CN104991507B - Full-automatic plate feeding machine - Google Patents
Full-automatic plate feeding machine Download PDFInfo
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- CN104991507B CN104991507B CN201510337613.9A CN201510337613A CN104991507B CN 104991507 B CN104991507 B CN 104991507B CN 201510337613 A CN201510337613 A CN 201510337613A CN 104991507 B CN104991507 B CN 104991507B
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- 238000012546 transfer Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 4
- 238000012423 maintenance Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000012549 training Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67282—Marking devices
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11C—STATIC STORES
- G11C16/00—Erasable programmable read-only memories
- G11C16/02—Erasable programmable read-only memories electrically programmable
- G11C16/06—Auxiliary circuits, e.g. for writing into memory
- G11C16/10—Programming or data input circuits
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Automation & Control Theory (AREA)
- Feeding And Guiding Record Carriers (AREA)
- Dot-Matrix Printers And Others (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及IC烧录全自动上盘机技术领域,特指一种全自动上盘机。The invention relates to the technical field of fully automatic loading machines for IC programming, in particular to a fully automatic loading machine.
背景技术:Background technique:
之前烧录机为人工上料,设备在烧录完成后要人工将烧录盘拿下来,再换未烧录的上去。存在以下不足点:Previously, the burning machine was manually loaded. After the burning was completed, the burning disk had to be removed manually, and then replaced with the unburned one. There are following deficiencies:
1、由于机器是高速运行,必须在停机状态下才可以换盘,这样就会影响生产效率,和安全隐患现象存在。1. Since the machine is running at high speed, the disc can only be changed when it is stopped, which will affect the production efficiency and cause potential safety hazards.
2、不可以对IC芯片做打点标记2. It is not allowed to mark the IC chip
3、不可以对IC芯片做字码标识。3. It is not allowed to mark the IC chip with a character code.
发明内容:Invention content:
本发明的目的是针对现有技术的不足,而提供一种全自动上盘机,能自动上盘、换盘、收盘切换功能,对IC芯片自动打点,对IC芯片自动打字码(喷码)功能,不存在任何安全隐患,运行中不停机,提高生产效率。The purpose of the present invention is to aim at the deficiencies of the prior art, and provide a kind of fully automatic loading machine, can automatically load, change, close switching function, dot IC chip automatically, type code (spray code) to IC chip automatically Function, there is no potential safety hazard, non-stop during operation, and improve production efficiency.
为实现上述目的,本发明采用如下技术方案,其包括机架、移动导轨、开夹片、中转托架、取料托架、收盘托架、出盘结构、移动托盘、打点笔、打码喷头,机架上设有移动导轨、控制显示屏,移动导轨上方设有开夹片、中转托架、取料托架、收盘托架、出盘结构,一号移动导轨上设有出盘结构,机架上设有移动拖键,移动拖键上有打点笔、打码喷头、左右马达,机架还设有出盘和放盘的存放挡块,中转托架现取料托架之间设有侧压气缸。In order to achieve the above object, the present invention adopts the following technical scheme, which includes a frame, a moving guide rail, an opening clip, a transfer bracket, a retrieving bracket, a closing bracket, a disc output structure, a moving tray, a dotting pen, and a coding nozzle , There are moving guide rails and control display screens on the frame, opening clips, transfer brackets, retrieving brackets, closing brackets, and a disk-out structure above the moving rails, and a disk-out structure on the No. 1 moving guide rail. There is a moving drag key on the frame. There are dotting pens, coding nozzles, and left and right motors on the moving drag key. Side pressure cylinder.
所述的机架上设有打点笔套、控制按钮。The frame is provided with a dotting pen cover and a control button.
所述的出盘结构的下部设有薄型气缸、三轴气缸、支撑杆机构。The lower part of the disc output structure is provided with a thin cylinder, a three-axis cylinder, and a support rod mechanism.
所述的移动导轨上设有前后马达。Front and rear motors are arranged on the moving guide rail.
