CN105114488B - A kind of temperature control method of water and its control system of AMT vehicles Retarder - Google Patents
A kind of temperature control method of water and its control system of AMT vehicles Retarder Download PDFInfo
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Abstract
本发明公开了一种AMT车型液力缓速器的水温控制方法及其控制系统,其中,包括车身控制器BCU、发动机电子控制单元ECU、自动变速器电子控制单元TCU、变速箱执行机构和液力缓速器,所述发动机电子控制单元ECU、自动变速器电子控制单元TCU和液力缓速器均与所述车身控制器BCU连接。本发明的有益效果是:保证了下坡时可靠的安全性能;同时保证发动机工作在合理的工作温度范围内,保证了发动机燃油经济性;下坡时当缓速器有足够的制动力矩时,不用或少用主制动刹车,就减少了摩擦片的损耗,同时可以放弃在下坡时向摩擦片上淋水的水箱,能够更多地运载货物;本发明具有很高的安全方面和经济方面的价值。
The invention discloses a water temperature control method and a control system for a hydraulic retarder of an AMT vehicle type, which includes a body controller BCU, an engine electronic control unit ECU, an automatic transmission electronic control unit TCU, a gearbox actuator and a hydraulic retarder. The retarder, the engine electronic control unit ECU, the automatic transmission electronic control unit TCU and the hydraulic retarder are all connected to the body controller BCU. The beneficial effects of the present invention are: ensuring reliable safety performance when going downhill; at the same time ensuring that the engine works within a reasonable working temperature range and ensuring fuel economy of the engine; when going downhill when the retarder has sufficient braking torque , without or less use of the main brake, the loss of the friction plate is reduced, and at the same time, the water tank that pours water on the friction plate can be abandoned when going downhill, and more goods can be carried; the present invention has high safety and economical aspects the value of.
Description
技术领域technical field
本发明涉及AMT车型液力缓速器的水温控制技术领域,特别涉及一种AMT车型液力缓速器的水温控制方法及其控制系统。The invention relates to the technical field of water temperature control of a hydraulic retarder of an AMT vehicle, in particular to a water temperature control method and a control system of a hydraulic retarder of an AMT vehicle.
背景技术Background technique
目前车辆行驶的安全性越来越受到大家的重视,液力缓速器在重型商用车和乘用车上的也应用越来越广泛。对商用车来说,装配的液力缓速器可以放弃在摩擦片上淋水的水箱,增加了运载货物的重量,并且减少了摩擦片的磨损,增加了经济性能和安全性能;乘用车来说,减少摩擦片的磨损,保障乘客生命安全,同样增加经济性能和安全性能。但缓速器在制动时,会产生大量的热,尤其是在下坡时,这些热量通过水管路由发动机的冷却模块散发出去,但如果冷却模块的散热功率不够,则发动机水温会不断升高,当超过警惕温度是,会造成缓速器本身制动能力变小,发动机功率受限,降低装配了缓速器所起的作用。At present, the safety of vehicles is getting more and more attention, and hydraulic retarders are also widely used in heavy-duty commercial vehicles and passenger vehicles. For commercial vehicles, the assembled hydraulic retarder can abandon the water tank that sprays water on the friction plate, which increases the weight of the cargo, reduces the wear of the friction plate, and increases the economic performance and safety performance; It is said that reducing the wear of the friction plate can ensure the safety of passengers, and also increase the economic performance and safety performance. However, when the retarder is braking, it will generate a lot of heat, especially when going downhill. The heat will be dissipated by the cooling module of the engine through the water pipe. However, if the heat dissipation power of the cooling module is not enough, the engine water temperature will continue to rise. When the warning temperature is exceeded, the braking capacity of the retarder itself will be reduced, the engine power will be limited, and the function of the retarder will be reduced.
发明内容Contents of the invention
为了解决AMT车型上的液力缓速器在制动时,会产生大量的热,从而导致发动机水温过高,造成缓速器本身制动能力变小,发动机功率受限的问题,本发明提供了一种安全、可靠的AMT车型液力缓速器的水温控制方法及其控制系统。In order to solve the problem that the hydraulic retarder on the AMT model will generate a lot of heat when braking, which will cause the engine water temperature to be too high, resulting in the retarder's own braking ability becoming smaller and engine power limited, the invention provides A safe and reliable water temperature control method and control system for the hydraulic retarder of AMT vehicles are proposed.
