CN105091800B - The cylindric whole pin detecting system of capacitance kind temperature electronic component and method - Google Patents
The cylindric whole pin detecting system of capacitance kind temperature electronic component and method Download PDFInfo
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Abstract
本发明公开了一种圆柱状电容类异型电子元器件整脚检测系统及方法,包括:机架、传动系统、自动分料系统、整脚系统、视觉检测系统和传送系统,其中:传动系统包括分料盘、工作盘和步进电机;自动分料系统包括供料滑槽、第一吹气管和空气压缩机;整脚系统包括第一气缸、第二气缸和设有凹槽的机械夹指;视觉检测系统包括图像采集装置、处理器、显示终端、相机机架和可升降调节机构;传送系统包括合格品传送带、第一挡板、非合格品回收带和第二挡板。本发明实现了圆柱状电容引脚的自动化整脚,并对整脚是否合格进行自动判定与分类,可完全取代人工操作。
The invention discloses a system and method for detecting cylindrical capacitive special-shaped electronic components, including: a frame, a transmission system, an automatic material distribution system, a system for adjusting feet, a visual inspection system and a transmission system, wherein the transmission system includes Distributing tray, working tray and stepping motor; the automatic distributing system includes a feeding chute, the first blowing pipe and an air compressor; the whole foot system includes the first cylinder, the second cylinder and mechanical grippers with grooves ; The visual detection system includes an image acquisition device, a processor, a display terminal, a camera frame and a liftable adjustment mechanism; the transmission system includes a qualified product conveyor belt, a first baffle, a non-qualified product recovery belt and a second baffle. The invention realizes the automatic whole leg of the cylindrical capacitor pin, and automatically judges and classifies whether the whole leg is qualified, and can completely replace the manual operation.
Description
技术领域technical field
本发明涉及一种电子元器件整脚与检测设备,具体涉及一种圆柱状电容类异型电子元器件整脚检测系统及方法,属于电子元器件引脚成型设备技术领域。The invention relates to a leg-fitting and testing device for electronic components, in particular to a system and a method for testing a leg of a cylindrical capacitive-type special-shaped electronic component, and belongs to the technical field of pin-forming equipment for electronic components.
背景技术Background technique
目前,电子元器件引脚的校直或矫正一般人工完成,即由有经验的工人采用镊子进行。这种传统的电子元器件整脚方法不仅劳动强度高,人力成本高,而且还存在效率低、一致性差、合格率难以保证的问题,对后续插件工序有很大影响,远远不能适应国内企业生产发展的需要。At present, the alignment or correction of the pins of electronic components is generally done manually, that is, by experienced workers using tweezers. This traditional electronic component assembly method not only has high labor intensity and high labor cost, but also has the problems of low efficiency, poor consistency, and difficulty in ensuring the pass rate, which has a great impact on the subsequent plug-in process and is far from being suitable for domestic enterprises. production development needs.
如果能实现电子元器件的自动化整脚,将会明显降低人力成本、提高合格率、节约生产场地,因此电子元器件自动化整脚技术将是解决目前整脚方法所存问题的关键。If the automatic foot adjustment of electronic components can be realized, it will significantly reduce labor costs, increase the pass rate, and save production space. Therefore, the automatic foot adjustment technology of electronic components will be the key to solving the problems existing in the current foot adjustment methods.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供了一种可实现自动化整脚和检测的、圆柱状电容类异型电子元器件整脚检测系统及方法。Aiming at the deficiencies in the prior art, the present invention provides a system and method for detecting cylindrical capacitive abnormal-shaped electronic components, which can realize automatic leg assembly and detection.
