CN105084220B - A kind of double case synchronization handling systems of container - Google Patents
A kind of double case synchronization handling systems of container Download PDFInfo
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- CN105084220B CN105084220B CN201510471847.2A CN201510471847A CN105084220B CN 105084220 B CN105084220 B CN 105084220B CN 201510471847 A CN201510471847 A CN 201510471847A CN 105084220 B CN105084220 B CN 105084220B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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Abstract
本发明提供了一种集装箱的双箱同步装卸系统,属于机械技术领域。它解决了现有集装箱起重机在装卸集装箱时,吊臂的操作空间会与电缆产生干涉,集装箱起重机的吊臂很难伸至集装箱的上方,造成卸货操作麻烦、安全系数低等技术问题。本双箱同步装卸系统包括机架、顶升臂二和两个设置在顶升臂二两侧的顶升臂一,两个顶升臂一均与顶升臂二平行设置且均能伸出机架同一侧,顶升臂二与每个顶升臂一之间均设有移动支架,移动支架滑动连接在机架上且能伸出机架一侧,两个顶升臂一均能够通过平移与集装箱的吊装孔卡接,顶升臂二的前端具有两个相互平行且间隔设置的插接头。本发明能够同时装卸两个集装箱且装卸更加稳定、安全。
The invention provides a dual-container synchronous loading and unloading system for containers, which belongs to the technical field of machinery. It solves the technical problems such as the interference between the operating space of the boom and the cable when the existing container crane is loading and unloading the container, and it is difficult for the boom of the container crane to extend above the container, resulting in troublesome unloading operations and low safety factor. The double-box synchronous loading and unloading system includes a frame, two jacking arms and two jacking arms one arranged on both sides of the two jacking arms. On the same side of the frame, there is a mobile bracket between the second lifting arm and each first lifting arm. The mobile bracket is slidably connected to the frame and can extend out of one side of the frame. The hoisting hole of the container is clamped, and the front end of the jacking arm 2 has two plug joints which are parallel to each other and arranged at intervals. The invention can simultaneously load and unload two containers, and the loading and unloading is more stable and safe.
Description
技术领域technical field
本发明属于机械技术领域,涉及一种集装箱的双箱同步装卸系统。The invention belongs to the technical field of machinery and relates to a double-box synchronous loading and unloading system for containers.
背景技术Background technique
集装箱,英文名container。是指具有一定强度、刚度和规格专供周转使用的大型装货容器。使用集装箱转运货物,可直接在发货人的仓库装货,运到收货人的仓库卸货,中途更换车、船时,无须将货物从箱内取出换装。因此集装箱是一种伟大的发明。集装箱最大的成功在于其产品的标准化以及由此建立的一整套运输体系。能够让一个载重几十吨的庞然大物实现标准化,并且以此为基础逐步实现全球范围内的船舶、港口、航线、公路、中转站、桥梁、隧道、多式联运相配套的物流系统,这的确堪称人类有史以来创造的伟大奇迹之一。Container, English name container. It refers to a large-scale loading container with certain strength, rigidity and specifications for turnover. Using containers to transship goods can be directly loaded in the consignor's warehouse and unloaded in the consignee's warehouse. When changing vehicles or ships midway, there is no need to take out the goods from the box for repacking. So the container is a great invention. The greatest success of the container lies in the standardization of its products and the entire transportation system established thereby. It is indeed worthy of the standardization of a behemoth with a load of tens of tons, and based on this, the gradual realization of a global logistics system for ships, ports, routes, highways, transfer stations, bridges, tunnels, and multimodal transport. It is called one of the great miracles created by human beings in history.
目前集装箱主要的装卸方式是通过集装箱起重机来实现的,集装箱起重机首先将其吊臂伸至集装箱的上方,再通过吊臂将集装箱吊起,然后移送至规定的卸货区域放下。At present, the main loading and unloading method of containers is realized by container cranes. The container crane first extends its boom to the top of the container, then lifts the container through the boom, and then transfers it to the specified unloading area for laying down.
如专利号为DE202010001496U1的发明就是通过这种方式装卸的。但是,由于火车轨道上方都架设有电缆,因此,采用普通的集装箱起重机来实现集装箱的装卸时,吊臂的操作空间会与电缆产生干涉,集装箱起重机的吊臂很难伸至集装箱的上方,造成卸货操作麻烦,安全系数低。For example, the invention with the patent number DE202010001496U1 is loaded and unloaded in this way. However, since cables are installed above the train tracks, when a common container crane is used to load and unload containers, the operating space of the boom will interfere with the cables, and the boom of the container crane is difficult to reach above the container, resulting in The unloading operation is troublesome and the safety factor is low.
