CN105268446B - Rear-earth-doped Ni bases BaTiO3‑TiO2Catalyst and preparation method thereof - Google Patents
Rear-earth-doped Ni bases BaTiO3‑TiO2Catalyst and preparation method thereof Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
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Abstract
本发明属于化工催化剂领域,具体涉及稀土掺杂的Ni基BaTiO3‑TiO2催化剂及其制备方法。本发明要解决的技术问题是CH4‑CO2催化重整制取合成气反应的催化剂容易失活、活性不高,使得CH4的平均转化率较低。本发明解决上述技术问题的方案是提供一种稀土掺杂的Ni基BaTiO3‑TiO2催化剂。所述稀土掺杂的Ni基BaTiO3‑TiO2催化剂的化学组成按质量百分比计为:La2O3为0.15%~0.3%、CeO2为0.05%~0.15%、NiO为7%~9%、BaTiO3为80%~88%和TiO2为2.55%~10.8%。本发明还提供了上述稀土掺杂的Ni基BaTiO3‑TiO2催化剂的制备方法。本发明提供的催化剂催化活性高,积炭率低,具有很好的高温稳定性,为CH4‑CO2催化重整制取合成气反应的催化剂提供了新的选择。
The invention belongs to the field of chemical catalysts, and in particular relates to a rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst and a preparation method thereof. The technical problem to be solved by the present invention is that the catalyst for the synthesis gas production by catalytic reforming of CH 4 ‑CO 2 is easily deactivated and the activity is not high, so that the average conversion rate of CH 4 is low. The solution of the present invention to solve the above technical problems is to provide a rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst. The chemical composition of the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst is calculated by mass percentage: 0.15% to 0.3% of La 2 O 3 , 0.05% to 0.15% of CeO 2 , and 7% to 9% of NiO , BaTiO 3 is 80% to 88% and TiO 2 is 2.55% to 10.8%. The present invention also provides a preparation method of the above-mentioned rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst. The catalyst provided by the invention has high catalytic activity, low carbon deposition rate and good high-temperature stability, and provides a new choice for the catalyst for the reaction of CH 4 -CO 2 catalytic reforming to prepare synthesis gas.
Description
技术领域technical field
本发明属于化工催化剂领域,具体涉及稀土掺杂的Ni基BaTiO3-TiO2催化剂及其制备方法。The invention belongs to the field of chemical catalysts, and in particular relates to a rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst and a preparation method thereof.
背景技术Background technique
随着经济的不断增长以及石油资源的枯竭,全球能源危机日益严重,寻找一种替代能源己经迫在眉睫。从国家安全和能源战略的角度出发,研究开发以一碳资源替代石油作为原料的新化学生产工艺,对于我国这样一个煤多、油少、甲烷资源丰富的国家有着重要的意义。世界天然气储量十分丰富,远景储量达400万亿立方米。我国天然气储量达40万亿立方米,约占世界总储量的10%。1995年世界天然气需求量是2.2万亿立方米,在世界一次能源消费中占23%,2010年将达2.9~3.1万亿立方米,占25%。截止到2006年底,全国剩余天然气可采储量约为3.09万亿立方米,比2005年增加0.24万亿立方米,增长幅度约为8.4%。天然气将是21世纪世界能源的重要组成部分。天然气中CH4的含量约为75%~90%、C2~C3的含量约为7%~15%。因此天然气的开发利用无论是在解决能源紧张、资源短缺,还是在环境保护等方面都具有重要意义。With the continuous growth of the economy and the depletion of oil resources, the global energy crisis is becoming more and more serious, and it is extremely urgent to find an alternative energy source. From the perspective of national security and energy strategy, the research and development of a new chemical production process that uses one carbon resource instead of petroleum as a raw material is of great significance to my country, a country with a lot of coal, little oil and rich methane resources. The world's natural gas reserves are very rich, with prospective reserves reaching 400 trillion cubic meters. my country's natural gas reserves reach 40 trillion cubic meters, accounting for about 10% of the world's total reserves. In 1995, the world's natural gas demand was 2.2 trillion cubic meters, accounting for 23% of the world's primary energy consumption. In 2010, it will reach 2.9-3.1 trillion cubic meters, accounting for 25%. By the end of 2006, the country's remaining recoverable natural gas reserves were about 3.09 trillion cubic meters, an increase of 0.24 trillion cubic meters over 2005, an increase of about 8.4%. Natural gas will be an important part of world energy in the 21st century. The content of CH 4 in natural gas is about 75% to 90%, and the content of C 2 to C 3 is about 7% to 15%. Therefore, the development and utilization of natural gas is of great significance in terms of solving energy shortages, resource shortages, and environmental protection.
在天然气、油田伴生气、煤层气和炼厂气中含有大量的甲烷和其它的低碳烷烃,在石油资源日益减少的今天,如何有效地将甲烷及低碳烷烃转化成有用的液体物质和化工原料,有极重要的应用价值。甲烷和CO2是主要的温室气体,又是化学上最稳定的分子之一,CH4是具有类似于惰性气体的非极性分子,C-H键能高达435kJ/mol,热力学上十分稳定;CO2也是很稳定的线性对称分子。它们的转化不仅具有重要的环境意义,同时在化学理论研究上也是一个挑战。近年来提出的甲烷临氧CO2制合成气的新工艺以其诱人的环境效益和潜在的工业应用价值正日益受到关注。该过程不仅克服了甲烷部分氧化和甲烷二氧化碳重整制合成气两个反应的内在缺点,而且具有H2/CO比可调的特殊优点。如何使这样稳定的分子得到有效活化,进而实现合理转化,成为目前多相催化领域中最富挑战性的课题之一。与传统蒸汽重整相比,甲烷与二氧化碳催化重整制取合成气,具有投资少、效率高、能耗低,以及合成气中氢气与一氧化碳比例合理等优势。但该过程是一强吸热反应(ΔH=248kJ/mol),需要较高的反应温度(800℃)。因此,研制高活性、高选择和高稳定的催化剂是甲烷催化重整实现工业应用的关键因素之一,也是该领域研究中的热点。由甲烷经合成气再合成燃料和化学品是天然气利用的最有效途径之一。据称,天然气化工产品中,60%的产品成本和装置投资于造气部分,所以造气一直是天然气化工开发研究的重点。甲烷转化成合成气有水蒸气重整、甲烷部分氧 化、CO2重整3种方式以及它们的组合,其中水蒸气重整早已实现工业化,但存在能耗高、投资大、所得合成气H2/CO=3,不适于F-T合成及其他重要后续过程等缺点。Natural gas, oilfield associated gas, coal bed methane and refinery gas contain a large amount of methane and other low-carbon alkanes. How to effectively convert methane and low-carbon alkanes into useful liquid substances and chemical Raw materials have extremely important application value. Methane and CO 2 are the main greenhouse gases, and they are also one of the most stable molecules in chemistry. CH 4 is a non-polar molecule similar to an inert gas. The CH bond energy is as high as 435kJ/mol, and it is thermodynamically very stable; CO 2 It is also a very stable linear symmetric molecule. Their transformation is not only of great environmental significance, but also a challenge in the study of chemical theory. In recent years, the new process of producing syngas from methane with oxygen CO 2 is attracting more and more attention because of its attractive environmental benefits and potential industrial application value. This process not only overcomes the inherent shortcomings of the two reactions of partial oxidation of methane and reforming of methane carbon dioxide to synthesis gas, but also has the special advantage of adjustable H 2 /CO ratio. How to effectively activate such a stable molecule and then realize a reasonable transformation has become one of the most challenging topics in the field of heterogeneous catalysis. Compared with traditional steam reforming, the catalytic reforming of methane and carbon dioxide to produce synthesis gas has the advantages of less investment, high efficiency, low energy consumption, and a reasonable ratio of hydrogen to carbon monoxide in the synthesis gas. But this process is a strong endothermic reaction (ΔH=248kJ/mol), which requires a higher reaction temperature (800°C). Therefore, the development of catalysts with high activity, high selectivity and high stability is one of the key factors for the industrial application of methane catalytic reforming, and it is also a hot spot in this field of research. Synthesis of fuels and chemicals from methane via synthesis gas is one of the most efficient ways to utilize natural gas. It is said that in natural gas chemical products, 60% of the product cost and equipment are invested in the gas production part, so gas production has always been the focus of natural gas chemical development research. There are three methods for converting methane into synthesis gas: steam reforming, partial oxidation of methane, and CO2 reforming, and their combinations. Among them, steam reforming has already been industrialized, but there are problems with high energy consumption, large investment, and the resulting synthesis gas H2 /CO=3, not suitable for FT synthesis and other important follow-up processes.