本发明有益效果为:机架上设有移动导轨、控制显示屏,移动导轨上方设有开夹片、中转托架、取料托架、收盘托架、出盘结构,一号移动导轨上设有出盘结构,机架上设有移动拖键,移动拖键上有打点笔、打码喷头、左右马达,机架还设有出盘和放盘的存放挡块,中转托架现取料托架之间设有侧压气缸,能自动上盘、换盘、收盘切换功能,对IC芯片自动打点,对IC芯片自动打字码(喷码)功能,不存在任何安全隐患,运行中不停机,提高生产效率。The beneficial effects of the present invention are as follows: the frame is provided with a moving guide rail and a control display screen; above the moving guide rail is provided with an opening clip, a transfer bracket, a material retrieving bracket, a closing bracket, and a tray output structure; There is a disk output structure. There is a moving drag key on the frame. There are dotting pens, coding nozzles, and left and right motors on the moving drag key. There is a side pressure cylinder between the racks, which can automatically load, change, and close switching functions, automatically print IC chips, and automatically type codes (spray codes) on IC chips. There is no potential safety hazard, and the machine does not stop during operation. Increase productivity.
附图说明:Description of drawings:
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
图2是本发明的另一方向结构示意图。Fig. 2 is a structural schematic diagram of another direction of the present invention.
图3是本发明的又一方向结构示意图。Fig. 3 is a structural schematic diagram of another direction of the present invention.
图4是图2中A处的放大图。Fig. 4 is an enlarged view at A in Fig. 2 .
具体实施方式:detailed description:
见图1至图4所示:本发明包括方案,其包括机架1、移动导轨2、开夹片3、中转托架5、取料托架6、收盘托架7、出盘结构8、移动托盘9、打点笔10、打码喷头11,机架1上设有移动导轨2、控制显示屏15,移动导轨2上方设有开夹片3、中转托架5、取料托架6、收盘托架7、出盘结构8,一号移动导轨2上设有出盘结构8,机架1上设有移动拖键17,移动拖键17上有打点笔10、打码喷头11、左右马达12,机架1还设有出盘和放盘的存放挡块18,中转托架5现取料托架6之间设有侧压气缸4,As shown in Figures 1 to 4: the present invention includes a scheme, which includes a frame 1, a moving guide rail 2, an opening clip 3, a transfer bracket 5, a retrieving bracket 6, a closing bracket 7, a disc output structure 8, Mobile tray 9, dotting pen 10, coding nozzle 11, frame 1 is provided with mobile guide rail 2, control display screen 15, above the mobile guide rail 2 is provided with opening clip 3, transfer bracket 5, retrieving bracket 6, Closing bracket 7, a disk-out structure 8, a disk-out structure 8 is arranged on the No. The motor 12, the frame 1 is also provided with the storage block 18 for disc output and disc placement, and the transfer bracket 5 is now provided with a side pressure cylinder 4 between the current retrieving bracket 6,
所述的机架1上设有打点笔套14、控制按钮16。Described frame 1 is provided with dotting pen cover 14, control button 16.
所述的出盘结构8的下部设有薄型气缸20、三轴气缸21、支撑杆机构22。A thin air cylinder 20 , a three-axis air cylinder 21 , and a support rod mechanism 22 are provided at the lower part of the disk output structure 8 .
所述的移动导轨2上设有前后马达13。The front and rear motors 13 are arranged on the moving guide rail 2 .
经过进一步的设计和研发新型的上盘机,可以实现全自动上盘、换盘、打点标记、打字码标识。在设备使用过程中,全无化操作,达到以下优点:After further design and development of a new type of loading machine, it can realize fully automatic loading, changing, marking, and typing code identification. During the use of the equipment, there is no chemical operation to achieve the following advantages:
1、自动上盘、换盘、收盘切换功能1. Automatic switching function of loading, changing and closing
2、对IC芯片自动打点2. Automatically dot IC chips
3、对IC芯片自动打字码(喷码)功能3. The function of automatically typing code (spraying code) on IC chip
4、不存在任何安全隐患4. There is no potential safety hazard
5、运行中不停机,提高生产效率。5. Non-stop during operation, improving production efficiency.
工艺措施:有效的利用自动托盘切换与打点、打码系统控制,此功能的实现进行以下几个重点说明。Technological measures: Effective use of automatic pallet switching and dotting and coding system control. The realization of this function will be explained in the following key points.
1.整机采用精密直线导轨运行,移动运行不摆动,在室内使用温度为0~40度环境中,电气与各机构部件不的性能不受影响,机箱内安装散热风扇,设备运行时经购房排除热气,电气性能稳定可靠。2.机台的出盘结构移动导轨薄型气缸20、三轴气缸21、支撑杆机构22上下运行,出盘时稳定不会振动到产品偏位现象。并用可以长久使用不影响寿命。1. The whole machine adopts precision linear guide rails to run, and the mobile operation does not swing. In an environment where the indoor temperature is 0-40 degrees, the performance of electrical and various structural components will not be affected. A cooling fan is installed in the chassis. Exclude heat, stable and reliable electrical performance. 2. The disc output structure of the machine table moves the thin cylinder 20 of the guide rail, the three-axis cylinder 21, and the support rod mechanism 22 to run up and down. When the disc is output, it is stable and will not vibrate to cause product deviation. And can be used for a long time without affecting the life.