为了实现上述发明目的,本发明提供了一种AMT车型液力缓速器的水温控制方法,包括以下步骤:In order to achieve the above-mentioned purpose of the invention, the invention provides a water temperature control method of a hydraulic retarder of an AMT vehicle, comprising the following steps:
(1)液力缓速器开始工作,并将其状态发送到CAN总线上,BCU接收其状态后,开始查询当前的水温值T1℃,如果水温值T1高于设定的警戒温度值T2℃,即T1>T2时,执行步骤(2),如果水温值T1低于警戒温度值T2时,则执行步骤(5);(1) The hydraulic retarder starts to work and sends its status to the CAN bus. After receiving the status, the BCU starts to query the current water temperature value T 1 ℃. If the water temperature value T 1 is higher than the set warning temperature value T 2 ℃, that is, when T 1 >T 2 , execute step (2); if the water temperature value T 1 is lower than the warning temperature value T 2 , execute step (5);
(2)BCU接收当前发动机转速值r1、额定转速值R3,当前的档位n1,结合变速器在各档位速比级差g,计算出是否降挡,以及可以降挡的挡位数n;如果可以降挡,则通过CAN总线对TCU发送降挡请求;(2) The BCU receives the current engine speed value r 1 , the rated speed value R 3 , the current gear n 1 , and calculates whether to downshift and the number of gears that can be downshifted in combination with the speed ratio difference g of the transmission in each gear n; if it is possible to downshift, send a downshift request to the TCU through the CAN bus;
(3)TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器从n1切换到更低挡位n2;(3) After receiving the request, the TCU controls the selector shift solenoid valve and the clutch booster cylinder to switch the transmission from n 1 to the lower gear n 2 ;
(4)TCU在降挡时向发动机ECU发送升速请求,使发动机转速从r1上升至r2,进而发动机风扇转速也随之上升,冷却能力增强,因此发动机水温能够下降;(4) The TCU sends a speed-up request to the engine ECU when downshifting, so that the engine speed increases from r 1 to r 2 , and then the engine fan speed also increases, and the cooling capacity is enhanced, so the engine water temperature can drop;
(5)BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则执行步骤(1),如果液力缓速器停止工作,则执行步骤(6);(5) The BCU continuously monitors the working status of the hydraulic retarder. If the hydraulic retarder continues to work, perform step (1), and if the hydraulic retarder stops working, perform step (6);
(6)结束操作,退出该模式,BCU执行其它任务。(6) End the operation, exit this mode, and the BCU performs other tasks.
具体说,AMT车型液力缓速器的水温控制方法包括以下步骤:Specifically, the water temperature control method of the AMT model hydraulic retarder includes the following steps:
(1)液力缓速器开始工作,并将其状态发送到CAN总线上,BCU接收其状态后,开始查询当前的水温值T1℃,如果水温值T1高于设定的警戒温度值T2℃,即T1>T2时,执行步骤(2),如果水温值T1低于警戒温度值T2时,则执行步骤(5)的装置;(1) The hydraulic retarder starts to work and sends its status to the CAN bus. After receiving the status, the BCU starts to query the current water temperature value T 1 ℃. If the water temperature value T 1 is higher than the set warning temperature value T 2 ℃, that is, when T 1 >T 2 , execute step (2), if the water temperature value T 1 is lower than the warning temperature value T 2 , execute the device of step (5);
所述当前的水温值T1℃是指发动机正常工作的温度,其温度为85-103℃;所述的警戒温度值T2℃为95-103℃。The current water temperature T 1 °C refers to the normal operating temperature of the engine, which is 85-103 °C; the warning temperature T 2 °C is 95-103 °C.
(2)BCU接收当前发动机转速值r1、额定转速值R3,当前的档位n1,结合变速器在各档位速比级差g,计算出是否降挡,以及可以降挡的挡位数n;如果可以降挡,则通过控制CAN总线的装置对TCU发送降挡请求的装置;(2) The BCU receives the current engine speed value r 1 , the rated speed value R 3 , the current gear n 1 , and calculates whether to downshift and the number of gears that can be downshifted in combination with the speed ratio difference g of the transmission in each gear n; if it is possible to downshift, the device that sends a downshift request to the TCU through the device that controls the CAN bus;
所述发动机转速值r1为500-2600rpm额定转速值R3为1900-2300rpm。The engine speed value r 1 is 500-2600rpm and the rated speed value R3 is 1900-2300rpm.
所述变速器在不同档位速比级差g为0.743-16.085。The speed ratio difference g of the transmission in different gears is 0.743-16.085.
(3)TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器从n1切换到更低挡位n2的装置;(3) After the TCU receives the request, it controls the action of the selector shift solenoid valve and the clutch booster cylinder to switch the transmission from n 1 to the lower gear n 2 ;
所述变速器n1是指自动变速箱的前进挡,16挡变速箱挡位范围在1≤n1≤16;10挡变速箱挡位范围为1≤n1≤10;所述更低挡位n2是指n2<n1;The transmission n 1 refers to the forward gear of the automatic transmission, the gear range of the 16-speed gearbox is 1≤n 1 ≤16; the gear range of the 10-speed gearbox is 1≤n 1 ≤10; the lower gear n 2 means n 2 <n 1 ;
(4)TCU在降挡时向发动机ECU发送升速请求,控制发动机转速的装置将发动机转速的转速从r1上升至r2,进而发动机风扇转速也随之上升,冷却能力增强,因此发动机水温能够下降的装置;(4) The TCU sends a speed-up request to the engine ECU when downshifting, and the device controlling the engine speed increases the engine speed from r 1 to r 2 , and then the engine fan speed also rises accordingly, and the cooling capacity is enhanced, so the engine water temperature devices capable of descending;
(6)结束操作,退出该模式,BCU执行其它任务。(6) End the operation, exit this mode, and the BCU performs other tasks.