为解决上述技术问题,本发明采用如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一、圆柱状电容类异型电子元器件整脚检测系统,包括:1. The inspection system for cylindrical capacitive and special-shaped electronic components, including:
机架(1)、传动系统、自动分料系统、整脚系统(15)、视觉检测系统和传送系统,其中:Frame (1), transmission system, automatic material distribution system, foot system (15), visual inspection system and transmission system, wherein:
传动系统包括分料盘(5)、工作盘(6)和步进电机(26);分料盘(5)竖直设置,其周边均匀设有分料槽;工作盘(6)水平设置,其上方设有限位片(7),其周边均匀设有工作槽,位于工作盘(6)第一工位的工作槽与位于分料盘(5)第一工位的分料槽对齐;步进电机(26)分别通过第一锥齿轮轴(17)和第二锥齿轮轴(21)驱动分料盘(5)和工作盘(6)转动;The transmission system includes a distribution tray (5), a work tray (6) and a stepping motor (26); the distribution tray (5) is arranged vertically, and its periphery is uniformly provided with a distribution groove; the work tray (6) is arranged horizontally, A limit piece (7) is arranged above it, and a working groove is evenly arranged around it, and the working groove located at the first station of the working disk (6) is aligned with the distribution groove located at the first station of the distribution tray (5); The feeding motor (26) drives the distribution tray (5) and the working tray (6) to rotate through the first bevel gear shaft (17) and the second bevel gear shaft (21) respectively;
自动分料系统包括供料滑槽(2)、第一吹气管(4)和空气压缩机(16),供料滑槽(2)倾斜安装,其出料端连接位于分料盘(5)第二工位的分料槽,出料端低于进料端;第一吹气管(4)一端连接空气压缩机(16),另一端对着位于分料盘(5)第一工位的分料槽;The automatic distributing system includes a feeding chute (2), a first air blowing pipe (4) and an air compressor (16). The feeding chute (2) is installed obliquely, and its discharge end is connected to the distributing tray (5). The material distribution tank of the second station, the discharge end is lower than the feed end; one end of the first air blowing pipe (4) is connected to the air compressor (16), and the other end is facing the first station located at the distribution tray (5). Distribution trough;
整脚系统(15)包括第一气缸(28)、第二气缸(30)和设有凹槽(43)的机械夹指(33),第一气缸(28)和第二气缸(30)呈90度角安装,其中,第一气缸(28)活塞杆连接连接杆(29)一端,连接块(31)通过固定件(32)固定于连接杆(29)另一端,第二气缸(30)固定于连接块(31)上,第一气缸(28)用以驱动第二气缸(30)上下移动;第二气缸(30)活塞杆通过夹指销钉(41)连接机械夹指(33),机械夹指(33)通过定位销孔(42)固定于机架(1)上,第二气缸(30)用以驱动机械夹指(33)的打开和闭合;The whole foot system (15) comprises the first cylinder (28), the second cylinder (30) and the mechanical clamp finger (33) provided with the groove (43), the first cylinder (28) and the second cylinder (30) are in the form of Install at an angle of 90 degrees, wherein, the piston rod of the first cylinder (28) is connected to one end of the connecting rod (29), the connecting block (31) is fixed to the other end of the connecting rod (29) through the fixing piece (32), and the second cylinder (30) Fixed on the connection block (31), the first cylinder (28) is used to drive the second cylinder (30) to move up and down; the piston rod of the second cylinder (30) is connected to the mechanical finger (33) through the finger pin (41), The mechanical finger (33) is fixed on the frame (1) through the positioning pin hole (42), and the second cylinder (30) is used to drive the opening and closing of the mechanical finger (33);
视觉检测系统包括图像采集装置(10)、处理器、显示终端(12)、相机机架(13)和可升降调节机构,相机机架(13)固定于机架(1)上,图像采集装置(10)固定于可升降调节机构上,可升降调节机构设于相机机架(13)上,可沿相机机架(13)上下滑动;显示终端(12)、处理器、图像采集装置(10)三者通过数据传输模块相互通信;The visual inspection system comprises an image acquisition device (10), a processor, a display terminal (12), a camera frame (13) and a liftable adjustment mechanism, the camera frame (13) is fixed on the frame (1), and the image acquisition device (10) be fixed on the lifting adjustment mechanism, the lifting adjustment mechanism is located on the camera frame (13), can slide up and down along the camera frame (13); display terminal (12), processor, image acquisition device (10 ) The three communicate with each other through the data transmission module;
传送系统包括合格品传送带(14)、第一挡板(8.1)、非合格品回收带(9)和第二挡板(8.2),工作盘第三工位工作槽前设有第一挡板(8.1)和合格品传送带(14),工作盘第四工位工作槽前设有第二挡板(8.2)和非合格品回收带(9);第三工位工作槽壁设有气孔,第二吹气管(25)一端与该气孔连接,另一端连接空气压缩机(16);第四工位工作槽壁也设有气孔,第三吹气管(27)一端与该气孔连接对齐,另一端连接空气压缩机(16)连接。The conveying system includes a qualified product conveyor belt (14), a first baffle plate (8.1), a non-qualified product recovery belt (9) and a second baffle plate (8.2). (8.1) and the qualified product conveyor belt (14), the second baffle plate (8.2) and the non-qualified product recovery belt (9) are arranged in front of the working tank of the fourth station of the working disk; the wall of the working tank of the third station is provided with air holes, One end of the second air blowing pipe (25) is connected with the air hole, and the other end is connected with the air compressor (16); One end connects air compressor (16) to connect.
作为优选,分料盘(5)周边均匀设有4个分料槽。As a preference, 4 distribution grooves are evenly arranged on the periphery of the distribution tray (5).
作为优选,工作盘(6)周边均匀设有4个工作槽。Preferably, four working grooves are uniformly arranged around the working disc (6).
传动系统中,分料盘(5)通过第一锥齿轮轴(17)、螺母(18)和垫圈(19)固定于机架上,第一锥齿轮轴(17)垂直于分料盘(5);工作盘(6)与第二锥齿轮轴(21)通过键连接,第二锥齿轮轴(21)垂直于工作盘(6);第一锥齿轮轴(17)与第二锥齿轮轴(21)呈90度角安装于锥齿轮轴定位板(22)上并相互啮合,传动比为1:1;步进电机(26)安装于电机定位板(23)上,步进电机(26)与第二锥齿轮轴(21)通过联轴器(24)连接;锥齿轮轴定位板(22)和电机定位板(23)均设于机架上。In the transmission system, the distribution tray (5) is fixed on the frame through the first bevel gear shaft (17), nuts (18) and washers (19), and the first bevel gear shaft (17) is perpendicular to the distribution tray (5 ); the working disc (6) is connected with the second bevel gear shaft (21) by a key, and the second bevel gear shaft (21) is perpendicular to the working disc (6); the first bevel gear shaft (17) and the second bevel gear shaft (21) is installed on the bevel gear shaft positioning plate (22) at an angle of 90 degrees and meshes with each other, and the transmission ratio is 1:1; the stepping motor (26) is installed on the motor positioning plate (23), and the stepping motor (26 ) is connected with the second bevel gear shaft (21) through a shaft coupling (24); the bevel gear shaft positioning plate (22) and the motor positioning plate (23) are all located on the frame.