发明内容Contents of the invention
本发明针对现有的技术存在的上述问题,提供一种集装箱的双箱同步装卸系统,本发明所要解决的技术问题是:如何同时稳定、安全的装卸两个集装箱。The present invention aims at the above-mentioned problems existing in the prior art, and provides a double container synchronous loading and unloading system. The technical problem to be solved by the present invention is: how to simultaneously load and unload two containers stably and safely.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种集装箱的双箱同步装卸系统,所述双箱同步装卸系统包括机架,其特征在于,所述双箱同步装卸系统还包括顶升臂二和两个设置在所述顶升臂二两侧的顶升臂一,两个顶升臂一均与顶升臂二平行设置且均能伸出机架同一侧,顶升臂二与每个顶升臂一之间均设有移动支架,所述移动支架滑动连接在机架上且能伸出机架一侧,两个顶升臂一均能够通过平移与集装箱的吊装孔卡接,所述机架上设有能带动移动支架伸出机架一侧的驱动源一,所述顶升臂一上设有能够驱动顶升臂一上下移动的驱动源二,所述顶升臂二上设有能够驱动顶升臂二上下移动的驱动源三,所述顶升臂二的前端具有两个相互平行且间隔设置的插接头。A double-box synchronous loading and unloading system for containers. The double-box synchronous loading and unloading system includes a frame. The first jacking arm on the side, the two jacking arms one are set parallel to the second jacking arm and can extend out from the same side of the frame, and there is a mobile bracket between the second jacking arm and each jacking arm one, so The mobile bracket is slidably connected to the frame and can extend out of one side of the frame, and the two jacking arms can both be clamped with the hoisting holes of the container through translation. Drive source 1 on one side, said jacking arm 1 is provided with drive source 2 capable of driving jacking arm 1 to move up and down, said jacking arm 2 is provided with drive source 3 capable of driving jacking arm 2 to move up and down , the front end of the second jacking arm has two plug joints arranged parallel to each other and spaced apart.
其工作原理如下:本双箱同步装卸系统中,两个顶升臂一能够与两个集装箱外侧的吊装孔卡接,而顶升臂二的前端的插接头则分别与两个集装箱内侧的吊装孔卡接,并通过这两个相互平行且间隔设置的插接头将两个集装箱相互固定,顶升臂一和顶升臂二在驱动源二和驱动源三的驱动下能够将两个集装箱同时顶起并使集装箱的底面悬空;在顶升臂一和顶升臂二之间设置移动支架,使移动支架在驱动源一的驱动下从集装箱底部和平车之间插入,将两个集装箱分别放置在对应的移动支架上,然后收回顶升臂一和顶升臂二,同时移动支架在驱动源一的驱动下带动集装箱同步平动,将集装箱搬运到机架上,该移动支架的设计实现了集装箱平车到机架的移送,并且该移送过程不会与铁轨上方的电缆发生干涉,移送过程更加的稳定和安全;顶升臂二前端平行且间隔设置的两个插接头能够将两个集装箱相互固定,提升了两个集装箱在同步顶升和移送过程中的稳定性。上述驱动源一可以是丝杆和电机的组合也可以是液压缸或者气缸。Its working principle is as follows: In this dual-container synchronous loading and unloading system, the first two jacking arms can be engaged with the hoisting holes on the outside of the two containers, while the plug joints at the front ends of the second jacking arm are respectively connected to the hoisting holes on the inside of the two containers. The two containers are fixed to each other through the two parallel and spaced plug joints. The first lifting arm and the second lifting arm are driven by the driving source 2 and the driving source 3 to simultaneously lift the two containers. Jack up and suspend the bottom surface of the container; set a moving bracket between the first lifting arm and the second lifting arm, so that the moving bracket is inserted from the bottom of the container and the flat car under the drive of the driving source 1, and the two containers are placed separately On the corresponding mobile support, then retract the first lifting arm and the second lifting arm, and at the same time, the mobile support drives the container to move synchronously in translation under the drive of the driving source 1, and transports the container to the frame. The design of the mobile support realizes The transfer of the container flat car to the frame, and the transfer process will not interfere with the cables above the rails, the transfer process is more stable and safe; the two plug joints arranged in parallel and spaced apart at the two front ends of the jacking arm can connect the two containers Fixing each other improves the stability of the two containers during simultaneous lifting and transfer. The driving source one above can be a combination of a screw rod and a motor, or a hydraulic cylinder or an air cylinder.
在上述的一种集装箱的双箱同步装卸系统中,所述顶升臂二包括上臂和下臂,所述下臂滑动连接在机架上,所述机架上设有用于驱动所述下臂滑动的驱动源四,所述上臂叠设于下臂上方且上臂能够相对下臂上下移动,所述上臂的前端连接有连接板,两个插接头固定在所述连接板上,所述上臂的前端还铰接有用于驱动上臂上下移动的驱动源三。本双箱同步装卸系统中,下臂与机架滑动连接且上臂能够相对下臂上下移动的设计保证了上臂的高度以及上臂与集装箱的距离可控,从而通过滑动下臂和调节上臂高度可以使上臂前端的插接头能够更加准确的与集装箱上的吊装孔卡接,实现两个集装箱的互锁,提高了同步顶升两个集装箱的稳定性和安全性;驱动源三设于上臂的前端,缩短了驱动源三与集装箱之间力的传递路径,从而提高上臂的结构强度,使本双箱同步装卸系统更加稳定和安全。上述驱动源四可以是丝杆和电机的组合也可以是液压缸或者气缸。In the above-mentioned double-container synchronous loading and unloading system for containers, the second lifting arm includes an upper arm and a lower arm, and the lower arm is slidably connected to the frame, and the frame is provided with a Sliding drive source four, the upper arm is stacked above the lower arm and the upper arm can move up and down relative to the lower arm, the front end of the upper arm is connected to a connecting plate, two plug joints are fixed on the connecting plate, the upper arm The front end is also hinged with a drive source three for driving the upper arm to move up and down. In this double-container synchronous loading and unloading system, the lower arm is slidably connected to the frame and the upper arm can move up and down relative to the lower arm to ensure that the height of the upper arm and the distance between the upper arm and the container are controllable. The plug joint at the front end of the upper arm can be more accurately snapped into the lifting hole on the container to realize the interlocking of the two containers, improving the stability and safety of synchronously lifting the two containers; the driving source 3 is located at the front end of the upper arm, The force transmission path between the drive source three and the container is shortened, thereby improving the structural strength of the upper arm, and making the double-container synchronous loading and unloading system more stable and safe. The above-mentioned driving source 4 can be a combination of a screw rod and a motor, or a hydraulic cylinder or an air cylinder.
