CN105504678A - Corrosion-resistant conductive material and application thereof - Google Patents
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Abstract
本发明属于电力新材料领域,公开了一种耐腐蚀的导电材料,其由如下重量份的原料制备而得:硅藻土1-2份,葡萄糖1-2份,钠水玻璃1-2份,氧化锌1-2份,锂基膨润土1-2份,碳化硅1-2份,十二烷基磺酸钠2-3份,氢氧化镁2-3份,硬脂酸钡2-3份,硝酸银溶液3-4份,玻璃纤维3-4份,三硬脂酸甘油酯6-8份,聚乙二醇二丙烯酸酯6-8份,壳聚糖8-10份,环氧树脂10-12份,氯化丁二烯15-25份,石墨40-60份。本发明的导电材料在保持了良好导电性能的同时,还兼具很好的力学性能和耐腐蚀性能,有较好的应用前景。The invention belongs to the field of new electric power materials, and discloses a corrosion-resistant conductive material, which is prepared from the following raw materials in parts by weight: 1-2 parts of diatomite, 1-2 parts of glucose, and 1-2 parts of sodium water glass , 1-2 parts of zinc oxide, 1-2 parts of lithium bentonite, 1-2 parts of silicon carbide, 2-3 parts of sodium dodecyl sulfonate, 2-3 parts of magnesium hydroxide, 2-3 parts of barium stearate 3-4 parts of silver nitrate solution, 3-4 parts of glass fiber, 6-8 parts of glyceryl tristearate, 6-8 parts of polyethylene glycol diacrylate, 8-10 parts of chitosan, epoxy 10-12 parts of resin, 15-25 parts of chlorinated butadiene, 40-60 parts of graphite. While maintaining good conductivity, the conductive material of the invention also has good mechanical properties and corrosion resistance, and has good application prospects.
Description
技术领域 technical field
本发明属于电力新材料领域,具体涉及一种耐腐蚀的导电材料及其应用。 The invention belongs to the field of new electric power materials, and in particular relates to a corrosion-resistant conductive material and its application.
背景技术 Background technique
随着社会的发展,导电材料的运用也越来越普遍,是近年来迅速发展的一种新型功能材料,除具有导电电热功能外,还需要具有力学性能好及耐腐蚀等特点。复合材料的导电性主要靠导电材料发挥一定的导电作用导电材料的好坏直接影响着导电的效果。现代工业中使用的高精度电机设备,对导电材料的各项技术指示提成了更高要求,如何设计一种新型导电材料,导电性好、强度高、耐腐蚀、寿命长,工艺简单,是目前需要解决的目标。 With the development of society, the use of conductive materials is becoming more and more common. It is a new type of functional material that has developed rapidly in recent years. In addition to having conductive and electric heating functions, it also needs to have good mechanical properties and corrosion resistance. The conductivity of composite materials mainly depends on the conduction effect of the conductive material. The quality of the conductive material directly affects the effect of conduction. The high-precision motor equipment used in modern industry puts higher requirements on the technical instructions of conductive materials. How to design a new type of conductive material with good conductivity, high strength, corrosion resistance, long life and simple process is the current goals that need to be addressed.
发明内容 Contents of the invention
为了解决现有技术的导电材料所需要具备的高电导率,耐腐蚀,低成本,使用寿命长等性能,本发明提供了一种耐腐蚀的导电材料。 In order to solve the high conductivity, corrosion resistance, low cost, long service life and other properties required by the conductive materials in the prior art, the present invention provides a corrosion-resistant conductive material.