甲烷二氧化碳重整过程中产生的H2/CO比约为1,是费-托合成及羰基合成的理想原料。甲烷的二氧化碳重整:CH4+CO2→2CO+2H2,ΔH298K=247.3kJ/mol。该反应利用引起温室效应的CO2气体,对缓解大气污染和环境治理具有重大的意义。早在1928年,国外研究人员将Fe、Co、Ni、Cu等负载在粘土、硅石等耐高温混合物上,发现以Ni和Co为活性组分的催化剂对甲烷二氧化碳重整制合成气具有较高活性。然而,对该反应较为广泛深入的研究始于20世纪90年代。1991年,A shcroft在Nature上发表了有关CH4-CO2重整方面的研究论文,从此在世界范围内引发了研究者的广泛兴趣。近十几年来,国内外学者已对甲烷二氧化碳重整反应进行了系统的研究工作,他们从催化剂的活性组分、载体、助剂、反应机理等几个方面进行了广泛而深入的研究。The ratio of H 2 /CO produced in the carbon dioxide reforming process of methane is about 1, which is an ideal raw material for Fischer-Tropsch synthesis and oxo synthesis. Carbon dioxide reforming of methane: CH 4 +CO 2 →2CO+2H 2 , ΔH 298K =247.3 kJ/mol. This reaction utilizes the CO 2 gas that causes the greenhouse effect, which is of great significance for mitigating air pollution and environmental governance. As early as 1928, foreign researchers loaded Fe, Co, Ni, Cu, etc. on clay, silica and other high-temperature-resistant mixtures, and found that the catalyst with Ni and Co as active components had a higher efficiency for methane carbon dioxide reforming to synthesis gas. active. However, more extensive research on this reaction began in the 1990s. In 1991, Ashcroft published a research paper on CH 4 -CO 2 reforming in Nature, which has aroused widespread interest of researchers worldwide since then. In the past ten years, scholars at home and abroad have carried out systematic research on the methane carbon dioxide reforming reaction. They have carried out extensive and in-depth research on the active components of the catalyst, the carrier, the auxiliary agent, and the reaction mechanism.
申请号为201310258286.9的专利以Nd为助剂、Ni为活性组分、有序介孔二氧化硅(SBA-15)为载体,采用β-环糊精改性的浸渍法先后将稀土金属Nd及活性金属组分Ni负载于载体上,制备了稀土金属Nd改性的Ni/Nd/SBA-15催化剂。该发明制备的Ni/Nd/SBA-15催化剂在甲烷二氧化碳重整制合成气反应中显示出较高的活性及较好的抗积碳性能,但仍然不高,CO2平均转化率只有94.2%,CH4平均转化率只有82%。The patent with the application number 201310258286.9 uses Nd as the auxiliary agent, Ni as the active component, and ordered mesoporous silica (SBA-15) as the carrier. The rare earth metal Nd and The Ni/Nd/SBA-15 catalyst modified by rare earth metal Nd was prepared by loading the active metal component Ni on the carrier. The Ni/Nd/SBA-15 catalyst prepared by this invention shows higher activity and better anti-coking performance in the reaction of methane carbon dioxide reforming to synthesis gas, but it is still not high, and the average conversion rate of CO2 is only 94.2%. , the average conversion of CH 4 is only 82%.
申请号为201210275453的专利涉及一种用于甲烷二氧化碳重整合成气的催化剂,所述催化剂是在MgO和MgAl2O4混合氧化物上负载活性组分金属镍,其通式表达为Ni/MgO+MgAl2O4,Ni含量占催化剂重量的3%-10%。该催化剂解决了现有催化剂存在的抗积碳能力差,制备方法复杂,催化剂造价高等问题。该发明所述的制备方法简单,合成条件易控制,易于工业化,且具有催化活性高,抗积碳性能和稳定性好,成本比贵金属催化剂和镍基改性催化剂低等优点。但是,其催化活性仍然不高,CO2平均转化率只有94%,CH4平均转化率只有87%。The patent with the application number 201210275453 relates to a catalyst for the reformation of methane and carbon dioxide into gas. The catalyst is to support the active component metal nickel on MgO and MgAl 2 O 4 mixed oxide, and its general formula is Ni/MgO +MgAl 2 O 4 , the Ni content accounts for 3%-10% of the weight of the catalyst. The catalyst solves the problems of poor anti-coking ability, complicated preparation method and high catalyst cost existing in the existing catalysts. The preparation method described in the invention is simple, the synthesis conditions are easy to control, and it is easy to industrialize, and has the advantages of high catalytic activity, good anti-coking performance and stability, and lower cost than noble metal catalysts and nickel-based modified catalysts. However, its catalytic activity is still not high, and the average conversion rate of CO2 is only 94%, and the average conversion rate of CH4 is only 87%.
CH4-CO2催化重整制取合成气反应的研究取得了很大的进展,但是距离实现工业化仍然存在一定的差距。主要问题是催化剂容易因积炭和烧结等而失活,因此研制高活性、高选择性及抗积炭性的催化剂一直是研究工作者追求的目标。The research on CH 4 -CO 2 catalytic reforming to synthesis gas has made great progress, but there is still a certain gap to achieve industrialization. The main problem is that the catalyst is easily deactivated due to carbon deposition and sintering. Therefore, the development of catalysts with high activity, high selectivity and carbon deposition resistance has always been the goal pursued by researchers.
发明内容Contents of the invention
本发明要解决的技术问题是CH4-CO2催化重整制取合成气反应的催化剂容易失活、活性不高,使得CH4的平均转化率较低。The technical problem to be solved by the present invention is that the catalyst for the synthesis gas production reaction by catalytic reforming of CH 4 -CO 2 is easily deactivated and the activity is not high, so that the average conversion rate of CH 4 is low.
本发明解决上述技术问题的方案是提供一种稀土掺杂的Ni基BaTiO3-TiO2催化剂。所述稀土掺杂的Ni基BaTiO3-TiO2催化剂的化学组成按质量百分比计为:La2O3为0.15%~0.3%、 CeO2为0.05%~0.15%、NiO为7%~9%、BaTiO3为80%~88%和TiO2为2.55%~10.8%。The solution of the present invention to solve the above technical problems is to provide a rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst. The chemical composition of the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst is calculated by mass percentage: 0.15% to 0.3% of La 2 O 3 , 0.05% to 0.15% of CeO 2 , and 7% to 9% of NiO , BaTiO 3 is 80% to 88% and TiO 2 is 2.55% to 10.8%.