视觉检测系统中,图像采集装置(10)通过相机固定件(35)固定于相机支撑件(36)上,相机支撑件(36)通过自锁型齿轮齿条机构(37)固定于升降调节滑块(38)上,升降调节滑块(38)设于相机机架(13)上,升降调节滑块(38)可沿相机机架(13)上下移动;相机机架固定旋钮(39)用于将升降调节滑块(38)固定于相机机架(13)上。In the visual inspection system, the image acquisition device (10) is fixed on the camera support (36) through the camera fixing part (35), and the camera support (36) is fixed on the lifting adjustment slide through the self-locking rack and pinion mechanism (37). On the block (38), the elevating adjustment slide block (38) is located on the camera frame (13), and the elevating adjustment slide block (38) can move up and down along the camera frame (13); the camera frame fixing knob (39) is used Then the lifting adjustment slide block (38) is fixed on the camera frame (13).
二、圆柱状电容类异型电子元器件整脚检测方法,依次包括:2. The inspection method for the whole leg of cylindrical capacitive special-shaped electronic components, including in turn:
步骤1,图像采集装置(10)采集原始电容引脚图像;Step 1, the image acquisition device (10) collects the original capacitor pin image;
步骤2,预处理电容引脚图像以改善电容引脚图像质量;Step 2, preprocessing the capacitor pin image to improve the capacitor pin image quality;
步骤3,从电容引脚图像中人工选定ROI,并提取ROI子图像;Step 3, manually select the ROI from the capacitive pin image, and extract the ROI sub-image;
步骤4,基于原始电容引脚图像的像素值对ROI子图像进行阈值分割,以分离ROI子图像中的电容引脚端面和背景;Step 4, based on the pixel value of the original capacitor pin image, the ROI sub-image is thresholded to separate the capacitive pin end face and background in the ROI sub-image;
步骤5,基于形态学开运算对ROI子图像依次进行腐蚀、膨胀运算;Step 5, based on the morphological opening operation, the ROI sub-image is sequentially corroded and expanded;
步骤6,基于形态学开运算后的ROI子图像,测量电容引脚端面面积和两引脚端面质心间距离,并与预设的电容引脚标准指标进行比较,从而判断整脚后电容是否合格。Step 6. Based on the ROI sub-image after the morphological opening operation, measure the end face area of the capacitor pin and the distance between the centroids of the two pin end faces, and compare it with the preset standard index of the capacitor pin, so as to judge whether the capacitor after the whole leg is qualified .
本发明采用整脚系统对电容引脚进行整脚,采用视觉检测系统对整脚后的引脚取像,并基于图像分析判断整脚是否合格,合格品通过传送系统中的合格品传送带传送,非合格品通过传送系统中的非合格品回收带回收后,重新进行整脚。In the present invention, the capacitive pins are trimmed by a leg trimming system, the pins after trimming are captured by a visual inspection system, and whether the trimmed legs are qualified based on image analysis. After the non-qualified products are recovered through the non-qualified product recovery belt in the conveying system, they will be rectified again.
和现有相比,本发明具有如下有益效果:Compared with existing ones, the present invention has the following beneficial effects:
1、实现了圆柱状电容引脚的自动化整脚,并对整脚是否合格进行自动判定与分类,可完全取代人工操作。1. Realize the automatic whole leg of the cylindrical capacitor pin, and automatically judge and classify whether the whole leg is qualified, which can completely replace manual operation.
2、提高了整脚效率,降低了工作强度;提高了精度和整脚一致性,从而可进一步提高后续插件工序的合格率。2. Improve the efficiency of the whole foot, reduce the work intensity; improve the accuracy and consistency of the whole foot, so that the pass rate of the subsequent plug-in process can be further improved.
附图说明Description of drawings
图1为具体实施方式中整脚机整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the whole foot machine in the specific embodiment;
图2为具体实施方式中传动系统结构示意图;Fig. 2 is the structural representation of transmission system in the specific embodiment;
图3为去掉检测系统、传动系统的整脚机结构示意图;Fig. 3 is a structural schematic diagram of the whole foot machine without the detection system and the transmission system;
图4为整脚系统结构示意图;Fig. 4 is a schematic structural diagram of the whole foot system;
图5为机械夹指结构示意图;Fig. 5 is a structural schematic diagram of the mechanical finger;
图6为机械夹指局部结构示意图。Fig. 6 is a schematic diagram of the partial structure of the mechanical gripper.