为了解决上述技术问题,本发明的技术方案如下: In order to solve the problems of the technologies described above, the technical solution of the present invention is as follows:
一种耐腐蚀的导电材料,其由如下重量份的原料制备而得: A corrosion-resistant conductive material, which is prepared from the following raw materials in parts by weight:
硅藻土1-2份,葡萄糖1-2份,钠水玻璃1-2份,氧化锌1-2份,锂基膨润土1-2份,碳化硅1-2份,十二烷基磺酸钠2-3份,氢氧化镁2-3份,硬脂酸钡2-3份,硝酸银溶液3-4份,玻璃纤维3-4份,三硬脂酸甘油酯6-8份,聚乙二醇二丙烯酸酯6-8份,壳聚糖8-10份,环氧树脂10-12份,氯化丁二烯15-25份,石墨40-60份; 1-2 parts of diatomite, 1-2 parts of glucose, 1-2 parts of sodium silicate, 1-2 parts of zinc oxide, 1-2 parts of lithium bentonite, 1-2 parts of silicon carbide, dodecylsulfonic acid 2-3 parts of sodium, 2-3 parts of magnesium hydroxide, 2-3 parts of barium stearate, 3-4 parts of silver nitrate solution, 3-4 parts of glass fiber, 6-8 parts of glyceryl tristearate, poly 6-8 parts of ethylene glycol diacrylate, 8-10 parts of chitosan, 10-12 parts of epoxy resin, 15-25 parts of chlorinated butadiene, 40-60 parts of graphite;
优选地,所述硅藻土,氧化锌,锂基膨润土,碳化硅,十二烷基磺酸钠,氢氧化镁,硬脂酸钡以及石墨的粒径均为200目;所述壳聚糖的粒径为100-200nm;所述玻璃纤维的直径为10-20um,长度为50-100um;所述钠水玻璃的模数为2;所述硝酸银溶液的浓度为1M。 Preferably, the diatomite, zinc oxide, lithium bentonite, silicon carbide, sodium dodecylsulfonate, magnesium hydroxide, barium stearate and graphite have a particle diameter of 200 meshes; the chitosan The particle diameter of the glass fiber is 100-200nm; the diameter of the glass fiber is 10-20um, and the length is 50-100um; the modulus of the sodium water glass is 2; the concentration of the silver nitrate solution is 1M.
优选地,所述导电材料的制备方法包括如下步骤: Preferably, the preparation method of the conductive material comprises the following steps:
1)按照重量份取各原料备用; 1) Take each raw material according to the weight part for later use;
2)取十二烷基磺酸钠、聚乙二醇二丙烯酸酯、环氧树脂、氯化丁二烯以及石墨,混合搅拌均匀,然后导入到双螺杆挤出机中,挤压成熔融状态,然后挤出并冷却切粒,得到物料A; 2) Take sodium dodecyl sulfonate, polyethylene glycol diacrylate, epoxy resin, chlorinated butadiene and graphite, mix and stir evenly, then import into a twin-screw extruder, and extrude into a molten state , and then extruded and cooled to pelletize to obtain material A;
3)将硅藻土,氧化锌,锂基膨润土,碳化硅,氢氧化镁以及硬脂酸钡依次投入到搅拌机中,300转/min搅拌10min,得到物料B; 3) Put diatomaceous earth, zinc oxide, lithium-based bentonite, silicon carbide, magnesium hydroxide and barium stearate into the mixer in sequence, and stir at 300 rpm for 10 minutes to obtain material B;
4)将硝酸银溶液以及壳聚糖混合,100转/min搅拌15min,然后置于70℃烘干,即得物料C; 4) Mix silver nitrate solution and chitosan, stir at 100 rpm for 15 minutes, and then dry at 70°C to obtain material C;
5)将物料A,物料B,物料C,葡萄糖,钠水玻璃,玻璃纤维以及三硬脂酸甘油酯依次投入到离心机中,1000转/min离心搅拌5分钟,混合均匀后,进入双螺杆挤出机挤压成熔融状态,然后挤出到注塑机中,最后注塑成型即得。 5) Put material A, material B, material C, glucose, sodium silicate, glass fiber and glyceryl tristearate into the centrifuge in turn, and centrifuge at 1000 rpm for 5 minutes. After mixing evenly, enter the twin-screw It is extruded into a molten state by an extruder, then extruded into an injection molding machine, and finally obtained by injection molding.
