CN105013434B - Transformer deterioration oil adsorbent and preparation method thereof - Google Patents
Transformer deterioration oil adsorbent and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种变压器劣化油吸附剂及其制备方法,属于固体吸附剂组合物或过滤助剂组合物领域,用以解决现有的吸附剂不安全、对环境污染大的问题。本发明所述的变压器劣化油吸附剂,包含下列重量份的有效组份:氧化铝30‑40份、硅酸钠20‑40份、氯化铝20‑30份。本发明所制备的吸附剂为无机成份,无毒、不易燃,在废油处理过程中不会引发燃爆等危险;且所用的吸附剂制备方法简单、成本较低,没有环境污染;具有较大的比表面积,吸附净化效果好。
The invention discloses an adsorbent for degraded transformer oil and a preparation method thereof, which belongs to the field of solid adsorbent composition or filter aid composition and is used to solve the problems that the existing adsorbent is unsafe and pollutes the environment. The degraded transformer oil adsorbent of the present invention comprises the following effective components in parts by weight: 30-40 parts of alumina, 20-40 parts of sodium silicate, and 20-30 parts of aluminum chloride. The adsorbent prepared by the present invention is an inorganic component, non-toxic, non-flammable, and will not cause dangers such as explosions in the process of waste oil treatment; and the preparation method of the adsorbent used is simple, low in cost, and has no environmental pollution; Large specific surface area, good adsorption and purification effect.
Description
技术领域technical field
本发明属于固体吸附剂组合物或过滤助剂组合物领域,具体地说,涉及一种变压器劣化油吸附剂及其制备方法。The invention belongs to the field of solid adsorbent composition or filter aid composition, and in particular relates to a transformer deteriorated oil adsorbent and a preparation method thereof.
背景技术Background technique
变压器油在变压器的运行过程中,由于异物污染或者运行过程中的高温、电磁场、金属催化等影响,会被氧化,进而油中杂质增多、油色浑浊,最终成为劣化的废弃油。现有技术中比较常见的处理方法是采用H2SO4-白土法、酸-碱-白土法对变压器油进行吸附,但主要存在以下缺陷:处理过程中用到酸、碱等液体化学材料,对操作员来说存在着潜在安全隐患,而且会产生一些酸渣和碱渣,无法处理和利用,对环境造成了较大的压力。During the operation of the transformer, the transformer oil will be oxidized due to foreign matter pollution or the influence of high temperature, electromagnetic field, metal catalysis, etc. during the operation, and then the impurities in the oil will increase, the oil will be turbid, and finally become deteriorated waste oil. The more common treatment methods in the prior art are to use H 2 SO 4 -clay clay method, acid-alkali-clay clay method to adsorb transformer oil, but there are mainly the following defects: liquid chemical materials such as acid and alkali are used in the treatment process, There are potential safety hazards for operators, and some acid residues and alkali residues will be generated, which cannot be processed and utilized, causing greater pressure on the environment.
发明内容Contents of the invention
为解决上述问题,本发明提供一种相对安全的、吸附效果好的变压器劣化油吸附剂及其制备方法。In order to solve the above problems, the present invention provides a relatively safe adsorbent for degraded transformer oil with good adsorption effect and a preparation method thereof.
本发明所述的变压器劣化油吸附剂,包含下列重量份的有效组份:氧化铝30-40份、硅酸钠20-40份、氯化铝20-30份。The transformer deteriorated oil adsorbent of the present invention comprises the following effective components in parts by weight: 30-40 parts of alumina, 20-40 parts of sodium silicate, and 20-30 parts of aluminum chloride.
优选的,所述吸附剂包含下列重量份的有效组分:氧化铝30~35份、硅酸钠30~35份、氯化铝25~30份。Preferably, the adsorbent contains the following effective components in parts by weight: 30-35 parts of aluminum oxide, 30-35 parts of sodium silicate, and 25-30 parts of aluminum chloride.