在上述的一种集装箱的双箱同步装卸系统中,所述驱动源三为液压缸一,所述上臂前端具有两块安装板,两块安装板之间形成让位腔,所述液压缸一位于两块安装板之间且分别与两块安装板相铰接,所述连接板与所述液压缸一固连,所述上臂上设有带动液压缸一旋转至让位腔内的驱动机构。让位腔以及液压缸一与两块安装板铰接的设计能够使液压缸一旋转至让位腔内,避免了集装箱在从平车上移动到机架的过程中被液压缸一卡住,使集装箱的装卸更加稳定和安全。作为另一种方案,所述驱动源三也可以是气缸,还可以是丝杆和电机的组合。In the above-mentioned double-container synchronous loading and unloading system for containers, the driving source three is a hydraulic cylinder one, and the front end of the upper arm has two mounting plates, and a relief cavity is formed between the two mounting plates, and the hydraulic cylinder one Located between two mounting plates and respectively hinged with the two mounting plates, the connecting plate is fixedly connected with the hydraulic cylinder, and the upper arm is provided with a driving mechanism that drives the hydraulic cylinder to rotate into the relief cavity. The hinged design of the relief chamber and the hydraulic cylinder one and the two mounting plates can make the hydraulic cylinder one rotate into the relief chamber, avoiding the container from being stuck by the hydraulic cylinder one during the process of moving from the flat car to the frame, so that The loading and unloading of containers is more stable and safe. As another solution, the drive source three may also be an air cylinder, or a combination of a screw rod and a motor.
在上述的一种集装箱的双箱同步装卸系统中,所述机架上沿下臂长度方向开设有滑槽二,所述下臂滑动连接在所述滑槽二内,所述滑槽二的两端均为敞口,所述下臂的两端延伸至滑槽二的两端处,所述滑槽二具有平滑的底壁和两相对的侧壁,所述侧壁上具有长条状的凸起部,所述凸起部沿滑槽二长度方向延伸,所述下臂的侧壁上开设有卡接槽,所述凸起部滑动连接在卡接槽内,所述插接头的外端具下导向面。为了让顶升臂二前端的插接头与集装箱的吊装孔卡接,下臂必须伸出滑槽二,但下臂伸出去后肯定会有一部分悬空,而本设计保证了下臂的支撑长度较长,即使在一部分悬空的情况下仍旧有较好的支撑作用,提升了本顶升机构的稳定性和安全性;滑槽二侧壁上的凸起部与下臂侧壁上的卡接槽相配合,避免了下臂在滑槽二上滑动时发生左右移动或上下晃动等情况,使下臂的滑动更加稳定、安全;同时由于下臂的限制,上臂只需调节上下的高度来与集装箱的吊装孔卡接,因此为了加强插接头的结构强度,插接头的外端只设置了下导向面,使顶升臂二能够更加稳定、安全的将集装箱顶起。In the above-mentioned dual-container synchronous loading and unloading system for containers, a second chute is provided on the frame along the length direction of the lower arm, the lower arm is slidably connected in the second chute, and the second chute Both ends are open, and the two ends of the lower arm extend to the two ends of the chute 2. The chute 2 has a smooth bottom wall and two opposite side walls, and the side walls have strip-shaped The protruding portion extends along the length direction of the chute, and the side wall of the lower arm is provided with a snap-in slot, and the protruding portion is slidably connected in the snap-in slot. The outer end has a lower guide surface. In order for the plug joint at the front end of the second jacking arm to engage with the hoisting hole of the container, the lower arm must extend out of the chute 2, but after the lower arm is stretched out, there must be a part of it hanging in the air, and this design ensures that the supporting length of the lower arm is longer Long, even in the case of a part suspended in the air, it still has a good supporting effect, which improves the stability and safety of the jacking mechanism; Cooperating with each other, it avoids the situation that the lower arm moves left and right or shakes up and down when sliding on the second chute, making the sliding of the lower arm more stable and safe; at the same time, due to the limitation of the lower arm, the upper arm only needs to adjust the height up and down to match the container Therefore, in order to strengthen the structural strength of the plug joint, only the lower guide surface is provided on the outer end of the plug joint, so that the second lifting arm can jack up the container more stably and safely.