本发明取得的有益效果主要包括以下几个方面: The beneficial effects obtained by the present invention mainly include the following aspects:
本发明制备得到的石墨导电材料被塑料隔离而不相互团聚,导电性能好;本发明通过纳米壳聚糖结合银离子,提高了导电、抗菌、抗紫外线、抗静电等性能;碳化硅适量添加,大大提高了材料的机械性能;钠水玻璃提高了材料的耐腐蚀性能;本发明的导电材料在保持了良好导电性能的同时,还兼具很好的力学性能和耐腐蚀性能,且制备简单,成本较低,有很好的应用前景。 The graphite conductive material prepared by the present invention is separated by plastics and does not agglomerate with each other, and has good electrical conductivity; the present invention combines nano-chitosan with silver ions to improve electrical conduction, antibacterial, anti-ultraviolet, antistatic and other properties; appropriate amount of silicon carbide is added, The mechanical properties of the material are greatly improved; the sodium water glass improves the corrosion resistance of the material; while the conductive material of the present invention maintains good electrical conductivity, it also has good mechanical properties and corrosion resistance, and is simple to prepare. The cost is low and there is good application prospect.
具体实施方式 detailed description
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请具体实施例,对本发明进行更加清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。 In order to enable those skilled in the art to better understand the technical solutions in the application, the following will describe the present invention more clearly and completely in conjunction with the specific embodiments of the application. Obviously, the described embodiments are only part of the implementation of the application. example, not all examples. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1 Example 1
一种耐腐蚀的导电材料,其由如下重量份的原料制备而得: A corrosion-resistant conductive material, which is prepared from the following raw materials in parts by weight:
硅藻土1份,葡萄糖1份,钠水玻璃1份,氧化锌1份,锂基膨润土1份,碳化硅1份,十二烷基磺酸钠2份,氢氧化镁2份,硬脂酸钡2份,硝酸银溶液3份,玻璃纤维3份,三硬脂酸甘油酯6份,聚乙二醇二丙烯酸酯6份,壳聚糖8份,环氧树脂10份,氯化丁二烯15份,石墨40份; 1 part of diatomaceous earth, 1 part of glucose, 1 part of sodium silicate, 1 part of zinc oxide, 1 part of lithium bentonite, 1 part of silicon carbide, 2 parts of sodium lauryl sulfonate, 2 parts of magnesium hydroxide, stearin 2 parts of barium acid, 3 parts of silver nitrate solution, 3 parts of glass fiber, 6 parts of glyceryl tristearate, 6 parts of polyethylene glycol diacrylate, 8 parts of chitosan, 10 parts of epoxy resin, butyl chloride 15 parts of diene, 40 parts of graphite;
其中,所述硅藻土,氧化锌,锂基膨润土,碳化硅,十二烷基磺酸钠,氢氧化镁,硬脂酸钡以及石墨的粒径均为200目;所述壳聚糖的粒径为200nm;所述玻璃纤维的直径为10um,长度为50um;所述钠水玻璃的模数为2;所述硝酸银溶液的浓度为1M。 Wherein, the particle diameter of described diatomite, zinc oxide, lithium bentonite, silicon carbide, sodium dodecyl sulfonate, magnesium hydroxide, barium stearate and graphite is 200 orders; The particle diameter is 200nm; the diameter of the glass fiber is 10um and the length is 50um; the modulus of the sodium water glass is 2; the concentration of the silver nitrate solution is 1M.