进一步的,本发明的另一个目的是提供所述的变压器劣化油吸附剂的制备方法,包括如下步骤:Further, another object of the present invention is to provide the preparation method of the degraded transformer oil adsorbent, comprising the following steps:
(1)将氧化铝、硅酸钠、氯化铝加硫酸混合均匀;所用硫酸的质量分数为25-40%;(1) Aluminum oxide, sodium silicate, aluminum chloride and sulfuric acid are mixed uniformly; the mass fraction of sulfuric acid used is 25-40%;
(2)用成型机将(1)中所得混合物制成粒径为2-3mm的颗粒;(2) the mixture obtained in (1) is made into particles with a particle diameter of 2-3mm by a molding machine;
(3)将步骤(2)所得颗粒置于烘箱中于70℃下烘培2小时;然后快速将温度升高至700℃,烘干1小时即得干燥颗粒物成品。(3) Place the granules obtained in step (2) in an oven and bake at 70°C for 2 hours; then quickly raise the temperature to 700°C and dry for 1 hour to obtain the finished dry granules.
本发明所述的吸附剂,既可以制成颗粒物成品,将成品直接放入变压器油中通过颗粒物的自然沉淀,进而将变压器油中的氧化物质等杂质带走,也可以按照下述方法制成吸附滤板:吸附滤板包括置于上层的滤板Ⅰ和置于下层的滤板Ⅱ;所述滤板Ⅰ孔径为200-250um,滤板Ⅱ孔径为160-190um;滤板Ⅱ上方均匀放置步骤(3)中制得的颗粒物成品,颗粒物成品上方设有滤纸或滤布。同时,为增加过滤效果,滤板Ⅰ上方也可以放置步骤(3)中制得的颗粒物成品,或者设置多层与滤板Ⅱ相同的滤板。The adsorbent of the present invention can be made into a finished product of particulate matter, and the finished product can be directly put into the transformer oil through the natural precipitation of the particulate matter, and then impurities such as oxidized substances in the transformer oil can be taken away, or it can be made according to the following method Adsorption filter plate: The adsorption filter plate includes filter plate I placed on the upper layer and filter plate II placed on the lower layer; the filter plate I has a pore size of 200-250um, and the filter plate II has a pore size of 160-190um; the filter plate II is evenly placed For the finished particulate matter produced in step (3), filter paper or filter cloth is arranged above the finished particulate matter. At the same time, in order to increase the filtering effect, the finished particulate matter obtained in step (3) can also be placed on the top of the filter plate I, or multiple layers of filter plates identical to the filter plate II can be arranged.
采用滤板来实现过滤吸附的功能时,上层滤板的孔径较大,能够将变压器油中的不溶物留在滤板Ⅰ上,进而能够减轻滤板Ⅱ的过滤吸附压力,采用多层滤板过滤吸附则能够更好的吸附变压器油中的杂质,得到品质更好的过滤油。When the filter plate is used to realize the function of filtration and adsorption, the upper filter plate has a larger pore size, which can keep the insoluble matter in the transformer oil on the filter plate I, thereby reducing the filtration and adsorption pressure of the filter plate II. Multi-layer filter plates are used Filter adsorption can better absorb impurities in transformer oil and obtain better quality filter oil.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明所述的吸附剂为无机成份,无毒、不易燃,在废油处理过程中不会引发燃爆等危险;且所用的吸附剂及其制备方法成本较低,没有环境污染;(1) The adsorbent of the present invention is an inorganic component, non-toxic, non-flammable, and will not cause dangers such as explosions in the waste oil treatment process; and the adsorbent used and its preparation method have low cost and no environmental pollution ;
(2)本发明所制备的吸附剂颗粒,具有较大的比表面积,氯化铝本身能够作为精制剂,同时还能够作为载体使氧化铝和硅酸钠粉末附在其表面形成颗粒物,在载体的作用下,能够形成比表面积较大的颗粒物,进而能够提高吸附效果;(2) The adsorbent particles prepared by the present invention have a larger specific surface area, and aluminum chloride itself can be used as a refining agent, and can also be used as a carrier to attach alumina and sodium silicate powder to its surface to form particles. Under the action of , it can form particles with larger specific surface area, which can improve the adsorption effect;
(3)氧化铝,含有氢氧化物晶体形成的刚性骨架结构,能够对变压器油进行脱色吸附,使变压器油恢复原色;硅酸钠是由硅氧和铝氧四面体组成的三维骨架状结构化合物,能够吸附变压器油中的杂质,且骨架结构的化合物比表面积大,吸附效果更佳。(3) Alumina, which contains a rigid skeleton structure formed by hydroxide crystals, can decolorize and adsorb transformer oil and restore the original color of transformer oil; sodium silicate is a three-dimensional skeleton-like compound composed of silicon-oxygen and aluminum-oxygen tetrahedrons , can adsorb impurities in transformer oil, and the specific surface area of the compound with a skeleton structure is large, and the adsorption effect is better.