图中:1-机架,2-供料滑槽,3-电容,4-第一吹气管,5-分料盘,6-工作盘,7-限位片,8.1-第一挡板,8.2-第二挡板,9-非合格品回收带,10-镜头,11-图像采集装置,12-显示终端,13-相机机架,14-合格品传送带,15-整脚系统,16-空气压缩机,17-第一锥齿轮轴,18-螺母,19-垫圈,20-气孔,21-第二锥齿轮轴,22-锥齿轮轴定位板,23-电机定位板,24-联轴器,25-第二吹气管,26-步进电机,27-第三吹气管,28-第一气缸,29-连接杆,30-第二气缸,31-连接块,32-固定件,33-机械夹指,34-定位销,35-相机固定件,36-相机支撑件,37-自锁型齿轮齿条机构,38-升降调节滑块,39-相机机架固定旋钮,40-传送带支撑板,41-夹指销钉,42-定位销孔,43-凹槽。In the figure: 1-frame, 2-feeding chute, 3-capacitor, 4-first blowing pipe, 5-distributing tray, 6-working tray, 7-limiting plate, 8.1-first baffle plate, 8.2-Second baffle, 9-Non-qualified product recovery belt, 10-Lens, 11-Image acquisition device, 12-Display terminal, 13-Camera frame, 14-Qualified product conveyor belt, 15-Foot system, 16- Air compressor, 17-first bevel gear shaft, 18-nut, 19-washer, 20-air hole, 21-second bevel gear shaft, 22-bevel gear shaft positioning plate, 23-motor positioning plate, 24-coupling Device, 25-the second blowing pipe, 26-stepping motor, 27-the third blowing pipe, 28-the first cylinder, 29-connecting rod, 30-the second cylinder, 31-connecting block, 32-fixing piece, 33 -Mechanical clip finger, 34-location pin, 35-camera fixing piece, 36-camera support piece, 37-self-locking rack and pinion mechanism, 38-lifting adjustment slider, 39-camera frame fixing knob, 40-conveyor belt Support plate, 41-finger pin, 42-location pin hole, 43-groove.
具体实施方式detailed description
下面将结合附图对本发明具体实施方式进行详细说明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
见图1~6,本发明主要包括机架(1)、传动系统、自动分料系统、整脚系统(15)、视觉检测系统和传送系统。See Fig. 1~6, the present invention mainly comprises frame (1), transmission system, automatic material distributing system, whole foot system (15), visual detection system and transmission system.
见图2,传动系统主要包括分料盘(5)、工作盘(6)和步进电机(26),分料盘(5)竖直设于机架(1)上,工作盘(6)水平设于机架(1)上,步进电机(26)设于工作盘(6)下方。分料盘(5)周边均匀设有与电容形状尺寸相匹配的分料槽;工作盘(6)周边均匀设有与电容形状尺寸相匹配的工作槽,工作槽上方设有限位片(7),限位片(7)用于调整电容针脚位置,便于整脚动作执行,以提高整脚效率。位于工作盘(6)第一工位的工作槽(后文简称为“第一工位工作槽”)与位于分料盘(5)第一工位的分料槽(后文简称为“第一工位分料槽”)对齐,工作盘(6)第二工位即整脚工位。步进电机(26)分别通过第一锥齿轮轴(17)和第二锥齿轮轴(21)驱动分料盘(5)和工作盘(6)。See Fig. 2, the transmission system mainly includes a distribution tray (5), a work tray (6) and a stepping motor (26), the distribution tray (5) is vertically arranged on the frame (1), and the work tray (6) It is arranged horizontally on the frame (1), and the stepping motor (26) is arranged below the working disk (6). Distributing troughs matching the shape and size of the capacitor are evenly provided around the material distribution tray (5); working troughs matching the shape and size of the capacitor are evenly provided around the working plate (6), and a limit piece (7) is provided above the working trough , the limit piece (7) is used to adjust the pin position of the capacitor, so as to facilitate the execution of the entire foot action, so as to improve the efficiency of the entire foot. The working trough located at the first station of the work tray (6) (hereinafter referred to as "the first station working chute") and the distribution chute located at the first station of the distribution tray (5) (hereinafter referred to as "the first station") One station feeding trough ") is aligned, and the second station of the working disk (6) is the whole foot station. The stepper motor (26) drives the distribution tray (5) and the work tray (6) through the first bevel gear shaft (17) and the second bevel gear shaft (21) respectively.
