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CN105042363B - A kind of four primary LED light source - Google Patents

A kind of four primary LED light source Download PDF

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Publication number
CN105042363B
CN105042363B CN201510373240.0A CN201510373240A CN105042363B CN 105042363 B CN105042363 B CN 105042363B CN 201510373240 A CN201510373240 A CN 201510373240A CN 105042363 B CN105042363 B CN 105042363B
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light
emitting
chip
unit
emitting chip
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CN105042363A (en
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王清平
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GUANGDONG KELIYING PHOTOELECTRIC TECHNOLOGY Co Ltd
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GUANGDONG KELIYING PHOTOELECTRIC TECHNOLOGY Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • H10H20/8511Wavelength conversion means characterised by their material, e.g. binder

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Led Device Packages (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)

Abstract

本发明提供了一种四基色LED光源,其特征在于:包括基板和白光单元,以及至少两个三基色发光单元;白光单元设置在基板的中央区域;各个三基色发光单元分别围绕中央区域布设;各个三基色发光单元分别包括支架杯一;各个支架杯一分别开设有容纳腔一,容纳腔一内设置有红色发光芯片、绿色发光芯片和蓝色发光芯片一。本发明光源节省电能,整体发光效果柔和,光色均匀。

The invention provides a four-primary-color LED light source, which is characterized in that: it includes a substrate, a white light unit, and at least two three-primary-color light-emitting units; the white-light unit is arranged in the central area of the substrate; each three-primary-color light-emitting unit is respectively arranged around the central area; Each three-primary-color light-emitting unit includes a support cup 1 respectively; each support cup 1 is respectively provided with an accommodating chamber 1, and the accommodating chamber 1 is provided with a red light-emitting chip, a green light-emitting chip and a blue light-emitting chip 1. The light source of the invention saves electric energy, has soft overall luminous effect and uniform light color.

Description

一种四基色LED光源A four-color LED light source

技术领域technical field

本发明涉及LED照明技术领域,更具体地说,涉及一种四基色LED光源。The invention relates to the technical field of LED lighting, and more specifically, to a four-primary-color LED light source.

背景技术Background technique

LED(发光二极管)具有功耗小、使用寿命长、低成本等优点,已经被广泛地应用于照明、显示等领域。LED光源可以用作家居照明,舞厅、酒吧等场所场景调控。同时LED照明技术也被广泛应用于室内的环保方面,如采用LED光源作为室内空气净化杀菌装置的光源等。LED (Light Emitting Diode) has the advantages of low power consumption, long service life and low cost, and has been widely used in lighting, display and other fields. LED light sources can be used as home lighting, scene control in dance halls, bars and other places. At the same time, LED lighting technology is also widely used in indoor environmental protection, such as using LED light sources as light sources for indoor air purification and sterilization devices.

四基色LED光源包含红、绿、蓝、白四种光色,常用的四基色LED光源是将红、绿、蓝、白四种光色集合在同一个发光单元中。白光可使光源发光更加柔和,但是红色发光芯片、绿色发光芯片、蓝色发光芯片和用于产生白光的发光芯片呈矩阵式排布,用于产生白光的发光芯片位于发光单元的一角,仅能与所在的发光单元的其它发光芯片进行光色混合,利用率低,造成了光资源浪费,不符合现今社会节能环保的趋势。The four-primary-color LED light source includes four light colors of red, green, blue, and white. The commonly used four-primary-color LED light source combines the four light colors of red, green, blue, and white in the same light-emitting unit. White light can make the light source glow more softly, but the red light-emitting chip, green light-emitting chip, blue light-emitting chip and light-emitting chip for generating white light are arranged in a matrix, and the light-emitting chip for generating white light is located at a corner of the light-emitting unit, which can only Mixing light and color with other light-emitting chips in the light-emitting unit, the utilization rate is low, resulting in waste of light resources, which does not conform to the trend of energy conservation and environmental protection in today's society.

红、绿、蓝三种光色可由红色发光芯片、绿色发光芯片和蓝色发光芯片产生。但是白光并不能由发光芯片直接产生,白光的产生原理是在蓝色发光芯片上面涂覆黄色荧光粉,通过蓝色发光芯片激发黄色荧光粉产生白光。现有的制作方法是:将红色发光芯片、绿色发光芯片和两个蓝色发光芯片集合在同一个单元中,之后在其中一个蓝色发光芯片的表面涂抹黄色荧光粉,从而使光源产生红、绿、蓝、白四种光色。这种类型光源的制作工艺复杂,生产效率低。同时由于黄色荧光粉对白光光色产生重要的影响;但是在实际生产中,单个蓝色发光芯片表面涂抹的黄色荧光粉用量少,涂抹区域小,因此黄色荧光粉的涂抹工艺难度大,导致白光光色一致性差,严重影响光源的发光效果。The three light colors of red, green and blue can be generated by the red light-emitting chip, the green light-emitting chip and the blue light-emitting chip. However, white light cannot be directly generated by the light-emitting chip. The principle of white light generation is to coat the blue light-emitting chip with yellow phosphor powder, and then excite the yellow phosphor powder through the blue light-emitting chip to generate white light. The existing production method is as follows: a red light-emitting chip, a green light-emitting chip and two blue light-emitting chips are assembled in the same unit, and then a yellow phosphor is applied to the surface of one of the blue light-emitting chips, so that the light source produces red, Green, blue, white four light colors. The manufacturing process of this type of light source is complex and the production efficiency is low. At the same time, because the yellow phosphor has an important influence on the color of white light; however, in actual production, the amount of yellow phosphor applied on the surface of a single blue light-emitting chip is small, and the application area is small, so the application process of the yellow phosphor is difficult, resulting in The color consistency of white light is poor, which seriously affects the luminous effect of the light source.