本发明还提供了上述稀土掺杂的Ni基BaTiO3-TiO2催化剂的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst, comprising the following steps:
a、草酸氧钛酸(H2[TiO(C2O4)2])溶液的制备:取浓TiOSO4溶液在常温下用水稀释获得稀钛液,加氨水调整稀钛液的pH值为0.5~3,待沉淀完全后,过滤、洗涤,得到正钛酸(H4TiO4)沉淀;将草酸加入到上述正钛酸沉淀中,再加入水溶解,得到混合液,并保持混合液的浓度以TiO2计为0.7~1.3kg/L;将上述混合液加热至沸腾,保持沸腾状态0.5~1h,得到草酸氧钛酸溶液;所述草酸的加入量为正钛酸沉淀(以TiO2计)摩尔总量的2倍;所述沸腾过程中加入氨水保持溶液pH值为1.5~2.5;a. Preparation of oxytitanic acid oxalate (H 2 [TiO(C 2 O 4 ) 2 ]) solution: take the concentrated TiOSO 4 solution and dilute it with water at room temperature to obtain a dilute titanium solution, add ammonia water to adjust the pH value of the dilute titanium solution to 0.5 ~3. After the precipitation is complete, filter and wash to obtain orthotitanic acid (H 4 TiO 4 ) precipitate; add oxalic acid to the above orthotitanic acid precipitate, then add water to dissolve to obtain a mixed solution, and maintain the concentration of the mixed solution Calculated as TiO 2 is 0.7~1.3kg/L; the above mixed solution is heated to boiling and kept in boiling state for 0.5~1h to obtain oxytitanic acid oxalate solution; the addition amount of the oxalic acid is orthotitanic acid precipitation ) 2 times of the total molar amount; add ammonia water during the boiling process to keep the pH value of the solution at 1.5 to 2.5;
b、稀土掺杂的Ni基氯化钡溶液的制备:将氯化钡、硝酸镍、醋酸镧(La(Ac)3)和醋酸铈(Ce(Ac)3)混合均匀,加水溶解完全,得到稀土掺杂的Ni基氯化钡溶液;所述氯化钡、硝酸镍与正钛酸沉淀(以TiO2计)的摩尔比为1︰0.15~0.25︰1;所述醋酸镧、醋酸铈与氯化钡的摩尔比为0.0005~0.002︰0.0005~0.002︰1,且醋酸镧与醋酸铈的摩尔量之和为氯化钡摩尔量的0.1%~0.4%;b. Preparation of rare earth-doped Ni-based barium chloride solution: mix barium chloride, nickel nitrate, lanthanum acetate (La(Ac) 3 ) and cerium acetate (Ce(Ac) 3 ) evenly, add water to dissolve completely, and obtain Rare earth-doped Ni-based barium chloride solution; the molar ratio of the barium chloride, nickel nitrate and orthotitanic acid precipitate (calculated as TiO 2 ) is 1:0.15~0.25:1; the lanthanum acetate, cerium acetate and The molar ratio of barium chloride is 0.0005-0.002: 0.0005-0.002: 1, and the sum of the molar weights of lanthanum acetate and cerium acetate is 0.1%-0.4% of the molar weight of barium chloride;
c、常温下,将上述稀土掺杂的Ni基氯化钡溶液加入到步骤a所得的草酸氧钛酸溶液中,反应1.5~2.5h,获得稀土掺杂的Ni基草酸氧钛酸钡(BaTiO(C2O4)2·4H2O)沉淀体系;所述稀土掺杂的Ni基氯化钡溶液中氯化钡的摩尔量与草酸氧钛酸溶液(以TiO2计)的摩尔比为1︰1;c. At normal temperature, add the above-mentioned rare earth-doped Ni-based barium chloride solution to the obtained oxalate titanate solution in step a, and react for 1.5 to 2.5 hours to obtain rare-earth-doped Ni-based barium oxalate titanate (BaTiO (C 2 O 4 ) 2 4H 2 O) precipitation system; the molar ratio of the molar weight of barium chloride in the Ni-based barium chloride solution doped with rare earth to the oxytitanic acid oxalate solution (calculated as TiO 2 ) is 1:1;
d、将偏钛酸(H2TiO3)加入到上述稀土掺杂的Ni基草酸氧钛酸钡沉淀体系中,充分混合,然后洗涤沉淀、抽滤得到滤饼,滤饼经烘干后,再在750℃~850℃下煅烧2h,得到稀土掺杂的Ni基BaTiO3-TiO2载体;所述偏钛酸的加入量为步骤a所述正钛酸沉淀(以TiO2计)摩尔量的5%~35%;d. Add metatitanic acid (H 2 TiO 3 ) to the above rare earth-doped Ni-based barium oxalate titanate precipitation system, mix thoroughly, then wash the precipitate, and filter with suction to obtain a filter cake. After the filter cake is dried, Then calcined at 750°C to 850°C for 2h to obtain a rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier; the amount of metatitanic acid added is the molar amount of the orthotitanic acid precipitate (calculated as TiO 2 ) described in step a 5% to 35%;
e、将稀土掺杂的Ni基BaTiO3-TiO2载体在饱和硝酸镍溶液中浸渍20~60min,然后取出,经烘干后,再在空气中600℃~650℃条件下煅烧2h,最后经气流粉碎获得稀土掺杂的Ni基BaTiO3-TiO2催化剂;所述的饱和硝酸镍溶液中,硝酸镍与BaTiO3-TiO2载体中钛酸钡的摩尔比为0.05~0.10︰1。e. Immerse the rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier in a saturated nickel nitrate solution for 20-60 minutes, then take it out, dry it, and then calcinate it in the air at 600°C-650°C for 2h, and finally Rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst is obtained by jet milling; in the saturated nickel nitrate solution, the molar ratio of nickel nitrate to barium titanate in the BaTiO 3 -TiO 2 carrier is 0.05-0.10:1.
其中,步骤a中所述浓TiOSO4溶液的浓度以TiO2计为180~250g/L。优选的,所述浓TiOSO4溶液的浓度以TiO2计210~230g/L。Wherein, the concentration of the concentrated TiOSO 4 solution described in step a is 180-250 g/L in terms of TiO 2 . Preferably, the concentration of the concentrated TiOSO 4 solution is 210-230 g/L calculated as TiO 2 .
其中,步骤a中所述稀钛液的浓度以TiO2计为100~160g/L。所述稀钛液的浓度以TiO2计优选为130~150g/L。Wherein, the concentration of the dilute titanium solution in step a is 100-160 g/L as TiO 2 . The concentration of the dilute titanium solution is preferably 130-150 g/L in terms of TiO 2 .
作为本发明优选的方案,步骤a中所述稀钛液的pH值为1~2。As a preferred solution of the present invention, the pH value of the dilute titanium solution in step a is 1-2.
作为本发明优选的方案,步骤a中所述混合液的浓度以TiO2计为0.9~1.1kg/L。As a preferred solution of the present invention, the concentration of the mixed solution in step a is 0.9-1.1 kg/L calculated as TiO 2 .
其中,步骤a中所述混合液的pH值为1.9~2.1。Wherein, the pH value of the mixed solution in step a is 1.9-2.1.
作为本发明优选的方案,步骤a中所述保持沸腾状态的时间为40~45min。As a preferred solution of the present invention, the time for maintaining the boiling state in step a is 40-45 minutes.
作为本发明优选的方案,步骤b中所述醋酸镧与醋酸铈的摩尔量之和为氯化钡摩尔量的0.2%~0.3%。As a preferred solution of the present invention, the sum of the molar weights of lanthanum acetate and cerium acetate in step b is 0.2%-0.3% of the molar weight of barium chloride.
其中,步骤c所述稀土掺杂的Ni基氯化钡溶液加入到草酸氧钛酸溶液中的速度为5~20mL/min。优选的,所述稀土掺杂的Ni基氯化钡溶液加入到草酸氧钛酸溶液中的速度为10~15mL/min。Wherein, the rate of adding the rare earth-doped Ni-based barium chloride solution into the oxalate titanate solution in step c is 5-20 mL/min. Preferably, the rate at which the rare earth-doped Ni-based barium chloride solution is added to the oxytitanic acid oxalate solution is 10-15 mL/min.