由本发明针对现有技术的缺点,修改如下:By the present invention for the shortcoming of prior art, revise as follows:
1、更改传统人工上盘换盘作业方式,采用自动换盘的切换功能,机构采用移动导轨、滑块(一条导轨、一个滑块、水平直线度+/-0.02mm),从而可以有效的保证了机台的稳定度,同时为了减少托盘移动9运行位置的误差。安装底板为钢水平磨面加工,槽内CNC数控加工,其整体加工精度在+/-0.05mm范围以内。适用的产品芯片尺寸在3*3~40*50mm内。1. Change the traditional manual disk changing operation mode, adopt the switching function of automatic disk changing, the mechanism adopts moving guide rails and sliders (one guide rail, one slider, horizontal straightness +/-0.02mm), so that it can effectively guarantee Improve the stability of the machine, and at the same time, in order to reduce the error of the pallet moving 9 running position. The installation bottom plate is processed by steel horizontal grinding surface, and the CNC numerical control processing in the groove. The overall processing accuracy is within +/-0.05mm. Applicable product chip size is within 3*3~40*50mm.
2、出盘和放盘的存放挡块,放置多层托盘档块,可以一次性放20盘等烧录芯片产品,放入托盘后机台自动拿芯片去烧录,烧录完成后拿回来打点、喷码作业,完成后放到收盘位置,在放满盘之后的时间内,人员可以做其它事情,设备自动进行换盘烧录。从而节省人员的浪费。2. The storage block for the output and release of the disk, the multi-layer tray block is placed, and 20 disks and other programming chip products can be placed at one time. After the tray is placed, the machine will automatically take the chip to burn, and take it back after the burning is completed. , Coding operation, after completion, put it in the closing position. After the disk is full, the personnel can do other things, and the equipment will automatically change the disk and burn it. Thereby saving the waste of personnel.
3、移动导轨采用更高性价比的导轨、滑块与高性能3M皮带传动结构,移动导轨与丝杆都采用自带刮刷器结构这样可以有效的解决了灰尘对机器的危害,同时此结构带有内储油脂功能从而有效的保证设备在长时间工作情况下的自我润滑保防,机箱安装散热风扇,自动降温功能,适应环境范围大,更有利的是常规机器保养极其简单任何一个员工都可以进行,同时它只需提供一个220V、10A电源和0.4MPA气缸就可以工作了,大大降低了维护成本与投资成本。3. The moving guide rail adopts a more cost-effective guide rail, slider and high-performance 3M belt transmission structure. Both the moving guide rail and the screw rod adopt a built-in wiper structure, which can effectively solve the harm of dust to the machine. At the same time, this structure brings It has the function of internal grease storage to effectively ensure the self-lubricating protection of the equipment under long-term working conditions. The chassis is equipped with a cooling fan and automatic cooling function, which can adapt to a wide range of environments. What's more, the routine machine maintenance is extremely simple. Any employee can do it. At the same time, it only needs to provide a 220V, 10A power supply and 0.4MPA cylinder to work, which greatly reduces maintenance costs and investment costs.
4、控制显示屏15简易化,培训使用更加简便快捷,操作人员更易学习与操作使用,减少了培训与后期人员流动造成的维护成本。4. The control display screen 15 is simplified, the training is easier and quicker, the operator is easier to learn and operate, and the maintenance cost caused by training and later personnel flow is reduced.
5、与设备安装调试快速方便。全部安调时间在2小时左右完成。培训时间在2~4小时全部可以学会。5. Quick and convenient installation and debugging with equipment. The whole settling time is completed in about 2 hours. The training time can be learned in 2 to 4 hours.
6、各机构设计模块化,维护与调试都方便,所用的配件全部为标准品,方便日常维护和购买。6. The modular design of each mechanism is convenient for maintenance and debugging. All the accessories used are standard products, which is convenient for daily maintenance and purchase.
运行流程如下:The operation process is as follows:
1、机台通电,设备仪器会自动自检、复位,PLC与触摸屏系统启动。1. When the machine is powered on, the equipment and instruments will automatically self-check and reset, and the PLC and touch screen system will start.