传动系统中,分料盘(5)通过第一锥齿轮轴(17)、螺母(18)和垫圈(19)固定于机架(1)上,第一锥齿轮轴(17)垂直于分料盘(5);工作盘(6)与第二锥齿轮轴(21)通过键连接,第二锥齿轮轴(21)垂直于工作盘(6);第一锥齿轮轴(17)与第二锥齿轮轴(21)呈90度角安装于锥齿轮轴定位板(22)上并相互啮合,传动比为1:1;步进电机(26)安装于电机定位板(23)上,步进电机(26)与第二锥齿轮轴(21)通过联轴器(24)连接;锥齿轮轴定位板(22)和电机定位板(23)均设于机架上。In the transmission system, the distribution tray (5) is fixed on the frame (1) through the first bevel gear shaft (17), nuts (18) and washers (19), and the first bevel gear shaft (17) is perpendicular to the material distribution disc (5); the working disc (6) is connected with the second bevel gear shaft (21) by a key, and the second bevel gear shaft (21) is perpendicular to the working disc (6); the first bevel gear shaft (17) is connected with the second The bevel gear shaft (21) is installed on the bevel gear shaft positioning plate (22) at an angle of 90 degrees and meshes with each other, and the transmission ratio is 1:1; the stepping motor (26) is installed on the motor positioning plate (23), and the stepping motor (26) The motor (26) is connected with the second bevel gear shaft (21) through a shaft coupling (24); the bevel gear shaft positioning plate (22) and the motor positioning plate (23) are all located on the frame.
具体实施中,分料盘(5)周边均匀设有4个分料槽,其中,分料盘(5)上端分料槽为第一工位分料槽,左端分料槽为第二工位分料槽,下端分料槽为第三工位分料槽,右端分料槽为第四工位分料槽。工作盘(6)周边也均匀设有4个工作槽,与第一工位分料槽对齐的工作槽为第一工位工作槽,即分料工位工作槽,沿顺时针方向依次为第二工位工作槽、第三工位工作槽、第四工位工作槽,第二工位工作槽为视觉检测工位槽。In the specific implementation, four distribution grooves are uniformly arranged around the distribution tray (5), wherein, the distribution groove at the upper end of the distribution tray (5) is the first station distribution groove, and the left end distribution groove is the second station. The material distribution chute, the lower end material distribution chute is the third station material distribution chute, the right end material distribution chute is the fourth station material distribution chute. There are also 4 working grooves evenly around the work plate (6), and the working groove aligned with the first station material distribution groove is the first station work groove, that is, the material distribution station work groove, and the clockwise direction is the second The two-station work tank, the third-station work tank, the fourth-station work tank, and the second-station work tank are visual detection station tanks.
自动分料系统主要包括供料滑槽(2)、第一吹气管(4)和空气压缩机(16)。供料滑槽(2)倾斜安装,其出料端连接位于分料盘(5)第二工位的分料槽,出料端低于进料端;第一吹气管(4)一端连接空气压缩机(16),另一端对着位于分料盘(5)第一工位的分料槽。The automatic material distribution system mainly includes a material supply chute (2), a first air blowing pipe (4) and an air compressor (16). The feeding chute (2) is installed obliquely, and its discharge end is connected to the distribution chute located at the second station of the distribution tray (5), and the discharge end is lower than the feed end; one end of the first air blowing pipe (4) is connected to the air Compressor (16), the other end is opposite to be positioned at the material distribution chute of material distribution tray (5) first station.
本发明中,位于分料盘第一工位的分料槽即与供料滑槽(2)出料端对齐的分料槽,位于分料盘第二工位的分料槽即为与位于工作盘(6)第一工位的工作槽对齐的分料槽。In the present invention, the distribution chute positioned at the first station of the distribution tray is the distribution chute aligned with the discharge end of the feeding chute (2), and the distribution chute positioned at the second station of the distribution tray is the distribution chute positioned at the second station of the distribution tray. The distribution trough that the working trough of the first station of the working disc (6) is aligned with.
见图4~6,整脚系统用来对位于工作盘(6)第二工位的工作槽内电容进行整角,主要包括第一气缸(28)、第二气缸(30)和机械夹指(33),第一气缸(28)和第二气缸(30)呈90度角安装。第一气缸(28)活塞杆连接连接杆(29)一端,连接块(31)通过固定件(32)固定于连接杆(29)另一端,第二气缸(30)固定于连接块(31)上。当第一气缸(28)活塞杆上下移动时,从而带动第二气缸(30)上下移动。As shown in Figures 4-6, the leg adjustment system is used to adjust the angle of the capacitance in the working tank located at the second station of the work plate (6), mainly including the first cylinder (28), the second cylinder (30) and the mechanical gripper (33), the first cylinder (28) and the second cylinder (30) are installed at an angle of 90 degrees. The piston rod of the first cylinder (28) is connected to one end of the connecting rod (29), the connecting block (31) is fixed to the other end of the connecting rod (29) through the fixing piece (32), and the second cylinder (30) is fixed to the connecting block (31) superior. When the piston rod of the first air cylinder (28) moves up and down, it drives the second air cylinder (30) to move up and down.