为了更好的实现上述发明目的,本发明还提供了一种AMT车型液力缓速器的水温的控制系统,包括以下装置:包括以下装置:In order to better realize the above-mentioned invention object, the present invention also provides a kind of control system of the water temperature of AMT vehicle type hydraulic retarder, comprises following device: comprises following device:
(1)液力缓速器开始工作,并将其状态发送到CAN总线上,BCU接收其状态后,开始查询当前的水温值T1℃,如果水温值T1高于设定的警戒温度值T2℃,即T1>T2时,执行步骤(2),如果水温值T1低于警戒温度值T2时,则执行步骤(5)的装置;(1) The hydraulic retarder starts to work and sends its status to the CAN bus. After receiving the status, the BCU starts to query the current water temperature value T 1 ℃. If the water temperature value T 1 is higher than the set warning temperature value T 2 ℃, that is, when T 1 >T 2 , execute step (2), if the water temperature value T 1 is lower than the warning temperature value T 2 , execute the device of step (5);
(2)BCU接收当前发动机转速值r1、额定转速值R3,当前的档位n1,结合变速器在各档位速比级差g,计算出是否降挡,以及可以降挡的挡位数n;如果可以降挡,则通过控制CAN总线的装置对TCU发送降挡请求的装置;(2) The BCU receives the current engine speed value r 1 , the rated speed value R 3 , the current gear n 1 , and calculates whether to downshift and the number of gears that can be downshifted in combination with the speed ratio difference g of the transmission in each gear n; if it is possible to downshift, the device that sends a downshift request to the TCU through the device that controls the CAN bus;
(3)TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器从n1切换到更低挡位n2的装置;(3) After the TCU receives the request, it controls the action of the selector shift solenoid valve and the clutch booster cylinder to switch the transmission from n 1 to the lower gear n 2 ;
(4)TCU在降挡时向发动机ECU发送升速请求,控制发动机转速的装置将发动机转速的转速从r1上升至r2,进而发动机风扇转速也随之上升,冷却能力增强,因此发动机水温能够下降的装置;(4) The TCU sends a speed-up request to the engine ECU when downshifting, and the device controlling the engine speed increases the engine speed from r 1 to r 2 , and then the engine fan speed also rises accordingly, and the cooling capacity is enhanced, so the engine water temperature devices capable of descending;
(5) BCU持续监测液力缓速器的工作状态,如果液力缓速器继续工作,则执行步骤(1),如果液力缓速器停止工作,则执行步骤(6)的装置;(5) The BCU continuously monitors the working status of the hydraulic retarder. If the hydraulic retarder continues to work, execute step (1), and if the hydraulic retarder stops working, execute the device in step (6);
(6)结束操作,退出该模式,BCU执行其它任务的装置。(6) End operation, exit this mode, and BCU executes other tasks.
具体说,一种AMT车型液力缓速器的水温的控制系统,包括车身控制器BCU、发动机电子控制单元ECU、自动变速器电子控制单元TCU、变速箱执行机构和液力缓速器,所述发动机电子控制单元ECU、自动变速器电子控制单元TCU和液力缓速器均与所述车身控制器BCU连接;Specifically, a water temperature control system of a hydraulic retarder of an AMT model includes a body controller BCU, an engine electronic control unit ECU, an automatic transmission electronic control unit TCU, a gearbox actuator and a hydraulic retarder. The engine electronic control unit ECU, the automatic transmission electronic control unit TCU and the hydraulic retarder are all connected to the body controller BCU;
所述车身控制器BCU,通过CAN总线分别与所述发动机电子控制单元ECU、自动变速器电子控制单元TCU和液力缓速器连接;用于将液力缓速器开始时的工作状态发送到CAN总线上,当BCU接收其状态后,开始查询当前的水温值,如果水温高于设定的警戒温度,BCU接收当前发动机转速值、额定转速值,结合变速器速比级差,计算出是否降挡,以及可以降挡的挡位数,如果可以降挡,则通过CAN总线对TCU发送降挡请求;如果水温低于警戒温度,BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则执行液力缓速器的状态,发送到CAN总线上,BCU接收其状态;如果液力缓速器停止工作,则结束操作,退出该模式,BCU执行其它任务。The body controller BCU is respectively connected with the engine electronic control unit ECU, the automatic transmission electronic control unit TCU and the hydraulic retarder through the CAN bus; it is used to send the working state of the hydraulic retarder to the CAN On the bus, when the BCU receives its status, it starts to query the current water temperature value. If the water temperature is higher than the set warning temperature, the BCU receives the current engine speed value and the rated speed value, and combines the gear ratio difference of the transmission to calculate whether to downshift. And the number of gears that can be downshifted. If it is possible to downshift, a downshift request will be sent to the TCU through the CAN bus; if the water temperature is lower than the warning temperature, the BCU will continue to monitor the working status of the hydraulic retarder. If the hydraulic retarder continues to If it is working, execute the state of the hydraulic retarder, send it to the CAN bus, and the BCU receives its state; if the hydraulic retarder stops working, end the operation, exit this mode, and the BCU performs other tasks.
所述自动变速器电子控制单元TCU的输出端口和输入端口分别连接于所述车身控制器BCU的输入端口和输出端口;用于将液力缓速器的工作状态发送到CAN总线上,BCU接收其状态,BCU接收当前发动机转速值、额定转速值,结合变速器速比级差,计算出是否降挡,以及可以降挡的挡位数;TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器切换到低挡;TCU同时向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降; BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则发送到CAN总线上,BCU接收其状态,如果液力缓速器停止工作,则执行结束操作,退出该模式,BCU执行其它任务。The output port and the input port of the electronic control unit TCU of the automatic transmission are respectively connected to the input port and the output port of the body controller BCU; used to send the working state of the hydraulic retarder to the CAN bus, and the BCU receives it state, the BCU receives the current engine speed value and rated speed value, combined with the transmission speed ratio difference, calculates whether to downshift, and the number of gears that can be downshifted; after receiving the request, the TCU controls the shift solenoid valve and the clutch booster cylinder Action, so that the transmission is switched to low gear; TCU sends a speed-up request to the engine ECU at the same time, after the engine speed rises, the fan speed connected to it also rises, the cooling capacity is improved, and the water temperature is lowered; BCU continuously monitors the working status of the hydraulic retarder , if the hydraulic retarder continues to work, it will be sent to the CAN bus, and the BCU will receive its status. If the hydraulic retarder stops working, it will execute the end operation, exit this mode, and the BCU will perform other tasks.