2、PLC启动时,设备会自动对机器各部份自检并自动进行各机构复位动作,完成后提示正常工作了。2. When the PLC is started, the device will automatically check each part of the machine and automatically reset each mechanism. After completion, it will prompt that it is working normally.
3、喷码的机头,先用酒精清洗喷头内的墨水,吹干后直接放到喷头固定座上就可以工作了。3. For the inkjet machine head, first use alcohol to clean the ink in the nozzle, dry it and put it directly on the nozzle holder to start working.
4、对于新的烧录产品需要把各位置的参数和时间设定,自动保存到触摸屏内,设定好机器坐标参数与托盘工作位置,盘的规格阵列规格,完成后点动测试是否在正确位置,最终确定后返回自动保存。4. For new programming products, it is necessary to set the parameters and time of each position, and automatically save them in the touch screen, set the machine coordinate parameters, the tray working position, and the specifications of the disk array. After the completion, the jog test is correct. Position, back to autosave when finalized.
5、启动中,等待烧录完成后,移动托盘9把托盘运回开始打点、喷码,完成后把托盘放回完成区域中进行叠放。5. During start-up, after the burning is completed, move the tray 9 to transport the tray back to start printing and coding. After completion, put the tray back into the completion area for stacking.
6、设备可以选择打点功能、喷码功能,根据用户需求进行选择开关切换。6. The equipment can choose the dot marking function and the coding function, and the selection switch can be switched according to the user's needs.
以上所述仅是本发明的较佳实施例,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above are only preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510337613.9A CN104991507B (en) | 2015-06-17 | 2015-06-17 | Full-automatic plate feeding machine |
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| CN201510337613.9A CN104991507B (en) | 2015-06-17 | 2015-06-17 | Full-automatic plate feeding machine |
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| CN104991507B true CN104991507B (en) | 2017-08-22 |
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| CN106364857A (en) * | 2016-10-08 | 2017-02-01 | 中山市三藏科技研究院有限公司 | An automatic burning plotter |
| CN107554075A (en) * | 2017-09-29 | 2018-01-09 | 苏州河汉电子有限公司 | A kind of Tray disks input and output material and ink dotting device |
| CN108408416B (en) * | 2018-03-29 | 2020-04-21 | 苏州欣华锐电子有限公司 | Automatic tray conveying system for chip burning machine |
| CN108346603B (en) * | 2018-03-31 | 2023-10-31 | 广州明森科技股份有限公司 | Board-like chip burns record equipment |
| CN109733836B (en) * | 2018-12-06 | 2020-11-17 | 苏州永创智能科技有限公司 | Full-automatic I/O system for recorder |
| CN110246786B (en) * | 2019-06-26 | 2024-07-09 | 深圳市金创图电子设备有限公司 | Automatic feeding device with dotting and marking functions for IC (integrated circuit) tray |
| CN110676199B (en) * | 2019-10-16 | 2022-04-22 | 深圳市迈诺为智能科技有限公司 | A high-speed loading and imprinting machine |
| CN117125441B (en) * | 2023-10-26 | 2024-01-26 | 江苏智锐博成能源科技有限公司 | Automatic feeding mechanism of PTC production line |
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| WO2007149527A2 (en) * | 2006-06-21 | 2007-12-27 | Element Cxi, Llc | Fault tolerant integrated circuit architecture |
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| CN202601214U (en) * | 2012-06-14 | 2012-12-12 | 中山市三藏电子科技有限公司 | Automatic Wireless Burner |
| CN202601215U (en) * | 2012-06-14 | 2012-12-12 | 中山市三藏电子科技有限公司 | Automatic burner |
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| CN203773020U (en) * | 2014-01-14 | 2014-08-13 | 上海金东唐科技股份有限公司 | Mobile phone circuit board test and control system |
| CN204314907U (en) * | 2014-11-21 | 2015-05-06 | 王安松 | Roller chip programming equipment |
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2015
- 2015-06-17 CN CN201510337613.9A patent/CN104991507B/en active Active
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Effective date of registration: 20200721 Address after: Room 302, No.10, Chuangxin 1st Road, Liaobu Town, Dongguan City, Guangdong Province 523000 Patentee after: Guangdong Chengbo Intelligent Technology Co., Ltd Address before: 523000, 63-A3 Town, Dongguan Town, Liaobu Town, Guangdong, China Patentee before: DONGGUAN CHENGBO AUTOMATION EQUIPMENT Co.,Ltd. |