所述导电材料的制备方法包括如下步骤: The preparation method of described conductive material comprises the following steps:
1)按照重量份取各原料备用; 1) Take each raw material according to the weight part for later use;
2)取十二烷基磺酸钠、聚乙二醇二丙烯酸酯、环氧树脂、氯化丁二烯以及石墨,混合搅拌均匀,然后导入到双螺杆挤出机中,挤压成熔融状态,然后挤出并冷却切粒,得到物料A; 2) Take sodium dodecyl sulfonate, polyethylene glycol diacrylate, epoxy resin, chlorinated butadiene and graphite, mix and stir evenly, then import into a twin-screw extruder, and extrude into a molten state , and then extruded and cooled to pelletize to obtain material A;
3)将硅藻土,氧化锌,锂基膨润土,碳化硅,氢氧化镁以及硬脂酸钡依次投入到搅拌机中,300转/min搅拌10min,得到物料B; 3) Put diatomaceous earth, zinc oxide, lithium-based bentonite, silicon carbide, magnesium hydroxide and barium stearate into the mixer in sequence, and stir at 300 rpm for 10 minutes to obtain material B;
4)将硝酸银溶液以及壳聚糖混合,100转/min搅拌15min,然后置于70℃烘干,即得物料C; 4) Mix silver nitrate solution and chitosan, stir at 100 rpm for 15 minutes, and then dry at 70°C to obtain material C;
5)将物料A,物料B,物料C,葡萄糖,钠水玻璃,玻璃纤维以及三硬脂酸甘油酯依次投入到离心机中,1000转/min离心搅拌5分钟,混合均匀后,进入双螺杆挤出机挤压成熔融状态,然后挤出到注塑机中,最后注塑成型即得。 5) Put material A, material B, material C, glucose, sodium silicate, glass fiber and glyceryl tristearate into the centrifuge in turn, and centrifuge at 1000 rpm for 5 minutes. After mixing evenly, enter the twin-screw It is extruded into a molten state by an extruder, then extruded into an injection molding machine, and finally obtained by injection molding.
实施例2 Example 2
一种耐腐蚀的导电材料,其由如下重量份的原料制备而得: A corrosion-resistant conductive material, which is prepared from the following raw materials in parts by weight:
硅藻土2份,葡萄糖2份,钠水玻璃2份,氧化锌2份,锂基膨润土2份,碳化硅2份,十二烷基磺酸钠3份,氢氧化镁3份,硬脂酸钡3份,硝酸银溶液4份,玻璃纤维4份,三硬脂酸甘油酯8份,聚乙二醇二丙烯酸酯8份,壳聚糖10份,环氧树脂12份,氯化丁二烯25份,石墨60份; 2 parts of diatomite, 2 parts of glucose, 2 parts of sodium silicate, 2 parts of zinc oxide, 2 parts of lithium bentonite, 2 parts of silicon carbide, 3 parts of sodium lauryl sulfonate, 3 parts of magnesium hydroxide, stearin 3 parts of barium acid, 4 parts of silver nitrate solution, 4 parts of glass fiber, 8 parts of glyceryl tristearate, 8 parts of polyethylene glycol diacrylate, 10 parts of chitosan, 12 parts of epoxy resin, butyl chloride 25 parts of diene, 60 parts of graphite;
其中,所述硅藻土,氧化锌,锂基膨润土,碳化硅,十二烷基磺酸钠,氢氧化镁,硬脂酸钡以及石墨的粒径均为200目;所述壳聚糖的粒径为100nm;所述玻璃纤维的直径为20um,长度为100um;所述钠水玻璃的模数为2;所述硝酸银溶液的浓度为1M。 Wherein, the particle diameter of described diatomite, zinc oxide, lithium bentonite, silicon carbide, sodium dodecyl sulfonate, magnesium hydroxide, barium stearate and graphite is 200 orders; The particle diameter is 100nm; the diameter of the glass fiber is 20um and the length is 100um; the modulus of the sodium water glass is 2; the concentration of the silver nitrate solution is 1M.
