槽部83是以对应的宽度形成在与设于18V监控对应型电动工具本体50(图6)的电池包连接面52的凸部56对应的位置。并且,当在18V监控对应型电动工具本体50装设有电池包时,凸部56插入至该沟槽部83的位置。As described above, in the notch of the tool connection surface of each battery pack, the first or second rib is provided at a predetermined position according to the output voltage of the battery pack or the presence or absence of the S terminal. Here, the groove portion 83 between the first convex portion and the second convex portion is a convex portion formed on the battery pack connection surface 52 of the 18V monitoring-compatible electric tool body 50 ( FIG. 6 ) with a corresponding width. 56 corresponds to the position. And, when the battery pack is mounted on the 18V monitoring-compatible electric tool body 50 , the convex portion 56 is inserted into the position of the groove portion 83 .
图15是表示电动工具与电池包能否装设的说明图(其1)。图15中表示出当14.4V输出三端子结构电池包78(图11)装设于18V监控对应型电动工具本体50(图6)时的连接部分。此为图1所示的实线(6)的组合。Fig. 15 is an explanatory diagram (Part 1) showing whether the electric tool and the battery pack can be mounted. FIG. 15 shows the connection part when the 14.4V output three-terminal structure battery pack 78 ( FIG. 11 ) is installed on the 18V monitoring-compatible electric tool body 50 ( FIG. 6 ). This is the combination of the solid line (6) shown in FIG. 1 .
当将14.4V输出三端子结构电池包78装设至18V监控对应型电动工具本体50时,14.4V输出三端子结构电池包78的工具连接面79一面相对于18V监控对应型电动工具本体50的电池包连接面52而沿该18V监控对应型电动工具本体50的前后方向滑动一面插入。此时,18V监控对应型电动工具本体50的凸部56插入至设于14.4V输出三端子结构电池包78的第1凸条部77及第2凸条部82间的沟槽部83(图15)。而且,18V监控对应型电动工具本体50的正端子53、负端子54及S端子55分别插入至14.4V输出三端子结构电池包78的正端子73、负端子74及S端子75。由此,18V监控对应型电动工具本体50及14.4V输出三端子结构电池包78电连接,从而,14.4V输出三端子结构电池包78能向18V监控对应型电动工具本体50供给电力。When the 14.4V output three-terminal structure battery pack 78 is installed on the 18V monitoring-compatible power tool body 50, the tool connection surface 79 of the 14.4V output three-terminal structure battery pack 78 is opposite to the 18V monitoring-compatible power tool body 50. The battery pack connection surface 52 is inserted along the front and rear direction of the 18V monitoring-compatible electric tool body 50 . At this time, the convex part 56 of the 18V monitoring-compatible electric tool body 50 is inserted into the groove part 83 between the first protruding part 77 and the second protruding part 82 of the 14.4V output three-terminal structure battery pack 78 (Fig. 15). Moreover, the positive terminal 53 , negative terminal 54 and S terminal 55 of the 18V monitoring-compatible electric tool body 50 are respectively inserted into the positive terminal 73 , negative terminal 74 and S terminal 75 of a battery pack 78 with a three-terminal structure outputting 14.4V. Thus, the 18V monitoring-compatible electric tool body 50 is electrically connected to the 14.4V output three-terminal structure battery pack 78 , so that the 14.4V output three-terminal structure battery pack 78 can supply power to the 18V monitoring-compatible electric tool body 50 .
同样,图16是表示电动工具本体与电池包能否装设的说明图(其2)。图16中表示出当18V输出三端子结构电池包88(图13)装设于所述18V监控对应型电动工具本体50时的连接部分。此为图1所示的实线(9)的组合。Similarly, FIG. 16 is an explanatory diagram (Part 2) showing whether the electric tool main body and the battery pack can be mounted. FIG. 16 shows the connection part when the 18V output three-terminal structure battery pack 88 ( FIG. 13 ) is installed on the 18V monitoring corresponding electric tool body 50 . This is the combination of the solid line (9) shown in FIG. 1 .