所述变速箱执行机构输入端口与所述自动变速器电子控制单元TCU的输出端口相连接;用于TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器切换到低挡;TCU同时向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降;The input port of the gearbox actuator is connected to the output port of the automatic transmission electronic control unit TCU; after the TCU receives the request, it controls the action of the selector shift solenoid valve and the clutch booster cylinder, so that the transmission is switched to a low gear; At the same time, the TCU sends a speed-up request to the engine ECU. After the engine speed rises, the speed of the fan connected to it also rises, the cooling capacity is improved, and the water temperature is lowered;
所述发动机电子控制单元ECU,用于接收TCU向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降;The engine electronic control unit ECU is used to receive the speed-up request sent by the TCU to the engine ECU. After the engine speed rises, the speed of the fan connected to it also rises, the cooling capacity is improved, and the water temperature is lowered;
所述自动变速器电子控制单元TCU,用于接收BCU到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器切换到低挡;TCU同时向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降;The automatic transmission electronic control unit TCU is used to control the action of the selector shift solenoid valve and the clutch booster cylinder after receiving the request from the BCU, so that the transmission is switched to a low gear; at the same time, the TCU sends a speed-up request to the engine ECU. , the speed of the fan connected to it also increases, the cooling capacity increases, and the water temperature decreases;
所述液力缓速器,液力缓速器开始工作,将其状态发送到CAN总线上。The hydraulic retarder starts to work and sends its state to the CAN bus.
上述AMT车型液力缓速器的水温的控制系统的工作方法,包括以下步骤:The working method of the water temperature control system of the hydraulic retarder of the above-mentioned AMT vehicle type comprises the following steps:
(1)液力缓速器开始工作,并将其状态发送到CAN总线上,BCU接收其状态后,开始查询当前的水温值T1℃,如果水温值T1高于设定的警戒温度值T2℃,即T1>T2时,执行步骤(2),如果水温值T1低于警戒温度值T2时,则执行步骤(5);(1) The hydraulic retarder starts to work and sends its status to the CAN bus. After receiving the status, the BCU starts to query the current water temperature value T 1 ℃. If the water temperature value T 1 is higher than the set warning temperature value T 2 ℃, that is, when T 1 >T 2 , execute step (2); if the water temperature value T 1 is lower than the warning temperature value T 2 , execute step (5);
(2)BCU接收当前发动机转速值r1、额定转速值R3,当前的档位n1,结合变速器在各档位速比级差g,计算出是否降挡,以及可以降挡的挡位数n;如果可以降挡,则通过CAN总线对TCU发送降挡请求;(2) The BCU receives the current engine speed value r 1 , the rated speed value R 3 , the current gear n 1 , and calculates whether to downshift and the number of gears that can be downshifted in combination with the speed ratio difference g of the transmission in each gear n; if it is possible to downshift, send a downshift request to the TCU through the CAN bus;
(3)TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器从n1切换到更低挡位n2;(3) After receiving the request, the TCU controls the selector shift solenoid valve and the clutch booster cylinder to switch the transmission from n 1 to the lower gear n 2 ;
(4)TCU在降挡时向发动机ECU发送升速请求,使发动机转速从r1上升至r2,进而发动机风扇转速也随之上升,冷却能力增强,因此发动机水温能够下降;(4) The TCU sends a speed-up request to the engine ECU when downshifting, so that the engine speed increases from r 1 to r 2 , and then the engine fan speed also increases, and the cooling capacity is enhanced, so the engine water temperature can drop;
(5)BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则执行步骤(1),如果液力缓速器停止工作,则执行步骤(6);(5) The BCU continuously monitors the working status of the hydraulic retarder. If the hydraulic retarder continues to work, perform step (1), and if the hydraulic retarder stops working, perform step (6);
(6)结束操作,退出该模式,BCU执行其它任务。(6) End the operation, exit this mode, and the BCU performs other tasks.
具体说,AMT车型液力缓速器的水温控制方法包括以下步骤:Specifically, the water temperature control method of the AMT model hydraulic retarder includes the following steps:
(1)液力缓速器开始工作,并将其状态发送到CAN总线上,BCU接收其状态后,开始查询当前的水温值T1℃,如果水温值T1高于设定的警戒温度值T2℃,即T1>T2时,执行步骤(2),如果水温值T1低于警戒温度值T2时,则执行步骤(5);(1) The hydraulic retarder starts to work and sends its status to the CAN bus. After receiving the status, the BCU starts to query the current water temperature value T 1 ℃. If the water temperature value T 1 is higher than the set warning temperature value T 2 ℃, that is, when T 1 >T 2 , execute step (2); if the water temperature value T 1 is lower than the warning temperature value T 2 , execute step (5);
所述当前的水温值T1℃是指发动机正常工作的温度,其温度为85-103℃;所述的警戒温度值T2℃为95-103℃。The current water temperature T 1 °C refers to the normal operating temperature of the engine, which is 85-103 °C; the warning temperature T 2 °C is 95-103 °C.
