CN105542843B - Boiling bed residue oil hydrogenation method - Google Patents
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- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
一种沸腾床渣油加氢方法,渣油原料进入沸腾床加氢反应器和氢气在沸腾床加氢催化剂的作用下进行加氢反应,得到加氢生成油,所得加氢生成油在高压分离器进行气液分离,高压分离器所分离出的液相在分馏塔中分馏为气体、石脑油馏分、柴油馏分和加氢常压渣油。本发明可以让劣质的渣油原料进行加氢反应,脱除了原料中的绝大部分硫、金属等杂质,残炭值大幅度降低,所得加氢常压渣油可作为催化裂化原料,提高了劣质原料油利用率。
A method for hydrogenation of ebullated-bed residual oil. The raw material of residual oil enters the ebullated-bed hydrogenation reactor and the hydrogen is subjected to a hydrogenation reaction under the action of an ebullated-bed hydrogenation catalyst to obtain hydrogenated oil, which is separated under high pressure The liquid phase separated by the high-pressure separator is fractionated into gas, naphtha fraction, diesel fraction and hydrogenated atmospheric residue in the fractionation tower. The present invention can carry out hydrogenation reaction on low-quality residual oil raw materials, remove most of the impurities such as sulfur and metals in the raw materials, greatly reduce the residual carbon value, and obtain hydrogenated atmospheric pressure residual oils as raw materials for catalytic cracking, which improves the Utilization rate of inferior raw material oil.
Description
技术领域technical field
本发明涉及一种采用沸腾床加氢方法,更具体地说,是一种沸腾床渣油加氢生产催化裂化原料的方法。The invention relates to a method for hydrogenation using ebullating bed, more specifically, a method for hydrogenating residual oil in ebullating bed to produce catalytic cracking raw material.
背景技术Background technique
重油的高效利用及清洁加工正成为全球炼油业关注的主要话题。焦化、溶剂脱沥青等工艺因有大量低价值副产品的生成,影响渣油的利用效率和经济效益。渣油加氢可同时满足重油高效利用且符合环保要求。渣油加氢已开发了四种工艺类型:固定床、沸腾床、浆液床和移动床。在四种工艺类型中,固定床工艺成熟,易操作,装置投资相对较低;加氢渣油可作为RFCC进料。但固定床操作周期受原料杂质含量影响较大,对于Ni、V金属含量很高的原料,加氢反应过程中金属会沉积在催化剂微孔中,堵塞催化剂微孔,造成催化剂失活,严重影响渣油加氢装置操作周期;对于原料中的金属钙,铁等过高的原料,钙、铁很容易沉积在催化剂的表面以及催化剂颗粒之间的空隙中,堵塞催化剂孔口,导致催化剂失活,并且造成床层压力降快速升高,操作周期较短。随着原油重质化、劣质化,越来越多的渣油已不适于经由固定床渣油加氢处理加工。The efficient utilization and clean processing of heavy oil is becoming a major topic of concern in the global oil refining industry. Coking, solvent deasphalting and other processes have a large number of low-value by-products, which affect the utilization efficiency and economic benefits of residual oil. Hydrogenation of residual oil can simultaneously meet the requirements of efficient utilization of heavy oil and environmental protection. Four process types have been developed for residual oil hydrogenation: fixed bed, ebullating bed, slurry bed and moving bed. Among the four process types, the fixed bed process is mature, easy to operate, and relatively low device investment; hydrogenated residue can be used as RFCC feed. However, the operation period of the fixed bed is greatly affected by the impurity content of the raw material. For the raw material with high Ni and V metal content, the metal will be deposited in the micropores of the catalyst during the hydrogenation reaction, which will block the micropores of the catalyst and cause catalyst deactivation, which seriously affects The operation cycle of the residual oil hydrogenation unit; for raw materials with too high metal calcium and iron in the raw material, calcium and iron are easy to deposit on the surface of the catalyst and in the gaps between the catalyst particles, blocking the catalyst pores and causing catalyst deactivation , and cause the bed pressure drop to rise rapidly, and the operation cycle is shorter. As crude oil becomes heavier and inferior, more and more residues are no longer suitable for fixed-bed residue hydrotreating.
沸腾床加氢工艺可以克服压降上升造成的操作周期过短的问题。在沸腾床反应器中,催化剂呈沸腾状态,因此不存在压降上升的问题。同时由于催化剂可在线卸出和加入,因此可以保持稳恒状态,可以加工高金属含量渣油。The ebullating bed hydrogenation process can overcome the problem of too short operation cycle caused by pressure drop rise. In an ebullating bed reactor, the catalyst is boiling, so there is no pressure drop problem. At the same time, because the catalyst can be unloaded and added online, it can maintain a steady state and process high metal content residue.
