CN105344075B - A kind of shuttlecock process units and production technology - Google Patents
A kind of shuttlecock process units and production technology Download PDFInfo
- Publication number
- CN105344075B CN105344075B CN201510951552.5A CN201510951552A CN105344075B CN 105344075 B CN105344075 B CN 105344075B CN 201510951552 A CN201510951552 A CN 201510951552A CN 105344075 B CN105344075 B CN 105344075B
- Authority
- CN
- China
- Prior art keywords
- glue
- shuttlecock
- water
- water circulation
- cooling device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title abstract description 36
- 230000008569 process Effects 0.000 title abstract description 23
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 238000005516 engineering process Methods 0.000 title abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 95
- 239000003292 glue Substances 0.000 claims abstract description 58
- 238000005507 spraying Methods 0.000 claims abstract description 43
- 238000001816 cooling Methods 0.000 claims abstract description 34
- 210000003746 feather Anatomy 0.000 claims abstract description 22
- 238000004062 sedimentation Methods 0.000 claims abstract description 9
- 238000004064 recycling Methods 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000084 colloidal system Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B67/00—Sporting games or accessories therefor, not provided for in groups A63B1/00 - A63B65/00
- A63B67/18—Badminton or similar games with feathered missiles
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of shuttlecock process units and production technology, belong to shuttlecock production field.The device includes glue-spraying device and water circulation cooling device, glue-spraying device includes support frame, strut is provided with support frame, strut upper end is provided with fixed plate, through hole is offered in fixed plate, correspondence through hole circumference is provided with rotating band, rotating band is also equipped with FE Glue Gun by motor control, fixed plate lower section；Water circulation cooling device includes being provided with cistern below water circulation cooler bin, water circulation cooler bin, and water circulation cooler bin top is provided with water inlet, correspondence water inlet, is provided with water curtain plate, cistern is provided with delivery port, water inlet and delivery port are connected by pipeline, and water pump is also equipped with pipeline.It is of the invention that by the improvement to traditional shuttle process units and technique, to shuttlecock progress glue spraying, drying increases the toughness of feather, increased the service life, while water circulation cooling device carries out cooling-sedimentation to spraying glue, it is not only environmentally friendly but also efficient.
Description
Technical field
The present invention relates to a kind of shuttlecock process units and production technology, belong to shuttlecock field.
Background technology
Traditional shuttle manufacture craft is as follows：
Step one, sorting process：Using computer separator feather is carried out respectively camber and bow, color, smoothness,
The precise classification of thickness etc., rejects unqualified feather.
Step 2, inserts hair technique：Using automatic inserting feather machine, feather is inserted in the stability of artificial detection shuttlecock in ball support
And swing, slotting hair is corrected to the shuttlecock that there is error.
Step 3, injection process：Injecting glue is carried out to badminton ball support using glue-injection machine, and through week natural air drying.
Step 4, binding technique：Double-deck binding is carried out with shuttlecock hook line machine, thread-adjusting machine, the end of a thread is manually trimmed, and test
Stability.
Step 5, process for filling colloid：Shuttlecock puts gum cover, by glue spreader encapsulating, fixed bilayer binding and feather, wind
It is dry.
By above-mentioned steps, the making of shuttlecock is basically completed.The shuttlecock existing defects so produced：Shuttlecock
On feather bar be easy to lose, it is impaired after shuttlecock stability and swing change, during beating, not only not
Ball movement locus easy to control, and spheroid damage degree is increased, shorten the service life of shuttlecock.
Above-mentioned technique is got used to by manufacturer in shuttlecock production field.Therefore, for a long time, never have
People proposes to change it, to make up the defect of old technology.
The content of the invention
It is an object of the invention to provide a kind of shuttlecock process units, the intensity of traditional shuttle is substantially increased.