(2)BCU接收当前发动机转速值r1、额定转速值R3,当前的档位n1,结合变速器在各档位速比级差g,计算出是否降挡,以及可以降挡的挡位数n;如果可以降挡,则通过CAN总线对TCU发送降挡请求;所述发动机转速值r1、额定转速值R3,当前的档位n1,结合变速器在不同档位速比级差g,计算出是否降挡及可以降挡的挡位数n;如果可以降挡,则通过CAN总线对TCU发送降挡请求;(2) The BCU receives the current engine speed value r 1 , the rated speed value R 3 , the current gear n 1 , and calculates whether to downshift and the number of gears that can be downshifted in combination with the speed ratio difference g of the transmission in each gear n; if it is possible to downshift, send a downshift request to the TCU through the CAN bus; the engine speed value r 1 , the rated speed value R 3 , the current gear n 1 , combined with the speed ratio difference g of the transmission in different gears, Calculate whether to downshift and the number of gears n that can be downshifted; if downshifting is possible, send a downshift request to the TCU through the CAN bus;
所述发动机转速值r1为500-2600rpm额定转速值R3为1900-2300rpm。The engine speed value r 1 is 500-2600rpm and the rated speed value R3 is 1900-2300rpm.
所述变速器在不同档位速比级差g为0.743-16.085。The speed ratio difference g of the transmission in different gears is 0.743-16.085.
(3)TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器从n1切换到更低挡位n2;所述变速器n1是指自动变速箱的前进挡,16挡变速箱挡为范围在1≤n1≤16;10挡变速箱挡位范围为1≤n1≤10;所述更低挡位n2是指n2<n1;(3) After receiving the request, the TCU controls the selector shift solenoid valve and the clutch booster cylinder to switch the transmission from n 1 to a lower gear n 2 ; the transmission n 1 refers to the forward gear of the automatic transmission, 16 Gearbox gear range is 1≤n1≤16; 10 -speed gearbox gear range is 1≤n1≤10 ; said lower gear n2 means n2 <n1 ;
(4)TCU在降挡时向发动机ECU发送升速请求,使发动机转速从r1上升至r2,进而发动机风扇转速也随之上升,冷却能力增强,因此发动机水温能够下降;(4) The TCU sends a speed-up request to the engine ECU when downshifting, so that the engine speed increases from r 1 to r 2 , and then the engine fan speed also increases, and the cooling capacity is enhanced, so the engine water temperature can drop;
(5)BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则执行步骤(1),如果液力缓速器停止工作,则执行步骤(6);(5) The BCU continuously monitors the working status of the hydraulic retarder. If the hydraulic retarder continues to work, perform step (1), and if the hydraulic retarder stops working, perform step (6);
(6)结束操作,退出该模式,BCU执行其它任务。(6) End the operation, exit this mode, and the BCU performs other tasks.
本发明的有益效果是: 本发明中由车辆控制单元(BCU)不断监控发动机ECU发出的水温值,当水温达到警惕温度时,便结合当前发动机转速值、发动机额定转速值、变速器低挡速比等计算可能降的挡位数,如果可以降挡,则给自动变速器电子控制单元(TCU)发送降挡请求,由它控制选换挡电磁阀及离合器助力缸工作,自动完成降挡动作,降挡后发动机的转速升高,与其相连的风扇的转速也提高了,冷却模块的散热能力变大,产生的热量就会被及时带走,从而降低了水温。水温降低后,缓速器能保持足够的制动力矩,从而保证了下坡时可靠的安全性能;同时保证发动机工作在合理的工作温度范围内,保证了发动机燃油经济性;下坡时当缓速器有足够的制动力矩时,不用或少用主制动刹车,就减少了摩擦片的损耗,同时可以放弃在下坡时向摩擦片上淋水的水箱,能够更多地运载货物,具有很高的安全方面和经济方面的价值。The beneficial effects of the present invention are: In the present invention, the vehicle control unit (BCU) continuously monitors the water temperature value sent by the engine ECU, and when the water temperature reaches the warning temperature, it combines the current engine speed value, engine rated speed value, transmission low gear ratio Calculate the number of gears that may be downshifted. If downshifting is possible, a downshift request will be sent to the automatic transmission electronic control unit (TCU), which will control the work of the selector shift solenoid valve and the clutch booster cylinder to automatically complete the downshift action. The speed of the engine after the gear is increased, and the speed of the fan connected to it is also increased. The heat dissipation capacity of the cooling module becomes larger, and the heat generated will be taken away in time, thereby reducing the water temperature. After the water temperature is lowered, the retarder can maintain sufficient braking torque, thereby ensuring reliable safety performance when going downhill; at the same time, ensuring that the engine works within a reasonable operating temperature range and ensuring engine fuel economy; when going downhill, the retarder When the gearbox has sufficient braking torque, the main brake is not used or used less, which reduces the loss of the friction plate. At the same time, it can abandon the water tank that pours water on the friction plate when going downhill, and can carry more goods. High security and economical value.
附图说明Description of drawings
图1为本发明实施例1的结构框图。Fig. 1 is a structural block diagram of Embodiment 1 of the present invention.
图2为本发明实施例1和实施例2的流程图。Fig. 2 is a flowchart of Embodiment 1 and Embodiment 2 of the present invention.