第二气缸(30)通过夹指销钉(41)连接机械夹指(33),机械夹指(33)由定位销(34)和定位销孔(42)固定于机架上,机械夹指(33)上定位销孔(42)与定位销(34)配合构成转动副,第二气缸(30)活塞杆前伸时,机械夹指(33)闭合,第二气缸(30)活塞杆收缩时,机械夹指(33)张开。机械夹指(33)前端设有与电容引脚相匹配的凹槽(43),当机械夹指(33)夹住电容引脚根部时,引脚落入凹槽(43)内,第一气缸(28)控制机械夹指(33)向上移动,由于凹槽(43)的限制,引脚则由根部向上矫直。本发明整脚系统中,第一气缸(28)用来驱动机械夹指(33)上下移动,以完成电容引脚校直;第二气缸(30)用来控制机械夹指(33)打开和闭合,以将电容引脚固定于凹槽(43)内。The second cylinder (30) is connected to the mechanical clamp finger (33) by the clamp finger pin (41), the mechanical clamp finger (33) is fixed on the frame by the positioning pin (34) and the positioning pin hole (42), and the mechanical clamp finger ( 33) The upper positioning pin hole (42) cooperates with the positioning pin (34) to form a rotating pair. When the piston rod of the second cylinder (30) is stretched forward, the mechanical clamp finger (33) is closed, and when the piston rod of the second cylinder (30) contracts , the mechanical clamp refers to (33) and opens. The front end of the mechanical clamp finger (33) is provided with a groove (43) matching the capacitor pin. When the mechanical clamp finger (33) clamps the root of the capacitor pin, the pin falls into the groove (43), and the first Cylinder (28) controls mechanical clamp finger (33) to move upwards, and because the restriction of groove (43), pin then straightens upwards by root. In the whole foot system of the present invention, the first cylinder (28) is used to drive the mechanical clamp finger (33) to move up and down to complete the straightening of the capacitor pin; the second cylinder (30) is used to control the opening and closing of the mechanical clamp finger (33). Close to secure the capacitor pins in the groove (43).
视觉检测系统主要包括图像采集装置(10)、处理器、显示终端(12)、相机机架(13)和可升降调节机构,相机机架(13)固定于机架(1)上。图像采集装置(10)固定于可升降调节机构上,可升降调节机构设于相机机架(13)上,可沿相机机架(13)上下滑动。显示终端(12)、处理器、图像采集装置(10)三者通过数据传输模块相互通信。图像采集装置(10)用来采集第二工位工作槽内电容图像,即整脚后电容图像;显示终端(12)用来显示采集的电容图像。The visual inspection system mainly includes an image acquisition device (10), a processor, a display terminal (12), a camera frame (13) and a liftable adjustment mechanism, and the camera frame (13) is fixed on the frame (1). The image acquisition device (10) is fixed on a liftable adjustment mechanism, and the liftable adjustment mechanism is arranged on the camera frame (13) and can slide up and down along the camera frame (13). The display terminal (12), the processor, and the image acquisition device (10) communicate with each other through the data transmission module. The image acquisition device (10) is used to collect the capacitance image in the working tank of the second station, that is, the capacitance image after the whole foot; the display terminal (12) is used to display the collected capacitance image.
具体实施中,图像采集装置(10)通过相机固定件(35)固定于相机支撑件(36)上,相机支撑件(36)通过自锁型齿轮齿条机构(37)固定于升降调节滑块(38)上,升降调节滑块(38)设于相机机架(13)上,可沿相机机架(13)上下移动;相机机架固定旋钮(39)用于将升降调节滑块(38)固定于相机机架(13)上。在获取电容引脚图像时,可通过调节升降调节滑块(38)高度使图像采集装置(10)上下移动,以获得最佳拍摄角度。In specific implementation, the image acquisition device (10) is fixed on the camera support (36) through the camera fixing part (35), and the camera support (36) is fixed on the lifting adjustment slider through the self-locking rack and pinion mechanism (37). (38), the lifting adjustment slide block (38) is located on the camera frame (13), and can move up and down along the camera frame (13); the camera frame fixing knob (39) is used for lifting the adjustment slide block (38) ) is fixed on the camera frame (13). When acquiring the capacitor pin image, the image acquisition device (10) can be moved up and down by adjusting the height of the lifting adjustment slider (38), so as to obtain the best shooting angle.
传送系统包括合格品传送带(14)和非合格品回收带(9)。工作盘第三工位工作槽前设有第一挡板(8.1)和合格品传送带(14),工作盘第四工位工作槽前设有第二挡板(8.2)和非合格品回收带(9)。第三工位工作槽壁设有气孔,第二吹气管(25)一端与该气孔连接,另一端连接空气压缩机(16);第四工位工作槽壁也设有气孔,第三吹气管(27)一端与该气孔连接对齐,另一端连接空气压缩机(16)。The transmission system comprises a qualified product conveyor belt (14) and a non-qualified product recovery belt (9). There is a first baffle (8.1) and a qualified product conveyor belt (14) in front of the working trough of the third station of the work disk, and a second baffle (8.2) and a recovery belt for non-qualified products in front of the work trough of the fourth station of the work disk (9). The wall of the working groove of the third station is provided with air holes, and one end of the second air blowing pipe (25) is connected with the air hole, and the other end is connected with the air compressor (16); the wall of the working groove of the fourth station is also provided with air holes, and the third air blowing pipe (27) one end is connected and aligned with this air hole, and the other end is connected with the air compressor (16).