对沸腾床加氢工艺,沸腾床加氢反应器是沸腾床加氢的核心,特别是反应器中使油能够循环以加大油在反应器内向上流量是使得催化剂保持沸腾状态的关键。目前加大沸腾床加氢反应器内油的流量的技术有以下几种类型:一种是利用循环泵提供动力实现油在反应器内的循环,加大反应器内油向上方向的流量。另外一种是利用外部喷射泵实现油重新回到反应器加大油在反应器中向上的流量。For the ebullating bed hydrogenation process, the ebullating bed hydrogenation reactor is the core of the ebullating bed hydrogenation, especially the oil circulation in the reactor to increase the upward flow of oil in the reactor is the key to keep the catalyst in a boiling state. At present, there are several types of technologies for increasing the oil flow in the fluidized bed hydrogenation reactor: one is to use the circulating pump to provide power to realize the oil circulation in the reactor, and increase the upward oil flow in the reactor. The other is to use an external jet pump to return the oil back to the reactor to increase the upward flow of oil in the reactor.
美国专利US3414386描述了在反应器内部底部安装有循环泵,由反应器上部将油引导到泵,然后由泵提供压头使油再向上通过分布盘,使油能够在反应器内循环,使催化剂保持沸腾流化状态;但该技术存在有严重缺点,一旦处于反应器内部的循环泵坏了,必须停工打开反应器并卸出催化剂后才能维修,停工损失巨大。U.S. Patent US3414386 describes that a circulating pump is installed at the bottom of the reactor, and the oil is guided to the pump from the upper part of the reactor, and then the pump provides a pressure head to make the oil pass through the distribution plate upwards, so that the oil can circulate in the reactor and make the catalyst Keep the boiling fluidized state; but this technology has serious disadvantages. Once the circulating pump inside the reactor is broken, the reactor must be shut down to open the reactor and the catalyst must be unloaded before maintenance, and the loss of shutdown is huge.
美国专利US5360535提出利用外部喷射泵来实现油的循环,利用静设备代替动设备。方法为在反应器外设置一喷射泵的高压设施,反应器流出物顺序进入第一高压分离器和第二高压分离器,从第二高压分离器底部用高压泵抽出油作为喷射器动力油,推动从第一高压分离器底部引出的1~10倍的油物流一起到反应器底部,和新鲜原料及氢气一起通过分布盘向上,使反应器内催化剂保持沸腾状态。但该方法仍需要建造一套外部高压的喷射泵设备以及高压泵并需要较多的高压管线以及较多密封系统,增加高压设备和投资。U.S. Patent No. 5,360,535 proposes to use an external jet pump to realize oil circulation, and use static equipment to replace dynamic equipment. The method is to set a jet pump high-pressure facility outside the reactor, and the reactor effluent enters the first high-pressure separator and the second high-pressure separator in sequence, and uses a high-pressure pump to extract oil from the bottom of the second high-pressure separator as injector power oil, Push the 1 to 10 times oil stream drawn from the bottom of the first high-pressure separator to the bottom of the reactor together, pass through the distribution plate together with fresh raw materials and hydrogen, and keep the catalyst in the reactor in a boiling state. However, this method still needs to build a set of external high-pressure injection pump equipment and high-pressure pumps, and requires more high-pressure pipelines and more sealing systems, increasing high-pressure equipment and investment.
发明内容Contents of the invention
本发明的目的是为了克服现有的沸腾床渣油加氢方法中,加工方法复杂,设备投资高的缺陷,提供一种新的沸腾床渣油加氢方法。The object of the present invention is to provide a new method for hydrogenating fluidized bed residue in order to overcome the defects of complex processing method and high equipment investment in the existing fluidized bed residue hydrogenation method.
本发明提供了一种沸腾床渣油加氢方法,包括,渣油原料进入沸腾床加氢反应器和氢气在沸腾床加氢催化剂的作用下进行加氢反应,得到加氢生成油,所得加氢生成油在高压分离器进行气液分离,高压分离器所分离出的液相在分馏塔中分馏为气体、石脑油馏分、柴油馏分和加氢常压渣油;The invention provides a method for hydrogenation of ebullated-bed residual oil, which comprises that the raw material of residual oil enters an ebullated-bed hydrogenation reactor and hydrogenation reaction is carried out with hydrogen under the action of an ebullated-bed hydrogenation catalyst to obtain hydrogenated oil, and the obtained hydrogenated The hydrogen-generated oil undergoes gas-liquid separation in the high-pressure separator, and the liquid phase separated by the high-pressure separator is fractionated into gas, naphtha fraction, diesel fraction and hydrogenated atmospheric residue in the fractionating tower;
所述的沸腾床加氢反应器,具有反应器圆筒状壳体1、上封头和下封头,在反应器内依次设置气液分离器3、竖直导油管4和分布盘9,在反应器上封头处设置油气出口2、高压导油管5的入口,在反应器下封头处设置氢气进料管10的入口,在反应器内,气液分离器3的下端与竖直导油管4的入口连接,竖直导油管4的下部与分布盘9连接,竖直导油管4的出口处位于分布盘9的下方,在反应器上部设置高压导油管5,其中高压导油管5的出口端位于竖直导油管4内,高压导油管5出口端与竖直导油管4入口端的沿轴向方向的距离与竖直导油管4长度的比值为0.1~8:10。The ebullated bed hydrogenation reactor has a reactor cylindrical shell 1, an upper head and a lower head, and a gas-liquid separator 3, a vertical oil guide pipe 4 and a distribution plate 9 are sequentially arranged in the reactor, The inlet of the oil gas outlet 2 and the high-pressure oil guide pipe 5 are set at the upper head of the reactor, and the inlet of the hydrogen feed pipe 10 is set at the lower head of the reactor. In the reactor, the lower end of the gas-liquid separator 3 is connected to the vertical The inlet of the oil guide pipe 4 is connected, the lower part of the vertical oil guide pipe 4 is connected with the distribution plate 9, the outlet of the vertical oil guide pipe 4 is located below the distribution plate 9, and a high-pressure oil guide pipe 5 is arranged on the upper part of the reactor, wherein the high-pressure oil guide pipe 5 The outlet end of the vertical oil guide pipe 4 is located in the vertical oil guide pipe 4, and the ratio of the axial distance between the outlet end of the high pressure oil guide pipe 5 and the inlet end of the vertical oil guide pipe 4 to the length of the vertical oil guide pipe 4 is 0.1-8:10.