Based on above-mentioned purpose, the present invention is adopted the following technical scheme that：A kind of shuttlecock process units, it is characterised in that：Bag
Glue-spraying device and water circulation cooling device are included, the glue-spraying device carries out glue spraying, the glue-spraying device bag to feather on shuttlecock
Include and strut is provided with support frame, support frame, strut lower end connection support frame, strut upper end is provided with fixed plate, fixed plate
Through hole is offered, correspondence through hole circumference is provided with rotating band, and rotating band is also equipped with spray by motor control, fixed plate lower section
Glue rifle；The water circulation cooler bin is located at immediately ahead of FE Glue Gun, and aerial glue, water circulation cooling are sprayed for cooling-sedimentation
Device includes being provided with cistern below water circulation cooler bin, water circulation cooler bin, and water circulation cooler bin top is provided with into water
Mouthful, correspondence water inlet is vertically-mounted in water circulation cooler bin to have a water curtain plate, and cistern is provided with delivery port, water inlet and goes out
The mouth of a river is connected by pipeline, and water pump is also equipped with pipeline.
Catch is installed on correspondence FE Glue Gun nozzle, support frame as described above.
Baffle plate is installed on the inside of the strut.
Glue recycling box is installed below the through hole.
The water curtain plate is metal material.
The cistern is provided with drainpipe.
It is another object of the present invention to provide a kind of production technology of shuttlecock, glue spraying is carried out to the feather of shuttlecock
Reinforce, the solution of the present invention is as follows：Including sorting process, insert hair technique, injection process, binding technique, process for filling colloid, glue spraying work
Skill, cooling technique and stoving process, wherein spray-bonding craft：Shuttlecock with gum cover is put into rotating band, rotating band drives gum cover
So that shuttlecock at the uniform velocity rotates, the feather bar of FE Glue Gun nozzle against shuttlecock carries out glue spraying；Cooling technique：By in FE Glue Gun
Water circulation cooling device is installed in front, and cooling-sedimentation is carried out to the glue of ejection；Stoving process：Dried using infrared ray conveyor type
Shuttlecock after dry 45 degree of drying glue sprayings of machine constant temperature.
The present invention carries out glue spraying by the improvement to traditional shuttle process units and technique to shuttlecock, dries, and increases
The toughness of feather, extends the service life of shuttlecock, while water circulation cooling device is to spraying glue, to carry out cooling heavy
Drop, it is not only environmentally friendly but also efficient.
Brief description of the drawings
Fig. 1 is the right view of glue-spraying device；
Fig. 2 is the left view of glue-spraying device；
Fig. 3 is the left view that glue-spraying device and water circulation cooling device coordinate；
Fig. 4 is the right view that glue-spraying device and water circulation cooling device coordinate；
Fig. 5 is the top view that glue-spraying device and water circulation cooling device coordinate；
Fig. 6 is the front view that glue-spraying device and water circulation cooling device coordinate.
Label declaration
Glue-spraying device 1, support frame, 11, strut 12, fixed plate 13, through hole 14, rotating band 15, FE Glue Gun 16, motor 17,
Water circulation cooling device 2, water circulation cooler bin 21, cistern 22, water curtain plate 23, water inlet 24, delivery port 25, water pump 26, pipe
Road 27, drainpipe 28, catch 31, baffle plate 4, glue recycling box 5.
Embodiment
A kind of shuttlecock process units, including glue-spraying device 1（As shown in Figure 1-2）And water circulation cooling device（Such as Fig. 3-6
It is shown）, glue-spraying device 1 carries out glue spraying to feather on shuttlecock, and glue-spraying device 1 includes support frame 11, is provided with support frame 11
Strut 12, the lower end of strut 12 connection support frame 11, the upper end of strut 12 is provided with fixed plate 13, fixed plate 13 and offers through hole
14, the correspondence circumference of through hole 14 is provided with rotating band 15, rotating band 15 is controlled by motor 17, and the lower section of fixed plate 13 is also equipped with
FE Glue Gun 16.As shown in Figure 2-5, water circulation cooling device 2 is located at the nozzle of FE Glue Gun 16（Do not indicated in figure）Front, for cooling down
The aerial glue of sedimentation spray, water circulation cooling device 2 includes water circulation cooler bin 21, and the lower section of water circulation cooler bin 21 is set
There is cistern 22, the top of water circulation cooler bin 21 is provided with water inlet 24, and correspondence water inlet 24 is erected in water circulation cooler bin 21
Water curtain plate 23 directly is installed, cistern 22 is provided with delivery port 25, and water inlet 24 and delivery port 25 are connected by pipeline 27, pipeline
Water pump 26 is also equipped with 27.