在上述的一种集装箱的双箱同步装卸系统中,所述驱动机构包括V型板和液压缸二,所述V型板的一端与液压缸一铰接且所述V型板与液压缸一的铰接点和液压缸一与安装板的铰接点重合,所述V型板的另一端与液压缸二的活塞杆铰接,所述安装板的前端设有限位块,所述限位块位于所述V型板的上方,所述限位块的下表面为限位面。V型板与液压缸一的铰接点和液压缸一与安装板的铰接点重合的设计能够使V型板与液压缸一同步转动,再通过与V型板铰接的液压缸二驱动液压缸二转动,使液压缸二旋转至让位腔内,从而使移动支架对集装箱的移送更加稳定安全;上述限位面与水平面平行,该限位块的设计可以使液压缸二从让位腔内旋转出来时为竖直状态,使液压缸二能够更加稳定、安全的顶起两个集装箱。In the above-mentioned double-box synchronous loading and unloading system for containers, the drive mechanism includes a V-shaped plate and hydraulic cylinder two, one end of the V-shaped plate is hinged to hydraulic cylinder one, and the V-shaped plate is connected to hydraulic cylinder one. The hinge point coincides with the hinge point of the hydraulic cylinder one and the mounting plate, the other end of the V-shaped plate is hinged with the piston rod of the hydraulic cylinder two, the front end of the mounting plate is provided with a limit block, and the limit block is located on the Above the V-shaped plate, the lower surface of the limiting block is a limiting surface. The hinge point of the V-shaped plate and hydraulic cylinder 1 coincides with the design of the hinge point of the hydraulic cylinder 1 and the mounting plate to make the V-shaped plate and hydraulic cylinder 1 rotate synchronously, and then drive the hydraulic cylinder 2 through the hydraulic cylinder 2 hinged with the V-shaped plate Rotate to make the hydraulic cylinder 2 rotate into the relief cavity, so that the transfer of the container by the mobile bracket is more stable and safe; the above-mentioned limit surface is parallel to the horizontal plane, and the design of the limit block can make the hydraulic cylinder 2 rotate from the relief cavity It is in a vertical state when it comes out, so that the second hydraulic cylinder can jack up two containers more stably and safely.
在上述的一种集装箱的双箱同步装卸系统中,所述顶升臂一均包括移动梁和顶升梁,所述移动梁滑动连接在机架上,所述顶升梁叠设于移动梁上方且顶升梁能够相对移动梁上下移动,所述顶升梁的外端和内端均设有夹臂,所述夹臂上设有插接柱和驱动夹臂上下移动的驱动源二。上述顶升臂一的移动梁滑动连接在机架上,从而实现顶升臂一水平位置的调整,又由于顶升梁叠设于移动梁上方且能够相对移动梁上下移动,实现了顶升臂一在竖直方向上的调整,保证夹臂上的插接柱能够准确的插入集装箱的吊装孔内,使顶升臂一能够更加安全地顶起集装箱;将用于驱动夹臂上下移动的驱动源二设置在夹臂上,减短了抬起集装箱时驱动源二与集装箱之间力的传递路径,增强了顶升臂一的结构强度,提高了本双箱同步装卸系统的稳定性和安全性。上述驱动源二可以是液压缸或者气缸也可以是电机和丝杆的组合。In the above-mentioned double-box synchronous loading and unloading system for containers, each of the jacking arms includes a moving beam and a jacking beam, the moving beam is slidably connected to the frame, and the jacking beam is stacked on the moving beam Above and the jacking beam can move up and down relative to the moving beam. The outer and inner ends of the jacking beam are provided with clamping arms, and the clamping arms are provided with a plug-in column and a drive source 2 for driving the clamping arm to move up and down. The moving beam of the above-mentioned jacking arm 1 is slidably connected to the frame, so as to realize the adjustment of the horizontal position of the jacking arm 1, and because the jacking beam is stacked on the top of the moving beam and can move up and down relative to the moving beam, the lifting arm is realized. -Adjustment in the vertical direction ensures that the plug-in column on the clamp arm can be accurately inserted into the hoisting hole of the container, so that the jacking arm can lift the container more safely; the drive used to drive the clamp arm to move up and down The source 2 is set on the jig arm, which shortens the force transmission path between the drive source 2 and the container when lifting the container, enhances the structural strength of the jacking arm 1, and improves the stability and safety of the double-box synchronous loading and unloading system sex. The above-mentioned drive source 2 can be a hydraulic cylinder or an air cylinder, or a combination of a motor and a screw.
在上述的一种集装箱的双箱同步装卸系统中,所述移动支架包括导轨架和移送架,所述导轨架滑动连接在机架上,所述移送架滑动连接在导轨架上,所述移送架和导轨架的移动方向平行。双层架体的设计使移送集装箱时架体的一端不会悬空,提高了移动支架的结构强度,增强了本双箱同步装卸系统的稳定性和安全性。In the above-mentioned double-box synchronous loading and unloading system for containers, the mobile support includes a guide rail frame and a transfer frame, the guide rail frame is slidably connected to the frame, the transfer frame is slidably connected to the guide rail frame, and the transfer The direction of movement of the frame and the rail frame is parallel. The design of the double-layer frame prevents one end of the frame from being suspended when the container is transferred, which improves the structural strength of the mobile frame and enhances the stability and safety of the dual-container synchronous loading and unloading system.