本发明所提供的方法,可加工劣质的渣油原料,脱除了原料中的绝大部分硫、金属等杂质,残炭值大幅度降低,所得加氢常压渣油可作为催化裂化原料,提高了劣质原料油利用率。本发明所提供的沸腾床加氢方法中,高压导油管将高于反应器压力的驱动油喷入到竖直导油管中,通过喷出时形成高速油流,带动更大量的液体在反应器内的循环,从而推动催化剂,并维持催化剂处于沸腾床状态。与现有的带有内循环泵、外循环泵的沸腾床反应器相比,本发明加氢方法中的沸腾床加氢反应器结构简单,便于实现内循环,并且省去了动设备,节省了投资费用和操作费用。The method provided by the present invention can process low-quality residual oil raw materials, remove most of the impurities such as sulfur and metals in the raw materials, and greatly reduce the residual carbon value, and the obtained hydrogenated atmospheric residual oil can be used as catalytic cracking raw materials, improving Lower the utilization rate of inferior raw material oil. In the fluidized bed hydrogenation method provided by the present invention, the high-pressure oil guide pipe sprays the driving oil higher than the pressure of the reactor into the vertical oil guide pipe, and forms a high-speed oil flow when spraying out, driving a larger amount of liquid in the reactor The internal circulation, thereby promoting the catalyst, and maintaining the catalyst in an ebullating bed state. Compared with the existing ebullated bed reactor with internal circulation pump and external circulation pump, the structure of the ebullated bed hydrogenation reactor in the hydrogenation method of the present invention is simple, easy to realize internal circulation, and saves moving equipment, saving investment costs and operating costs.
附图说明Description of drawings
图1为本发明提供的加氢方法中沸腾床加氢反应器结构示意图。Fig. 1 is a schematic structural diagram of an ebullating bed hydrogenation reactor in the hydrogenation method provided by the present invention.
附图图示说明:Illustration of the drawings:
1—反应器圆筒状壳体,2—油气出口,3—气液分离器,4—竖直导油管,5—高压导油管,6—高压导油管出口端的缩径部分,7—催化剂进料管,8—催化剂卸出管,9—分布盘,10—氢气进料管。1—Cylindrical shell of the reactor, 2—Oil and gas outlet, 3—Gas-liquid separator, 4—Vertical oil guide pipe, 5—High pressure oil guide pipe, 6—The reduced diameter part of the outlet end of the high pressure oil guide pipe, 7—Catalyst inlet Feed pipe, 8—catalyst discharge pipe, 9—distribution plate, 10—hydrogen gas feed pipe.
具体实施方式detailed description
下面结合附图和实施例来说明本发明,为了清楚的目的,附图和说明中省略了与本发明无关的、本领域普通技术人员已知的部件和处理的表示和描述。The present invention will be described below in conjunction with the drawings and embodiments. For the sake of clarity, representation and description of components and processes that are not related to the present invention and known to those of ordinary skill in the art are omitted from the drawings and descriptions.
渣油原料经换热和加热炉加热后进入沸腾床加氢反应器,氢气在换热或加热后也进入此沸腾床加氢反应器;在沸腾床加氢催化剂的作用下,渣油原油进行加氢反应,脱除掉绝大部分的硫、金属、沥青质,同时渣油原料的残炭值也大幅度降低,所得加氢生成油从沸腾床加氢反应器抽出后,经高压分离器进行气液分离,分离所得的富含氢气的循环气经循环机压缩后并与新氢混合后回沸腾床加氢反应器继续使用,高压分离器所分离出的液相在分馏塔中分馏为气体、石脑油馏分、柴油馏分和加氢常压渣油。The residual oil raw material enters the ebullated bed hydrogenation reactor after heat exchange and heating by the heating furnace, and the hydrogen gas also enters the ebullated bed hydrogenation reactor after heat exchange or heating; under the action of the ebullated bed hydrogenation catalyst, the residual crude oil is Hydrogenation reaction removes most of the sulfur, metals and asphaltenes, and at the same time, the carbon residue value of the residual oil raw material is also greatly reduced. Carry out gas-liquid separation, and the hydrogen-enriched circulating gas obtained from the separation is compressed by the circulator and mixed with new hydrogen, and then returned to the ebullating bed hydrogenation reactor for continued use. The liquid phase separated by the high-pressure separator is fractionated in the fractionating tower into Gases, naphtha fractions, diesel fractions and hydrotreated atmospheric residues.