发明内容Contents of the invention

本发明的目的在于克服现有技术中的缺点与不足,提供一种节能高效、整体发光效果柔和、光色均匀的四基色LED光源。The object of the present invention is to overcome the shortcomings and deficiencies in the prior art, and provide a four-primary-color LED light source with high energy saving, soft overall luminous effect, and uniform light color.

为了达到上述目的,本发明通过下述技术方案予以实现:一种四基色LED光源,其特征在于:包括基板和白光单元,以及至少两个三基色发光单元;白光单元设置在基板的中央区域;各个三基色发光单元分别围绕中央区域布设;各个三基色发光单元分别包括支架杯一;各个支架杯一分别开设有容纳腔一,容纳腔一内设置有红色发光芯片、绿色发光芯片和蓝色发光芯片一。In order to achieve the above object, the present invention is achieved through the following technical solutions: a four-primary-color LED light source, characterized in that it includes a substrate, a white light unit, and at least two three-primary-color light-emitting units; the white light unit is arranged in the central area of the substrate; Each three-primary-color light-emitting unit is respectively arranged around the central area; each three-primary-color light-emitting unit includes a support cup 1; each support cup 1 is respectively provided with an accommodation chamber 1, and the accommodation chamber 1 is provided with a red light-emitting chip, a green light-emitting chip and a blue light-emitting chip. chip one.

本发明光源将白光发光部分与其它三种发光颜色的发光部分分开设置,形成白光单元和三基色发光单元,之后再将白光单元和三基色发光单元布设在基板上,使光源达到产生四种基本光色的效果。传统四基色LED光源中,产生白光的发光芯片仅能与所在的发光单元的其它发光芯片进行光色混合,使所在的发光单元发出的光更加柔和,利用率低,造成了光资源浪费。本发明光源中,位于基板中央区域的白光单元可与围绕它设置的所有三基色发光单元的光色重合,使整体发光效果更加柔和,减少了用于产生白光的发光芯片数量,有利于节省电能,提高光源的能效。红色发光芯片、绿色发光芯片和蓝色发光芯片一设置在支架杯一中,容纳腔一腔壁对红光、绿光和蓝光具有反射作用,使红光、绿光和蓝光进行混合,减少光线色差,提高光色的均匀程度。The light source of the present invention separates the white light emitting part from the light emitting parts of the other three luminous colors to form a white light unit and a three primary color light emitting unit, and then arranges the white light unit and the three primary color light emitting units on the substrate, so that the light source can produce four basic light color effect. In the traditional four-color LED light source, the light-emitting chip that produces white light can only be mixed with other light-emitting chips in the light-emitting unit, making the light emitted by the light-emitting unit softer, and the utilization rate is low, resulting in waste of light resources. In the light source of the present invention, the white light unit located in the central area of the substrate can coincide with the light colors of all the three primary color light-emitting units arranged around it, making the overall light-emitting effect softer, reducing the number of light-emitting chips used to generate white light, and helping to save electric energy , improve the energy efficiency of the light source. The red light-emitting chip, the green light-emitting chip and the blue light-emitting chip are arranged in the support cup one, and the wall of the accommodating cavity has a reflection effect on the red light, green light and blue light, so that the red light, green light and blue light are mixed to reduce light Chromatic aberration, improve the uniformity of light color.

所述的白光单元设置在基板的中央区域是指采用如下两种情况之一:一、白光单元的数量为一个,白光单元设置在基板中心;二、白光单元的数量为多个,白光单元包括设置在基板中心的中心白光单元,以及围绕中心白光单元设置的外围白光单元,中心白光单元和外围白光单元均位于基板的中央区域。中心白光单元可与周围设置的三基色发光单元进行光色重合,使光源发光更加柔和;而外围白光单元可提高光源光色中白光所占的比例,使发光颜色更加灵活多变。The white light unit is set in the central area of the substrate refers to one of the following two situations: 1. The number of white light units is one, and the white light unit is arranged in the center of the substrate; 2. The number of white light units is multiple, and the white light unit includes A central white light unit arranged in the center of the substrate, and a peripheral white light unit arranged around the central white light unit, both of which are located in the central area of the substrate. The central white light unit can overlap the light color of the surrounding three-primary-color light-emitting units to make the light source more soft; while the peripheral white light unit can increase the proportion of white light in the light color of the light source, making the light color more flexible and changeable.

所述红色发光芯片、绿色发光芯片和蓝色发光芯片一呈“品”字型排布。红色发光芯片、绿色发光芯片和蓝色发光芯片一呈“品”字型排布,排列紧凑,节省占用空间;同时红光、绿光和蓝光的光色叠加区域增大,光色叠加更均匀,光源整体发光效果好。The red light-emitting chip, green light-emitting chip and blue light-emitting chip are arranged in the shape of "pin". The red light-emitting chip, green light-emitting chip and blue light-emitting chip are arranged in the shape of "pin", which is compact and saves space; at the same time, the light color superposition area of red light, green light and blue light is enlarged, and the light color superposition is more uniform , the overall luminous effect of the light source is good.