作为本发明优选的方案,步骤c所述的反应时间为1.9~2.1h。As a preferred solution of the present invention, the reaction time in step c is 1.9 to 2.1 hours.
作为本发明优选的方案,步骤d所述偏钛酸加入量为步骤a所得正钛酸沉淀(以TiO2计)摩尔量的20%~30%。As a preferred solution of the present invention, the amount of metatitanic acid added in step d is 20% to 30% of the molar amount of orthotitanic acid precipitate (calculated as TiO 2 ) obtained in step a.
作为本发明优选的方案,步骤e所述浸渍时间为30~40min。As a preferred solution of the present invention, the soaking time in step e is 30-40 minutes.
本发明的有益效果在于:本发明创造性地在载体BaTiO3生成过程中加入稀土和硝酸镍,即在氯化钡溶液中加入,其好处在于使稀土和NiO能够最大可能地分散吸附于BaTiO3基体表面和分子间隙,大大强化了比表面积和表面吸附能。本发明创造性地采用了BaTiO3和TiO2的混合载体,形成互补和强化,并通过少量Ni取代晶格中Ti的位置,利用稳定锐钛矿结构的“矩阵效应”得到高分散且稳定的Ni金属粒子,制备得到高性能Ni基催化剂,既保持了较高的催化活性,又能极大地抑制积炭,具有很好的高温稳定性。本发明还创造性地同时采用了La2O3和CeO2两种助剂,弥补了单一助剂原子半径固定值的缺陷,有利于催化剂活性的提高,使反应后催化剂的积炭量大大降低,且热稳定性也显著增强。The beneficial effect of the present invention is that: the present invention creatively adds rare earth and nickel nitrate in the process of carrier BaTiO 3 formation, that is, adding it in the barium chloride solution, and its advantage is that the rare earth and NiO can be dispersed and adsorbed on the BaTiO 3 matrix to the greatest possible extent. The surface and molecular gap greatly strengthen the specific surface area and surface adsorption energy. The present invention creatively adopts the mixed carrier of BaTiO 3 and TiO 2 to form complementary and strengthening, and replaces the position of Ti in the crystal lattice by a small amount of Ni, and utilizes the "matrix effect" of stable anatase structure to obtain highly dispersed and stable Ni Metal particles are used to prepare high-performance Ni-based catalysts, which not only maintain high catalytic activity, but also greatly inhibit carbon deposition, and have good high-temperature stability. The present invention also creatively uses two additives, La 2 O 3 and CeO 2 , to make up for the defect of a single additive with a fixed atomic radius, which is beneficial to the improvement of the catalyst activity and greatly reduces the amount of carbon deposited on the catalyst after the reaction. And the thermal stability is also significantly enhanced.
附图说明Description of drawings
图1稀土掺杂的Ni基BaTiO3-TiO2催化剂的XRD衍射图谱。Figure 1 XRD diffraction pattern of rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst.
具体实施方式detailed description
稀土掺杂的Ni基BaTiO3-TiO2催化剂的制备方法,包括以下步骤:The preparation method of the Ni-based BaTiO 3 -TiO 2 catalyst doped with rare earth comprises the following steps:
a、草酸氧钛酸(H2[TiO(C2O4)2])溶液的制备:取浓TiOSO4溶液在常温下用水稀释获得稀钛液,加氨水调整稀钛液的pH值为0.5~3,待沉淀完全后,过滤、洗涤,得到正钛酸(H4TiO4)沉淀;将草酸加入到上述正钛酸沉淀中,再加入水溶解,得到混合液,并保持混合液的浓度以TiO2计为0.7~1.3kg/L;将上述混合液加热至沸腾,保持沸腾状态0.5~1h,得到草酸氧钛酸溶液;所述草酸的加入量为正钛酸沉淀(以TiO2计)摩尔总量的2倍;所述沸腾过程中加入氨水保持溶液pH值为1.5~2.5;a. Preparation of oxytitanic acid oxalate (H 2 [TiO(C 2 O 4 ) 2 ]) solution: take the concentrated TiOSO 4 solution and dilute it with water at room temperature to obtain a dilute titanium solution, add ammonia water to adjust the pH value of the dilute titanium solution to 0.5 ~3. After the precipitation is complete, filter and wash to obtain orthotitanic acid (H 4 TiO 4 ) precipitate; add oxalic acid to the above orthotitanic acid precipitate, then add water to dissolve to obtain a mixed solution, and maintain the concentration of the mixed solution Calculated as TiO 2 is 0.7~1.3kg/L; the above mixed solution is heated to boiling and kept in boiling state for 0.5~1h to obtain oxytitanic acid oxalate solution; the addition amount of the oxalic acid is orthotitanic acid precipitation ) 2 times of the total molar amount; add ammonia water during the boiling process to keep the pH value of the solution at 1.5 to 2.5;
b、稀土掺杂的Ni基氯化钡溶液的制备:将氯化钡、硝酸镍、醋酸镧(La(Ac)3)和醋酸铈(Ce(Ac)3)混合均匀,加水溶解完全,得到稀土掺杂的Ni基氯化钡溶液;所述氯化钡、硝酸镍与正钛酸沉淀(以TiO2计)的摩尔比为1︰0.15~0.25︰1;所述醋酸镧、醋酸铈与氯化钡的摩尔比为0.0005~0.002︰0.0005~0.002︰1,且醋酸镧与醋酸铈的摩尔量之和为氯化钡摩尔量的0.1%~0.4%;b. Preparation of rare earth-doped Ni-based barium chloride solution: mix barium chloride, nickel nitrate, lanthanum acetate (La(Ac) 3 ) and cerium acetate (Ce(Ac) 3 ) evenly, add water to dissolve completely, and obtain Rare earth-doped Ni-based barium chloride solution; the molar ratio of the barium chloride, nickel nitrate and orthotitanic acid precipitate (calculated as TiO 2 ) is 1:0.15~0.25:1; the lanthanum acetate, cerium acetate and The molar ratio of barium chloride is 0.0005-0.002: 0.0005-0.002: 1, and the sum of the molar weights of lanthanum acetate and cerium acetate is 0.1%-0.4% of the molar weight of barium chloride;
c、常温下,将上述稀土掺杂的Ni基氯化钡溶液加入到步骤a所得的草酸氧钛酸溶液中,反应1.5~2.5h,获得稀土掺杂的Ni基草酸氧钛酸钡(BaTiO(C2O4)2·4H2O)沉淀体系;所述稀土掺杂的Ni基氯化钡溶液中氯化钡的摩尔量与草酸氧钛酸溶液(以TiO2计)的摩尔比为1︰1;c. At normal temperature, add the above-mentioned rare earth-doped Ni-based barium chloride solution to the obtained oxalate titanate solution in step a, and react for 1.5 to 2.5 hours to obtain rare-earth-doped Ni-based barium oxalate titanate (BaTiO (C 2 O 4 ) 2 4H 2 O) precipitation system; the molar ratio of the molar weight of barium chloride in the Ni-based barium chloride solution doped with rare earth to the oxytitanic acid oxalate solution (calculated as TiO 2 ) is 1:1;
d、将偏钛酸(H2TiO3)加入到上述稀土掺杂的Ni基草酸氧钛酸钡沉淀体系中,充分混合,然后洗涤沉淀、抽滤得到滤饼,滤饼经烘干后,再在750℃~850℃下煅烧2h,得到稀土掺杂的Ni基BaTiO3-TiO2载体;所述偏钛酸的加入量为步骤a所述正钛酸沉淀(以TiO2计)摩尔量的5%~35%;d. Add metatitanic acid (H 2 TiO 3 ) to the above rare earth-doped Ni-based barium oxalate titanate precipitation system, mix thoroughly, then wash the precipitate, and filter with suction to obtain a filter cake. After the filter cake is dried, Then calcined at 750°C to 850°C for 2h to obtain a rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier; the amount of metatitanic acid added is the molar amount of the orthotitanic acid precipitate (calculated as TiO 2 ) described in step a 5% to 35%;
e、将稀土掺杂的Ni基BaTiO3-TiO2载体在饱和硝酸镍溶液中浸渍20~60min,然后取出,经烘干后,再在空气中600℃~650℃条件下煅烧2h,最后经气流粉碎获得稀土掺杂的Ni基BaTiO3-TiO2催化剂;所述的饱和硝酸镍溶液中,硝酸镍与BaTiO3-TiO2载体中钛酸钡的摩尔比为0.05~0.10︰1。e. Immerse the rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier in a saturated nickel nitrate solution for 20-60 minutes, then take it out, dry it, and then calcinate it in the air at 600°C-650°C for 2h, and finally Rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst is obtained by jet milling; in the saturated nickel nitrate solution, the molar ratio of nickel nitrate to barium titanate in the BaTiO 3 -TiO 2 carrier is 0.05-0.10:1.