本发明采用的沸腾床加氢反应器的结构如图1所示,具有反应器圆筒状壳体1、上封头和下封头。所述反应器圆筒状壳体的高径比为0.8:1~100:1。在沸腾床加氢反应器内依次设置气液分离器3、竖直导油管4和分布盘9。所述气液分离器3的下端与竖直导油管4的入口连接,竖直导油管4的下部与分布盘9连接,竖直导油管4的出口处位于分布盘9的下方,所述反应器圆筒状壳体1、气液分离器3、竖直导油管4和分布盘9互为同轴。The structure of the fluidized bed hydrogenation reactor adopted in the present invention is shown in Fig. 1, which has a reactor cylindrical shell 1, an upper head and a lower head. The cylindrical shell of the reactor has an aspect ratio of 0.8:1˜100:1. A gas-liquid separator 3, a vertical oil guide pipe 4 and a distribution plate 9 are sequentially arranged in the ebullated bed hydrogenation reactor. The lower end of the gas-liquid separator 3 is connected to the inlet of the vertical oil guide pipe 4, the bottom of the vertical oil guide pipe 4 is connected to the distribution plate 9, the outlet of the vertical oil guide pipe 4 is located below the distribution plate 9, and the reaction The cylindrical shell 1 of the device, the gas-liquid separator 3, the vertical oil guide pipe 4 and the distribution plate 9 are mutually coaxial.
在沸腾床加氢反应器上封头处设置油气出口2和高压导油管5的入口,在反应器下封头处设置氢气进料管10的入口。所述氢气进料管10由反应器下封头处进入反应器,位于分布盘9的下方。The oil gas outlet 2 and the inlet of the high-pressure oil guide pipe 5 are arranged at the upper head of the ebullated bed hydrogenation reactor, and the inlet of the hydrogen feed pipe 10 is arranged at the lower head of the reactor. The hydrogen feed pipe 10 enters the reactor from the lower head of the reactor and is located below the distribution plate 9 .
在沸腾床加氢反应器内,在反应器上部设置高压导油管5,其中高压导油管5的出口端位于竖直导油管4内,所述高压导油管5出口端的方向竖直向下,并且高压导油管5出口端与竖直导油管4互为同轴。高压导油管5出口端与竖直导油管4入口端沿轴向方向的距离与竖直导油管4长度的比值为0.1~2:10。In the fluidized bed hydrogenation reactor, a high-pressure oil guide pipe 5 is arranged on the upper part of the reactor, wherein the outlet end of the high-pressure oil guide pipe 5 is located in the vertical oil guide pipe 4, and the direction of the outlet end of the high-pressure oil guide pipe 5 is vertically downward, and The outlet end of the high pressure oil guide pipe 5 and the vertical oil guide pipe 4 are mutually coaxial. The ratio of the axial distance between the outlet end of the high-pressure oil guide pipe 5 and the inlet end of the vertical oil guide pipe 4 to the length of the vertical oil guide pipe 4 is 0.1-2:10.
所述高压导油管5的出口端位于竖直导油管4内,高压导油管5出口端外壁和竖直导油管4内壁的沿径向方向的距离与竖直导油管4内径的比值为0.05~0.5:1。The outlet end of the high-pressure oil guide pipe 5 is located in the vertical oil guide pipe 4, and the ratio of the distance in the radial direction between the outer wall of the outlet end of the high-pressure oil guide pipe 5 and the inner wall of the vertical oil guide pipe 4 and the inner diameter of the vertical oil guide pipe 4 is 0.05~ 0.5:1.
所述高压导油管5具有匀称的壁厚,优选在高压导油管5的出口处设置缩径部分6,所述缩径部分6的内径沿着高压导油管5的轴向逐渐缩小,并且在高压导油管5的出口端的内径最小。所述缩径部分6与竖直导油管4互为同轴。The high-pressure oil guide pipe 5 has a uniform wall thickness, preferably at the outlet of the high-pressure oil guide pipe 5, a reduced-diameter portion 6 is provided, and the inner diameter of the reduced-diameter portion 6 gradually decreases along the axial direction of the high-pressure oil guide pipe 5, and at high pressure The outlet end of the oil guide pipe 5 has the smallest inner diameter. The diameter-reducing portion 6 is coaxial with the vertical oil guide pipe 4 .