本发明整脚设备的工作过程如下:The working process of the whole foot equipment of the present invention is as follows:
待整脚电容(3)排列于供料滑槽(2)中,由于供料滑槽(2)倾斜安装,重力作用下,待整脚电容(3)落入第一工位分料槽中;此时,步进电机(26)驱动分料盘(5)转动,至待整脚电容(3)与第一工位工作槽对齐,第一吹气管(4)吹气,使得待整脚电容(3)受到向前的推力和偏向力,偏向力使待整脚电容(3)在限位片(7)作用下旋转,在推力的作用下使待整脚电容(3)从第一工位分料槽向第一工位工作槽移动。步进电机(26)驱动工作盘(6)转动,将待整脚电容(3)送入工作盘(6)第二工位,即整脚工位,同时下一待整脚电容(3)就位。The whole-leg capacitor (3) is arranged in the feeding chute (2). Since the feeding chute (2) is installed obliquely, under the action of gravity, the whole-leg capacitor (3) falls into the distribution chute of the first station ; At this moment, the stepper motor (26) drives the material distribution tray (5) to rotate until the whole foot capacitance (3) is aligned with the first station working groove, and the first blowing pipe (4) blows air so that the whole foot The capacitor (3) is subjected to forward thrust and bias force, and the bias force makes the capacitor (3) to rotate under the action of the limit piece (7). The station material distribution chute moves to the first station working chute. The stepping motor (26) drives the working disk (6) to rotate, and the capacitor (3) to be processed is sent to the second station of the working disk (6), that is, the leg station, and the next capacitor (3) to be processed is in place.
待整脚电容(3)到达整脚工位,待整脚电容(3)引脚置于凹槽(43)内,第二气缸(30)工作,机械夹指(33)闭合。第一气缸(28)工作,第一气缸(28)活塞杆伸出带动连接杆(29)上移,从而驱动机械夹指(33)向上移动,由于凹槽(43)限制,电容引脚则由根部向外矫直,待第一气缸(28)行程最大时,第二气缸(30)反向工作,机械夹指(33)打开,第一气缸(28)反向工作,机械夹指(33)回到原位;同时工作盘(6)转动,已整脚电容被送入视觉检测工位,下一待整脚电容(3)被送入整脚工位。When the whole-foot capacitor (3) arrives at the whole-foot station, when the pins of the whole-foot capacitor (3) are placed in the groove (43), the second cylinder (30) works, and the mechanical fingers (33) are closed. The first cylinder (28) works, and the piston rod of the first cylinder (28) stretches out to drive the connecting rod (29) to move upward, thereby driving the mechanical clamp finger (33) to move upward. Due to the restriction of the groove (43), the capacitor pin is Straighten outwards from the root, when the stroke of the first cylinder (28) is maximum, the second cylinder (30) works in reverse, the mechanical gripper (33) opens, the first cylinder (28) works in reverse, the mechanical gripper ( 33) Return to the original position; at the same time, the working disc (6) rotates, and the whole-foot capacitor is sent to the visual inspection station, and the next whole-foot capacitor (3) is sent to the whole-foot station.
图像采集装置(10)采集位于视觉检测工位的电容引脚图像,对电容引脚图像进行处理来判断已整脚电容是否为合格品。若判断为合格品,空气压缩机(16)工作,第二吹气管(25)吹气,在挡板作用下,合格电容落至合格品传送带(14)。若判断为非合格品,工作盘(6)转动,电容转至下一工位,即回收工位,空气压缩机(16)工作,第三吹气管(25)吹气,在挡板作用下,非合格电容落至非合格品回收带(9)进行回收。The image acquisition device (10) collects the image of the capacitor pin located at the visual inspection station, and processes the image of the capacitor pin to judge whether the whole capacitor is a qualified product. If judged as a qualified product, the air compressor (16) works, and the second air blowing pipe (25) blows, and under the baffle plate effect, the qualified capacitor falls to the qualified product conveyor belt (14). If it is judged as unqualified product, the working disk (6) rotates, the capacitor is transferred to the next station, that is, the recovery station, the air compressor (16) works, the third blowing pipe (25) blows air, and under the action of the baffle , the unqualified capacitor falls to the unqualified product recovery belt (9) and reclaims.
根据电容引脚图像判断已整脚电容是否为合格品可通过计算机程序自动进行,进一步包括步骤:Judging whether the whole-foot capacitor is a qualified product according to the image of the capacitor pin can be automatically carried out by a computer program, and further includes steps:
(1)图像预处理:(1) Image preprocessing:
获取图像时,由于受相机、光源等因素影响,所采集图像可能无法完全呈现电容引脚的全部信息,因此需要进行图像预处理以改善图像质量。本发明图像预处理主要包括图像平滑和图像锐化。具体实施时,图像平滑采用中值滤波器以有效抑制噪声,其基本原理是把图像中某点的像素值用该点所有邻域点像素值的中值代替,从而消除孤立的噪声点。由于图像平滑往往导致图像边界与轮廓模糊,为减少此类不利影响,所以具体实施时还采用Sobel微分算子进行图形锐化,以有效增强边缘或灰度跳变部分,使图像变得清晰。When acquiring images, due to factors such as cameras and light sources, the acquired images may not be able to fully present all the information of the capacitor pins, so image preprocessing is required to improve image quality. The image preprocessing of the present invention mainly includes image smoothing and image sharpening. In the specific implementation, image smoothing uses median filter to effectively suppress noise. The basic principle is to replace the pixel value of a certain point in the image with the median value of the pixel values of all neighboring points of the point, thereby eliminating isolated noise points. Since image smoothing often leads to blurred image boundaries and contours, in order to reduce such adverse effects, the Sobel differential operator is used for image sharpening in the specific implementation to effectively enhance the edges or gray-scale jump parts and make the image clear.