其中,步骤a中所述浓TiOSO4溶液浓度以TiO2计为180~250g/L。所述浓TiOSO4溶液的浓度以TiO2计优选为210~230g/L。Wherein, the concentration of the concentrated TiOSO 4 solution described in step a is 180-250 g/L in terms of TiO 2 . The concentration of the concentrated TiOSO 4 solution is preferably 210-230 g/L in terms of TiO 2 .
其中,步骤a中所述稀钛液的浓度以TiO2计为100~160g/L。所述稀钛液的浓度以TiO2计优选为130~150g/L。若稀钛液的浓度太高,则不易水解;若浓度太低,水解后的沉淀难以过滤。Wherein, the concentration of the dilute titanium solution in step a is 100-160 g/L as TiO 2 . The concentration of the dilute titanium solution is preferably 130-150 g/L in terms of TiO 2 . If the concentration of dilute titanium solution is too high, it will not be easily hydrolyzed; if the concentration is too low, the precipitate after hydrolysis is difficult to filter.
其中,步骤a中稀钛液的pH值采用氨水来调节,选用氨水的好处在于:氨水既不是强碱,也不带入金属杂质离子。Wherein, the pH value of the dilute titanium solution in step a is adjusted by ammonia water. The advantage of choosing ammonia water is that the ammonia water is neither a strong alkali nor metal impurity ions.
作为本发明优选的方案,步骤a中所述稀钛液的pH值为1~2。若pH值太低,则不易水解;若pH值太高,容易生成偏钛酸(H2TiO3)。As a preferred solution of the present invention, the pH value of the dilute titanium solution in step a is 1-2. If the pH value is too low, it will not be easily hydrolyzed; if the pH value is too high, it will easily generate metatitanic acid (H 2 TiO 3 ).
作为本发明优选的方案,步骤a中所述混合液的浓度以TiO2计为0.9~1.1kg/L。As a preferred solution of the present invention, the concentration of the mixed solution in step a is 0.9-1.1 kg/L calculated as TiO 2 .
其中,步骤a中所述混合液的pH值为1.9~2.1。Wherein, the pH value of the mixed solution in step a is 1.9-2.1.
作为本发明优选的方案,步骤a中所述保持沸腾状态的时间为40~45min。As a preferred solution of the present invention, the time for maintaining the boiling state in step a is 40-45 minutes.
作为本发明优选的方案,步骤b中所述醋酸镧与醋酸铈的摩尔量之和为氯化钡摩尔量的0.2%~0.3%。所述醋酸镧与醋酸铈的摩尔量之和过高或过低都会降低催化剂的活性。As a preferred solution of the present invention, the sum of the molar weights of lanthanum acetate and cerium acetate in step b is 0.2%-0.3% of the molar weight of barium chloride. If the sum of the molar weights of lanthanum acetate and cerium acetate is too high or too low, the activity of the catalyst will be reduced.
其中,步骤c所述稀土掺杂的Ni基氯化钡溶液加入到草酸氧钛酸溶液中的速度为5~20mL/min。优选的,所述稀土掺杂的Ni基氯化钡溶液加入到草酸氧钛酸溶液中的速度为10~ 15mL/min。上述添加速度若过高,不利于生成纳米级草酸氧钛酸钡,容易造成颗粒粗大;若速度过低,则降低效率。Wherein, the rate of adding the rare earth-doped Ni-based barium chloride solution into the oxalate titanate solution in step c is 5-20 mL/min. Preferably, the rate at which the rare earth-doped Ni-based barium chloride solution is added to the oxytitanic acid oxalate solution is 10-15 mL/min. If the above-mentioned addition rate is too high, it is not conducive to the formation of nano-scale barium oxalate titanate, and it is easy to cause coarse particles; if the rate is too low, the efficiency will be reduced.
作为本发明优选的方案,步骤c所述的反应时间为1.9~2.1h。As a preferred solution of the present invention, the reaction time in step c is 1.9 to 2.1 hours.
作为本发明优选的方案,步骤d所述偏钛酸加入量为步骤a所得正钛酸沉淀(以TiO2计)摩尔量的20%~30%。As a preferred solution of the present invention, the amount of metatitanic acid added in step d is 20% to 30% of the molar amount of orthotitanic acid precipitate (calculated as TiO 2 ) obtained in step a.
作为本发明优选的方案,步骤e所述浸渍时间为30~40min。As a preferred solution of the present invention, the soaking time in step e is 30-40 minutes.
实施例1Example 1
取浓TiOSO4溶液(以TiO2计,浓度为220g/L)2L,加入0.5L去离子水充分搅拌,同时滴加氨水,保持溶液的pH值为1.0,待出现的白色絮状沉淀正钛酸(H4TiO4)稳定后,过滤、洗涤。同时,通过取少量正钛酸高温900℃煅烧,称取TiO2粉末的质量的方式计算该正钛酸浆料中所含TiO2的质量百分比。称取正钛酸浆料29.98g(以TiO2计)待用。Take 2L of concentrated TiOSO 4 solution (calculated as TiO 2 , the concentration is 220g/L), add 0.5L deionized water to fully stir, and drop ammonia water at the same time to keep the pH value of the solution at 1.0. After the acid (H 4 TiO 4 ) was stabilized, it was filtered and washed. At the same time, the mass percentage of TiO 2 contained in the ortho-titanic acid slurry was calculated by taking a small amount of ortho-titanic acid and calcining at a high temperature of 900° C., and weighing the mass of TiO 2 powder. Weigh 29.98 g (calculated as TiO 2 ) of orthotitanic acid slurry for use.
称量94.64g的草酸晶体(相当于2倍于正钛酸中TiO2摩尔总量),加入到上步正钛酸浆料内。加蒸馏水使总体积至400mL,将其加热至沸腾,用氨水将其pH值调至2.0,继续煮沸,煮沸45min后形成透明的草酸氧钛酸(H2[TiO(C2O4)2])溶液。Weigh 94.64g of oxalic acid crystals (equivalent to 2 times the total molar amount of TiO in ortho-titanic acid), and add it into the ortho-titanic acid slurry in the previous step. Add distilled water to bring the total volume to 400mL, heat it to boiling, adjust its pH value to 2.0 with ammonia water, continue to boil, after boiling for 45min, transparent oxytitanic acid oxalate (H 2 [TiO(C 2 O 4 ) 2 ] ) solution.
称取氯化钡84.92g,并加蒸馏水至850mL让其充分溶解。Weigh 84.92g of barium chloride, and add distilled water to 850mL to fully dissolve it.