当将18V输出三端子结构电池包88装设至18V监控对应型电动工具本体50时,18V监控对应型电动工具本体50的凸部56插入至设于18V输出三端子结构电池包88的第1凸条部87及第2凸条部82间的沟槽部83(图16)。18V监控对应型电动工具本体50及18V输出三端子结构电池包88电连接,从而18V输出三端子结构电池包88能向18V监控对应型电动工具本体50供给电力。When installing the 18V output three-terminal structure battery pack 88 to the 18V monitoring-compatible electric tool body 50, the convex portion 56 of the 18V monitoring-compatible electric tool body 50 is inserted into the first 1st position of the 18V output three-terminal structure battery pack 88. The groove part 83 between the convex part 87 and the 2nd convex part 82 (FIG. 16). The 18V monitoring-compatible electric tool body 50 is electrically connected to the 18V output three-terminal structure battery pack 88 , so that the 18V output three-terminal structure battery pack 88 can supply power to the 18V monitoring-compatible electric tool body 50 .
如图14的(e)至图14的(h)所示,在各电池包的缺口部的与所述沟槽部83对应的位置未设置凸条等。因此,任一电池包均可装设至18V监控对应型电动工具本体50(图6),从而能与该18V监控对应型电动工具本体50电连接而供给电力。As shown in FIG. 14( e ) to FIG. 14( h ), no protruding lines or the like are provided at positions corresponding to the grooves 83 in the notches of each battery pack. Therefore, any battery pack can be attached to the 18V monitoring-compatible electric tool body 50 ( FIG. 6 ), and can be electrically connected to the 18V monitoring-compatible electric tool body 50 to supply power.
相对于此,电池包的第1凸条部是设在缺口部的沟槽部83的正端子73侧。其位于与设于电动工具本体的凸部的向正端子53侧延伸的端子侧延伸部对应的位置。On the other hand, the first rib portion of the battery pack is on the side of the positive terminal 73 of the groove portion 83 provided in the notch portion. It is located at a position corresponding to the terminal-side extension extending toward the positive terminal 53 side of the protrusion provided on the power tool body.
这里,在为14.4V低输出电压的电池包中,如上文所述,第1凸条部形成为低于工具连接面。当这样设有低的第1凸条部77时,若将该电池包装设至电动工具,则凸部的端子侧延伸部插入至低的第1凸条部的上方。Here, in the battery pack having a low output voltage of 14.4V, as described above, the first rib portion is formed lower than the tool connection surface. When the low first rib portion 77 is provided in this way, when the battery pack is attached to the electric tool, the terminal-side extension portion of the convex portion is inserted above the low first rib portion.
图17是表示电动工具本体与电池包能否装设的说明图(其3)。图17中表示出当14.4V输出三端子结构电池包78(图11)装设于14.4V监控对应型电动工具本体60(图8)时的连接部分。此为图1所示的实线(2)的组合。Fig. 17 is an explanatory diagram (Part 3) showing whether the electric tool main body and the battery pack can be mounted. FIG. 17 shows the connection part when the 14.4V output three-terminal structure battery pack 78 ( FIG. 11 ) is installed on the 14.4V monitoring-compatible electric tool body 60 ( FIG. 8 ). This is the combination of the solid line (2) shown in FIG. 1 .
如图11及图14的(f)所示,14.4V输出三端子结构电池包78具有低的第1凸条部77及第2凸条部82。而且,如图8及图14的(c)所示,14.4V监控对应型电动工具本体60的凸部62具有仅向正端子53侧延伸的形状,且包括基部62a及端子侧延伸部62b。As shown in FIG. 11 and (f) of FIG. 14 , the 14.4V output three-terminal structure battery pack 78 has a first protruding line portion 77 and a second protruding line portion 82 which are low. Moreover, as shown in FIG. 8 and FIG. 14(c), the protrusion 62 of the 14.4V monitoring-compatible electric tool body 60 has a shape extending only to the positive terminal 53 side, and includes a base 62a and a terminal-side extension 62b.