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
1、本双箱同步装卸系统中,两个顶升臂一能够与两个集装箱外侧的吊装孔卡接,而顶升臂二的前端的插接头则分别与两个集装箱内侧的吊装孔卡接,并通过这两个相互平行且间隔设置的插接头将两个集装箱相互固定,顶升臂一和顶升臂二在驱动源二和驱动源三的驱动下能够将两个集装箱同时顶起并使集装箱的底面悬空;1. In this dual-container synchronous loading and unloading system, the first two jacking arms can be clamped with the lifting holes on the outside of the two containers, while the plug joints at the front ends of the second jacking arm are respectively clamped with the lifting holes on the inside of the two containers , and the two containers are fixed to each other through the two plug joints that are parallel to each other and arranged at intervals. The jacking arm 1 and the jacking arm 2 are driven by the driving source 2 and the driving source 3. The two containers can be simultaneously jacked up and Suspend the bottom of the container;
2、本双箱同步装卸系统在顶升臂一和顶升臂二之间设置移动支架,使移动支架在驱动源一的驱动下从集装箱底部和平车之间插入,将两个集装箱分别放置在对应的移动支架上,然后收回顶升臂一和顶升臂二,同时移动支架在驱动源一的驱动下带动集装箱同步平动,将集装箱搬运到机架上,该移动支架的设计实现了集装箱平车到机架的移送,并且该移送过程不会与铁轨上方的电缆发生干涉,移送过程更加的稳定和安全;2. In this double-container synchronous loading and unloading system, a mobile support is set between the first lifting arm and the second lifting arm, so that the mobile support is inserted between the bottom of the container and the flat car under the drive of the first driving source, and the two containers are respectively placed on the On the corresponding mobile support, then withdraw the first lifting arm and the second lifting arm, and at the same time, the mobile support drives the container to move synchronously in translation under the drive of the driving source 1, and transports the container to the frame. The design of the mobile support realizes the container The transfer from the flat car to the rack, and the transfer process will not interfere with the cables above the rails, the transfer process is more stable and safe;
3、本双箱同步装卸系统的升臂二前端平行且间隔设置的两个插接头能够将两个集装箱相互固定,提升了两个集装箱在同步顶升和移送过程中的稳定性。3. The two front ends of the lifting arm of the double-container synchronous loading and unloading system are parallel and spaced apart. The two plug joints can fix the two containers to each other, which improves the stability of the two containers in the process of synchronous lifting and transfer.
附图说明Description of drawings
图1是本双箱同步装卸系统移送时的整体示意图。Fig. 1 is the overall schematic diagram when the double-case synchronous loading and unloading system is transferred.
图2是本双箱同步装卸系统的整体结构示意图。Figure 2 is a schematic diagram of the overall structure of the double-box synchronous loading and unloading system.
图3是本双箱同步装卸系统顶升臂二的结构示意图。Fig. 3 is a structural schematic diagram of the second lifting arm of the double-box synchronous loading and unloading system.
图4是本双箱同步装卸系统连接板和插接头的结构示意图。Fig. 4 is a structural schematic diagram of the connecting plate and the plug connector of the double-box synchronous loading and unloading system.
图5是本双箱同步装卸系统顶升臂二前端的结构示意图。Fig. 5 is a structural schematic diagram of the two front ends of the jacking arm of the double-box synchronous loading and unloading system.
图6是本双箱同步装卸系统顶升臂一的结构示意图。Fig. 6 is a structural schematic diagram of the first lifting arm of the double-box synchronous loading and unloading system.
图中,1机架;2顶升臂一;3顶升臂二;4移动支架;5集装箱;6吊装孔;7驱动源一;8驱动源二;9驱动源三;10插接头;11上臂;12下臂;13驱动源四;14连接板;15安装板;16让位腔;17滑槽二;18下导向面;19V型板;20液压缸二;21限位块;22移动梁;23顶升梁;24夹臂;25导轨架;26移送架;27液压缸一。In the figure, 1 frame; 2 jacking arm 1; 3 jacking arm 2; 4 mobile bracket; 5 container; 6 hoisting hole; 7 drive source 1; 8 drive source 2; 9 drive source 3; Upper arm; 12 lower arm; 13 drive source four; 14 connecting plate; 15 mounting plate; 16 relief cavity; 17 chute two; Beam; 23 lifting beam; 24 clamp arm; 25 rail frame; 26 transfer frame; 27 hydraulic cylinder one.