所述高压导油管5出口处的缩径部分6的最大内径与最小内径的比值为20~2:1。The ratio of the largest inner diameter to the smallest inner diameter of the diameter-reduced portion 6 at the outlet of the high-pressure oil guide pipe 5 is 20-2:1.
所述高压导油管5出口处的缩径部分6的最大内径部分位于竖直导油管4内,其对应的外壁和竖直导油管4内壁的沿径向方向的距离与竖直导油管4内径的比值为0.05~0.5:1。The maximum inner diameter part of the reduced-diameter portion 6 at the outlet of the high-pressure oil guide pipe 5 is located in the vertical oil guide pipe 4, and the distance between the corresponding outer wall and the inner wall of the vertical oil guide pipe 4 in the radial direction is equal to the inner diameter of the vertical oil guide pipe 4. The ratio is 0.05~0.5:1.
在该沸腾床反应器中,高压导油管5中驱动油的压力高于反应器内部压力,高压导油管5中的驱动油从出口处(或缩径部分6)流出时,压力转化为动能,使得驱动油以较快的速度沿竖直导油管4向下流动,并且在缩径部分6的出口端和竖直导油管4的内壁间的间隙处,形成一个压力相对较低的区域,并因此而吸引反应器内气液分离器3上部的油进入竖直导油管4后流向此间隙处,并在缩径部分6出口端喷出的驱动油流的带动下,一起沿竖直导油管4向下流动。来自高压导油管5并经缩径部分6喷出的驱动油和来自反应器内气液分离器3上部的油混合,并一起经竖直导油管4到达反应器底部后折返向上,与来自氢气进料管10的氢气混合后,并通过分布盘9继续向上流动。反应器内部的气液推动使得催化剂呈沸腾状态,能够控制合适工艺条件使得催化剂在沸腾床加氢反应器中的料面升高并维持一定的高度。In this ebullating bed reactor, the pressure of the driving oil in the high-pressure oil guide pipe 5 is higher than the internal pressure of the reactor, and when the driving oil in the high-pressure oil guide pipe 5 flows out from the outlet (or the reduced diameter part 6), the pressure is converted into kinetic energy, Make the driving oil flow down the vertical oil guide pipe 4 at a faster speed, and form a relatively low pressure area at the gap between the outlet end of the reduced diameter part 6 and the inner wall of the vertical oil guide pipe 4, and Therefore, the oil on the upper part of the gas-liquid separator 3 in the suction reactor enters the vertical oil guide pipe 4 and then flows to this gap, and is driven by the driving oil flow ejected from the outlet end of the reduced diameter part 6 to flow along the vertical oil guide pipe together. 4 flow down. The driving oil from the high-pressure oil guide pipe 5 and sprayed out through the reduced diameter part 6 is mixed with the oil from the upper part of the gas-liquid separator 3 in the reactor, and together reach the bottom of the reactor through the vertical oil guide pipe 4, then turn back upwards, and mix with the oil from the hydrogen gas. After the hydrogen gas in the feed pipe 10 is mixed, it continues to flow upward through the distribution plate 9 . The gas-liquid propulsion inside the reactor makes the catalyst in a boiling state, and it is possible to control the appropriate process conditions so that the material level of the catalyst in the ebullating bed hydrogenation reactor rises and maintains a certain height.
在沸腾床加氢反应器进行加氢反应时,为方便在生产过程中能在线更换催化剂,在所述沸腾床加氢反应器的上部设置催化剂加料管7,所述催化剂加料管7穿过气液分布器3,其出口位于气液分离器3的下方。沸腾床加氢反应器的下部设置催化剂卸出管8,所述催化剂卸出管8穿过分布盘9,其入口位于分布盘9的上方。催化剂加料管7和催化剂卸出管8使得反应器可在正常生产中通过在线加入和卸出催化剂进行催化剂置换而不用停工,保持催化剂整体活性稳定。如果不需要在操作时置换催化剂,也可以省去催化剂加料管7和催化剂卸出管8。When hydrogenation reaction is carried out in ebullating bed hydrogenation reactor, in order to facilitate on-line replacement of catalyst in the production process, a catalyst feeding pipe 7 is arranged on the upper part of the ebullating bed hydrogenation reactor, and the catalyst feeding pipe 7 passes through the gas Liquid distributor 3, the outlet of which is located below the gas-liquid separator 3. A catalyst discharge pipe 8 is arranged at the lower part of the ebullated bed hydrogenation reactor, and the catalyst discharge pipe 8 passes through a distribution plate 9 , and its inlet is located above the distribution plate 9 . The catalyst feed pipe 7 and the catalyst discharge pipe 8 enable the reactor to replace the catalyst by adding and discharging the catalyst on-line during normal production without shutting down, so as to keep the overall activity of the catalyst stable. The catalyst feed pipe 7 and the catalyst discharge pipe 8 can also be omitted if there is no need to replace the catalyst during operation.