当将14.4V输出三端子结构电池包78装设至该14.4V监控对应型电动工具本体60时,凸部62插入至工具连接面79与第2凸条部82之间。此时,已插入的凸部62的基部62a位于沟槽部83的上方,端子侧延伸部62b位于第1凸条部77的上方(图17)。而且,14.4V监控对应型电动工具本体60的正端子53、负端子54及S端子55分别插入至14.4V输出三端子结构电池包78的正端子73、负端子74及S端子75。由此,14.4V监控对应型电动工具本体60及14.4V输出三端子结构电池包78电连接,从而14.4V输出三端子结构电池包78能向14.4V监控对应型电动工具本体60供给电力。When the 14.4V output three-terminal structure battery pack 78 is mounted on the 14.4V monitoring-compatible electric tool body 60 , the convex portion 62 is inserted between the tool connection surface 79 and the second convex portion 82 . At this time, the base portion 62a of the inserted convex portion 62 is positioned above the groove portion 83, and the terminal-side extension portion 62b is positioned above the first rib portion 77 (FIG. 17). Moreover, the positive terminal 53 , negative terminal 54 and S terminal 55 of the 14.4V monitoring-compatible electric tool body 60 are respectively inserted into the positive terminal 73 , negative terminal 74 and S terminal 75 of a battery pack 78 with a three-terminal structure for 14.4V output. Thus, the 14.4V monitoring-compatible electric tool body 60 and the 14.4V output three-terminal battery pack 78 are electrically connected, so that the 14.4V output three-terminal battery pack 78 can supply power to the 14.4V monitoring-compatible electric tool body 60 .
另一方面,在为18V高输出电压的的电池包中,第1凸条部形成为与工具连接面相同的高度。当这样设有高的第1凸条部87时,若将该电池包装设至电动工具本体,则电动工具本体的凸部的端子侧延伸部与第1凸条部87会产生干涉。On the other hand, in a battery pack with a high output voltage of 18V, the first rib portion is formed at the same height as the tool connection surface. When the high first rib portion 87 is provided in this way, when the battery pack is attached to the electric tool body, the terminal-side extension of the convex portion of the electric tool body interferes with the first rib portion 87 .
图18是表示电动工具与电池包能否装设的说明图(其4)。图18中表示出当18V输出三端子结构电池包88(图13)装设于所述14.4V监控对应型电动工具本体60(图8)时的连接部分。此为图1所示的虚线[10]的组合。Fig. 18 is an explanatory diagram (Part 4) showing whether the electric tool and the battery pack can be mounted. FIG. 18 shows the connection part when the 18V output three-terminal structure battery pack 88 ( FIG. 13 ) is installed on the 14.4V monitoring-compatible electric tool body 60 ( FIG. 8 ). This is the combination of the dotted line [10] shown in Figure 1.
如图13及图14的(h)所示,18V输出三端子结构电池包88具有高的第1凸条部87及第2凸条部82。As shown in FIG. 13 and (h) of FIG. 14 , the 18V output three-terminal structure battery pack 88 has a high first ridge portion 87 and a second ridge portion 82 .
当将该18V输出三端子结构电池包88装设至14.4V监控对应型电动工具本体60时,如图18所示,在凸部62的端子侧延伸部62b应插入的位置,存在高的第1凸条部87,因此会相互干涉。结果,18V输出三端子结构电池包88无法装设至14.4V监控对应型电动工具本体60。因此,14.4V监控对应型电动工具本体60不宜使用18V输出三端子结构电池包88,无法由18V输出三端子结构电池包88向该不适宜的14.4V监控对应型电动工具本体60供给电力。When the 18V output three-terminal structure battery pack 88 is installed on the 14.4V monitoring-compatible electric tool body 60, as shown in FIG. 1 convex portion 87, so they interfere with each other. As a result, the 18V output three-terminal structure battery pack 88 cannot be installed in the 14.4V monitoring-compatible electric tool body 60 . Therefore, the 18V output three-terminal structure battery pack 88 is not suitable for the 14.4V monitoring-compatible power tool body 60 , and the 18V output three-terminal structure battery pack 88 cannot supply power to the unsuitable 14.4V monitoring-compatible power tool body 60 .