所述的红色发光芯片、绿色发光芯片和蓝色发光芯片一呈“品”字型排布是指,红色发光芯片和蓝色发光芯片一分别位于“品”字型的下部,绿色发光芯片位于“品”字型的上部;各个三基色发光单元分别以红色发光芯片所在的一侧靠近基板的中央区域设置。由于绿色发光芯片的亮度高于红色发光芯片和蓝色发光芯片的亮度,因此,蓝色发光芯片一设置在最外层,绿色发光芯片设置在中间层,红色发光芯片设置在较内层,可使绿光、红光和蓝光混合效果更好,光源发光均匀,避免投射形成的光斑边沿出现色差。The red light-emitting chip, the green light-emitting chip and the blue light-emitting chip are arranged in the shape of "pin", which means that the red light-emitting chip and the blue light-emitting chip are respectively located at the lower part of the "pin", and the green light-emitting chip is located at the bottom of the "pin". The upper part of the "pin" font; each three-color light-emitting unit is respectively arranged on the side where the red light-emitting chip is located close to the central area of the substrate. Since the brightness of the green light-emitting chip is higher than that of the red light-emitting chip and the blue light-emitting chip, the blue light-emitting chip is arranged on the outermost layer, the green light-emitting chip is arranged on the middle layer, and the red light-emitting chip is arranged on the inner layer. The mixing effect of green light, red light and blue light is better, the light source emits light evenly, and the chromatic aberration at the edge of the light spot formed by projection is avoided.

还包括控制器;各个红色发光芯片依次串联形成红色发光电路;各个绿色发光芯片依次串联形成绿色发光电路;各个蓝色发光芯片一依次串联形成蓝色发光电路一;所述红色发光电路、绿色发光电路和蓝色发光电路一的末端分别与电源负极电连接;所述红色发光电路、绿色发光电路和蓝色发光电路一的头端分别与控制器信号连接。采用控制器分别控制红色发光芯片、绿色发光芯片和蓝色发光芯片一的电流大小,可使光源形成多种发光颜色。It also includes a controller; each red light-emitting chip is connected in series to form a red light-emitting circuit; each green light-emitting chip is connected in series to form a green light-emitting circuit; each blue light-emitting chip is connected in series to form a blue light-emitting circuit one; the red light-emitting circuit, green light-emitting circuit The ends of the circuit and the blue light-emitting circuit one are electrically connected to the negative pole of the power supply respectively; the heads of the red light-emitting circuit, the green light-emitting circuit and the blue light-emitting circuit one are respectively connected with the controller signal. The controller is used to separately control the current magnitude of the red light-emitting chip, the green light-emitting chip and the blue light-emitting chip one, so that the light source can form multiple light-emitting colors.

为便于加工,所述容纳腔一中还设有导电体一;所述支架杯一的两侧分别设有引脚一;所述红色发光芯片、绿色发光芯片和蓝色发光芯片一分别通过所述导电体一与引脚一电连接。这样设计的好处是:可将红色发光芯片、绿色发光芯片和蓝色发光芯片一稳固、密封地设置在容纳腔一中,有利于延长使用寿命,有利于将封装胶填充到容纳腔一中。For the convenience of processing, the accommodating cavity 1 is also provided with a conductor 1; the two sides of the support cup 1 are respectively provided with pins 1; the red light emitting chip, the green light emitting chip and the blue light emitting chip are respectively passed The conductor one is electrically connected to the pin one. The advantage of this design is that the red light-emitting chip, the green light-emitting chip and the blue light-emitting chip can be firmly and hermetically arranged in the accommodating cavity one, which is beneficial to prolonging the service life and filling the encapsulation glue into the accommodating cavity.

所述白光单元包括支架杯二;支架杯二分别开设有容纳腔二;容纳腔二内设置有蓝色发光芯片二,且蓝色发光芯片二的发光方向上覆盖有荧光封装胶。所述荧光封装胶是指由封装胶与黄色荧光粉混合制成的荧光封装胶。与传统的四基色LED光源相比,本发明光源将白光发光部分单独制作成白光单元,产生白光的方法可以由在蓝色发光芯片二上涂覆黄色荧光粉的制作方法变为在容纳腔二中填充荧光封装胶的制作方法,有利于降低加工难度,提高生产效率,提高白光光色的一致性;荧光封装胶可粘合在蓝色发光芯片二的表面上,有利于提高白光单元的密封程度,延长使用寿命。The white light unit includes two bracket cups; the two bracket cups are respectively provided with two accommodating chambers; the second accommodating chamber is provided with a blue light-emitting chip two, and the light-emitting direction of the blue light-emitting chip two is covered with fluorescent packaging glue. The fluorescent encapsulating glue refers to the fluorescent encapsulating glue made by mixing the encapsulating glue and yellow phosphor powder. Compared with the traditional four-primary-color LED light source, the white light-emitting part of the light source of the present invention is separately manufactured into a white light unit, and the method of producing white light can be changed from coating yellow phosphor powder on the blue light-emitting chip 2 to the method of coating the blue light-emitting chip 2 into the cavity 2 The production method of filling the fluorescent encapsulation glue in the middle is beneficial to reduce processing difficulty, improve production efficiency, and improve the consistency of white light color; the fluorescent encapsulation glue can be bonded to the surface of the blue light-emitting chip 2, which is beneficial to improve the sealing of the white light unit degree, prolong the service life.

所述黄色荧光粉和封装胶混合的重量比例为1:0.6~1。黄色荧光粉和封装胶之间采用1:0.6~1的比例混合,既可使荧光封装胶将蓝色发光芯片二进行完全密封,提高白光单元的密封程度;又可有充足的黄色荧光粉,使白光单元产生亮度较高的白光。The mixing weight ratio of the yellow fluorescent powder and the packaging glue is 1:0.6-1. The yellow phosphor and encapsulation glue are mixed in a ratio of 1:0.6~1, which can not only make the phosphor encapsulation glue completely seal the blue light-emitting chip 2, but also improve the sealing degree of the white light unit; and there can be sufficient yellow phosphor, Make the white light unit generate white light with higher brightness.