称取硝酸镍溶于100mL蒸馏水中,硝酸镍称量为上步氯化钡摩尔量的28%。Weigh nickel nitrate and dissolve it in 100mL distilled water, and the nickel nitrate weighs 28% of the molar weight of barium chloride in the previous step.
在氯化钡溶液中加入一定量的醋酸镧(相当于醋酸稀土总量的60%)和醋酸铈(相当于醋酸稀土总量的40%),醋酸稀土加入量为氯化钡晶体摩尔量的0.25%。同时加入上步硝酸镍质量的50%,充分搅拌。Add a certain amount of lanthanum acetate (equivalent to 60% of the total amount of rare earth acetate) and cerium acetate (equivalent to 40% of the total amount of rare earth acetate) in the barium chloride solution. 0.25%. Add 50% of the mass of nickel nitrate in the previous step at the same time, and fully stir.
当透明的草酸氧钛酸溶液形成后,在常温下,将稀土掺杂的Ni基氯化钡溶液以10mL/min的速度加入至草酸氧钛酸透明溶液中,并在搅拌的情况下沉淀反应2h,获得稀土掺杂的Ni基草酸氧钛酸钡(BaTiO(C2O4)2·4H2O)沉淀体系。After the transparent oxytitanic acid oxalate solution is formed, add the rare earth-doped Ni-based barium chloride solution at a rate of 10mL/min to the transparent solution of oxytitanic oxalate at room temperature, and precipitate under stirring 2h, a rare earth-doped Ni-based barium oxalate titanate (BaTiO(C 2 O 4 ) 2 ·4H 2 O) precipitation system was obtained.
将偏钛酸(H2TiO4)缓慢加入到上步的稀土掺杂的Ni基草酸氧钛酸钡沉淀体系中,加入量为第一步所获得的正钛酸浆料(29.98g)的摩尔量的20%(以TiO2计)。Slowly add metatitanic acid (H 2 TiO 4 ) into the rare earth-doped Ni-based barium oxalate titanate precipitation system in the previous step, the amount added is the orthotitanic acid slurry (29.98g) obtained in the first step 20% of the molar weight (calculated as TiO 2 ).
将上步所得沉淀洗涤、抽滤得到滤饼,120℃下烘干后再在800℃下煅烧2h,得到含NiO、La2O3和CeO2且均匀分散在BaTiO3和TiO2微小粒子表面和间隙中的稀土掺杂的Ni基BaTiO3-TiO2载体。Wash and filter the precipitate obtained in the previous step to obtain a filter cake, dry it at 120°C and then calcinate it at 800°C for 2 hours to obtain NiO, La 2 O 3 and CeO 2 and evenly disperse on the surface of BaTiO 3 and TiO 2 tiny particles and the rare earth-doped Ni-based BaTiO 3 -TiO 2 support in the interstitial.
采用常规浸渍法,将上步所得的稀土掺杂的Ni基BaTiO3-TiO2载体浸于余下的硝酸镍溶液中,马弗炉(120℃)中烘烤24h至干,再在空气中600℃~650℃条件下煅烧2h,经气流粉碎后获得催化剂。Using the conventional impregnation method, the rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier obtained in the previous step was immersed in the remaining nickel nitrate solution, baked in a muffle furnace (120°C) for 24h to dryness, and then placed in the air for 600 Calcined at ℃~650℃ for 2h, and obtained the catalyst after jet crushing.
本实施例所得稀土掺杂的Ni基BaTiO3-TiO2催化剂的成分组成按质量百分比计为:La2O3 为0.20%、CeO2为0.07%、NiO为8.59%、BaTiO3为85.29%、TiO2为5.85%。The composition of the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst obtained in this example is calculated by mass percentage: 0.20% of La 2 O 3 , 0.07% of CeO 2 , 8.59% of NiO, 85.29% of BaTiO 3 , TiO2 is 5.85%.
检测结果表明:催化活性指标中,CO2平均转化率为98.1%,CH4平均转化率为96.3%,积炭率为0.6%。The test results show that: among the catalytic activity indicators, the average conversion rate of CO 2 is 98.1%, the average conversion rate of CH 4 is 96.3%, and the carbon deposition rate is 0.6%.
实施例2Example 2
取浓TiOSO4溶液(以TiO2计,浓度为220g/L)2L,加入0.5L去离子水充分搅拌,同时滴加氨水,保持溶液的pH值为1.0,待出现的白色絮状沉淀正钛酸(H4TiO4)稳定后,过滤、洗涤。同时,通过取少量正钛酸高温900℃煅烧,称取TiO2粉末的质量的方式计算该正钛酸浆料中所含TiO2的质量百分比。称取正钛酸浆料29.98g(以TiO2计)待用。Take 2L of concentrated TiOSO 4 solution (calculated as TiO 2 , the concentration is 220g/L), add 0.5L deionized water to fully stir, and drop ammonia water at the same time to keep the pH value of the solution at 1.0. After the acid (H 4 TiO 4 ) was stabilized, it was filtered and washed. At the same time, the mass percentage of TiO 2 contained in the ortho-titanic acid slurry was calculated by taking a small amount of ortho-titanic acid and calcining at a high temperature of 900° C., and weighing the mass of TiO 2 powder. Weigh 29.98 g (calculated as TiO 2 ) of orthotitanic acid slurry for use.
称量94.64g的草酸晶体(相当于2倍于正钛酸中TiO2摩尔总量),加入到上步正钛酸浆料内。加蒸馏水使总体积至400mL,将其加热至沸腾,用氨水将其pH值调至2.0,继续煮沸,煮沸45min后形成透明的草酸氧钛酸(H2[TiO(C2O4)2])溶液。Weigh 94.64g of oxalic acid crystals (equivalent to 2 times the total molar amount of TiO in ortho-titanic acid), and add it into the ortho-titanic acid slurry in the previous step. Add distilled water to bring the total volume to 400mL, heat it to boiling, adjust its pH value to 2.0 with ammonia water, continue to boil, after boiling for 45min, transparent oxytitanic acid oxalate (H 2 [TiO(C 2 O 4 ) 2 ] ) solution.
称取氯化钡84.92g,并加蒸馏水至850mL让其充分溶解。Weigh 84.92g of barium chloride, and add distilled water to 850mL to fully dissolve it.
称取硝酸镍溶于100mL蒸馏水中,硝酸镍称量为上步氯化钡摩尔量的24%。Weigh nickel nitrate and dissolve it in 100mL of distilled water, and nickel nitrate weighs 24% of the molar weight of barium chloride in the previous step.
在氯化钡溶液中加入一定量的醋酸镧(相当于醋酸稀土总量的40%)和醋酸铈(相当于醋酸稀土总量的60%),醋酸稀土加入量为氯化钡晶体摩尔量的0.25%。同时加入上步硝酸镍质量的50%,充分搅拌,得到稀土掺杂的Ni基氯化钡溶液。Add a certain amount of lanthanum acetate (equivalent to 40% of the total amount of rare earth acetate) and cerium acetate (equivalent to 60% of the total amount of rare earth acetate) in the barium chloride solution. 0.25%. At the same time, 50% of the mass of nickel nitrate in the previous step was added, and fully stirred to obtain a rare earth-doped Ni-based barium chloride solution.
当透明的草酸氧钛酸溶液形成后,在常温下,将稀土掺杂的Ni基氯化钡溶液以10mL/min的速度加入至草酸氧钛酸透明溶液中,并在搅拌的情况下沉淀反应2h,获得稀土掺杂的Ni基草酸氧钛酸钡(BaTiO(C2O4)2·4H2O)沉淀体系。After the transparent oxytitanic acid oxalate solution is formed, add the rare earth-doped Ni-based barium chloride solution at a rate of 10mL/min to the transparent solution of oxytitanic oxalate at room temperature, and precipitate under stirring 2h, a rare earth-doped Ni-based barium oxalate titanate (BaTiO(C 2 O 4 ) 2 ·4H 2 O) precipitation system was obtained.