这里,设有具有向端子侧延伸的形状的凸部的是额定电压为14.4V的电动工具本体,设有高的第1凸条部的是输出电压为18V的电池包。因此,电池包无法装设至额定电压低于电池包的输出电压的电动工具本体,无法由该电池包向电动工具本体供给电力。Here, the power tool body having a protrusion having a shape extending toward the terminal side is a power tool body with a rated voltage of 14.4V, and the battery pack having a high first convex portion is a battery pack having an output voltage of 18V. Therefore, the battery pack cannot be installed in the power tool body whose rated voltage is lower than the output voltage of the battery pack, and power cannot be supplied from the battery pack to the power tool body.
而且,第2凸条部82设在缺口部的沟槽部83的壳体71侧。其位于与设于电动工具本体的凸部的向壳体51侧延伸的壳体侧延伸部对应的位置。Furthermore, the second protruding line portion 82 is provided on the case 71 side of the groove portion 83 of the notch portion. It is located at a position corresponding to the case-side extension portion extending toward the case 51 side of the convex portion provided on the electric tool body.
图19是表示电动工具本体与电池包能否装设的说明图(其5)。图19中表示出当14.4V输出三端子结构电池包78(图11)装设于18V监控非对应型电动工具本体57(图7)时的连接部分。此为图1所示的虚线[13]的组合。Fig. 19 is an explanatory diagram (part 5) showing whether the electric tool main body and the battery pack can be mounted. FIG. 19 shows the connection part when the 14.4V output three-terminal structure battery pack 78 (FIG. 11) is installed on the 18V monitoring non-corresponding electric tool body 57 (FIG. 7). This is the combination of the dotted line [13] shown in Figure 1.
如图11及图14的(f)所示,14.4V输出三端子结构电池包78具有第1凸条部77与第2凸条部82。而且,如图7及图14的(b)所示,18V监控非对应型电动工具本体57的凸部59具有仅向壳体51侧延伸的形状,且包括基部59a及壳体侧延伸部59c。As shown in FIG. 11 and (f) of FIG. 14 , the 14.4V output three-terminal structure battery pack 78 has a first protruding portion 77 and a second protruding portion 82 . Furthermore, as shown in FIG. 7 and (b) of FIG. 14, the convex portion 59 of the 18V monitoring non-compatible electric tool body 57 has a shape extending only to the case 51 side, and includes a base portion 59a and a case-side extension portion 59c. .
当将14.4V输出三端子结构电池包78装设至该18V监控非对应型电动工具本体57时,如图19所示,凸部59的壳体侧延伸部59c与第2凸条部82产生干涉,无法装设14.4V输出三端子结构电池包78。因此,18V监控非对应型电动工具本体57不宜使用14.4V输出三端子结构电池包78,无法由14.4V输出三端子结构电池包78向该不适宜的18V监控非对应型电动工具本体57供给电力。When the 14.4V output three-terminal structure battery pack 78 is installed on the 18V monitoring non-compatible electric tool body 57, as shown in FIG. Interference, the 14.4V output three-terminal structure battery pack 78 cannot be installed. Therefore, a 14.4V output three-terminal structure battery pack 78 is not suitable for the 18V monitoring non-compatible power tool body 57, and the 14.4V output three-terminal structure battery pack 78 cannot supply power to the unsuitable 18V monitoring non-corresponding power tool body 57. .
同样,图20是表示电动工具本体与电池包能否装设的说明图(其6)。图20中表示出当14.4V输出三端子结构电池包78(图11)装设于14.4V监控非对应型电动工具本体63(图9)时的连接部分。此为图1所示的虚线[12]的组合。Similarly, FIG. 20 is an explanatory diagram (Part 6) showing whether the electric tool main body and the battery pack can be mounted. FIG. 20 shows the connection part when the 14.4V output three-terminal structure battery pack 78 ( FIG. 11 ) is installed on the 14.4V monitoring non-corresponding electric tool body 63 ( FIG. 9 ). This is the combination of the dotted line [12] shown in Figure 1.