所述的蓝色发光芯片二的发光方向上覆盖有荧光封装胶是指,将蓝色发光芯片二设置在容纳腔二后,将蓝色发光芯片二与导电体二电连接,之后在容纳腔二中填充荧光封装胶直至容纳腔二的剩余空间率为0~10%,使蓝色发光芯片二的发光方向上覆盖有荧光封装胶。在容纳腔二中填充荧光封装胶直至容纳腔二的剩余空间率为0~10%,有利于提高白光单元的密封程度,同时有利于白光单元产生光色均匀的白光。The blue light-emitting chip 2 is covered with fluorescent encapsulation glue in the light-emitting direction, which means that after the blue light-emitting chip 2 is placed in the accommodation cavity 2, the blue light-emitting chip 2 is electrically connected to the conductor 2, and then placed in the accommodation cavity The second is filled with fluorescent encapsulation glue until the remaining space ratio of the second accommodation chamber is 0-10%, so that the light-emitting direction of the blue light-emitting chip two is covered with the fluorescent encapsulation glue. Filling the cavity 2 with fluorescent encapsulant until the remaining space ratio of the cavity 2 is 0-10%, is beneficial to improve the sealing degree of the white light unit, and at the same time, it is beneficial for the white light unit to generate white light with uniform light color.

所述容纳腔二中还设有导电体二;所述支架杯二的两侧分别设有引脚二;所述蓝色发光芯片二通过所述导电体二与引脚二电连接。这样设计的好处是:可将蓝色发光芯片二稳固、密封地设置在容纳腔二中,有利于延长使用寿命。The second accommodating chamber is further provided with a conductor 2; pins 2 are respectively provided on both sides of the holder cup 2; the blue light-emitting chip 2 is electrically connected to the pin 2 through the conductor 2. The advantage of such a design is that the blue light-emitting chip 2 can be firmly and hermetically arranged in the accommodating cavity 2, which is beneficial to prolong the service life.

与现有技术相比,本发明具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

1、本发明光源中,位于基板中央区域的白光单元可与围绕它设置的所有三基色发光单元的光色重合,使整体发光效果更加柔和,减少了蓝色发光芯片二的数量,有利于节省电能,提高光源的能效;红色发光芯片、绿色发光芯片和蓝色发光芯片一设置在支架杯一中,容纳腔一腔壁对红光、绿光和蓝光具有反射作用,使红光、绿光和蓝光进行混合,减少光线色差,提高光色的均匀程度;1. In the light source of the present invention, the white light unit located in the central area of the substrate can coincide with the light colors of all the three primary color light-emitting units arranged around it, making the overall light-emitting effect softer, reducing the number of blue light-emitting chips two, which is conducive to saving Electric energy improves the energy efficiency of the light source; the red light-emitting chip, the green light-emitting chip and the blue light-emitting chip are arranged in the support cup one, and the wall of the accommodating cavity has a reflection effect on the red light, green light and blue light, so that the red light, green light Mix with blue light to reduce light chromatic aberration and improve the uniformity of light color;

2、本发明光源红光、绿光和蓝光的光色叠加区域大,光色叠加均匀,光源整体发光效果好;投射形成的光斑边沿不会出现色差;2. The red light, green light and blue light of the light source of the present invention have a large light color superimposition area, the light color superposition is uniform, and the overall luminous effect of the light source is good; there will be no color difference at the edge of the light spot formed by projection;

3、本发明光源采用控制器分别控制红色发光芯片、绿色发光芯片、蓝色发光芯片一和蓝色发光芯片二的电流大小,可使光源形成多种发光颜色;3. The light source of the present invention uses a controller to respectively control the current of the red light-emitting chip, the green light-emitting chip, the blue light-emitting chip 1 and the blue light-emitting chip 2, so that the light source can form a variety of light-emitting colors;

4、本发明光源将白光发光部分单独制作成白光单元,产生白光的方法可以由在蓝色发光芯片二上涂覆黄色荧光粉的制作方法变为在容纳腔二中填充荧光封装胶的制作方法,有利于降低加工难度,提高生产效率,提高白光光色的一致性;荧光封装胶可粘合在蓝色发光芯片二的表面上,有利于提高白光单元的密封程度,延长使用寿命;4. The light source of the present invention makes the white light-emitting part into a white light unit separately, and the method of producing white light can be changed from the production method of coating yellow phosphor powder on the blue light-emitting chip 2 to the production method of filling the cavity 2 with fluorescent encapsulation glue , which is beneficial to reduce processing difficulty, improve production efficiency, and improve the consistency of white light color; the fluorescent packaging glue can be bonded to the surface of the blue light-emitting chip 2, which is conducive to improving the sealing degree of the white light unit and prolonging the service life;

5、本发明光源采用荧光封装胶将蓝色发光芯片二完全封装,白光单元的密封性更佳;既可使荧光封装胶将蓝色发光芯片二进行完全密封,提高白光单元的密封程度;又可有充足的黄色荧光粉,使白光单元产生亮度较高、均匀的白光。5. The light source of the present invention fully encapsulates the blue light-emitting chip 2 with fluorescent packaging glue, and the sealing performance of the white light unit is better; it can make the fluorescent packaging glue completely seal the blue light-emitting chip 2, and improve the sealing degree of the white light unit; There can be enough yellow phosphor powder to make the white light unit produce higher brightness and uniform white light.