将偏钛酸(H2TiO4)缓慢加入到上步的稀土掺杂的Ni基草酸氧钛酸钡沉淀体系中,加入量为第一步所获得的正钛酸浆料(29.98g)的摩尔量的30%(以TiO2计)。Slowly add metatitanic acid (H 2 TiO 4 ) into the rare earth-doped Ni-based barium oxalate titanate precipitation system in the previous step, the amount added is the orthotitanic acid slurry (29.98g) obtained in the first step 30% of the molar weight (calculated as TiO 2 ).
将上步所得沉淀洗涤、抽滤得到滤饼,120℃下烘干后再在800℃下煅烧2h,得到含NiO、La2O3和CeO2且均匀分散在BaTiO3和TiO2微小粒子表面和间隙中的稀土掺杂的Ni基载体。Wash and filter the precipitate obtained in the previous step to obtain a filter cake, dry it at 120°C and then calcinate it at 800°C for 2 hours to obtain NiO, La 2 O 3 and CeO 2 and evenly disperse on the surface of BaTiO 3 and TiO 2 tiny particles and rare earth-doped Ni-based supports in the interstitial.
采用常规浸渍法,将稀土掺杂的Ni基BaTiO3-TiO2载体浸于余下的硝酸镍溶液中,马弗炉(120℃)中烘烤24h至干,再在空气中600℃~650℃条件下煅烧2h,经气流粉碎获得稀土掺杂的Ni基BaTiO3-TiO2催化剂。Using the conventional impregnation method, the rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier is immersed in the remaining nickel nitrate solution, baked in a muffle furnace (120°C) for 24h to dry, and then heated in the air at 600°C to 650°C Calcined under the condition for 2h, and obtained the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst by jet crushing.
本实施例所得稀土掺杂的Ni基BaTiO3-TiO2催化剂的成分组成按质量百分比计为:0.13%的La2O3、0.10%的CeO2、7.25%的NiO、83.95%的BaTiO3、8.61%的TiO2。The composition of the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst obtained in this example is as follows: 0.13% La 2 O 3 , 0.10% CeO 2 , 7.25% NiO, 83.95% BaTiO 3 , 8.61% TiO 2 .
检测结果表明:催化活性指标中,CO2平均转化率为98.0%,CH4平均转化率为96.5%,积炭率为0.7%。The test results show that: among the catalytic activity indicators, the average conversion rate of CO 2 is 98.0%, the average conversion rate of CH 4 is 96.5%, and the carbon deposition rate is 0.7%.
实施例3Example 3
取浓TiOSO4溶液(以TiO2计,浓度为220g/L)2L,加入0.5L去离子水充分搅拌,同时滴加氨水,保持溶液的pH值为1.0,待出现的白色絮状沉淀正钛酸(H4TiO4)稳定后,过滤、洗涤。同时,通过取少量正钛酸高温900℃煅烧,称取TiO2粉末的质量的方式计算该正钛酸浆料中所含TiO2的质量百分比。称取正钛酸浆料29.98g(以TiO2计)待用。Take 2L of concentrated TiOSO 4 solution (calculated as TiO 2 , the concentration is 220g/L), add 0.5L deionized water to fully stir, and drop ammonia water at the same time to keep the pH value of the solution at 1.0. After the acid (H 4 TiO 4 ) was stabilized, it was filtered and washed. At the same time, the mass percentage of TiO 2 contained in the ortho-titanic acid slurry was calculated by taking a small amount of ortho-titanic acid and calcining at a high temperature of 900° C., and weighing the mass of TiO 2 powder. Weigh 29.98 g (calculated as TiO 2 ) of orthotitanic acid slurry for use.
称量94.64g的草酸晶体(相当于2倍于正钛酸中TiO2摩尔总量),加入到上步正钛酸浆料内。加蒸馏水使总体积至400mL,将其加热至沸腾,用氨水将其pH值调至2.0,继续煮沸,煮沸45min后形成透明的草酸氧钛酸(H2[TiO(C2O4)2])溶液。Weigh 94.64g of oxalic acid crystals (equivalent to 2 times the total molar amount of TiO in ortho-titanic acid), and add it into the ortho-titanic acid slurry in the previous step. Add distilled water to bring the total volume to 400mL, heat it to boiling, adjust its pH value to 2.0 with ammonia water, continue to boil, after boiling for 45min, transparent oxytitanic acid oxalate (H 2 [TiO(C 2 O 4 ) 2 ] ) solution.
称取氯化钡84.92g,并加蒸馏水至850mL让其充分溶解。Weigh 84.92g of barium chloride, and add distilled water to 850mL to fully dissolve it.
称取硝酸镍溶于100mL蒸馏水中,硝酸镍称量为上步氯化钡摩尔量的28%。Weigh nickel nitrate and dissolve it in 100mL distilled water, and the nickel nitrate weighs 28% of the molar weight of barium chloride in the previous step.
在氯化钡溶液中加入一定量的醋酸镧(相当于醋酸稀土总量的60%)和醋酸铈(相当于醋酸稀土总量的40%),醋酸稀土加入量为氯化钡晶体摩尔量的0.3%。同时加入上步硝酸镍质量的80%,充分搅拌,得到稀土掺杂的Ni基氯化钡溶液。Add a certain amount of lanthanum acetate (equivalent to 60% of the total amount of rare earth acetate) and cerium acetate (equivalent to 40% of the total amount of rare earth acetate) in the barium chloride solution. 0.3%. At the same time, 80% of the mass of nickel nitrate in the previous step was added, and fully stirred to obtain a rare earth-doped Ni-based barium chloride solution.
当透明的草酸氧钛酸溶液形成后,在常温下,将稀土掺杂的Ni基氯化钡溶液以10mL/min的速度加入至草酸氧钛酸透明溶液中,并在搅拌的情况下沉淀反应2h,获得稀土掺杂的Ni基草酸氧钛酸钡(BaTiO(C2O4)2·4H2O)沉淀体系。After the transparent oxytitanic acid oxalate solution is formed, add the rare earth-doped Ni-based barium chloride solution at a rate of 10mL/min to the transparent solution of oxytitanic oxalate at room temperature, and precipitate under stirring 2h, a rare earth-doped Ni-based barium oxalate titanate (BaTiO(C 2 O 4 ) 2 ·4H 2 O) precipitation system was obtained.
将偏钛酸(H2TiO4)缓慢加入到上步的稀土掺杂的Ni基草酸氧钛酸钡沉淀体系中,加入量为第一步所获得的正钛酸浆料(29.98g)的摩尔量的20%(以TiO2计)。Slowly add metatitanic acid (H 2 TiO 4 ) into the rare earth-doped Ni-based barium oxalate titanate precipitation system in the previous step, the amount added is the orthotitanic acid slurry (29.98g) obtained in the first step 20% of the molar weight (calculated as TiO 2 ).
将上步所得沉淀洗涤、抽滤得到滤饼,120℃下烘干后再在800℃下煅烧2h,得到含NiO、La2O3和CeO2且均匀分散在BaTiO3和TiO2微小粒子表面和间隙中的稀土掺杂的Ni基BaTiO3-TiO2载体。Wash and filter the precipitate obtained in the previous step to obtain a filter cake, dry it at 120°C and then calcinate it at 800°C for 2 hours to obtain NiO, La 2 O 3 and CeO 2 and evenly disperse on the surface of BaTiO 3 and TiO 2 tiny particles and the rare earth-doped Ni-based BaTiO 3 -TiO 2 support in the interstitial.