具体实施方式detailed description
实施例1Example 1
参见图1和图2,本发明实施例1提供了一种AMT车型液力缓速器的水温的控制系统,包括车身控制器BCU、发动机电子控制单元ECU、自动变速器电子控制单元TCU、变速箱执行机构和液力缓速器,所述发动机电子控制单元ECU、自动变速器电子控制单元TCU和液力缓速器均与所述车身控制器BCU连接;Referring to Fig. 1 and Fig. 2, embodiment 1 of the present invention provides a kind of water temperature control system of hydraulic retarder of AMT vehicle type, comprises body controller BCU, engine electronic control unit ECU, automatic transmission electronic control unit TCU, gearbox The actuator and the hydraulic retarder, the engine electronic control unit ECU, the automatic transmission electronic control unit TCU and the hydraulic retarder are all connected to the body controller BCU;
所述车身控制器BCU,通过CAN总线分别与所述发动机电子控制单元ECU、自动变速器电子控制单元TCU和液力缓速器连接;用于将液力缓速器开始时的工作状态发送到CAN总线上,当BCU接收其状态后,开始查询当前的水温值,如果水温高于设定的警戒温度,BCU接收当前发动机转速值、额定转速值,结合变速器速比级差,计算出是否降挡,以及可以降挡的挡位数,如果可以降挡,则通过CAN总线对TCU发送降挡请求;如果水温低于警戒温度,BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则执行液力缓速器的状态,发送到CAN总线上,BCU接收其状态;如果液力缓速器停止工作,则结束操作,退出该模式,BCU执行其它任务。The body controller BCU is respectively connected with the engine electronic control unit ECU, the automatic transmission electronic control unit TCU and the hydraulic retarder through the CAN bus; it is used to send the working state of the hydraulic retarder to the CAN On the bus, when the BCU receives its status, it starts to query the current water temperature value. If the water temperature is higher than the set warning temperature, the BCU receives the current engine speed value and the rated speed value, and combines the gear ratio difference of the transmission to calculate whether to downshift. And the number of gears that can be downshifted. If it is possible to downshift, a downshift request will be sent to the TCU through the CAN bus; if the water temperature is lower than the warning temperature, the BCU will continue to monitor the working status of the hydraulic retarder. If the hydraulic retarder continues to If it is working, execute the state of the hydraulic retarder, send it to the CAN bus, and the BCU receives its state; if the hydraulic retarder stops working, end the operation, exit this mode, and the BCU performs other tasks.
所述自动变速器电子控制单元TCU的输出端口和输入端口分别连接于所述车身控制器BCU的输入端口和输出端口;用于将液力缓速器的工作状态发送到CAN总线上,BCU接收其状态,BCU接收当前发动机转速值、额定转速值,结合变速器速比级差,计算出是否降挡,以及可以降挡的挡位数;TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器切换到低挡;TCU同时向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降; BCU持续监测液力缓速器工作状态,如果液力缓速器继续工作,则发送到CAN总线上,BCU接收其状态,如果液力缓速器停止工作,则执行结束操作,退出该模式,BCU执行其它任务。The output port and the input port of the electronic control unit TCU of the automatic transmission are respectively connected to the input port and the output port of the body controller BCU; used to send the working state of the hydraulic retarder to the CAN bus, and the BCU receives it state, the BCU receives the current engine speed value and rated speed value, combined with the transmission speed ratio difference, calculates whether to downshift, and the number of gears that can be downshifted; after receiving the request, the TCU controls the shift solenoid valve and the clutch booster cylinder Action, so that the transmission is switched to low gear; TCU sends a speed-up request to the engine ECU at the same time, after the engine speed rises, the fan speed connected to it also rises, the cooling capacity is improved, and the water temperature is lowered; BCU continuously monitors the working status of the hydraulic retarder , if the hydraulic retarder continues to work, it will be sent to the CAN bus, and the BCU will receive its status. If the hydraulic retarder stops working, it will execute the end operation, exit this mode, and the BCU will perform other tasks.
所述变速箱执行机构输入端口与所述自动变速器电子控制单元TCU的输出端口相连接;用于TCU接收到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器切换到低挡;TCU同时向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降;The input port of the gearbox actuator is connected to the output port of the automatic transmission electronic control unit TCU; after the TCU receives the request, it controls the action of the selector shift solenoid valve and the clutch booster cylinder, so that the transmission is switched to a low gear; At the same time, the TCU sends a speed-up request to the engine ECU. After the engine speed rises, the speed of the fan connected to it also rises, the cooling capacity is improved, and the water temperature is lowered;
所述发动机电子控制单元ECU,用于接收TCU向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降;The engine electronic control unit ECU is used to receive the speed-up request sent by the TCU to the engine ECU. After the engine speed rises, the speed of the fan connected to it also rises, the cooling capacity is improved, and the water temperature is lowered;
所述自动变速器电子控制单元TCU,用于接收BCU到请求后,控制选换挡电磁阀及离合器助力缸动作,使变速器切换到低挡;TCU同时向发动机ECU发送升速请求,发动机转速上升后,与其相连的风扇转速也上升,冷却能力提高,水温得到下降;The automatic transmission electronic control unit TCU is used to control the action of the selector shift solenoid valve and the clutch booster cylinder after receiving the request from the BCU, so that the transmission is switched to a low gear; at the same time, the TCU sends a speed-up request to the engine ECU. , the speed of the fan connected to it also increases, the cooling capacity increases, and the water temperature decreases;
所述液力缓速器,液力缓速器开始工作,将其状态发送到CAN总线上。The hydraulic retarder starts to work and sends its state to the CAN bus.
上述AMT车型液力缓速器的水温的控制系统的工作方法,包括以下步骤:The working method of the water temperature control system of the hydraulic retarder of the above-mentioned AMT vehicle type comprises the following steps:
(1)发动机ECU上电后就通过水温传感器采集到当前冷却液的温度t1(单位为℃),并把其通过CAN信息ET1发送到CAN总线上,发送的周期为1000ms,具体内容如下表。(1) After the engine ECU is powered on, it collects the current coolant temperature t 1 (unit: °C) through the water temperature sensor, and sends it to the CAN bus through CAN information ET1. The sending cycle is 1000ms. The specific content is as follows .
车身控制器(BCU)可以从CAN线上读取ET1的信息,知道到当前水温值。The body controller (BCU) can read the information of ET1 from the CAN line to know the current water temperature value.