附图说明Description of drawings

图1是本发明光源的结构示意图;Fig. 1 is the structural representation of light source of the present invention;

图2是本发明光源的三基色发光单元的结构示意图;Fig. 2 is a structural schematic diagram of a three-primary-color light-emitting unit of the light source of the present invention;

图3是本发明光源的白光单元的结构示意图;Fig. 3 is a schematic structural view of the white light unit of the light source of the present invention;

图4是本发明光源的电路原理图;Fig. 4 is the circuit principle diagram of light source of the present invention;

图5是实施例二光源的结构示意图;Fig. 5 is a schematic structural view of the light source of Embodiment 2;

其中,10为基板、20为三基色发光单元、21为红色发光芯片、22为绿色发光芯片、23为蓝色发光芯片一、24为支架杯一、25为导电体一、26为引脚一、30为白光单元、31为蓝色发光芯片二、32为支架杯二。Among them, 10 is a substrate, 20 is a three-color light-emitting unit, 21 is a red light-emitting chip, 22 is a green light-emitting chip, 23 is a blue light-emitting chip 1, 24 is a bracket cup 1, 25 is a conductor 1, 26 is a pin 1 , 30 is a white light unit, 31 is a blue light-emitting chip 2, and 32 is a bracket cup 2.

具体实施方式detailed description

下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例一Embodiment one

本实施例光源可应用于LED球泡灯等LED灯具中,也可应用于室内空气净化杀菌装置等技术领域。光源的结构如图1所示;包括基板10、三基色发光单元20和白光单元30。本实施例以三个三基色发光单元20和一个白光单元30为例进行说明。实际应用中,三基色发光单元20在两个以上即可,并不限于三个;白光单元30的数量为两个以上。The light source of this embodiment can be applied to LED lamps such as LED bulb lamps, and can also be applied to technical fields such as indoor air purification and sterilization devices. The structure of the light source is shown in FIG. 1 ; In this embodiment, three three primary color light emitting units 20 and one white light unit 30 are taken as examples for illustration. In practical applications, there are only two or more three-primary-color light-emitting units 20 , but not limited to three; the number of white light units 30 is more than two.

白光单元30设置在基板10中心;各个三基色发光单元20分别围绕白光单元30布设。各个三基色发光单元20分别包括支架杯一24,如图2所示;各个支架杯一24分别开设有容纳腔一,容纳腔一内设置有红色发光芯片21、绿色发光芯片22和蓝色发光芯片一23。白光单元30包括支架杯二32,如图3所示。支架杯二32开设有容纳腔二;容纳腔二内设置有蓝色发光芯片二31,且蓝色发光芯片二31的发光方向上覆盖有荧光封装胶。The white light unit 30 is disposed at the center of the substrate 10 ; the three primary color light emitting units 20 are respectively arranged around the white light unit 30 . Each three-primary-color light-emitting unit 20 includes a support cup 1 24 respectively, as shown in FIG. Chip one 23. The white light unit 30 includes a bracket cup 2 32, as shown in FIG. 3 . The holder cup 2 32 is provided with an accommodating cavity 2; a blue light-emitting chip 2 31 is arranged in the accommodating cavity 2, and the light-emitting direction of the blue light-emitting chip 31 is covered with fluorescent encapsulation glue.

本发明光源将三基色发光部分集合在一个发光单元中,形成三基色发光单元20;将白光发光部分独立设置为一个发光单元,形成白光单元30。将两种发光单元设置在基板10上形成光源,使光源达到产生四种基本光色的效果。The light source of the present invention integrates the three primary color light emitting parts into one light emitting unit to form the three primary color light emitting unit 20 ; independently sets the white light emitting part as a light emitting unit to form the white light unit 30 . Two kinds of light emitting units are arranged on the substrate 10 to form a light source, so that the light source can produce four basic light colors.

目前常用的四基色LED光源是将三基色发光部分和白光发光部分集合在同一个发光单元中。而现时白光的产生原理是通过蓝色发光芯片激发黄色荧光粉产生白光;因此需要在蓝色发光芯片上面涂覆黄色荧光粉制成白色发光芯片;加工工艺技术要求高,生产效率低,白光光色一致性差。本发明将白光发光部分单独制作成白光单元30,产生白光的方法可以由在蓝色发光芯片二31上涂覆黄色荧光粉的制作方法变为在容纳腔二中填充荧光封装胶的制作方法,有利于降低加工难度,提高生产效率,提高白光光色的一致性。荧光封装胶可粘合在蓝色发光芯片二31的表面上,有利于提高白光单元30的密封程度,延长使用寿命。传统四基色LED光源中,产生白光的发光芯片仅能与所在的发光单元的其它发光芯片进行光色混合,使所在的发光单元发出的光更加柔和,利用率低,造成了光资源浪费。本发明光源中,位于基板中心的白光单元可与围绕它设置的所有三基色发光单元的光色重合,使整体发光效果更加柔和,减少了蓝色发光芯片二的数量,有利于节省电能,提高光源的能效。红色发光芯片21、绿色发光芯片22和蓝色发光芯片一23设置在支架杯一24中,容纳腔一腔壁对红光、绿光和蓝光具有反射作用,使红光、绿光和蓝光进行混合,减少光线色差,提高光色的均匀程度。The currently commonly used four-primary-color LED light source integrates the three-primary-color light-emitting part and the white light-emitting part in the same light-emitting unit. At present, the principle of white light generation is to excite yellow phosphor powder through a blue light-emitting chip to produce white light; therefore, it is necessary to coat yellow phosphor powder on the blue light-emitting chip to make a white light-emitting chip; the processing technology requires high technology, and the production efficiency is low. Color consistency is poor. In the present invention, the white light-emitting part is separately manufactured into the white light unit 30, and the method of producing white light can be changed from the method of coating the yellow phosphor powder on the blue light-emitting chip 2 31 to the method of filling the fluorescent encapsulation glue in the accommodation cavity 2, It is beneficial to reduce processing difficulty, improve production efficiency, and improve the consistency of white light and light color. The fluorescent encapsulating glue can be bonded on the surface of the blue light-emitting chip 2 31, which is beneficial to improving the sealing degree of the white light unit 30 and prolonging the service life. In the traditional four-color LED light source, the light-emitting chip that produces white light can only be mixed with other light-emitting chips in the light-emitting unit, making the light emitted by the light-emitting unit softer, and the utilization rate is low, resulting in waste of light resources. In the light source of the present invention, the white light unit located in the center of the substrate can coincide with the light colors of all the three primary color light emitting units arranged around it, making the overall light emitting effect softer, reducing the number of blue light emitting chips 2, which is conducive to saving electric energy and improving The energy efficiency of the light source. The red light-emitting chip 21, the green light-emitting chip 22 and the blue light-emitting chip-23 are arranged in the support cup-24, and the wall of the accommodating chamber-cavity has a reflection effect on the red light, green light and blue light, so that the red light, green light and blue light Mixing, reducing light chromatic aberration, improving the uniformity of light color.