所述导电材料的制备方法包括如下步骤: The preparation method of described conductive material comprises the following steps:
1)按照重量份取各原料备用; 1) Take each raw material according to the weight part for later use;
2)取十二烷基磺酸钠、聚乙二醇二丙烯酸酯、环氧树脂、氯化丁二烯以及石墨,混合搅拌均匀,然后导入到双螺杆挤出机中,挤压成熔融状态,然后挤出并冷却切粒,得到物料A; 2) Take sodium dodecyl sulfonate, polyethylene glycol diacrylate, epoxy resin, chlorinated butadiene and graphite, mix and stir evenly, then import into a twin-screw extruder, and extrude into a molten state , and then extruded and cooled to pelletize to obtain material A;
3)将硅藻土,氧化锌,锂基膨润土,碳化硅,氢氧化镁以及硬脂酸钡依次投入到搅拌机中,300转/min搅拌10min,得到物料B; 3) Put diatomaceous earth, zinc oxide, lithium-based bentonite, silicon carbide, magnesium hydroxide and barium stearate into the mixer in sequence, and stir at 300 rpm for 10 minutes to obtain material B;
4)将硝酸银溶液以及壳聚糖混合,100转/min搅拌15min,然后置于70℃烘干,即得物料C; 4) Mix silver nitrate solution and chitosan, stir at 100 rpm for 15 minutes, and then dry at 70°C to obtain material C;
5)将物料A,物料B,物料C,葡萄糖,钠水玻璃,玻璃纤维以及三硬脂酸甘油酯依次投入到离心机中,1000转/min离心搅拌5分钟,混合均匀后,进入双螺杆挤出机挤压成熔融状态,然后挤出到注塑机中,最后注塑成型即得。 5) Put material A, material B, material C, glucose, sodium silicate, glass fiber and glyceryl tristearate into the centrifuge in turn, and centrifuge at 1000 rpm for 5 minutes. After mixing evenly, enter the twin-screw It is extruded into a molten state by an extruder, then extruded into an injection molding machine, and finally obtained by injection molding.
实施例3 Example 3
本发明制备的导电材料的性能参数测试: The performance parameter test of the conductive material prepared by the present invention:
1.实施例1的导电材料的体积电阻率为0.029Ω·cm,抗张强度(N/mm2)为17.3,断裂伸长率为149%,200℃热稳定时间(min)大于12h。 1. The volume resistivity of the conductive material in Example 1 is 0.029Ω·cm, the tensile strength (N/mm 2 ) is 17.3, the elongation at break is 149%, and the thermal stability time (min) at 200°C is greater than 12h.
实施例2的导电夹的体积电阻率为0.033Ω·cm,抗张强度(N/mm2)为16.9,断裂伸长率为151%,200℃热稳定时间(min)大于12h。 The volume resistivity of the conductive clip of Example 2 is 0.033Ω·cm, the tensile strength (N/mm 2 ) is 16.9, the elongation at break is 151%, and the thermal stability time (min) at 200°C is greater than 12h.
2.抗腐蚀性能测试:将试验材料浸泡到10%的氯化钠溶液中50天,各主要性能参数测定,见表1:试验材料浸泡到10%的硫酸溶液中50天,各主要性能参数测定,见表2。 2. Anti-corrosion performance test: soak the test material in 10% sodium chloride solution for 50 days, and measure the main performance parameters, see Table 1: The test material is soaked in 10% sulfuric acid solution for 50 days, and the main performance parameters Determination, see Table 2.
表1 Table 1
表2 Table 2
最后,还需要注意的是,以上列举的仅是本发明的若干个具体实施例。显然,本发明不限于以上实施例,还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。 Finally, it should be noted that the above examples are only some specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.
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| CN102850678A (en) * | 2012-09-20 | 2013-01-02 | 吴江市天源塑胶有限公司 | High-strength conductive plastic |
| CN104788927A (en) * | 2015-04-18 | 2015-07-22 | 青岛承天伟业机械制造有限公司 | Conductive plastic for electronic product |
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