(2)液力缓速器开始工作时,会通过信息ERC1发送其状态到CAN总线上,发送的周期为100ms。(2) When the hydraulic retarder starts to work, it will send its status to the CAN bus through the message ERC1, and the sending cycle is 100ms.
当a1=0时,说明缓速器没有起制动作用;若a1>0,说明缓速器正在起作用进行制动。When a 1 =0, it means that the retarder is not acting on braking; if a 1 >0, it means that the retarder is acting on braking.
(3)BCU查看ERC1的内容,当查询到a1>0时,即开始查询当前的水温值t1℃,警惕温度t2为100℃,如果当前水温t1≥t2,则执行步骤(4),如果t1<t2,则执行步骤(9);(3) The BCU checks the content of ERC1. When a 1 >0 is found, it starts to query the current water temperature t 1 ℃, and the alert temperature t 2 is 100 ℃. If the current water temperature t 1 ≥ t 2, execute the step ( 4), if t 1 <t 2 , execute step (9);
(4)BCU通过CAN总线分别从EEC1信息、ETC2信息得到当前的发动机转速值r1和AMT变速器当前挡位n1,各具体报文见下表,发送周期分别为20ms、100ms。(4) The BCU obtains the current engine speed value r 1 and the current gear n 1 of the AMT transmission from the EEC1 information and ETC2 information respectively through the CAN bus. The specific messages are shown in the table below, and the sending cycles are 20ms and 100ms respectively.
(5)BCU调出已经存储的当前变速器在n1挡位速比g1,各挡位的速比在设计出变速器后就可以得到,装在重型汽车上的10挡AMT变速箱直接挡速比见下表格:(5) The BCU recalls the stored current transmission in gear n 1 with speed ratio g 1 . The speed ratio of each gear can be obtained after the transmission is designed. The 10-speed AMT gearbox installed on a heavy-duty vehicle directly shifts the speed See the table below:
装载在重型汽车上MC07的发动机额定转速为2300rpm,BCU从CAN总线上接收EC1消息,得到发动机的额定转速R3为2300rpm,具体报文见下表,发送周期为1000ms。The engine rated speed of MC07 loaded on a heavy-duty vehicle is 2300rpm. The BCU receives EC1 message from the CAN bus, and the rated engine speed R3 is 2300rpm. The specific message is shown in the table below, and the sending cycle is 1000ms.
换挡后假设到n2后的转速为r2,则:Assuming that the speed after shifting to n 2 is r 2 , then:
r2=r1*g2/g1 (1)r 2 =r 1 *g 2 /g 1 (1)
将r2与发动机额定转速R3进行比较。如果r2<R3,则表示可以进行换挡;如果r2>R3,则表示换挡后的转速r2已经超过发动机的额定转速R3了,不能进行换挡。如果可以换挡,则执行步骤(6),否则就执行步骤(9);Compare r2 with engine rated speed R3 . If r 2 <R 3 , it means that the gear shift can be performed; if r 2 >R 3 , it means that the speed r 2 after the gear shift has exceeded the rated speed R 3 of the engine, and the gear shift cannot be performed. If it is possible to shift gears, go to step (6), otherwise go to step (9);
(6)在下坡过程中,变速箱动力系统中断,TCU保持挡位不变, BCU通过CAN总线,发送TC1信号来请求AMT降挡请求,具体内容见下表,发送的周期为10ms。(6) During the downhill process, the gearbox power system is interrupted, and the TCU keeps the gear unchanged. The BCU sends the TC1 signal through the CAN bus to request the AMT downshift request. The specific content is shown in the table below, and the sending cycle is 10ms.
(7)TCU收到换挡请求后,控制离合器助力缸及选换挡电磁阀动作,使变速器自动切换到目标挡位g2。(7) After the TCU receives the shift request, it controls the clutch booster cylinder and the selector shift solenoid valve to operate, so that the transmission automatically shifts to the target gear g 2 .
(8)发动机风扇硅油离合器完全啮合时,风扇转速与发动机转速直接相关,速比为1.25:1。当发动机转速升高后,风扇转速也升高至1.25倍,发动机水温的降温速度大大增强,使水温能够快速降低,保证缓速器一直有足够的制动能力。(8) When the engine fan silicone oil clutch is fully engaged, the fan speed is directly related to the engine speed, and the speed ratio is 1.25:1. When the engine speed increases, the fan speed also increases to 1.25 times, and the cooling speed of the engine water temperature is greatly enhanced, so that the water temperature can be lowered rapidly, ensuring that the retarder has sufficient braking capacity all the time.
(9)BCU持续监测缓速器工作状态,如果缓速器继续工作,则执行步骤(1),如果缓速器停止工作,则执行步骤(10);(9) The BCU continuously monitors the working status of the retarder. If the retarder continues to work, execute step (1), and if the retarder stops working, execute step (10);
(10)结束操作,退出该模式,BCU执行其它任务。(10) End the operation, exit this mode, and the BCU performs other tasks.
实施例2Example 2
参见图2,本发明实施例提供了一种AMT重型特种车分动器换挡的控制方法,包括以下步骤:Referring to Fig. 2, the embodiment of the present invention provides a kind of control method of AMT heavy-duty special vehicle transfer gear shifting, comprises the following steps:
(1)发动机ECU上电后就通过水温传感器采集到当前冷却液的温度t1(单位为℃),并把其通过CAN信息ET1发送到CAN总线上,发送的周期为1000ms,具体内容如下表。(1) After the engine ECU is powered on, it collects the current coolant temperature t 1 (unit: °C) through the water temperature sensor, and sends it to the CAN bus through CAN information ET1. The sending cycle is 1000ms. The specific content is as follows .