如图9及图14的(d)所示,14.4V监控非对应型电动工具本体63的凸部65具有向端子53侧及壳体51侧中的任一侧延伸的形状,且包括基部65a、端子侧延伸部65b及壳体侧延伸部65c。As shown in FIG. 9 and (d) of FIG. 14, the protrusion 65 of the 14.4V monitoring non-compatible electric tool body 63 has a shape extending to either the terminal 53 side or the housing 51 side, and includes a base 65a. , The terminal side extension part 65b and the housing side extension part 65c.
当将14.4V输出三端子结构电池包78装设至该14.4V监控非对应型电动工具本体63时,如图20所示,凸部65的壳体侧延伸部65c与第2凸条部82产生干涉,无法装设14.4V输出三端子结构电池包78。因此,14.4V监控非对应型电动工具本体63不宜使用14.4V输出三端子结构电池包78,无法由14.4V输出三端子结构电池包78向该不适宜的14.4V监控非对应型电动工具本体63供给电力。When the 14.4V output three-terminal structure battery pack 78 is installed on the 14.4V monitoring non-compatible electric tool body 63, as shown in FIG. Interference occurs, and the 14.4V output three-terminal structure battery pack 78 cannot be installed. Therefore, the 14.4V monitoring non-compatible power tool body 63 is not suitable to use the 14.4V output three-terminal structure battery pack 78, and the 14.4V output three-terminal structure battery pack 78 cannot be supplied to the unsuitable 14.4V monitoring non-corresponding power tool body 63 supply electricity.
而且,图21是表示电动工具与电池包能否装设的说明图(其7)。图21中表示出当18V输出三端子结构电池包88(图13)装设于18V监控非对应型电动工具本体57(图7)时的连接部分。此为图1所示的虚线[16]的组合。Furthermore, FIG. 21 is an explanatory diagram (Part 7) showing whether the electric tool and the battery pack can be mounted. FIG. 21 shows the connection part when the 18V output three-terminal structure battery pack 88 ( FIG. 13 ) is installed on the 18V monitoring non-corresponding electric tool body 57 ( FIG. 7 ). This is the combination of the dotted line [16] shown in Figure 1.
如图13及图14的(h)所示,18V输出三端子结构电池包88包括高的第1凸条部87及第2凸条部82。而且,如图7及图14的(b)所示,18V监控非对应型电动工具本体57的凸部59具有仅向壳体51侧延伸的形状,且包括基部59a及壳体侧延伸部59c。As shown in FIG. 13 and (h) of FIG. 14 , the 18V output three-terminal structure battery pack 88 includes a high first ridge portion 87 and a second ridge portion 82 . Furthermore, as shown in FIG. 7 and (b) of FIG. 14, the convex portion 59 of the 18V monitoring non-compatible electric tool body 57 has a shape extending only to the case 51 side, and includes a base portion 59a and a case-side extension portion 59c. .
当将18V输出三端子结构电池包88装设至该18V监控非对应型电动工具本体57时,如图21所示,凸部59的壳体侧延伸部59c与第2凸条部82产生干涉,无法装设18V输出三端子结构电池包88。因此,18V监控非对应型电动工具本体57不宜使用18V输出三端子结构电池包88,无法由18V输出三端子结构电池包88向该不适宜的18V监控非对应型电动工具57供给电力。When the 18V output three-terminal structure battery pack 88 is mounted on the 18V monitoring non-compatible electric tool body 57, as shown in FIG. , the 18V output three-terminal structure battery pack 88 cannot be installed. Therefore, the 18V output three-terminal structure battery pack 88 is not suitable for the 18V monitoring non-compatible electric tool body 57 , and the 18V output three-terminal structure battery pack 88 cannot supply power to the unsuitable 18V monitoring non-compatible electric tool 57 .