具体实施方式detailed description
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1-6所示,本双箱同步装卸系统包括机架1、顶升臂二3和两个设置在所述顶升臂二3两侧的顶升臂一2,两个顶升臂一2均与顶升臂二3平行设置且均能伸出机架1同一侧,所述顶升臂一2上设有能够驱动顶升臂一2上下移动的驱动源二8,所述顶升臂一2均包括移动梁22和顶升梁23,所述移动梁22滑动连接在机架1上,所述顶升梁23叠设于移动梁22上方且顶升梁23能够相对移动梁22上下移动,所述顶升梁23的外端和内端均设有夹臂24,所述夹臂24上设有插接柱和驱动夹臂24上下移动的驱动源二8。上述顶升臂一2的移动梁22滑动连接在机架1上,从而实现顶升臂一2水平位置的调整,又由于顶升梁23叠设于移动梁22上方且能够相对移动梁22上下移动,实现了顶升臂一2在竖直方向上的调整,保证夹臂24上的插接柱能够准确的插入集装箱5的吊装孔6内,使顶升臂一2能够更加安全地顶起集装箱5;将用于驱动夹臂24上下移动的驱动源二8设置在夹臂24上,减短了抬起集装箱5时驱动源二8与集装箱5之间力的传递路径,增强了顶升臂一2的结构强度,提高了本双箱同步装卸系统的稳定性和安全性。上述驱动源二8可以是液压缸或者气缸也可以是电机和丝杆的组合。As shown in Figure 1-6, the double-box synchronous loading and unloading system includes a frame 1, a jacking arm 2 3 and two jacking arms 1 2 arranged on both sides of the jacking arm 2 3, and two jacking arms One and two are all arranged in parallel with the two jacking arms 3 and can stretch out from the same side of the frame 1. The one two jacking arms are provided with a driving source two 8 that can drive the one two jacking arms to move up and down. The first arm 2 includes a moving beam 22 and a jacking beam 23, the moving beam 22 is slidably connected to the frame 1, the jacking beam 23 is stacked above the moving beam 22 and the jacking beam 23 can move relative to the beam 22 Moving up and down, the outer end and the inner end of the jacking beam 23 are provided with a clamp arm 24, and the clamp arm 24 is provided with a plug post and a drive source 2 for driving the clamp arm 24 to move up and down. The moving beam 22 of the above-mentioned jacking arm-2 is slidably connected on the frame 1, thereby realizing the adjustment of the horizontal position of the jacking arm-2, and because the jacking beam 23 is stacked on the top of the moving beam 22 and can move up and down relative to the moving beam 22 Move, realize the vertical adjustment of jacking arm-2, ensure that the plug-in column on the clip arm 24 can be accurately inserted in the hoisting hole 6 of container 5, make jacking arm-2 can jack up more safely Container 5; the drive source 2 8 that is used to drive the clamp arm 24 to move up and down is arranged on the clamp arm 24, which shortens the power transmission path between the drive source 2 8 and the container 5 when lifting the container 5, and enhances the jacking The structural strength of the arm-2 improves the stability and safety of the double-box synchronous loading and unloading system. The above-mentioned driving source 2 8 can be a hydraulic cylinder or an air cylinder, and can also be a combination of a motor and a screw mandrel.
如图1和图2所示,顶升臂二3与每个顶升臂一2之间均设有移动支架4,所述移动支架4滑动连接在机架1上且能伸出机架1一侧,两个顶升臂一2均能够通过平移与集装箱5的吊装孔6卡接,所述机架1上设有能带动移动支架4伸出机架1一侧的驱动源一7,所述移动支架4包括导轨架25和移送架26,所述导轨架25滑动连接在机架1上,所述移送架26滑动连接在导轨架25上,所述移送架26和导轨架25的移动方向平行。双层架体的设计使移送集装箱5时架体的一端不会悬空,提高了移动支架4的结构强度,增强了本双箱同步装卸系统的稳定性和安全性。上述驱动源一7可以是丝杆和电机的组合也可以是液压缸或者气缸。As shown in Figures 1 and 2, a mobile bracket 4 is provided between the jacking arm two 3 and each jacking arm one 2, and the mobile bracket 4 is slidably connected to the frame 1 and can extend out of the frame 1-1. On the side, the two jacking arms-2 can be clamped with the hoisting hole 6 of the container 5 through translation, and the frame 1 is provided with a drive source-7 that can drive the mobile bracket 4 to extend out of the frame 1 side, so Described mobile support 4 comprises guide rail frame 25 and transfer frame 26, and described guide rail frame 25 is slidably connected on the frame 1, and described transfer frame 26 is slidably connected on the guide rail frame 25, and the movement of described transfer frame 26 and guide rail frame 25 direction parallel. The design of the double-layer frame body makes one end of the frame body not suspended when the container 5 is transferred, which improves the structural strength of the mobile frame 4 and enhances the stability and safety of the double-box synchronous loading and unloading system. The above-mentioned drive source one 7 can be a combination of a screw rod and a motor, or a hydraulic cylinder or an air cylinder.
如图3、图4和图5所示,所述顶升臂二3包括上臂11和下臂12,所述顶升臂二3的前端具有两个相互平行且间隔设置的插接头10,所述下臂12滑动连接在机架1上,所述机架1上设有用于驱动所述下臂12滑动的驱动源四13,所述上臂11叠设于下臂12上方且上臂11能够相对下臂12上下移动,所述上臂11的前端连接有连接板14,两个插接头10固定在所述连接板14上,所述上臂11的前端还铰接有用于驱动上臂11上下移动的驱动源三9。本双箱同步装卸系统中,下臂12与机架1滑动连接且上臂11能够相对下臂12上下移动的设计保证了上臂11的高度以及上臂11与集装箱5的距离可控,从而通过滑动下臂12和调节上臂11高度可以使上臂11前端的插接头10能够更加准确的与集装箱5上的吊装孔6卡接,实现两个集装箱5的互锁,提高了同步顶升两个集装箱5的稳定性和安全性;驱动源三9设于上臂11的前端,缩短了驱动源三9与集装箱5之间力的传递路径,从而提高上臂11的结构强度,使本双箱同步装卸系统更加稳定和安全。上述驱动源四13可以是丝杆和电机的组合也可以是液压缸或者气缸。As shown in Fig. 3, Fig. 4 and Fig. 5, the jacking arm 2 3 includes an upper arm 11 and a lower arm 12, and the front end of the jacking arm 2 3 has two plug connectors 10 arranged parallel to each other and spaced apart. The lower arm 12 is slidably connected to the frame 1, the frame 1 is provided with a driving source 13 for driving the sliding of the lower arm 12, the upper arm 11 is stacked above the lower arm 12 and the upper arm 11 can be relatively The lower arm 12 moves up and down, the front end of the upper arm 11 is connected with a connecting plate 14, two plug joints 10 are fixed on the connecting plate 14, and the front end of the upper arm 11 is also hinged with a drive source for driving the upper arm 11 to move up and down Three 9. In this dual-container synchronous loading and unloading system, the design that the lower arm 12 is slidingly connected to the frame 1 and the upper arm 11 can move up and down relative to the lower arm 12 ensures that the height of the upper arm 11 and the distance between the upper arm 11 and the container 5 are controllable. Adjusting the height of the arm 12 and the upper arm 11 can make the plug joint 10 at the front end of the upper arm 11 more accurately engage with the hoisting hole 6 on the container 5, realize the interlocking of the two containers 5, and improve the efficiency of synchronously lifting the two containers 5. Stability and safety; the driving source 9 is set at the front end of the upper arm 11, which shortens the force transmission path between the driving source 9 and the container 5, thereby improving the structural strength of the upper arm 11 and making the double-box synchronous loading and unloading system more stable and safe. The above-mentioned drive source 13 can be a combination of a screw mandrel and a motor, and can also be a hydraulic cylinder or an air cylinder.