(2)ROI选定:(2) ROI selection:
具体实施中采用矩形感兴趣区域(ROI,region of interest),人工选定ROI区域,并从预处理后图像中提取ROI子图像,作为后续图像处理与分析的对象。提取ROI子图像可避免对整幅图像中非检测目标区域的无用搜索和干扰,从而可提高图像检测效率与运算精度。In the specific implementation, a rectangular region of interest (ROI, region of interest) is used, the ROI region is manually selected, and the ROI sub-image is extracted from the preprocessed image as the object of subsequent image processing and analysis. Extracting ROI sub-images can avoid useless search and interference of non-detection target areas in the whole image, thereby improving image detection efficiency and calculation accuracy.
(3)阈值分割:(3) Threshold segmentation:
基于原始图像的像素值对ROI子图像进行阈值分割,以快速、有效地分离电容引脚端面及背景。以ROI子图像的灰度均值作为阈值分割的初始阈值Ti,然后按照以下步骤调整阈值,直到满足给定准则。Based on the pixel value of the original image, the ROI sub-image is thresholded to quickly and effectively separate the end face of the capacitor pin and the background. The gray mean value of the ROI sub-image is used as the initial threshold T i of threshold segmentation, and then the threshold is adjusted according to the following steps until a given criterion is met.
(a)利用当前阈值Ti把ROI子图像分割成区域R1和R2,分别计算区域R1和R2的灰度均值μ1与μ2:(a) Use the current threshold T i to divide the ROI sub-image into regions R 1 and R 2 , and calculate the gray mean values μ 1 and μ 2 of the regions R 1 and R 2 respectively:
其中,i表示像素灰度值,ni表示灰度值为i的像素个数。Among them, i represents the gray value of the pixel, and n i represents the number of pixels with the gray value i.
(b)根据公式(3)调整阈值:(b) Adjust the threshold according to formula (3):
(c)以阈值Ti+1为当前阈值,重复步骤(a)和(b),直到Ti+1-Ti<ε,ε为给定收敛值,通常取0.02~0.05。(c) With the threshold T i+1 as the current threshold, repeat steps (a) and (b) until T i+1 -T i <ε, where ε is a given convergence value, usually 0.02-0.05.
(4)数学形态学操作:(4) Mathematical Morphological Operation:
由于电容引脚端面并非完全平整,阈值分割后图像存在一些孤立的点状噪声以及连通区域中的小空洞,增加了后续引脚端面参数测量的难度。因此,本发明采用形态学开运算以平滑电容引脚端面的边界,同时保持电容引脚端面的原有形状。其中,形态学开运算采用先腐蚀后膨胀的两个基本形态学运算来完成。Since the end face of the capacitor pin is not completely flat, there are some isolated point noises and small holes in the connected area in the image after threshold segmentation, which increases the difficulty of subsequent measurement of the end face parameters of the pin. Therefore, the present invention adopts the morphological opening operation to smooth the boundary of the end surface of the capacitor pin while maintaining the original shape of the end surface of the capacitor pin. Among them, the morphological opening operation is completed by using two basic morphological operations of erosion first and then dilation.
(5)判断是否合格:(5) Judging whether it is qualified:
基于数学形态学操作后的图像,测量电容引脚端面面积和两引脚端面质心间距离,与预设的电容引脚标准指标进行比较,若电容引脚端面面积和两引脚端面质心间距离均落入电容引脚标准指标范围内,则为合格品;否则,不合格。Based on the image after the mathematical morphology operation, measure the area of the end face of the capacitor pin and the distance between the centroids of the end faces of the two pins, and compare it with the preset standard index of the capacitor pin. If the area of the end face of the capacitor pin and the distance between the centroids of the two end faces If they all fall within the standard index range of the capacitance pin, it is a qualified product; otherwise, it is unqualified.
以上所述只是该发明的具体实施方式,上述举例说明不对本发明的实质内容构成限制,所属技术领域的普通技术人员在阅读了本说明书后可以对上述的具体实施方式做修改或变形,而不背离本发明的实质和范围。The above is only the specific implementation of the invention, and the above illustrations do not limit the essence of the present invention. Those of ordinary skill in the art can modify or deform the above specific implementation after reading this specification, without depart from the spirit and scope of the invention.
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| CN111504370A (en) * | 2020-04-20 | 2020-08-07 | 深圳新益昌科技股份有限公司 | Capacitor alignment plug-in device |
| CN112974282B (en) * | 2021-04-12 | 2024-09-24 | 杭州思元智能科技有限公司 | An integrated intelligent device for component production and testing |
| CN114018192B (en) * | 2021-11-03 | 2023-09-26 | 深圳恩泽瑞显示科技有限公司 | Device for checking ultra-long metal pins of LCD |
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