为便于加工,容纳腔一中还设有导电体一25;支架杯一24的两侧分别设有引脚一26;红色发光芯片21、绿色发光芯片22和蓝色发光芯片一23分别通过导电体一25与引脚一26电连接。容纳腔一中还填充有封装胶。容纳腔二中还设有导电体二;支架杯二32的两侧分别设有引脚二;蓝色发光芯片二31通过导电体二与引脚二电连接。该设计可将红色发光芯片、绿色发光芯片和蓝色发光芯片一以及蓝色发光芯片二稳固、密封地设置,有利于延长使用寿命,同时便于封装胶和荧光封装胶的填充。For the convenience of processing, a conductor-25 is also provided in the accommodating cavity; pins-26 are respectively provided on both sides of the bracket cup-24; Body one 25 is electrically connected to pin one 26 . The first accommodation cavity is also filled with encapsulation glue. There is also a conductor 2 in the accommodation chamber 2; pins 2 are respectively provided on both sides of the bracket cup 2 32; the blue light-emitting chip 2 31 is electrically connected to the pin 2 through the conductor 2. The design can set the red light-emitting chip, the green light-emitting chip, the first blue light-emitting chip and the second blue light-emitting chip in a stable and sealed manner, which is beneficial to prolong the service life and facilitates the filling of encapsulating glue and fluorescent encapsulating glue.

荧光封装胶是指由封装胶与黄色荧光粉混合制成的荧光封装胶。封装胶可采用现有的A胶和B胶混合调配形成。传统工艺中,通常是将黄色荧光粉涂覆在蓝色发光芯片二31上,再填充普通封装胶进行封装。与传统工艺相比,本发明光源将封装胶与黄色荧光粉混合形成荧光封装胶后再进行填充,荧光封装胶可紧密粘合在蓝色发光芯片二31的表面,将蓝色发光芯片二31完全封装,可使白光单元30具有更好的密封性。白光单元制备工艺简单,生产效率高,具有良好的一致性。Fluorescent encapsulating glue refers to the fluorescent encapsulating glue made by mixing encapsulating glue and yellow phosphor powder. The encapsulation glue can be formed by mixing the existing A glue and B glue. In the traditional process, the blue light-emitting chip 231 is usually coated with yellow phosphor powder, and then filled with common encapsulant for encapsulation. Compared with the traditional technology, the light source of the present invention mixes the encapsulating glue and the yellow phosphor powder to form the fluorescent encapsulating glue and then fills it. The fluorescent encapsulating glue can be tightly bonded to the surface of the blue light-emitting chip 2 31 , and the blue light-emitting chip 2 31 Complete encapsulation can make the white light unit 30 have better sealing performance. The preparation process of the white light unit is simple, the production efficiency is high, and the consistency is good.

黄色荧光粉和封装胶混合的重量比例为1:0.6~1。黄色荧光粉和封装胶之间采用1:0.6~1的比例混合,既可使荧光封装胶将蓝色发光芯片二进行完全密封,提高白光单元的密封程度;又可有充足的黄色荧光粉,使白光单元产生亮度较高的白光。The weight ratio of yellow fluorescent powder and packaging glue is 1:0.6-1. The yellow phosphor and encapsulation glue are mixed in a ratio of 1:0.6~1, which can not only make the phosphor encapsulation glue completely seal the blue light-emitting chip 2, but also improve the sealing degree of the white light unit; and there can be sufficient yellow phosphor, Make the white light unit generate white light with higher brightness.

蓝色发光芯片二31的发光方向上覆盖有荧光封装胶是指,将蓝色发光芯片二31设置在容纳腔二后,将蓝色发光芯片二31与导电体二电连接,之后在容纳腔二中填充荧光封装胶直至容纳腔二的剩余空间率为0~10%,使蓝色发光芯片二31的发光方向上覆盖有荧光封装胶。在容纳腔二中填充荧光封装胶直至容纳腔二的剩余空间率为0~10%,有利于提高白光单元30的密封程度,同时有利于白光单元30产生光色均匀的白光。The emission direction of the blue light-emitting chip 2 31 is covered with fluorescent encapsulant means that after the blue light-emitting chip 2 31 is placed in the accommodation cavity 2, the blue light-emitting chip 2 31 is electrically connected to the conductor 2, and then placed in the accommodation cavity The second is filled with fluorescent encapsulant until the remaining space ratio of the accommodation chamber 2 is 0-10%, so that the light-emitting direction of the blue light-emitting chip 2 31 is covered with fluorescent encapsulant. Filling the cavity 2 with fluorescent encapsulant until the remaining space ratio of the cavity 2 is 0-10%, is beneficial to improve the sealing degree of the white light unit 30 and is beneficial to the white light unit 30 to generate white light with uniform light color.