Shuttlecock with gum cover is put into rotating band 15, rotating band drives gum cover that shuttlecock is at the uniform velocity rotated, FE Glue Gun
The feather bar of 16 nozzle against shuttlecock carries out glue spraying, and by such scheme, the feather bar periphery of shuttlecock is evenly arranged one
Layer glue, substantially increases the intensity of shuttlecock.During glue spraying, the glue of ejection is scattered in atmosphere, both there is fire
Hidden danger, and environment is polluted.This programme installs the cooling-sedimentation glue of water circulation cooling device 2 before FE Glue Gun 16,
Water in cistern 22 is flowed out from delivery port 25, flows through water pump 26, and water inlet 24 is introduced the water into by the pressurization of water pump 26,
Then flow to water curtain plate 23, and from the top of water curtain plate 23 along water curtain plate vertical current under, reach cistern 22, it is cold by water curtain plate
But so that the glue in air is effectively settled, while water is recycled, it is not only environmentally friendly but also efficient.
Further set as follows：
In order to prevent glue splash to FE Glue Gun 16, FE Glue Gun 16, the correspondence nozzle of FE Glue Gun 16, support frame as described above 11 are blocked
On catch 31 is installed.By such scheme, during glue spraying is carried out to the feather bar of shuttlecock, the glue of splash is by catch
31 block, and prevent glue to the blocking pollution of FE Glue Gun.
In order to prevent glue splash, the inner side of strut 12 is provided with baffle plate 4.By such scheme, in the feather to shuttlecock
Bar is carried out during glue spraying, is obstructed to the glue of surrounding splash by baffle plate 4, is prevented pollution of the glue to surrounding air.
In order to reclaim glue, glue recycling box 5 is installed on the support frame 11 below through hole 14.By such scheme,
After glue spraying process is carried out to the feather bar of shuttlecock, unnecessary glue can vertically flow into glue recycling box 1 on feather bar, prevent
The pollution of glue.
In order to quickly cool down the water for flowing through water curtain plate 23, water curtain plate 23 is metal material.By such scheme, metal is flowed through
The recirculated water of water curtain plate 23 is rapidly cooled, the effectively temperature in reduction surrounding air, and increase air humidity, is not only advantageous to
Sedimentation disperses aerial glue, the fire for also preventing glue heat to trigger.
Change for convenience on water, cistern 22 and be provided with drainpipe 28.By such scheme, the water of cistern can be through draining
Pipe 28 carries out changing water, realizes the purpose recycled.
The shuttlecock of the present invention is by traditional sorting process, slotting hair technique, injection process, binding technique and process for filling colloid
Afterwards, then by spray-bonding craft, cooling technique and stoving process.
Wherein, spray-bonding craft is that the shuttlecock with gum cover is put into rotating band 15, and rotating band 15 drives gum cover to cause feather
Ball at the uniform velocity rotates, and the feather bar of the nozzle of FE Glue Gun 16 against shuttlecock carries out glue spraying so that the feather bar periphery of shuttlecock is uniform
One layer of glue is arranged, the intensity of shuttlecock is substantially increased.
During glue spraying, the glue of ejection is scattered in atmosphere, both there is disaster hidden-trouble, and cause dirt to environment
Dye.Therefore this programme increase cooling technique, by installing water circulation cooling device 2 in the front of FE Glue Gun 16, the glue of ejection is entered
Row cooling-sedimentation.The cooling-sedimentation glue of water circulation cooling device 2 is installed, the water in cistern 22 is from delivery port 25 before FE Glue Gun 16
Outflow, flows through water pump 26, water inlet 24 is introduced the water into by the pressurization of water pump 26, then flows to water curtain plate 23, and from water
The top of curtain plate 23 reaches cistern 22, causes spray by the cooling by the water on water curtain plate 23 along under water curtain plate vertical current
Aerial glue is dissipated to be able to effectively settle, while water is recycled, not only environmentally friendly but also efficient, the water in above-mentioned water circulation
It can be achieved even to change with 1 year one some months.
Stoving process：Utilize the shuttlecock after 45 degree of drying glue sprayings of infrared ray conveyor type dryer constant temperature.
The above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, those of ordinary skill in the art are to this hair
Other modifications or equivalent substitution that bright technical scheme is made, without departing from the spirit and scope of technical solution of the present invention,
It all should cover in scope of the presently claimed invention.