车身控制器(BCU)可以从CAN线上读取ET1的信息,知道到当前水温值。The body controller (BCU) can read the information of ET1 from the CAN line to know the current water temperature value.
(2)液力缓速器开始工作时,会通过信息ERC1发送其状态到CAN总线上,发送的周期为100ms。(2) When the hydraulic retarder starts to work, it will send its status to the CAN bus through the message ERC1, and the sending cycle is 100ms.
当a1=0时,说明缓速器没有起制动作用;若a1>0,说明缓速器正在起作用进行制动。When a 1 =0, it means that the retarder is not acting on braking; if a 1 >0, it means that the retarder is acting on braking.
(3)BCU查看ERC1的内容,当查询到a1>0时,即开始查询当前的水温值t1,警惕温度t2为100℃,如果当前水温t1≥t2,则执行步骤(4),如果t1<t2,则执行步骤(9)。(3) The BCU checks the content of ERC1. When a 1 >0 is found, it starts to query the current water temperature t 1 , and the alert temperature t 2 is 100°C. If the current water temperature t 1 ≥ t 2 , execute step (4 ), if t 1 <t 2 , then execute step (9).
(4)BCU通过CAN总线分别从EEC1信息、ETC2信息得到当前的发动机转速值r1的重型汽车MC11发动机,AMT变速器当前挡位n1,各具体报文见下表,发送周期分别为20ms、100ms。(4) The BCU obtains the heavy-duty vehicle MC11 engine with the current engine speed value r 1 from the EEC1 information and the ETC2 information through the CAN bus, and the current gear n 1 of the AMT transmission. See the table below for each specific message, and the sending cycle is 20ms, 100ms.
(5)BCU调出已经存储的当前变速器在n1的速比g1,装载在重型汽车上的16挡AMT变速器超速挡速比为见下表:(5) The BCU recalls the stored speed ratio g 1 of the current transmission at n 1. The overdrive speed ratio of the 16-speed AMT transmission loaded on a heavy-duty vehicle is shown in the following table:
装配在重型汽车上MC11的发动机,BCU从CAN总线上接收EC1消息,得到发动机的额定转速R3为1900rpm,具体报文见下表,发送周期为1000ms。Assembled on the MC11 engine of the heavy-duty vehicle, the BCU receives the EC1 message from the CAN bus, and obtains that the rated speed R3 of the engine is 1900rpm. The specific message is shown in the table below, and the sending cycle is 1000ms.
换挡后假设到n2后的转速为r2,则:Assuming that the speed after shifting to n 2 is r 2 , then:
r2=r1*g2/g1 (1)r 2 =r 1 *g 2 /g 1 (1)
将r2与发动机额定转速R3进行比较。如果r2<R3,则表示可以进行换挡;如果r2>R3,则表示换挡后的转速r2已经超过发动机的额定转速R3了,不能进行换挡。如果可以换挡,则执行步骤(6),否则就执行步骤(9);Compare r2 with engine rated speed R3 . If r 2 <R 3 , it means that the gear shift can be performed; if r 2 >R 3 , it means that the speed r 2 after the gear shift has exceeded the rated speed R 3 of the engine, and the gear shift cannot be performed. If it is possible to shift gears, go to step (6), otherwise go to step (9);
(6)在下坡过程中,变速箱动力系统中断,TCU保持挡位不变,除非外界因素导致自动变速箱降挡。BCU通过CAN总线,发送TC1信号来请求AMT降挡请求,具体内容见下表,发送的周期为10ms。(6) During the downhill process, the transmission power system is interrupted, and the TCU keeps the gear unchanged, unless external factors cause the automatic transmission to downshift. BCU sends TC1 signal to request AMT downshift request through CAN bus, the specific content is shown in the table below, and the sending cycle is 10ms.
(7)TCU收到换挡请求后,控制离合器助力缸及选换挡电磁阀动作,使变速器自动切换到目标挡位g2。(7) After the TCU receives the shift request, it controls the clutch booster cylinder and the selector shift solenoid valve to operate, so that the transmission automatically shifts to the target gear g 2 .
(8)发动机风扇硅油离合器完全啮合时,风扇转速与发动机转速直接相关,速比为1.25:1。当发动机转速升高后,风扇转速也升高至1.25倍,发动机水温的降温速度大大增强,使水温能够快速降低,保证缓速器一直有足够的制动能力。(8) When the engine fan silicone oil clutch is fully engaged, the fan speed is directly related to the engine speed, and the speed ratio is 1.25:1. When the engine speed increases, the fan speed also increases to 1.25 times, and the cooling speed of the engine water temperature is greatly enhanced, so that the water temperature can be lowered rapidly, ensuring that the retarder has sufficient braking capacity all the time.
(9)BCU持续监测缓速器工作状态,如果缓速器继续工作,则执行步骤(1),如果缓速器停止工作,则执行步骤(10);(9) The BCU continuously monitors the working status of the retarder. If the retarder continues to work, execute step (1), and if the retarder stops working, execute step (10);
(10)结束操作,退出该模式,BCU执行其它任务。(10) End the operation, exit this mode, and the BCU performs other tasks.
本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述,当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明。The undescribed technical features of the present invention can be realized by or using the prior art, and will not be repeated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Those of ordinary skill in the art Changes, modifications, additions or substitutions made within the essential scope of the present invention shall also belong to the present invention.
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