附图说明Description of drawings
图1为本发明实施例2所述的滤板结构示意图;Fig. 1 is the structural representation of filter plate described in embodiment 2 of the present invention;
其中:1-滤板Ⅰ;2-滤板Ⅱ;3-吸附剂颗粒物。Among them: 1-filter plate I; 2-filter plate II; 3-adsorbent particles.
具体实施方式detailed description
下面结合附图和实施例对本发明做进一步解释。The present invention will be further explained below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
一种变压器劣化油吸附剂,包含下列重量份的有效组份:氧化铝30份、硅酸钠40份、氯化铝30份。An adsorbent for degraded transformer oil comprises the following effective components in parts by weight: 30 parts of aluminum oxide, 40 parts of sodium silicate and 30 parts of aluminum chloride.
将原料氧化铝粉末、硅酸钠粉末和氯化铝粉末加质量分数为40%的硫酸混合均匀,后用成型机将(1)中所得混合物制成粒径为2mm的颗粒;然后将颗粒置于烘箱中于70℃下烘培2小时;然后快速将温度升高至700℃,烘干1小时即得干燥的吸附剂颗粒物3成品,所制得的颗粒物比表面积为256m2/g。The raw material alumina powder, sodium silicate powder and aluminum chloride powder plus mass fraction of 40% sulfuric acid are mixed evenly, and the mixture obtained in (1) is made into particles with a particle diameter of 2 mm by a molding machine; then the particles are placed Bake in an oven at 70°C for 2 hours; then quickly raise the temperature to 700°C, and dry for 1 hour to obtain the finished product of adsorbent granules 3 with a specific surface area of 256m 2 /g.
使用时,将吸附剂颗粒物3成品置于变压器油中通过自然沉降的方式吸附即可,吸附时要保持变压器油较高的温度,比如60℃。When in use, put the finished product of the adsorbent particle 3 in the transformer oil to absorb it by natural sedimentation, and keep the temperature of the transformer oil at a relatively high temperature, such as 60°C, during the adsorption.
实施例2Example 2
本实施例除以下特征外,与实施例1相同:This embodiment is the same as Embodiment 1 except the following features:
一种变压器劣化油吸附剂,包含下列重量份的有效组分:氧化铝40份、硅酸钠30份、氯化铝25份。将氧化铝、硅酸钠、氯化铝加质量分数为25%硫酸混合均匀,后用成型机将(1)中所得混合物制成粒径为3mm的颗粒;然后将颗粒置于烘箱中于70℃下烘培2小时;然后快速将温度升高至700℃,烘干1小时即得干燥的吸附剂颗粒物3成品,所制得的颗粒物比表面积为262m2/g。An adsorbent for degraded transformer oil comprises the following effective components in parts by weight: 40 parts of aluminum oxide, 30 parts of sodium silicate and 25 parts of aluminum chloride. Alumina, sodium silicate, aluminum chloride plus mass fraction are 25% sulfuric acid and are mixed evenly, and the mixture obtained in (1) is made into particles with a particle diameter of 3 mm by a molding machine; then the particles are placed in an oven at 70 Bake at ℃ for 2 hours; then quickly raise the temperature to 700℃, and dry for 1 hour to obtain the finished product of adsorbent particles 3, the specific surface area of the obtained particles is 262m 2 /g.
制得吸附剂颗粒物3成品后,按照下述方法制成吸附滤板:吸附滤板包括置于上层的滤板Ⅰ1和置于下层的滤板Ⅱ2;所述滤板Ⅰ1孔径为200um,滤板Ⅱ2孔径为160um;滤板Ⅱ2上方均匀放置制得的吸附剂颗粒物3成品,吸附剂颗粒物3成品上方设有滤纸或滤布。After the finished product of adsorbent particles 3 is obtained, the adsorption filter plate is made according to the following method: the adsorption filter plate includes filter plate I1 placed on the upper layer and filter plate II2 placed on the lower layer; the filter plate I1 has a pore size of 200um, and the filter plate The pore size of II2 is 160um; the finished product of adsorbent particles 3 is evenly placed on the top of the filter plate II2, and filter paper or filter cloth is arranged above the finished product of adsorbent particles 3.