所述的高压导油管5内的压力比反应器内的压力高0.5-10MPa。The pressure in the high-pressure oil guide pipe 5 is 0.5-10MPa higher than the pressure in the reactor.
在本发明优选的一个实施方式中,所得的加氢常压渣油部分循环回沸腾床加氢反应器,和渣油原料一起再进行加氢反应。In a preferred embodiment of the present invention, part of the obtained hydrogenated atmospheric residue is recycled back to the ebullating bed hydrogenation reactor, and hydrogenation reaction is carried out together with the residue raw material.
在本发明另一个优选的实施方式中,所得的加氢常压渣油部分进行减压蒸馏,所得加氢减压蜡油和剩余部分加氢常压渣油一起作为催化裂化原料;减压蒸馏所得加氢减压渣油循环回沸腾床加氢反应器,和渣油原料一起再进行加氢反应。In another preferred embodiment of the present invention, the obtained hydrogenated atmospheric residue is partially subjected to vacuum distillation, and the obtained hydrogenated vacuum wax oil and the remaining part of the hydrogenated atmospheric residue are used as catalytic cracking raw materials; vacuum distillation The obtained hydrogenated vacuum residue is circulated back to the ebullating bed hydrogenation reactor, and the hydrogenation reaction is carried out together with the residue raw material.
本发明所述的沸腾床渣油加氢的反应条件为:氢分压2.0~22.0MPa、反应温度300~450℃、体积空速0.1~5.0小时-1、氢油体积比100~2000Nm3/m3。The reaction conditions of the ebullated bed residual oil hydrogenation described in the present invention are: hydrogen partial pressure 2.0-22.0MPa, reaction temperature 300-450°C, volume space velocity 0.1-5.0 hours -1 , hydrogen-oil volume ratio 100-2000Nm 3 / m 3 .
所述的沸腾床加氢催化剂是以多孔无机氧化物为载体,以第ⅥB族和/或第VIII族金属中的一种或多种的氧化物为活性组分的一种或多种的催化剂。所述催化剂中任选地加入其它各种助剂如P、Si、F和B。The ebullated bed hydrogenation catalyst is one or more catalysts with porous inorganic oxides as the carrier and one or more oxides of Group VIB and/or Group VIII metals as active components . Various other additives such as P, Si, F and B are optionally added to the catalyst.
所述载体选自氧化铝、二氧化硅、无定形硅铝或沸石中任一种或任几种。所述活性组份的金属元素优选镍-钨、镍-钨-钴、镍-钼、钴-钼或镍-钴-钼的组合。The carrier is selected from any one or more of alumina, silicon dioxide, amorphous silica-alumina or zeolite. The metal element of the active component is preferably a combination of nickel-tungsten, nickel-tungsten-cobalt, nickel-molybdenum, cobalt-molybdenum or nickel-cobalt-molybdenum.
本发明所述渣油原料为重质原油、含酸原油、常压渣油、常压蜡油、减压渣油、焦化蜡油、罐底油、页岩油、煤直接液化油、脱沥青油、稠油、加氢裂化尾油和加氢裂化尾油的二次加工馏分油中的一种或多种。The residual oil raw materials described in the present invention are heavy crude oil, acid-containing crude oil, atmospheric residual oil, atmospheric wax oil, vacuum residual oil, coking wax oil, tank bottom oil, shale oil, direct coal liquefaction oil, deasphalted One or more of crude oil, heavy oil, hydrocracking tail oil and secondary processed distillate oil of hydrocracking tail oil.
本发明可以让高金属的渣油原料或高钙含量的渣油原料进行加氢反应,脱除了原料中的绝大部分硫、金属等杂质,残炭值大幅度降低,所得加氢常压渣油可作为催化裂化原料,提高了劣质原料油利用率。The invention can make the residual oil raw material with high metal content or the residual oil raw material with high calcium content undergo hydrogenation reaction, remove most of the impurities such as sulfur and metal in the raw material, greatly reduce the residual carbon value, and obtain hydrogenated atmospheric pressure slag The oil can be used as a raw material for catalytic cracking, which improves the utilization rate of inferior raw material oil.
本发明加氢方法中所述的沸腾床反应器的优点之一是以较少的压力高于反应器压力的油在喷出时形成高速油流,带动更大量的油实现油在反应器内的循环,推动催化剂维持催化剂沸腾床状态,均为静设备,结构简单,可靠性高。One of the advantages of the ebullated bed reactor described in the hydrogenation method of the present invention is to form a high-speed oil flow when the oil with less pressure higher than the reactor pressure is sprayed out, driving a larger amount of oil to realize the oil in the reactor The cycle is used to push the catalyst to maintain the state of the catalyst ebullating bed, all of which are static devices with simple structure and high reliability.
优点之二是所有使得催化剂处于沸腾床状态部件均位于反应器内,且构成一开放式结构,不需要密封,不需要承受高压,节省投资。The second advantage is that all components that make the catalyst in the fluidized bed state are located in the reactor, and constitute an open structure, without sealing and high pressure, saving investment.