如图3和图5所示,所述顶升臂二3上设有能够驱动顶升臂二3上下移动的驱动源三9,且驱动源三9为液压缸一27,所述上臂11前端具有两块安装板15,两块安装板15之间形成让位腔16,所述液压缸一27位于两块安装板15之间且分别与两块安装板15相铰接,所述连接板14与所述液压缸一27固连,所述上臂11上设有带动液压缸一27旋转至让位腔16内的驱动机构。让位腔16以及液压缸一27与两块安装板15铰接的设计能够使液压缸一27旋转至让位腔16内,避免了集装箱5在从平车上移动到机架1的过程中被液压缸一27卡住,使集装箱5的装卸更加稳定和安全;所述驱动机构包括V型板19和液压缸二20,所述V型板19的一端与液压缸一27铰接且所述V型板19与液压缸一27的铰接点和液压缸一27与安装板15的铰接点重合,所述V型板19的另一端与液压缸二20的活塞杆铰接,所述安装板15的前端设有限位块21,所述限位块21位于所述V型板19的上方,所述限位块21的下表面为限位面;V型板19与液压缸一27的铰接点和液压缸一27与安装板15的铰接点重合的设计能够使V型板19与液压缸一27同步转动,再通过与V型板19铰接的液压缸二20驱动液压缸二20转动,使液压缸二20旋转至让位腔16内,从而使移动支架4对集装箱5的移送更加稳定安全;上述限位面与水平面平行,该限位块21的设计可以使液压缸二20从让位腔16内旋转出来时为竖直状态,使液压缸二20能够更加稳定、安全的顶起两个集装箱5。作为另一种方案,所述驱动源三9也可以是气缸,还可以是丝杆和电机的组合。As shown in Figures 3 and 5, the jacking arm 2 3 is provided with a drive source 3 9 capable of driving the jacking arm 2 3 to move up and down, and the drive source 3 9 is a hydraulic cylinder 1 27, and the front end of the upper arm 11 There are two mounting plates 15, and a relief chamber 16 is formed between the two mounting plates 15. The hydraulic cylinder one 27 is located between the two mounting plates 15 and is hinged to the two mounting plates 15 respectively. The connecting plate 14 It is fixedly connected with the hydraulic cylinder 1 27 , and the upper arm 11 is provided with a driving mechanism that drives the hydraulic cylinder 1 27 to rotate into the relief cavity 16 . The design of the relief chamber 16 and the hydraulic cylinder 1 27 hinged with the two mounting plates 15 can make the hydraulic cylinder 1 27 rotate into the relief chamber 16, preventing the container 5 from being moved from the flat car to the frame 1. The hydraulic cylinder one 27 is stuck, so that the loading and unloading of the container 5 is more stable and safe; the drive mechanism includes a V-shaped plate 19 and a hydraulic cylinder two 20, one end of the V-shaped plate 19 is hinged with the hydraulic cylinder one 27 and the V The hinge point of type plate 19 and hydraulic cylinder one 27 and the hinge point of hydraulic cylinder one 27 and mounting plate 15 coincide, and the other end of described V-shaped plate 19 is hinged with the piston rod of hydraulic cylinder two 20, and the piston rod of described mounting plate 15 The front end is provided with a limit block 21, and the limit block 21 is positioned above the V-shaped plate 19, and the lower surface of the limit block 21 is a limit surface; the hinge point of the V-shaped plate 19 and the hydraulic cylinder one 27 and The design that hydraulic cylinder one 27 coincides with the hinge point of mounting plate 15 can make V-shaped plate 19 and hydraulic cylinder one 27 rotate synchronously, and then drive hydraulic cylinder two 20 to rotate through hydraulic cylinder two 20 hinged with V-shaped plate 19, so that hydraulic pressure Cylinder 2 20 rotates into the relief cavity 16, thereby making the transfer of the container 5 by the mobile bracket 4 more stable and safe; the above-mentioned limit surface is parallel to the horizontal plane, and the design of the limit block 21 can make the hydraulic cylinder 2 20 move from the relief cavity It is a vertical state when rotating out in 16, so that hydraulic cylinder 2 20 can jack up two containers 5 more stably and safely. As another solution, the drive source 3 9 may also be an air cylinder, or a combination of a screw rod and a motor.