进而,图22是表示电动工具与电池包能否装设的说明图(其8)。图22中表示出当18V输出三端子结构电池包88(图13)装设于14.4V监控非对应型电动工具本体63(图9)时的连接部分。此为图1所示的虚线[15]的组合。Furthermore, FIG. 22 is an explanatory diagram (8) showing whether the electric tool and the battery pack can be mounted. FIG. 22 shows the connection part when the 18V output three-terminal structure battery pack 88 ( FIG. 13 ) is installed on the 14.4V monitoring non-corresponding electric tool body 63 ( FIG. 9 ). This is the combination of the dotted line [15] shown in Figure 1.
如图9及图14的(d)所示,14.4V监控非对应型电动工具本体63的凸部65具有向端子53侧及壳体51侧中的任一侧延伸的形状,且包括基部65a、端子侧延伸部65b及壳体侧延伸部65c。As shown in FIG. 9 and (d) of FIG. 14, the protrusion 65 of the 14.4V monitoring non-compatible electric tool body 63 has a shape extending to either the terminal 53 side or the housing 51 side, and includes a base 65a. , The terminal side extension part 65b and the housing side extension part 65c.
当将18V输出三端子结构电池包88装设至该14.4V监控非对应型电动工具本体63时,如图22所示,凸部65的端子侧延伸部65b与高的第1凸条部87产生干涉,且壳体侧延伸部65c与第2凸条部82产生干涉,无法装设18V输出三端子结构电池包88。因此,14.4V监控非对应型电动工具本体63不宜使用18V输出三端子结构电池包88,无法由18V输出三端子结构电池包88向该不适宜的14.4V监控非对应型电动工具本体63供给电力。When the 18V output three-terminal structure battery pack 88 is installed on the 14.4V monitoring non-compatible electric tool body 63, as shown in FIG. Interference occurs, and the case-side extension portion 65 c interferes with the second protruding portion 82 , and the 18V output three-terminal structure battery pack 88 cannot be installed. Therefore, the 14.4V monitoring non-compatible power tool body 63 is not suitable for using the 18V output three-terminal structure battery pack 88, and the 18V output three-terminal structure battery pack 88 cannot supply power to the unsuitable 14.4V monitoring non-corresponding power tool body 63 .
这里,设有具有向壳体侧延伸的形状的凸部的是无FET等的监控非对应型电动工具本体,设有第2凸条部的是具有S端子的三端子结构的电池包。因此,在监控非对应型电动工具本体,无法装设三端子结构的电池包,无法由该电池包向电动工具本体供给电力。Here, the one provided with the protrusion having a shape extending toward the housing side is a monitor non-compatible electric tool body without FETs, etc., and the one provided with the second convex portion is a battery pack with a three-terminal structure having an S terminal. Therefore, a battery pack with a three-terminal structure cannot be installed in the monitor non-compliant electric tool body, and power cannot be supplied from the battery pack to the electric tool body.
如上所述,在电池包的工具连接面,根据收容于该电池包的电池芯的输出电压及S端子的有无,而设置第1凸条部及第2凸条部,且使电池包无法装设至额定电压低于输出电压的电动工具本体,且使电池容量为规定值以上的电池包无法装设至无FET等的电动工具本体,因此,可防止不恰当地使用高容量电池包。As described above, on the tool connection surface of the battery pack, the first and second ribs are provided according to the output voltage of the battery cells accommodated in the battery pack and the presence or absence of the S terminal, so that the battery pack cannot It is installed on the power tool body with a rated voltage lower than the output voltage, and the battery pack with a battery capacity above the specified value cannot be mounted on the power tool body without FETs, etc. Therefore, it is possible to prevent improper use of high-capacity battery packs.
本发明并不限于所述示例,也可禁止以其他形态组合使用不适宜的电池包与电动工具本体。The present invention is not limited to the examples described above, and it is also possible to prohibit the use of unsuitable battery packs and power tool bodies in other combinations.
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