实施例3Example 3
本实施例除以下特征外,与实施例2相同:This embodiment is the same as Embodiment 2 except the following features:
一种变压器劣化油吸附剂,包含下列重量份的有效组分:氧化铝35份、硅酸钠35份、氯化铝25份。将氧化铝、硅酸钠、氯化铝加质量分数为30%硫酸混合均匀,后用成型机将(1)中所得混合物制成粒径为3mm的颗粒;然后将颗粒置于烘箱中于70℃下烘培2小时;然后快速将温度升高至700℃,烘干1小时即得干燥的吸附剂颗粒物3成品,所制得的颗粒物比表面积为252m2/g。An adsorbent for degraded transformer oil comprises the following effective components in parts by weight: 35 parts of aluminum oxide, 35 parts of sodium silicate and 25 parts of aluminum chloride. Alumina, sodium silicate, aluminum chloride plus mass fraction are 30% sulfuric acid and mix uniformly, and the mixture obtained in (1) is made into particles with a particle diameter of 3 mm by a molding machine; then the particles are placed in an oven at 70 Bake at ℃ for 2 hours; then quickly increase the temperature to 700°C, and dry for 1 hour to obtain the finished product of adsorbent granules 3 with a specific surface area of 252m 2 /g.
滤板Ⅰ1上方放置制得的吸附剂颗粒物3成品,吸附剂颗粒物3成品上方放有滤纸或滤布,所述滤板Ⅰ1孔径为250um,滤板Ⅱ2孔径为160um。The finished adsorbent particle 3 is placed above the filter plate I1, and filter paper or filter cloth is placed above the finished adsorbent particle 3. The filter plate I1 has a pore size of 250 um, and the filter plate II2 has a pore size of 160 um.
实施例4Example 4
本实施例除以下特征外,与实施例2相同:This embodiment is the same as Embodiment 2 except the following features:
滤板Ⅱ下方再设置一层与滤板Ⅱ相同的滤板。A filter plate identical to that of filter plate II is arranged under the filter plate II.
实施例5Example 5
表1是使用本发明所生产的吸附剂后变压器油的性能指标。Table 1 is the performance index of transformer oil after using the adsorbent produced by the present invention.
表1变压器油处理前后对比表Table 1 Comparison table of transformer oil before and after treatment
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| CN106378090A (en) * | 2016-09-29 | 2017-02-08 | 国家电网公司 | Processing method of deteriorated electric power plant standby diesel oil |
| CN106925207A (en) * | 2017-03-13 | 2017-07-07 | 安徽皖翔电力设备有限公司 | A kind of transformer deteriorates oil adsorbent |
| CN112337443B (en) * | 2020-11-04 | 2023-09-01 | 国网湖北省电力有限公司孝感供电公司 | A mixed adsorbent for degraded transformer insulating oil and its use method and device |
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| CN101406824A (en) * | 2008-11-06 | 2009-04-15 | 湖北省电力公司孝感供电公司 | Sorbent for processing transformer waste oil and method for producing the same |
| CN101829540A (en) * | 2010-05-19 | 2010-09-15 | 上海莎博化工科技有限公司 | Fire resistant oil purification and adsorption composite material of EHC (Effective Heat of Combustion) system as well as preparation method and application thereof |
| CN101992059A (en) * | 2010-11-05 | 2011-03-30 | 齐齐哈尔电业局 | Adsorbent for refining and de-coloring waste transformer oil |
| CN103418339A (en) * | 2012-05-22 | 2013-12-04 | 国家电网公司 | Absorbent for reducing trace metal content in deteriorated oil and production method thereof |
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| CN101406824A (en) * | 2008-11-06 | 2009-04-15 | 湖北省电力公司孝感供电公司 | Sorbent for processing transformer waste oil and method for producing the same |
| CN101829540A (en) * | 2010-05-19 | 2010-09-15 | 上海莎博化工科技有限公司 | Fire resistant oil purification and adsorption composite material of EHC (Effective Heat of Combustion) system as well as preparation method and application thereof |
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| CN103418339A (en) * | 2012-05-22 | 2013-12-04 | 国家电网公司 | Absorbent for reducing trace metal content in deteriorated oil and production method thereof |
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