以下是为更好描述本发明所提供的实施例,但并不因下述实施例而限制本发明。The following examples are provided to better describe the present invention, but the present invention is not limited by the following examples.
实施例1Example 1
原料渣油F1为一种高Ca含量的常压渣油,其性质见表1。采用结构如图1所示的沸腾床反应器进行加氢反应。其中,高压导油管5的出口处设置缩径部分6,缩径部分6的最大内径与最小内径的比值为7:1。缩径部分6的最大内径部分位于竖直导油管4内,其对应的外壁和竖直导油管4内壁的沿径向方向的距离与竖直导油管4内径的比值为0.2:1。高压导油管5出口端与竖直导油管4入口端沿轴向方向的距离与竖直导油管4长度的比值为1:10。The raw material residue F1 is an atmospheric residue with high Ca content, and its properties are shown in Table 1. The hydrogenation reaction was carried out in an ebullating bed reactor as shown in Fig. 1 . Wherein, a diameter-reducing part 6 is provided at the outlet of the high-pressure oil guide pipe 5, and the ratio of the maximum inner diameter to the minimum inner diameter of the diameter-reducing part 6 is 7:1. The largest inner diameter part of the reduced diameter part 6 is located in the vertical oil guide pipe 4, and the ratio of the radial distance between the corresponding outer wall and the inner wall of the vertical oil guide pipe 4 to the inner diameter of the vertical oil guide pipe 4 is 0.2:1. The ratio of the axial distance between the outlet end of the high pressure oil guide pipe 5 and the inlet end of the vertical oil guide pipe 4 to the length of the vertical oil guide pipe 4 is 1:10.
沸腾床加氢催化剂为石油化工科学研究院研制中国石化催化剂长岭分公司生产的RMS-30,为适应沸腾床加氢反应器催化剂做成直径0.8mm的圆柱形状。RMS-30催化剂1.5升装入到沸腾床加氢反应器中,催化剂料面高度为沸腾床反应器高度的50%。The ebullating bed hydrogenation catalyst is the RMS-30 produced by Sinopec Catalyst Changling Branch developed by the Research Institute of Petroleum and Chemical Industry. It is made into a cylindrical shape with a diameter of 0.8mm to adapt to the ebullating bed hydrogenation reactor catalyst. 1.5 liters of RMS-30 catalyst was charged into the ebullating bed hydrogenation reactor, and the height of the catalyst material level was 50% of the height of the ebullating bed reactor.
通过高压导油管5向沸腾床加氢反应器内通入渣油原料,并通过氢气进料管10向反应器内通入氢气。所通入渣油流量为500g/h,即渣油体积空速相对于催化剂装填体积为0.5h-1,氢气流量为标准状态下165L/h。其余操作条件为高压导油管5内的压力为19.8MPa,反应器内压力为15.0MPa,反应温度400℃,高压导油管5中的驱动油在出口缩径部分处以高速流出,带动气液分离器3上部的更多的油沿竖直导油管4下到反应器底部后折返向上,与氢气混合并通过分布盘9向上,推动催化剂使催化剂呈沸腾状态。通过放射性测量方法测定催化剂在沸腾床加氢反应器中的料面,催化剂料面高度是装填高度的1.25倍,催化剂膨胀率为25%。The residual oil raw material is fed into the fluidized bed hydrogenation reactor through the high-pressure oil guide pipe 5 , and hydrogen gas is fed into the reactor through the hydrogen gas feeding pipe 10 . The flow rate of the residual oil introduced is 500g/h, that is, the volumetric space velocity of the residual oil is 0.5h -1 relative to the loaded volume of the catalyst, and the flow rate of the hydrogen gas is 165L/h under standard conditions. Other operating conditions are that the pressure inside the high-pressure oil guide pipe 5 is 19.8MPa, the pressure inside the reactor is 15.0MPa, and the reaction temperature is 400°C. The driving oil in the high-pressure oil guide pipe 5 flows out at a high speed at the reduced diameter part of the outlet, driving the gas-liquid separator 3 More oil from the upper part goes down to the bottom of the reactor along the vertical oil guide pipe 4 and turns back upwards, mixes with hydrogen and passes through the distribution plate 9 upwards, pushing the catalyst to make the catalyst boil. The material level of the catalyst in the ebullating bed hydrogenation reactor is measured by a radioactive measurement method, the height of the catalyst material level is 1.25 times of the filling height, and the catalyst expansion rate is 25%.
加氢反应后的生成油进行分离和分馏,得到气体、石脑油馏分、柴油馏分和加氢常压渣油。产品分布见表2,加氢常压渣油性质见表3。The produced oil after the hydrogenation reaction is separated and fractionated to obtain gas, naphtha fraction, diesel fraction and hydrogenated atmospheric residue. The product distribution is shown in Table 2, and the properties of the hydrogenated atmospheric residue are shown in Table 3.