红色发光芯片21、绿色发光芯片22和蓝色发光芯片一23呈“品”字型排布。红色发光芯片21、绿色发光芯片22和蓝色发光芯片一23两两相邻,排列紧凑,节省容纳空间。同时红光、绿光和蓝光的光色叠加区域增大,光色叠加更均匀,光源整体发光效果好。具体地说,红色发光芯片21和蓝色发光芯片一23分别位于“品”字型的下部,绿色发光芯片22位于“品”字型的上部;各个三基色发光单元20分别以红色发光芯片21所在的一侧靠近基板10的中央区域设置。虽然红光、绿光和蓝光已在容纳腔一中进行混合,但仍可能由于混合不充分而出现光色不均匀的现象;因此需要采用进一步的方案来确保光源达到光色均匀的照明效果。由于绿色发光芯片22的亮度高于红色发光芯片21和蓝色发光芯片的亮度,因此,将蓝色发光芯片一23设置在最外层,绿色发光芯片22设置在中间层,红色发光芯片21设置在较内层,可使绿光、红光和蓝光混合效果更好,光源发光均匀,避免投射形成的光斑边沿出现色差。The red light-emitting chip 21, the green light-emitting chip 22 and the blue light-emitting chip one 23 are arranged in the shape of "pin". The red light-emitting chip 21 , the green light-emitting chip 22 and the blue light-emitting chip one 23 are adjacent to each other in pairs, and are arranged compactly to save accommodating space. At the same time, the light color superimposition area of red light, green light and blue light is enlarged, the light color superposition is more uniform, and the overall luminous effect of the light source is good. Specifically, the red light-emitting chip 21 and the blue light-emitting chip one 23 are respectively located at the lower part of the "pin" font, and the green light-emitting chip 22 is located at the upper part of the "pin" font; The side where it is located is set close to the central area of the substrate 10 . Although the red light, green light, and blue light have been mixed in the first chamber, uneven light color may still occur due to insufficient mixing; therefore, further solutions are needed to ensure that the light source achieves a uniform light color effect. Since the brightness of the green light-emitting chip 22 is higher than that of the red light-emitting chip 21 and the blue light-emitting chip, the blue light-emitting chip 23 is arranged on the outermost layer, the green light-emitting chip 22 is arranged on the middle layer, and the red light-emitting chip 21 is arranged on the outermost layer. In the inner layer, the mixing effect of green light, red light and blue light can be better, the light source can emit light evenly, and the chromatic aberration at the edge of the light spot formed by projection can be avoided.

光源还包括控制器;如图4所示,各个红色发光芯片21依次串联形成红色发光电路;各个绿色发光芯片22依次串联形成绿色发光电路;各个蓝色发光芯片一23依次串联形成蓝色发光电路一;蓝色发光芯片二31形成蓝色发光电路二;红色发光电路、绿色发光电路、蓝色发光电路一和蓝色发光电路二的末端分别与电源负极电连接;红色发光电路、绿色发光电路、蓝色发光电路一和蓝色发光电路二的头端分别与控制器信号连接。采用控制器分别控制红色发光芯片21、绿色发光芯片22、蓝色发光芯片一23和蓝色发光芯片二31的电流大小,可使光源形成多种发光颜色。The light source also includes a controller; as shown in Figure 4, each red light-emitting chip 21 is connected in series to form a red light-emitting circuit; each green light-emitting chip 22 is connected in series to form a green light-emitting circuit; each blue light-emitting chip-23 is connected in series to form a blue light-emitting circuit 1. The blue light-emitting chip 2 31 forms a blue light-emitting circuit 2; the ends of the red light-emitting circuit, the green light-emitting circuit, the blue light-emitting circuit 1 and the blue light-emitting circuit 2 are respectively electrically connected to the negative pole of the power supply; the red light-emitting circuit and the green light-emitting circuit 1, blue light-emitting circuit 1 and head-ends of blue light-emitting circuit 2 are connected to the controller signal respectively. The controller is used to separately control the currents of the red light emitting chip 21, the green light emitting chip 22, the blue light emitting chip one 23 and the blue light emitting chip two 31, so that the light source can form various light emitting colors.

实施例二Embodiment two

本实施例光源的结构如图5所示,与实施例一的区别在于:白光单元30的数量为多个,白光单元30包括设置在基板中心的中心白光单元,以及围绕中心白光单元设置的外围白光单元,中心白光单元和外围白光单元均位于基板的中央区域。中心白光单元可与周围设置的三基色发光单元进行光色重合,使光源发光更加柔和;而外围白光单元可提高光源光色中白光所占的比例,使发光颜色更加灵活多变。本实施例其余结构与实施例一相同。The structure of the light source of this embodiment is shown in Figure 5, and the difference from Embodiment 1 is that there are multiple white light units 30, and the white light unit 30 includes a central white light unit arranged in the center of the substrate, and a periphery arranged around the central white light unit The white light unit, the central white light unit and the peripheral white light unit are all located in the central area of the substrate. The central white light unit can overlap the light color of the surrounding three-primary-color light-emitting units to make the light source more soft; while the peripheral white light unit can increase the proportion of white light in the light color of the light source, making the light color more flexible and changeable. The rest of the structure of this embodiment is the same as that of Embodiment 1.