如图1、图2和图3所示,所述机架1上沿下臂12长度方向开设有滑槽二17,所述下臂12滑动连接在所述滑槽二17内,所述滑槽二17的两端均为敞口,所述下臂12的两端延伸至滑槽二17的两端处,所述滑槽二17具有平滑的底壁和两相对的侧壁,所述侧壁上具有长条状的凸起部,所述凸起部沿滑槽二17长度方向延伸,所述下臂12的侧壁上开设有卡接槽,所述凸起部滑动连接在卡接槽内,所述插接头10的外端具下导向面18。为了让顶升臂二3前端的插接头10与集装箱5的吊装孔6卡接,下臂12必须伸出滑槽二17,但下臂12伸出去后肯定会有一部分悬空,而本设计保证了下臂12的支撑长度较长,即使在一部分悬空的情况下仍旧有较好的支撑作用,提升了本顶升机构的稳定性和安全性;滑槽二17侧壁上的凸起部与下臂12侧壁上的卡接槽相配合,避免了下臂12在滑槽二17上滑动时发生左右移动或上下晃动等情况,使下臂12的滑动更加稳定、安全;同时由于下臂12的限制,上臂11只需调节上下的高度来与集装箱5的吊装孔6卡接,因此为了加强插接头10的结构强度,插接头10的外端只设置了下导向面18,使顶升臂二3能够更加稳定、安全的将集装箱5顶起。As shown in Fig. 1, Fig. 2 and Fig. 3, a chute 2 17 is provided on the frame 1 along the length direction of the lower arm 12, and the lower arm 12 is slidably connected in the chute 2 17. Both ends of the second groove 17 are open, and the two ends of the lower arm 12 extend to the two ends of the second chute 17. The second chute 17 has a smooth bottom wall and two opposite side walls. There is a strip-shaped protrusion on the side wall, and the protrusion extends along the length direction of the chute 2 17. The side wall of the lower arm 12 is provided with a snap-in slot, and the protrusion is slidably connected to the card. In the slot, the outer end of the plug connector 10 has a lower guide surface 18 . In order to allow the plug joint 10 at the front end of the jacking arm 2 3 to engage with the hoisting hole 6 of the container 5, the lower arm 12 must extend out of the chute 2 17, but after the lower arm 12 is stretched out, there must be a part of it hanging in the air, and this design guarantees that The support length of the lower arm 12 is relatively long, even if a part is suspended in the air, it still has a good supporting effect, which improves the stability and safety of the jacking mechanism; The engagement slots on the side walls of the lower arm 12 cooperate to prevent the lower arm 12 from moving left and right or shaking up and down when sliding on the second chute 17, making the sliding of the lower arm 12 more stable and safe; 12, the upper arm 11 only needs to adjust the height up and down to engage with the hoisting hole 6 of the container 5, so in order to strengthen the structural strength of the plug joint 10, the outer end of the plug joint 10 is only provided with a lower guide surface 18, so that the jacking The second arm 3 can jack up the container 5 more stably and safely.
本双箱同步装卸系统中,两个顶升臂一2能够与两个集装箱5外侧的吊装孔6卡接,而顶升臂二3的前端的插接头10则分别与两个集装箱5内侧的吊装孔6卡接,并通过这两个相互平行且间隔设置的插接头10将两个集装箱5相互固定,顶升臂一2和顶升臂二3在驱动源二8和驱动源三9的驱动下能够将两个集装箱5同时顶起并使集装箱5的底面悬空;在顶升臂一2和顶升臂二3之间设置移动支架4,使移动支架4在驱动源一7的驱动下从集装箱5底部和平车之间插入,将两个集装箱5分别放置在对应的移动支架4上,然后收回顶升臂一2和顶升臂二3,同时移动支架4在驱动源一7的驱动下带动集装箱5同步平动,将集装箱5搬运到机架1上,该移动支架4的设计实现了集装箱5平车到机架1的移送,并且该移送过程不会与铁轨上方的电缆发生干涉,移送过程更加的稳定和安全;顶升臂二3前端平行且间隔设置的两个插接头10能够将两个集装箱5相互固定,提升了两个集装箱5在同步顶升和移送过程中的稳定性。In this dual-container synchronous loading and unloading system, the two jacking arms 1 can be engaged with the hoisting holes 6 on the outsides of the two containers 5, while the plug joints 10 at the front ends of the jacking arms 2 3 are respectively connected to the insides of the two containers 5. The hoisting holes 6 are clamped, and the two containers 5 are fixed to each other through the two plug joints 10 arranged parallel to each other at intervals. Under driving, two containers 5 can be jacked up at the same time and the bottom surface of the container 5 is suspended; a mobile bracket 4 is set between the jacking arm one 2 and the jacking arm two 3, so that the mobile bracket 4 is driven by the driving source one 7 Insert between the bottom of the container 5 and the flat car, place the two containers 5 on the corresponding mobile supports 4 respectively, then retract the lifting arm 1 2 and the lifting arm 2 3, and simultaneously move the support 4 under the drive of the driving source 1 7 The lower drives the container 5 to move synchronously and move the container 5 to the frame 1. The design of the mobile frame 4 realizes the transfer of the container 5 flat car to the frame 1, and the transfer process will not interfere with the cables above the rails. , the transfer process is more stable and safe; the two plug joints 10 arranged in parallel and at intervals at the front end of the lifting arm 2 3 can fix the two containers 5 to each other, which improves the stability of the two containers 5 in the process of synchronous jacking and transfer sex.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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