从表3可见加氢常压渣油产品的硫、酸值、金属和残炭含量较原料常压渣油大幅度降度,可作为合格的催化裂化原料进催化裂化装置加工。It can be seen from Table 3 that the content of sulfur, acid value, metal and residual carbon in the hydrogenated atmospheric residue product is significantly lower than that of the raw material atmospheric residue, and it can be used as a qualified catalytic cracking raw material for processing in a catalytic cracking unit.
表1Table 1
表2Table 2
表3table 3
实施例2Example 2
原料渣油F2为一种高Ni、V含量的常压渣油,其性质见表4。采用结构如图1所示的沸腾床反应器进行加氢反应。催化剂为石油化工科学研究院研制中国石化催化剂长岭分公司生产的RDM-33,为适应沸腾床加氢反应器催化剂做成直径0.7mm的圆柱形状。RDM-33催化剂1.5升装入到沸腾床加氢反应器中,催化剂料面高度为沸腾床反应器高度的50%。The raw material residue F2 is an atmospheric residue with high Ni and V content, and its properties are shown in Table 4. The hydrogenation reaction was carried out in an ebullating bed reactor as shown in Fig. 1 . The catalyst is RDM-33 produced by Sinopec Catalyst Changling Branch developed by the Research Institute of Petroleum and Chemical Industry. The catalyst is made into a cylindrical shape with a diameter of 0.7mm to adapt to the ebullated bed hydrogenation reactor catalyst. 1.5 liters of RDM-33 catalyst was loaded into the ebullating bed hydrogenation reactor, and the height of the catalyst material level was 50% of the height of the ebullating bed reactor.
通过高压导油管5向沸腾床加氢反应器内通入渣油原料和分馏系统循环过来的加氢减压渣油,所通入渣油原料的流量为400g/h,加氢减压渣油流量为160g/h,并通过氢气进料管10向反应器内通入氢气。氢气流量为标准状态下170L/h。其余操作条件为高压导油管5内的压力为19.0MPa,反应器内压力为14.5MPa,反应温度410℃,高压导油管5中的油在出口缩径部分处以高速流出,带动气液分离器3上部的更多的油沿竖直导油管4下到反应器底部后折返向上,与氢气混合并通过分布盘9向上,推动催化剂使催化剂呈沸腾状态。通过放射性测量方法测定催化剂在沸腾床加氢反应器中的料面,催化剂料面高度是装填高度的1.26倍,催化剂膨胀率为26%。Through the high-pressure oil guide pipe 5, feed the residual oil raw material and the hydrogenated vacuum residual oil circulated by the fractionation system into the fluidized bed hydrogenation reactor. The flow rate of the residual oil raw material introduced is 400g/h, and the hydrogenated vacuum residual oil The flow rate is 160g/h, and hydrogen is passed into the reactor through the hydrogen feed pipe 10 . The hydrogen flow rate is 170L/h under standard conditions. Other operating conditions are that the pressure inside the high-pressure oil guide pipe 5 is 19.0 MPa, the pressure inside the reactor is 14.5 MPa, and the reaction temperature is 410°C. More oil in the upper part goes down to the bottom of the reactor along the vertical oil guide pipe 4 and turns back upwards, mixes with hydrogen and passes through the distribution plate 9 upwards, pushing the catalyst to make the catalyst boil. The material level of the catalyst in the ebullating bed hydrogenation reactor was measured by a radioactive measurement method, the height of the catalyst material level was 1.26 times of the filling height, and the catalyst expansion rate was 26%.
所得加氢生成油进行分离和分馏,得到气体、石脑油馏分、柴油馏分、加氢常压渣油;所得加氢常压渣油的一部分进行减压蒸馏,所得加氢减压渣油循环回原料系统,和渣油原料混合在一起进沸腾床加氢反应器进行加氢反应。减压蒸馏所得加氢蜡油产品和未进行减压蒸馏的加氢常压渣油混合作为催化裂化原料。产品收率见表5,催化裂化原料性质见表6。从表6可见催化裂化原料的硫、酸值、金属和残炭含量较原料常压渣油大幅度降度,可以单独或作为催化裂化掺混原料进催化裂化装置加工。The resulting hydrogenated oil is separated and fractionated to obtain gas, naphtha fraction, diesel fraction, and hydrogenated atmospheric residue; a part of the hydrogenated atmospheric residue is subjected to vacuum distillation, and the hydrogenated vacuum residue is recycled Return to the raw material system, mix with the residual oil raw material and enter the ebullated bed hydrogenation reactor for hydrogenation reaction. The hydrogenated wax oil product obtained by vacuum distillation and the hydrogenated atmospheric residue without vacuum distillation are mixed as the raw material for catalytic cracking. The product yield is shown in Table 5, and the properties of the catalytic cracking feedstock are shown in Table 6. It can be seen from Table 6 that the content of sulfur, acid value, metal and residual carbon in catalytic cracking raw materials is greatly reduced compared with the raw material atmospheric residue, and can be processed in catalytic cracking units alone or as a blended raw material for catalytic cracking.
表4Table 4
表5table 5
表6Table 6
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