实施例三Embodiment three

本实施例光源,包括基板、至少两个三基色发光单元和至少一个白光单元;白光单元设置在基板的中央区域;各个三基色发光单元分别围绕中央区域布设;各个三基色发光单元分别包括支架杯一;各个支架杯一分别开设有容纳腔一,容纳腔一内设置有红色发光芯片、绿色发光芯片和蓝色发光芯片一。本实施例光源达到产生四种基本光色的效果;位于基板中央区域的白光单元可与围绕它设置的所有三基色发光单元的光色重合,使整体发光效果更加柔和,减少了蓝色发光芯片二的数量,有利于节省电能,提高光源的能效。The light source in this embodiment includes a substrate, at least two three primary color light emitting units and at least one white light unit; the white light unit is arranged in the central area of the substrate; each three primary color light emitting units are respectively arranged around the central area; each three primary color light emitting units respectively include bracket cups 1. Each support cup 1 is respectively provided with an accommodating chamber 1, and the accommodating chamber 1 is provided with a red light-emitting chip, a green light-emitting chip and a blue light-emitting chip 1. The light source of this embodiment achieves the effect of producing four basic light colors; the white light unit located in the central area of the substrate can coincide with the light colors of all the three primary color light-emitting units arranged around it, making the overall light-emitting effect softer and reducing the number of blue light-emitting chips. The quantity of two is conducive to saving electric energy and improving the energy efficiency of the light source.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (3)

  1. A kind of 1. four primary LED light source, it is characterised in that:Including substrate and white light unit, and at least two three-color light-emittings Unit;White light unit is arranged on the middle section of substrate;Each three-color light-emitting unit is laid around middle section respectively, and respectively Individual three-color light-emitting unit is respectively on substrate;Each three-color light-emitting unit includes carrier cup one respectively;Each carrier cup One offers accommodating chamber one respectively, and emitting red light chip, green emitting chip and blue luminescence chip are provided with accommodating chamber one One;
    The emitting red light chip, green emitting chip and blue luminescence chip one are arranged in " product " font;
    Described emitting red light chip, green emitting chip and blue luminescence chip one refers to that red is sent out in the arrangement of " product " font Optical chip and blue luminescence chip one are located at the bottom of " product " font respectively, and green emitting chip is located at the top of " product " font; Each three-color light-emitting unit is set with middle section of the side where emitting red light chip close to substrate respectively, to realize indigo plant Color luminescence chip one is arranged on outermost layer, and green emitting chip is arranged on intermediate layer, and emitting red light chip is arranged on compared with internal layer;
    The white light unit includes carrier cup two;Carrier cup two offers accommodating chamber two respectively;Blueness is provided with accommodating chamber two Luminescence chip two, and covered with fluorescence packaging plastic on the light emission direction of blue luminescence chip two;The fluorescence packaging plastic refer to by The fluorescence packaging plastic that packaging plastic is mixed with yellow fluorescent powder;
    Electric conductor one is additionally provided with the accommodating chamber one;The both sides of the carrier cup one are respectively equipped with pin one;The red hair Optical chip, green emitting chip and blue luminescence chip one are electrically connected by the electric conductor one with pin one respectively;
    The part by weight of yellow fluorescent powder and the packaging plastic mixing is 1:0.6~1;
    Electric conductor two is additionally provided with the accommodating chamber two;The both sides of the carrier cup two are respectively equipped with pin two;The blueness hair Optical chip two is electrically connected by the electric conductor two with pin two;
    Refer on the light emission direction of described blue luminescence chip two covered with fluorescence packaging plastic, blue luminescence chip two is set After accommodating chamber two, blue luminescence chip two is electrically connected with electric conductor two, fills fluorescence packaging plastic in accommodating chamber two afterwards Until the remaining space rate of accommodating chamber two is 0~10%, make to encapsulate covered with fluorescence on the light emission direction of blue luminescence chip two Glue.
  2. 2. four primary LED light source according to claim 1, it is characterised in that:Described white light unit is arranged on substrate Middle section refers to using one of the following two kinds situation:First, the quantity of white light unit is one, and white light unit is set in a substrate The heart;2nd, the quantity of white light unit is multiple that white light unit includes the center white light unit for being arranged on substrate center, and surrounds The peripheral white light unit that center white light unit is set, center white light unit and peripheral white light unit are respectively positioned on the central area of substrate Domain.
  3. 3. four primary LED light source according to claim 1, it is characterised in that:Also include controller;Each emitting red light core Piece is sequentially connected in series to form emitting red light circuit;Each green emitting chip is sequentially connected in series to form green emitting circuit;Each blueness Luminescence chip one is sequentially connected in series to form blue-light-emitting circuit one;The emitting red light circuit, green emitting circuit and blue-light-emitting The end of circuit one electrically connects with power cathode respectively;The emitting red light circuit, green emitting circuit and blue-light-emitting circuit One head end is connected with controller signals respectively.
CN201510373240.0A 2015-06-29 2015-06-29 A kind of four primary LED light source Expired - Fee Related CN105042363B (en)

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CN106098680B (en) * 2016-08-25 2019-02-12 广东新锐流铭光电有限公司 Color light LED lamp bead and preparation method thereof
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CN2829093Y (en) * 2005-09-22 2006-10-18 广州市雅江光电设备有限公司 LED assembling module and lamp composed by it
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DE20205825U1 (en) * 2002-04-12 2003-08-28 Osram Opto Semiconductors GmbH, 93049 Regensburg LED lighting module
CN2829093Y (en) * 2005-09-22 2006-10-18 广州市雅江光电设备有限公司 LED assembling module and lamp composed by it
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