Claims (6)
1. a kind of shuttlecock glue spraying cooling device, it is characterised in that：Including glue-spraying device and water circulation cooling device, the glue spraying
Device carries out glue spraying to feather on shuttlecock, and the glue-spraying device includes being provided with strut, strut lower end on support frame, support frame
Support frame is connected, strut upper end, which is provided with fixed plate, fixed plate, offers through hole, correspondence through hole circumference is provided with rotating band,
Rotating band is also equipped with FE Glue Gun by motor control, fixed plate lower section；Water circulation cooling device is located in front of FE Glue Gun nozzle,
Aerial glue is sprayed for cooling-sedimentation, water circulation cooling device is included below water circulation cooler bin, water circulation cooler bin
Cistern is provided with, water circulation cooler bin top is provided with water inlet, and correspondence water inlet is vertically-mounted in water circulation cooler bin
There is water curtain plate, cistern is provided with delivery port, and water inlet and delivery port are connected by pipeline, and water pump is also equipped with pipeline.
2. a kind of shuttlecock glue spraying cooling device according to claim 1, it is characterised in that：Correspondence FE Glue Gun nozzle, institute
State and catch is installed on support frame.
3. a kind of shuttlecock glue spraying cooling device according to claim 1, it is characterised in that：It is provided with the inside of the strut
Baffle plate.
4. a kind of shuttlecock glue spraying cooling device according to claim 1, it is characterised in that：It is provided with below the through hole
Glue recycling box.
5. a kind of shuttlecock glue spraying cooling device according to claim 1, it is characterised in that：The water curtain plate is metal material
Matter.
6. a kind of shuttlecock glue spraying cooling device according to claim 1, it is characterised in that：The cistern is provided with row
Water pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510951552.5A CN105344075B (en) | 2015-12-17 | 2015-12-17 | A kind of shuttlecock process units and production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510951552.5A CN105344075B (en) | 2015-12-17 | 2015-12-17 | A kind of shuttlecock process units and production technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105344075A CN105344075A (en) | 2016-02-24 |
| CN105344075B true CN105344075B (en) | 2017-11-03 |
Family
ID=55320220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510951552.5A Expired - Fee Related CN105344075B (en) | 2015-12-17 | 2015-12-17 | A kind of shuttlecock process units and production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105344075B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105854260B (en) * | 2016-05-10 | 2018-09-14 | 无为县宏喜体育用品有限公司 | A kind of auxiliary device for shuttlecock splicing installation |
| CN105983217B (en) * | 2016-07-11 | 2018-06-08 | 姚锦州 | A kind of automatic hook line machine of shuttlecock |
| CN107413025B (en) * | 2017-09-13 | 2023-03-17 | 安徽海溢鑫科技有限公司 | Badminton ball head automatic production device based on servo motor |
| CN111359184A (en) * | 2020-04-03 | 2020-07-03 | 汕头市潮阳区五星机械设备有限公司 | Linkage type badminton gluing equipment |
| CN113457095B (en) * | 2021-07-20 | 2022-04-29 | 安徽省无为县曙光羽毛制品有限公司 | Badminton assembling system based on intermittent motion control technology and assembling process thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7066853B2 (en) * | 2004-09-30 | 2006-06-27 | Yen-Li Chang | Method for manufacturing an inflatable ball and a ball made with the method |
| US7374469B2 (en) * | 2005-10-15 | 2008-05-20 | Chia-Yen Lin | Method of making a toy ball |
| CN105107157A (en) * | 2015-08-19 | 2015-12-02 | 安徽省无为县正大羽毛制品有限责任公司 | Badminton ball feather planting frame and top adhesive assembly device |
| CN105126319A (en) * | 2015-08-21 | 2015-12-09 | 安徽省无为县正大羽毛制品有限责任公司 | Glue squeezing device used for shuttlecock gluing control system |
| CN205216126U (en) * | 2015-12-17 | 2016-05-11 | 浙江飞峰体育用品有限公司 | Badminton spouts gluey cooling device |
-
2015
- 2015-12-17 CN CN201510951552.5A patent/CN105344075B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN105344075A (en) | 2016-02-24 |
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Granted publication date: 20171103 Termination date: 20211217 |