采用常规浸渍法,将稀土掺杂的Ni基BaTiO3-TiO2载体浸于余下的硝酸镍溶液中,马弗炉(120℃)中烘烤24h至干,再在空气中600℃~650℃条件下煅烧2h,经气流粉碎获得稀土掺杂的Ni基BaTiO3-TiO2催化剂。Using the conventional impregnation method, the rare earth-doped Ni-based BaTiO 3 -TiO 2 carrier is immersed in the remaining nickel nitrate solution, baked in a muffle furnace (120°C) for 24h to dry, and then heated in the air at 600°C to 650°C Calcined under the condition for 2h, and obtained the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst by jet crushing.
本实施例所得稀土掺杂的Ni基BaTiO3-TiO2催化剂的成分组成按质量百分比计为:0.24%的La2O3、0.08%的CeO2、8.59%的NiO、85.25%的BaTiO3、5.85%的TiO2。The composition of the rare earth-doped Ni-based BaTiO 3 -TiO 2 catalyst obtained in this example is as follows: 0.24% La 2 O 3 , 0.08% CeO 2 , 8.59% NiO, 85.25% BaTiO 3 , 5.85% TiO 2 .
检测结果表明:催化活性指标中,CO2平均转化率为98.9%,CH4平均转化率为98.5%,积炭率为0.3%。The test results show that: among the catalytic activity indicators, the average conversion rate of CO 2 is 98.9%, the average conversion rate of CH 4 is 98.5%, and the carbon deposition rate is 0.3%.
对比例:Comparative example:
取浓TiOSO4溶液(以TiO2计,浓度为220g/L)2L,加入0.5L去离子水充分搅拌,同时滴加氨水,保持溶液的pH值为1.0,待出现的白色絮状沉淀正钛酸(H4TiO4)稳定后,过滤、洗涤。同时,通过取少量正钛酸高温900℃煅烧,称取TiO2粉末的质量的方式计算该正钛酸 浆料中所含TiO2的质量百分比。称取正钛酸浆料29.98g(以TiO2计)待用。Take 2L of concentrated TiOSO 4 solution (calculated as TiO 2 , the concentration is 220g/L), add 0.5L deionized water to fully stir, and drop ammonia water at the same time to keep the pH value of the solution at 1.0. After the acid (H 4 TiO 4 ) was stabilized, it was filtered and washed. At the same time, the mass percentage of TiO 2 contained in the ortho-titanic acid slurry was calculated by taking a small amount of ortho-titanic acid and calcining at a high temperature of 900° C., and weighing the mass of TiO 2 powder. Weigh 29.98 g (calculated as TiO 2 ) of orthotitanic acid slurry for use.
称量94.64g的草酸晶体(相当于2倍于正钛酸中TiO2摩尔总量),加入到上步正钛酸浆料内。加蒸馏水使总体积至400mL,将其加热至沸腾,用氨水将其pH值调至2.0,继续煮沸,煮沸45min后形成透明的草酸氧钛酸(H2[TiO(C2O4)2])溶液。Weigh 94.64g of oxalic acid crystals (equivalent to 2 times the total molar amount of TiO in ortho-titanic acid), and add it into the ortho-titanic acid slurry in the previous step. Add distilled water to bring the total volume to 400mL, heat it to boiling, adjust its pH value to 2.0 with ammonia water, continue to boil, after boiling for 45min, transparent oxytitanic acid oxalate (H 2 [TiO(C 2 O 4 ) 2 ] ) solution.
称取氯化钡84.92g,并加蒸馏水至850mL让其充分溶解。Weigh 84.92g of barium chloride, and add distilled water to 850mL to fully dissolve it.
当透明的草酸氧钛酸溶液形成后,在常温下,将上步所得的氯化钡溶液以10mL/min的速度加入至草酸氧钛酸透明溶液中,并在搅拌的情况下沉淀反应2h,获得草酸氧钛酸钡(BaTiO(C2O4)2·4H2O)沉淀体系。After the transparent oxytitanic acid oxalate solution is formed, at room temperature, add the barium chloride solution obtained in the previous step into the transparent oxalotitanic acid oxytitanic solution at a rate of 10 mL/min, and precipitate for 2 hours while stirring. A barium oxalate titanate (BaTiO(C 2 O 4 ) 2 ·4H 2 O) precipitation system was obtained.
将偏钛酸(H2TiO4)缓慢加入到上步的草酸氧钛酸钡沉淀体系中,加入量为第一步所获得的正钛酸浆料(29.98g)的摩尔量的20%(以TiO2计)。Metatitanic acid (H 2 TiO 4 ) was slowly added to the barium oxalate titanate precipitation system in the previous step, and the amount added was 20% ( Calculated as TiO2 ).
在草酸氧钛酸钡和偏钛酸的BaTiO3-TiO2混合沉淀中加入一定量的醋酸镧(相当于醋酸稀土总量的60%)和醋酸铈(相当于醋酸稀土总量的40%),醋酸稀土加入量为氯化钡晶体摩尔量的0.25%。同时加入硝酸镍溶液(称取硝酸镍溶于100mL蒸馏水中,硝酸镍称量为上步氯化钡摩尔量的28%),充分搅拌。Add a certain amount of lanthanum acetate (equivalent to 60% of the total amount of rare earth acetate) and cerium acetate (equivalent to 40% of the total amount of rare earth acetate) in the mixed precipitation of barium oxalate titanate and metatitanic acid BaTiO 3 -TiO 2 , the addition of rare earth acetate is 0.25% of the molar weight of barium chloride crystals. Add nickel nitrate solution simultaneously (weigh nickel nitrate and dissolve in 100mL distilled water, nickel nitrate weighs 28% of the barium chloride molar weight of the previous step), fully stir.
将上步所得沉淀洗涤、抽滤得到滤饼,120℃下烘干后再在800℃下煅烧2h,得到催化剂载体。The precipitate obtained in the previous step was washed, filtered with suction to obtain a filter cake, dried at 120°C, and then calcined at 800°C for 2 hours to obtain a catalyst carrier.
采用常规浸渍法,将催化剂载体浸于余下的硝酸镍溶液中,马弗炉(120℃)中烘烤24h至干,再在空气中600℃~650℃条件下煅烧2h,经气流粉碎获得钛酸钡基催化剂。Using the conventional impregnation method, the catalyst carrier is immersed in the remaining nickel nitrate solution, baked in a muffle furnace (120°C) for 24h to dryness, and then calcined in the air at 600°C-650°C for 2h, and the titanium is obtained by jet crushing. Barium acid based catalyst.
本对比例所得钛酸钡基催化剂的成分组成按质量百分比计为:0.20%的La2O3、0.07%的CeO2、8.59%的NiO、85.29%的BaTiO3、5.85%的TiO2。虽然对比例所得钛酸钡基催化剂与实施例1的化学组成相同,但因稀土和镍是在载体BaTiO3-TiO2沉淀形成后才加入的,所以催化活性组分的分散度和结构与实施例1~3不同。The composition of the barium titanate-based catalyst obtained in this comparative example is as follows: 0.20% La 2 O 3 , 0.07% CeO 2 , 8.59% NiO, 85.29% BaTiO 3 , 5.85% TiO 2 . Although the chemical composition of the barium titanate-based catalyst obtained in the comparative example is the same as that of Example 1, because the rare earth and nickel are added after the carrier BaTiO 3 -TiO 2 is precipitated, the dispersion and structure of the catalytically active components are different from those in the implementation. Examples 1 to 3 are different.
检测结果表明:催化活性指标中,CO2平均转化率为96.3%,CH4平均转化率为94.2%,积炭率为0.9%,明显差于实施例1~3。The test results show that: among the catalytic activity indicators, the average conversion rate of CO 2 is 96.3%, the average conversion rate of CH 4 is 94.2%, and the carbon deposition rate is 0.9%, which are obviously worse than those in Examples 1-3.
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